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Preface

This manual is to be used to service SINGLE LEVEL (BE-SL) as well as DOUBLE STACK (BE-DS) Battery Extractors.

Any views not specifically stated otherwise are of the Single Level Extractor. The parts listed are common for Single Level (BE-SL) and Double Stack (BE-DS) unless otherwise noted in the notes column of the Parts Lists. See Example Below.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-10	CHAIN-ROLLER-#60		BE-SL Only	4
1	00158001-12	CHAIN-ROLLER-#60		BE-DS Only	4

For Items or Assemblies that are unique to only the SL or DS, it will be designated as such on the diagram and have a separate, corresponding parts list for that diagram.

When servicing HIGH PERFORMANCE (BE-DS-HP) models, refer to the High Performance Option section for all parts unique to High Performance Units. If a particular part is not found in the High Performance Option section, refer tot the Standard Parts Section(s) of this manual.

TP-606 – Safety & De-Energization Procedures

General Safety

Read and understand all instructions and warnings before using or servicing this equipment.
Keep these instructions for future reference.

Battery Extractor (BE) units shall only be operated by suitable persons of at least 18 years of age, who have been trained in the proper and safe operation of the BE and expressly certified/charged, in writing, by the user or their representative.
Only one person is permitted to travel on the BE at any time.
BE units shall only be used indoors in an industrial setting on a hard, nonslip, and level floor without defects including but not limited to holes, gouges, cracks, drains or obstacles comprised of concrete or other suitable industrial material meeting the minimum requirements specified by BHS as well as any local requirements.
A licensed structural engineer should be consulted prior to installing a BE on any building level other than the ground floor.
BE units are not designed to be shipped or transported after initial delivery.
Failure to follow these instructions and warnings may result in property damage, personal injury or death.

Work Area

Keep work area clean and well lit. Cluttered work areas and poor lighting can lead to accidents.
Clean up/contain any fluid spills immediately to prevent slips or falls.
Be aware of potential hazards when performing any service or maintenance to the unit.

Service & Maintenance

Service personnel shall wear Personal Protective Equipment (PPE) appropriate for the task being performed.

Lockout/Tagout

Lockout/tagout the BE per your corporate policy, if damaged or not functioning properly. Lockout/tagout and de-energize all systems prior to performing any maintenance or service to unit.

Lead-Acid Battery Explosion Hazard

DO NOT allow open flames or sparks of any kind near a battery. Highly explosive gas is generated when charging a battery that can remain in battery cells for extended periods of time after charging is complete.

Always wear appropriate PPE including rubber apron, gloves, boots and full face shield when performing service or maintenance to any lead-acid batteries.
DO NOT place metal or other conductive objects on top of battery. Arcing may occur causing damage to the battery and/or serious personal injury or death.
Use only chargers matching the voltage and amperage of the battery being charged. Overcharging a battery can cause damage to the battery, charger and/or serious personal injury or death.
Turn off charger before disconnecting battery from charger. Arcing between battery and charger connectors can cause damage to the connectors and/or serious personal injury or death.

Hydraulic Hazards

AVOID HIGH PRESSURE FLUIDS-Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure. Keep hands and body away from pin holes which eject fluids under high pressure. Use a piece of cardboard or paper to search for leaks. DO NOT use your hand.

Any fluid injected into the skin under high pressure should be considered a serious medical emergency despite an initial normal appearance of the skin. There will be a delayed onset of pain, and serious tissue damage may occur. Medical attention should be sought immediately.

Electromagnet Hazard

Units equipped with magnetic extraction generate strong magnetic fields. Persons with pacemakers SHOULD NOT operate or be in close proximity to equipment during operation.

Failure to comply with this direction could result in serious personal injury or death.

Operational Safety

Only personnel trained in the proper and safe operation of BE units may operate or service the BE.
Operators shall wear appropriate PPE suitable for working with industrial lead-acid batteries while operating the BE (See Lead-Acid Battery Explosion Hazard section).
All data plates, warning labels, placards, etc. shall be in place and legible at all times. Contact BHS for re-placement data plates, warning labels, placards or instructions.
All users and service personnel shall be familiar with the meaning and risks associated with all data plates, warning labels, etc.
All operators and service personnel shall be aware of potential crush and shear points while operating or servicing the BE.
Keep hands and arms inside the operator compartment while operating the BE.
Remove BE from service if damaged, defective, or operating improperly (or becomes such while operating) until repairs can be made to correct any problem(s).
All operators shall be aware of the location of the end stops in the travel path to prevent driving the BE into the end stops.

Do's and Don'ts

DO NOT exceed the maximum capacity of the BE.
DO NOT modify or fit the BE with attachments without prior, written approval from BHS.
DO NOT perform any maintenance or service to the BE with a battery loaded on the BE.
DO NOT allow anyone to ride in or on the BE.
DO NOT operate the BE with any guard or cover removed unless required for maintenance or repair.
Disconnect the BE from all power sources before attempting to perform service or maintenance to the unit.
DO NOT drive the BE into the end stops.
DO NOT operate the BE if disengaged from the guidance track.
DO NOT allow a battery to exit the BE when a lift truck or battery stand is not present to accept the battery.
DO NOT rotate the arm onto a battery such that any part of the extractor arm, vacuum cup or magnet contacts the top of the battery.
DO NOT allow anyone to enter the area under the carriage without the service stands properly installed.
DO NOT use the BE in a manner for which it is not intended. Some examples of prohibited use are but not limited to:
- To transport people
- As a vehicle jack
- To lift loads greater than its rated load capacity
- Where unintentional movement may exist
- Having direct contact with foodstuffs
- In a potentially explosive atmosphere

De-Energization

1. Fully lower the BE roller bed or position the roller bed on service stands if service requires the bed be raised. See Figures 1 & 2.

	Failure to properly support the roller bed when performing service under the BE could result in injury from the roller bed lowering unexpectedly.

FIGURE 1

FIGURE 2

2. Turn key on dashboard to the “OFF” position. See Figure 3.

3. Disconnect power to the extractor or shut off the electrical branch circuit breaker.

Failure to disconnect electrical power to the BE could result in electrical shock. Serious personal injury or death will occur.

4. Actuate all hydraulic levers in both directions to re-lease any stored hydraulic pressure. See Figure 4.

Failure to release any stored hydraulic pres-sure could result in injury from:

Escaping hydraulic fluid under high pressure (see HYDRAULIC HAZARDS in the GENERAL SAFETY section).
Unexpected movement of hydraulic components.

FIGURE 4

Labels & Placards

Operators should be familiar with the meaning of the following labels and placards found on the BE to ensure proper and safe operation.

	Read and understand instruction manual prior to use.
	Lockout before servicing.
	Extractor arm positioning arrows
	DO NOT operate with guards or covers removed
	NO riders allowed.
	DO NOT operate by or in close proximity to people with pacemakers.
	Strong Magnet Field Hazard Attraction between magnet and metallic objects can crush. Keep unsecured metallic objects away from magnet. De-energize and lockout/tagout before servicing.
	Chain Entanglement Hazard Moving chains and sprockets can crush and cut. Keep hands and fingers clear. Do not operate with guards removed. De-energize and lockout/tagout before servicing.
	Electrical Hazard Energized components can cause electrical shock. De-energize and lockout/tagout before servicing.
	Horn (If equipped)
	Vacuum Off/On (If equipped)
	Magnet Off/On (If equipped)
	Powered Roller Cutout Override (If equipped)
	Rack Level Assist Indicator (If equipped)

	Far Power Rollers
	Arm Travel
	Near Power Rollers

*BE-SL & DS UNITS ONLY*

Drive Forward/Reverse	Platform Raise/Lower	Arm Rotation Near/Far

*BE-TS & QS UNITS ONLY*

Platform Raise/Lower	Drive Foward/Reverse	Arm Rotation Near/Far

General Information

Specification Data

NOTE: SINGLE LEVEL MACHINE SHOWN		BE-24-2	BE-36-2	BE-42-2
A	Overall Length	130"	154"	166"
B	Overall Width	72"	72"	74"
C	Overall Height (Single Level / Double Stack)	65" / 90"	65" / 90"	65" / 90"
D	Wheel Base	95.75"	119.75"	131.75"
E	Drive Wheel Center line	53"	53"	53"
F	Battery Compartment Width	24"	36"	42"
G	Ground Clearance	.625"	.625"	.625"
H	Minimum Roller Height	6.5"	6.5"	6.5"
I	Maximum Roller Height (Single Level / Double Stack)	26.5" / 56"	26.5" / 56"	26.5" / 56"
J	Aisle Requirement	78"	78	80"

Pre-Installation Check

Floor Conditions

The floor is the single most critical area of the battery room. A bad floor can cause significant issues with the installation as well as downtime and maintenance problems with the extractor. The floor should be verified as to its minimum thickness and strength with user. As noted on the drawing, the specific requirement of flatness for your particular type of system is listed. Below is a chart stating floor requirements. If possible, especially on double stack and higher systems, a digital level should be used to shoot the grade for compliance with the specification. The floor should also be inspected for severe cracks or excessively wide expansion joints in the travel path of the machine. If floor drains are present, they must not have a grade to the opening that encroaches into the travel path.

F-min is a rating method used to evaluate the flatness and levelness of a floor designated as "defined travel path". For example, an F-min rating of 60 means that there is no more than .129" of variation in the transverse axis (wheels left to right) and .287" variation in the longitudinal axis (front to back) on the equipment.

To avoid potential damage to drive wheel assemblies, guide track, structural components, guide rollers and issues with the inner frame equalization the "defined travel path" of the Battery Extractor should meet or exceed the recommended F-min specification. See chart below for the model specifications

Model	F-Min	+/- Longitudinal	+/- Transverse	Slope Defect
SL, DS	40	.287"	.192"	.096"
TS	60	.186"	.129"	.066"
QS	85	.131"	.091"	.047"

Operating Controls & Instructions

Operating Controls

NOTE: Safety devices for the machine and the machine operating area SHALL NOT be rendered inoperable or misused.

Typical BE-SL operator console shown above. Position of BE-DS and/or optional controls may vary from that shown depending on age of unit and/or combination of optional controls present.

HMI display standard on units shipped after February, 2020 for Industrial Internet of Things (IIoT) package.

Safety Features

Key Switch – Located on the dash (see Operating Controlsabove). Primary on/off switch to prevent unauthorized personnel from operating the BE.

Emergency Stop – Located on the dash (see Operating Controls above). Will stop all functions immediately, locking all hydraulics in place. To

use, press down on the red button. The machine key must be used to reset the emergency stop.

Foot Switch – Must be depressed to operate the BE. Stepping off the foot switch will stop all functions immediately, locking all hydraulics in place. To resume use, depress the foot switch.

Gate Switch – The gate must be fully closed for the BE to operate.

Extractor Arm Switch – Does not permit the machine to move forward or backward unless the extractor arm is located in the center of the carriage between the indicating arrows located on the arm guard.

Powered Roller Cutout (PRC-1 or PRC-2) (If equipped) – Disengages the powered roller function when the photo eye positioned on the edge of the BE battery compartment is disrupted by a battery, requiring additional input from the operator. Pressing the "Power Roller Cutout" override button (see Operating Controlsabove) on the dash will resume powered roller operation when loading or unloading batteries from the BE carriage.

Horn (If equipped) – Button located on the dash (see Operating Controlsabove). Used to alert personnel before moving the BE.

Strobe Light (If equipped) – Located on a vertical stanchion mounted to the right rear of the operator compartment. For units equipped with optional overhead guard (OHG), the beacon is located above of the operator compartment. Beacon automatically flashes when the BE is switched on to visually notify the BE is in use.

Audible Alarm (If equipped) – Mounted in the same location as the Strobe Light. Automatically sounds when the BE is switched on to notify personnel that the BE is in use.

Blue Light (If equipped) - Mounted at an elevated position on either end of the extractor which project a bright, highly concentrated blue beam pattern on the ground visually alerting personnel to the direction the extractor is moving.

Operation Overview

All operators should be familiar with the operator console of the extractor before performing any battery changes. The controls of the console are simple and well marked. It consists of six, manually operated, hydraulic control valves and a three position selector switch which controls the left and right vacuum cups (or optional magnets).
The operator shall make certain there are no persons or obstacles in the extractor path prior to traveling forward or reverse.
All manual valves are moved in the direction of the function travel which it controls with exception of the lift/lower valve, which is pulled toward the operator for "up" and pushed away for "down."
In the event of any failure or malfunction, step off the dead-man switch or press the E-stop button and all functions will stop immediately, locking all hydraulics in place.
The extractor arm must be in the center of the carriage or the unit will not travel forward or reverse.
To ensure smooth operation, all valve movements should be made in a slow, deliberate motion.
Only one key should be provided to operate the extractor.
When leaving the machine, the operator shall turn off the key switch, remove the key and logout out of the IIoT (if equipped) to prevent unauthorized use
Ensure all the batteries and cables are properly stored in the battery stands prior to moving the BE.
The BE is designed to carry only one battery in each compartment on the carriage.
When loading the BE, position the batteries in the center of the compartments on the powered rollers to prevent any battery movement when transporting.
Ensure there are no projections outside of the carriage before moving the BE.

Operating Instructions

Pre-Change Out Preparation

1. Position lift truck for change out in designated area.

2. Remove all battery restraints and disconnect battery cables following manufacturers guidelines. (Be sure to position battery cables so as not to be damaged by the battery during change out.)

3. Board battery extractor and close safety gate. (Gate must be fully closed or unit will not operate.)

4. Turn key switch to "ON" position.

5. Log in on the HMI display (if equipped with BE-IIoT package).

6. Depress foot pedal.

Discharged Battery Removal

1. Move extractor forward or reverse to position center of empty compartment with center of lift truck battery compartment. (Lead roller of extractor is equipped with a centering groove. Users may find it beneficial to mark center of lift truck compartment to aid in alignment.)

2. Align extractor's roller compartment height with lift truck's battery compartment.

3. Rotate extractor arm into battery compartment aligned in Step 2.

4. Move extractor arm toward battery until vacuum cup/magnet contacts battery

DO NOT force cup/magnet into battery after initial contact with battery is made.

5. Energize vacuum/magnet by turning selector switch to proper direction, left or right.

6. Move extractor arm away from lift truck toward center of extractor roller bed, removing discharged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)

7. Turn off vacuum/magnet and move extractor arm away from battery 1" to 2".

8. Rotate extractor arm out of battery compartment into opposite compartment (if empty) and center arm in carriage.

9. Move battery into center of compartment using powered rollers.

Charged Battery Retrieval

1. Locate charged battery for appropriate type of lift truck being changed.

2. Raise battery extractor roller compartment to proper level to gain access as needed to disconnect desired battery from its charger and disengage battery safety stop.

ALWAYS be sure charging has been completed and charger is not still charging battery. Dangerous sparking/arcing can occur if battery is unplugged from charger while charging.

3. Move extractor to appropriate rack position and align empty roller compartment with the center of the battery storage rack compartment. (The battery safety stop of each compartment is the center of that compartment and should be used for alignment with the groove in the lead roller of the battery extractor compartment.)

4. Rotate arm into empty compartment (if not already positioned there.)

5. Move extractor arm toward battery until vacuum cup/magnet contacts battery.

6. Energize vacuum cup/magnet by turning selector switch to proper direction, left or right.

DO NOT force cup/magnet into battery after initial contact with battery is made.

7. Move extractor arm away from battery rack toward center of extractor roller bed, removing charged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)

8. Turn off vacuum/magnet and move extractor arm away from battery 1" to 2".

9. Rotate extractor arm out of battery compartment into fully vertical position.

10. Move battery into center of compartment using powered rollers.

Discharged Battery Return

1. If required, adjust extractor compartment height to battery rack level with open battery compartment. Drive extractor to align roller compartment containing discharged battery with open battery compartment.

2. Return discharged battery to battery rack using powered rollers.

NOTE: In most instances, batteries can be deposited into battery racks in one motion using only powered rollers. When this does not work, the battery may need slight assistance from extractor arm. To do this, rotate arm into compartment such as one would if removing battery from rack. If extractor is vacuum equipped, position top edge of cup slightly higher than edge of battery (or over lifting eye if so equipped) to prevent cup from adhering to battery - No vacuum/magnet is necessary for pushing. DO NOT activate vacuum/magnet switch. Slowly push battery into rack until fully into compartment.

3. Engage battery safety stop and connect battery to charger as required.

Charged Battery Installation

1. Lower extractor to fully lowered position.

2. Drive extractor back to lift truck and align roller compartment containing charged battery as performed in steps 1 and 2 of Discharged Battery Removal.

3. Move charged battery toward lift truck compartment by using powered rollers, verifying precise battery alignment.

Many batteries are a tight fit into lift truck battery compartments. Care MUST be taken to ensure alignment is precise to avoid damage to battery, lift truck, and/or battery extractor.

4. Adjust extractor vertically as well as horizontally, if needed.

5. Insert battery into lift truck as far as possible using only the powered rollers.

6. Rotate extractor arm into compartment and SLOWLY push battery into lift truck. (Be sure to watch battery cables for interference.)

7. Return extractor arm to center of roller bed and lower extractor to fully lowered position. Drive extractor out of immediate area.

8. Turn off key switch, remove key from switch, log out on the HMI display (if equipped with BE-IIoT package) and carefully exit extractor.

9. Secure newly installed battery in lift truck and reconnect battery cables.

10. Return lift truck to service.

	DO NOT drive the BE into the travel path end stops. The end stops are designed to prevent the BE from accidentally traveling beyond its designated travel path. Driving the BE into the end stops will cause the BE to stop suddenly, possibly causing damage to the end stop, the BE and/or personal injury.

Optional Powered Roller Cutout Operation

Units equipped with optional Powered Roller Cutout, the powered roller override button must be depressed in addition to actuating the hydraulic valve when a battery disrupts the photo eye(s) at the edge of the battery compartments while using the powered rollers to transfer batteries on and off of the battery extractor.

IIoT Equipped Units

Units shipped after February, 2020 are equipped with BEIIoT (Industrial Internet of Things) package.

Operators must log in to the BE-IIoT system using the HMI (Human Machine Interface) display located on the dashboard to operate the extractor.

When finished operating the extractor, the operator should log out of the BE-IIoT to prevent unauthorized access and/ or operation of the extractor.

Manual Unloading

Lockout/tagout and de-energize all equipment prior to manually unloading any battery.

In the event of power loss or an operational malfunction of the BE not allowing a battery to be unloaded using normal operating procedures, it is recommended a battery be removed from the BE using certified and approved vertical extraction methods and devices.

Read, understand and observe all safety warnings and procedures related to the vertical extraction device(s) being used.

Should the status of the BE not allow for safe vertical extraction (due to position in the battery aisle or level of the inner carriage), only repairs required to safely maneuver the BE to a position allowing for safe vertical extraction should be made. Once any batteries are safely unloaded, any remaining repairs can be made.

Extreme care should be taken when working under or around equipment supporting elevated loads. Unexpected movement of the equipment could cause the load and/or equipment to fall. ALWAYS be sure devices of adequate size and strength are in place to prevent any personnel working under the elevated load from being crushed. Serious personal injury or death will occur.

Spare Parts List

Refer to the appropriate Spare Parts Kit (vacuum equipped units - Pt# BE-SPKV-SLDS, magnet equipped units - Pt# BESPKM- SLDS) for the list of items recommended by BHS to have on hand for BE-SL or BE-DS models to minimize any downtime due to minor breakdowns that may occur under normal operating conditions.

Use only BHS approved replacement parts.

BHS offers many replacement parts kits containing relevant or related parts when replacing certain individual parts or replacing any obsolete / upgraded parts.

BHS also offers a supplement hose kit (Pt# 80242005) which contains an assortment of hoses allowing any hose on the extractor to be replaced immediately with a temporary hose of equal length or longer. After the extractor is back up and running, the failed hose can be taken to have an exact replacement made. Once the new hose is made and installed, the temporary hose can be returned to the kit for future use.

Go to www.bhs1.com and click "Parts" for all the latest parts kits and corresponding installation instructions (if applicable).

BHS recommends that a full maintenance inspection report similar to the one provided be done at least once a month. Any parts found to be excessively worn or damaged should promptly be replaced unless said parts pose a safety risk to the operator and/or extractor, in which case the unit should be removed from service until the problem(s) are remedied (See Operator's Daily Checklist.)

NOTE: Spare parts kits contain parts for the most current machine design/configuration. Due to continuous design and manufacturing updates and improvements, not all the parts in the spare parts kits may be compatible with older units. Consult factory when ordering spare or replacement parts for existing units in the field to ensure part compatibility.

Parts Sections

Chassis

Equalization Components

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	00158001-10	CHAIN-ROLLER-#60	BE-SL Only	4
1	00158001-12	CHAIN-ROLLER-#60	BE-DS Only	4
2	43097001	STUD-ANCHOR-5"	Upper	4
3	PT0222-1	LINK-CONNECTING-#60		8
4	HW0115	WASHER-LOCK-3/4"		4
5	HW0017	NUT-HEX-3/4-10		8
6	43097002	STUD-ANCHOR-2"		4
7	HW0020	NUT-JAM-3/4-10		4

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43127001	SHAFT-EQUALIZATION	BE-24-2	2
	43327001	SHAFT-EQUALIZATION	BE-36-2	2
	44327001	SHAFT-EQUALIZATION	BE-42-2	2
	44527001	SHAFT-EQUALIZATION	BE-42-1	2
2	PT0405	BEARING-FLANGE-2 BOLT-1 1/2"		4
3	HW0502	BOLT-HHCS-1/2-13 X 1 1/4"		8
4	HW0110	WASHER-LOCK-1/2"		8
5	PT0224	SPROCKET-60B12 X 1 1/2"	Keyed Inline	8
6	43097006	KEY-3/8" X 2 3/4"		4
7	PT0416	COLLAR-SHAFT-1 1/2"		4
8	PT0503	BEARING-FLANGED LOAD-2 1/4"	Used on units after 12/03	8
8	43026001	BEARING-FLANGED LOAD-2 1/4" (MACHINED)	Used on units prior to 12/03	8
9	HW0025	NUT-JAM-7/8-14		8
10	HW0117	WASHER-LOCK-7/8" (NOT SHOWN)	Used on units prior to 08/02	8

Crossbar Detail

BE-SL Crossbar Mounting

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HW0515	BOLT-HHCS-1/2-13 X 2"	Fully Threaded	8
2	HW0112	WASHER-FLAT-1/2"-SAE		8
3	HW0110	WASHER-LOCK-1/2"		8
4	HW0007	NUT-HEX-1/2-13		8

BE-DS Crossbar Mounting

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HW0515	BOLT-HHCS-1/2-13 X 2"	Fully Threaded	8
2	HW0504	BOLT-HHCS-1/2-13 X 2"		8
3	HW0112	WASHER-FLAT-1/2"-SAE		8
4	HW0110	WASHER-LOCK-1/2"		16
5	HW0007	NUT-HEX-1/2-13		16
6	43717040	STOP-CARRIAGE		4

Lift Cylinder Mounting and Connections

BE-SL Lift Cylinder Connections

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43617016	CLEVIS	4
2	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"	8
3	HW0107	WASHER-LOCK-3/8"	8
4	HW0108	WASHER-FLAT-3/8"-SAE	8
5	00197036	PIN-CLEVIS	4
6	00197035	PIN-CYLINDER	4
7	HW1058	PIN-HITCH	16

BE-DS Lift Cylinder Connections

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	00158001-11	CHAIN-ROLLER-#80	4
2	HW0014	NUT-HEX-1-8	8
3	43897002	STUD-LIFT-INNER FRAME	4
4	PT0204-1	LINK-CONNECTING-#80	8
5	43897001	STUD-LIFT-OUTER FRAME	4
6	43715006	BRACKET-CYLINDER SUPPORT	4
7	HW1043	CLAMP-CYLINDER	4
8	HW0303	BOLT-HHCS-1/4-20 X 1"	4
9	HW0104	WASHER-FLAT-1/4"-SAE	4
10	HW0143	WASHER-FLAT-1/4"-FENDER	12
11	HW0103	WASHER-LOCK-1/4"	4
12	HW0002	NUT-HEX-1/4-20	4
13	00197035	PIN-CYLINDER	4
14	HW1058	PIN-HITCH	8

Track Guidance Arms

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43015011	GUIDE ARM WELDMENT, 2 ROLLER	2	-
2	41215204	GUIDE ARM WELDMENT, 4 ROLLER	-	2
3	43012007	CAM ROLLER-1 3/4"	4	8
4	HW0115	WASHER-LOCK-3/4"	4	8
5	HW0011	NUT-HEX-3/4-16	4	8
6	HW0505	BOLT-HHCS-1/2-13 X 3-1/2"	4	6
7	HW0112	WASHER-FLAT-1/2"-SAE	4	6
8	HW0110	WASHER-LOCK-1/2"	4	6
9	HW0007	NUT-HEX-1/2-13	4	6
10	41215234	GUIDE ARM WELDMENT (POLY)	2	-
11	41217317	POLY SLIDE MOUNTING BLOCK	4	-
12	41217318	POLY SLIDE	4	-
13	HW0501	BOLT-HHCS-1/2-13 X 1"	12	-
14	HW0110	WASHER-LOCK-1/2"	12	-
15	91253A546	BOLT FHSCS-1/4-20 X 1-1/2"	8	-
16	HW0003	NUT-NILN-1/4-20	8	-
NOTES
^† Multiple styles of Guide Arms have been utilized on extractors. Refer to the parts diagrams for correct replacement parts.

Roller Bed Components

Idler Roller Bed Components

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43182001	LEAD ROLLER ASSEMBLY-24"	with Alignment Groove	4
	43382001	LEAD ROLLER ASSEMBLY-36"	with Alignment Groove	4
	43482001	LEAD ROLLER ASSEMBLY-42"	with Alignment Groove	4
2	43182002	IDLER ROLLER ASSEMBLY-24"		8
	43382002	IDLER ROLLER ASSEMBLY-36"		8
	43482002	IDLER ROLLER ASSEMBLY-42"		8
3	43187002	SHAFT-HEX-.75" X 25.75"		8
	43387002	SHAFT-HEX-.75" X 37.75"		8
	43487002	SHAFT-HEX-.75" X 43.75"		8
4	43187003	SHAFT-HEX-.75" X 27.5"		4
	43387003	SHAFT-HEX-.75" X 39.5"		4
	43487003	SHAFT-HEX-.75" X 45.5"		4
5	HW1058	PIN-HITCH		24

Powered Roller Bed Components

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43182003	POWERED ROLLER-24"	10
	43382003	POWERED ROLLER-36"	10
	43485003	POWERED ROLLER-42"	10
2	43087001	JOURNAL-POWERED ROLLER	10
3	PT0404	FLANGE BEARING-3-BOLT-1"	20
4	HW0321	BOLT-HHCS-5/16-18 X 1 1/4"	60
5	HW0105	WASHER-LOCK-5/16"	60
6	HW0004	NUT-HEX-5/16-18	60
7	PT0033	SPROCKET-35B18 X 1"	16
8	00197028	KEY-1/4" X 1 1/4"	8
9	00158001-16	CHAIN-ROLLER-#35	8
10	PT0031	LINK-CONNECTING-#35	8
11	PT0418	COLLAR-SHAFT-1"	10

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0120	MOTOR-HYDRAULIC-160CC		2
2	HW1071	KEY-WOODRUFF-#808 STD	Supplied with Item 1	A/R
3	H1544	ADAPTER-#6 JICM X #10 SAEM		4
4	HW0402	BOLT-HHCS-3/8-16 X 1"		18
5	HW0107	WASHER-LOCK-3/8"		18
6	43017004	PLATE-MOTOR MOUNTING		2
7	PT0302-1	COUPLING BODY-#40 X 1"		4
8	PT0301	CHAIN-COUPLING-#40	Includes Connecting Pin	2
9	00197026	KEY-1/4" X 1"		2
10	43097003	KEY-1/4" X 5/8"		2

Operator Gate

[Discontinued] Drop Bar Operator Gate

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43015004	GATE-OPERATOR-DROP BAR	1
2	HW0407	BOLT-HHCS-3/8-16 X 2 3/4"	1
3	HW0108	WASHER-FLAT-3/8"-SAE	2
4	HW0006	NUT-NILN-3/8-16	1

[Current] Drop Bar Operator Gate

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43017064-2	LATCH-SWING GATE			1
2	HW0418	BOLT-HHCS-3/8-16 X 2 1/4"			1
3	HW0031	NUT-LOCK-3/8-16, DEFORMED THREAD			1
4	N/A	HINGE-SPRING		^† See notes	1
5	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			3
6	HW1037	STOP-GATE			1
7	HW0303	BOLT-HHCS-1/4-20 X 1"			1
8	HW0104	WASHER-FLAT-1/4"-SAE			1
9	HW0003	NUT-NILN-1/4-20			1
10	N/A	SPRING-TORSION		^† See notes	1
11	HW0816	SCREW-HHCS-SELF DRILLING-#10 X 3/4"			4
12	HW9002	GAS SPRING	80292015		1
13	43017086-2	BRACKET-MOUNTING-SPRING	80292015		2
14	HW0815	SCREW-SELF DRILLING-#12-24 X 1" T-4	80292015		4
NOTES
^† Part discontinued. Spring Hinge was replaced by Torsion Spring. Spring Hinge and/or Torsion Spring must be replaced with Gas Spring Kit.

Operator Step

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43615012	STEP	^† BE-SL	1
1	43015007	STEP	^† BE-DS	1
2	HW0406	BOLT-HHCS-3/8-16 X 2 1/2"		2
3	HW0108	WASHER-FLAT-3/8"-SAE		4
4	HW0107	WASHER-LOCK-3/8"		2
5	HW0005	NUT-HEX-3/8-16		2
6	43606001	ANTI-FATIGUE MAT	^†† BE-SL	1
6	43706001	ANTI-FATIGUE MAT	^†† BE-DS	1
7	43017058-2	THRESHOLD		1
NOTES
^† Tread-Style Step is a direct replacement for Discontinued, Ladder Rung-Style Step.
^†† Anti-fatigue mat must be cut for units with foot switch bolted in place to floor panel.

Hydraulic Hose Reel

[Discontinued] Hydraulic Hose Reel

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	PT0622-1	HOSE REEL	1
2	HW0402	BOLT-HHCS-3/8-16 X 1"	1
3	HW0107	WASHER-LOCK-3/8"	1
4	HW0005	NUT-HEX-3/8-16	1
5	43717053-2	BRACKET-HOSE REEL	1

[Current] Hydraulic Hose Reel

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	CCR-12HD	HOSE REEL	1
2	43717122	PLATE-MOUNTING	1
3	HW0413	BOLT-FHSMS-3/8-16 X 1 1/4"	2
4	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD	2
5	HW0110	WASHER-LOCK-1/2"	2
6	HW0112	WASHER-FLAT-1/2"-SAE	2

Guarding

BE-SL Guarding

BE-SL Outside Carriage Guards

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43617006-2	GUARD-FAR	1
2	43614009	GUARD-NEAR	2
3	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	30

BE-SL Inner Carriage Guards (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43617007-2	GUARD-INNER CARRIAGE		2
2	43014006-2	GUARD-LINEAR DRIVE SCREW		1
3	43017010-2	GUARD-SIDE-ARM CARRIER SHAFT		2
3	44517002-2	GUARD-SIDE-ARM CARRIER SHAFT	^† Single Compartment Units Only	1
4	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		32
5	HW0306	BOLT-FHSCS-1/4-20 X 1"		4
6	HW0104	WASHER-FLAT-1/4"-SAE		4
7	HW0103	WASHER-LOCK-1/4"		4
8	HW0002	NUT-HEX-1/4-20		4
9	PL0602	VINYL EDGING	6ft each for Item 3 (Not shown)	12'
NOTES
^† Single Compartment Guard Replaces standard, Far Side Arm Carrier Shaft Guard.

BE-SL Inner Carriage Guards (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43617007-2	GUARD-INNER CARRIAGE		2
2	43017081-2	GUARD-SIDE-ARM CARRIER SHAFT		2
2	44517003-2	GUARD-SIDE-ARM CARRIER SHAFT	^† Single Compartment Units Only	1
3	43017080-2	BRACKET-SIDE GUARD MOUNTING		2
4	43017082-3	MOUNT-CHAIN GUARD-LEAD SCREW		1
5	43017082-4	MOUNT-CHAIN GUARD-LEAD SCREW		1
6	43017083-2	GUARD-CHAIN-LEAD SCREW		1
7	HW0303	BOLT-HHCS-1/4-20 X 1"		4
8	HW0103	WASHER-LOCK-1/4"		8
9	HW0104	WASHER-FLAT-1/4"-SAE		8
10	HW0347	BOLT-BHSCS-1/4-20 X 3/8"		4
11	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		26
NOTES
^† Single Compartment Guard replaces standard, Far Side Arm Carrier Shaft Guard.

BE-SL Dashboard Guards

[Discontinued] BE-SL Dashboard

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43617038	DASHBOARD	Used prior to October 2012	1
2	43617039	COVER PLATE		2
3	SS0104	BOLT-SHCS-1/4-20 X 5/8"	Used prior to October 2012	18
4	SS0300	WASHER-FLAT-1/4"-SAE	Used prior to October 2012	18
5	43614006-2	KICK PLATE-OPERATOR CONSOLE		1
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		14
7	PL0602	VINYL EDGING	Two 1ft pieces (Not shown)	2'

[Current] BE-SL Dashboard

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43618017	PLATE-DASHBOARD		1
2	HW0060	NUT-CLIP-#10-24		10
3	SS0114	BHSCS-#10-24 X 1/2" SST		10
4	43617039	COVER PLATE		2
5	SS0126	BHSCS-1/4-20 X 1/2"-SST		8
6	43614006-2	KICK PLATE-OPERATOR CONSOLE		1
7	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		10
8	PL0602	VINYL EDGING	Two 1ft pieces (Not shown)	2'

BE-SL Operator Platform Guards

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43617045	PANEL-OPERATOR PLATFORM		1
2	HW0303	BOLT-HHCS-1/4-20 X 1"		8
3	HW0104	WASHER-FLAT-1/4"-SAE		8
4	HW0103	WASHER-LOCK-1/4"		8
5	HW0002	NUT-HEX-1/4-20		8
6	43606001	MAT-ANTI FATIGUE	Not shown	1

BE-DS Guarding

BE-DS Outside Carriage Guards

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43717017-2	GUARD-FAR END-UPPER	1
2	43717019-2	GUARD-FAR END-LOWER	1
3	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	22

BE-DS Inner Carriage Guards

BE-DS Inner Carriage Guards (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43714001-2	DASHBOARD	^† See Notes	1
2	43714016-2	GUARD-FRONT-OPERATOR CONSOLE	^†† Without Cylinder Notch	1
2	41217014-2	GUARD-FRONT-OPERATOR CONSOLE	^†† With Cylinder Notch	1
3	43717016-2	GUARD-INNER FRAME		2
4	43014006-2	GUARD-LINEAR DRIVE SCREW		1
5	43017010-2	GUARD-SIDE-ARM CARRIER SHAFT		2
5a	PL0602	VINYL EDGING	6' each for Item 5 (Not shown)	12'
6	43714015-2	KICK PLATE-OPERATOR CONSOLE	35.5" tall	1
6	43717115-2	KICK PLATE-OPERATOR CONSOLE	29" tall	1
6a	PL0602	VINYL EDGING	Two 1' pieces for Item 6 (Not shown)	2'
7	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		56
8	HW0306	BOLT-FHSCS-1/4-20 X 1"		4
9	HW0104	WASHER-FLAT-1/4"-SAE		4
10	HW0103	WASHER-LOCK-1/4"		4
11	HW0002	NUT-HEX-1/4-20		4
12	PL0602	VINYL EDGING	8' each for Item 3 (Not shown)	16'
NOTES
^† Used on units shipped prior to October, 2012. See Current BE-DS Dashboard in the Guarding Section for units shipped after October 2012.
^†† 43714016-2 valid for units shipped prior to December 2022. 41217014-2 valid for units shipped December 2022 to present.

BE-DS Inner Carriage Guards (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43714016-2	GUARD-FRONT-OPERATOR CONSOLE	^† Without Cylinder Notch	1
1	41217014-2	GUARD-FRONT-OPERATOR CONSOLE	^† With Cylinder Notch	1
2	43717016-2	GUARD-INNER-FRAME		2
3	43017081-2	GUARD-SIDE-ARM CARRIER SHAFT		2
3	44517003-2	GUARD-SIDE-ARM CARRIER SHAFT	^†† Single Compartment Units Only	1
4	43017080-2	BRACKET-SIDE GUARD MOUNTING		2
5	43017082-3	MOUNT-CHAIN GUARD-LEAD SCREW		1
6	43017082-4	MOUNT-CHAIN GUARD-LEAD SCREW		1
7	43017083-2	GUARD-CHAIN-LEAD SCREW		1
8	HW0303	BOLT-HHCS-1/4-20 X 1"		4
9	43714015-2	KICK PLATE-OPERATOR CONSOLE	35.5" tall	1
9	43717115-2	KICK PLATE-OPERATOR CONSOLE	29" tall	1
10	HW0103	WASHER-LOCK-1/4"		8
11	HW0104	WASHER-FLAT-1/4"-SAE		8
12	HW0347	BOLT-BHSCS-1/4-20 X 3/8"		4
13	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		28
NOTES
^† 43714016-2 valid for units shipped prior to December 2022. 41217014-2 43714016-2 valid for units shipped December 2022 to present.
^†† Single Compartment Guard replaces standard, Far Side Arm Carrier Shaft Guard.

BE-DS Dashboard Guarding

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43717123-2	FRAME-DASHBOARD		1
2	43718017	PLATE-DASHBOARD		1
3	HW0060	NUT-CLIP-#10-24		10
4	SS0114	BHSCS-#10-24 X 1/2" SST		10
5	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	Not shown	10

BE-DS Operator Platform Guarding

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43715018	PANEL-FLOOR	With reservoir access panel	1
2	HW0303	BOLT-HHCS-1/4-20 X 1"		8
3	HW0104	WASHER-FLAT-1/4"-SAE		8
4	HW0103	WASHER-LOCK-1/4"		8
5	HW0002	NUT-HEX-1/4-20		8
6	43717022	GRILL-HYDRAULIC COMPONENT		1
7	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"		2
8	HW0107	WASHER-LOCK-3/8"		2
9	HW0108	WASHER-FLAT-3/8"-SAE		2
10	43706001	MAT-ANTI FATIGUE	Not shown	1
11	PL0602	VINYL EDGING	For Item 6 (Not shown)	13'

Labels & Placards

BE-SL Labels

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	00196616	LABEL-"NO RIDERS ALLOWED"		1
2	00196210	LABEL-WARNING-"OPERATION BY AUTHORIZED PERSONNEL ONLY"		1
3	43696001	PLACARD-OFF / ON		1
4	43096018	PLACARD-RACK LEVEL ASSIST	^† If Equipped	1
5	43096014	PLACARD-DRIVE / RAISE-LOWER / ARM ROTATION		1
6	43096010	PLACARD-HORN	^† If Equipped	1
7	43096012	PLACARD-VACUUM OFF / ON	Vacuum Units Only	1
7	43096011	PLACARD-MAGNET OFF / ON	Magnet Units Only (Not shown)	1
8	43096017	PLACARD-POWERED ROLLER CUTOUT OVERRIDE	^† If Equipped	1
9	43096013	PLACARD-POWERED ROLLERS / ARM TRAVERSE		1
10	00196004	LABEL-CAUTION-"WATCH FOR BATTERY AND CHARGER CABLES IN TRAVEL PATH"		1
11	00196622	LABEL-LIFT POINT	(2) Each end	4
12	00196700	DECAL-BHS-24"	Far End (Not shown)	2
13	00196630	LABEL-NOTICE-HYD. OIL SPEC. (AW 68)	^†† See Notes	1
13	00196645	LABEL-NOTICE-HYD. OIL SPEC. (AW 32)	^†† See Notes	1
14	43096008	PLACARD-"REPLACE WITH 10 AMP FUSE ONLY"	On transformer	1
NOTES
^† Rack Level Assist (LAI), Horn and Powered Roller Cutout (PRC) are optional features. Not all units are equipped with these options.
^†† Most units shipped prior to December 2014 require AW 68 Hydraulic Oil. Some units shipped prior to December 2014 shipped with AW 32 for low temperature applications.

BE-DS Labels

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	00196616	LABEL-"NO RIDERS ALLOWED"		1
2	00196210	LABEL-WARNING-"OPERATION BY AUTHORIZED PERSONNEL ONLY"		1
3	43696001	PLACARD-OFF / ON		1
4	43096018	PLACARD-RACK LEVEL ASSIST	^† If Equipped	1
5	43096014	PLACARD-DRIVE / RAISE-LOWER / ARM ROTATION		1
6	43096010	PLACARD-HORN	^† If Equipped	1
7	43096012	PLACARD-VACUUM OFF / ON	Vacuum Units Only	1
7	43096011	PLACARD-MAGNET OFF / ON	Magnet Units Only (Not shown)	1
8	43096017	PLACARD-POWERED ROLLER CUTOUT OVERRIDE	^† If Equipped	1
9	43096013	PLACARD-POWERED ROLLERS / ARM TRAVERSE		1
10	00196004	LABEL-CAUTION-"WATCH FOR BATTERY AND CHARGER CABLES IN TRAVEL PATH"		1
11	00196622	LABEL-LIFT POINT	(2) Each end	4
12	00196700	DECAL-BHS-24"	Far End (Not shown)	2
13	00196630	LABEL-NOTICE-HYD. OIL SPEC. (AW 68)	^†† See Notes	1
13	00196645	LABEL-NOTICE-HYD. OIL SPEC. (AW 32)	^†† See Notes	1
14	43096008	PLACARD-"REPLACE WITH 10 AMP FUSE ONLY"	On transformer	1
NOTES
^† Rack Level Assist (LAI), Horn and Powered Roller Cutout (PRC) are optional features. Not all units are equipped with these options.
^†† Most units shipped prior to December 2014 require AW 68 Hydraulic Oil. Some units shipped prior to December 2014 shipped with AW 32 for low temperature applications.

Extractor Arm Labels

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	00196633	LABEL-NOTICE-"IN LINE VACUUM FILTER..."	(1) per side (Vacuum Units Only)	2
2	SM-1197	LABEL-ARM POSITION ARROW		2
3	00196609	LABEL-NOTICE-"ARM MUST BE POSITIONED BETWEEN ARROWS..."		1
4	00196602	LABEL-NOTICE-"LUBRICATION POINTS ON UNDERSIDE"		2
5	00196218	LABEL-WARNING-"ELECTRICAL VOLTAGE HAZARD"	Magnet Units Only	1
6	00196238	LABEL-WARNING-"STRONG MAGNETIC FIELD/DO NOT USE WITH PACEMAKER"	^† Magnet Units Only	2
NOTES
^† Pacemaker Warning Label takes place of discontinued, Triangular Magnetic Field Label.

Extractor Arm

SYMBOL	DESCRIPTION / NOTICE	ACTUATOR DIAGRAM
	Rotary Actuator Symbol Battery Extractors shipped prior to May 2020 are equipped with Rotary Actuator Extractor Arms. Parts Diagrams Specific to the Rotary Actuator design are indicated with the symbol.
	Helical Actuator Symbol Battery Extractors shipped from May 2020 to Present are equipped with Helical Actuator Extractor Arms. Parts Diagrams Specific to the Rotary Actuator design are indicated with the Helical Actuator Symbol.

Vacuum Components & Swing Arms

Vacuum Arms (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	ARM-PUSH/PULL-30"		^† Discontinued	1
1	N/A	ARM-PUSH/PULL-36"		^† Discontinued	1
2	HW0509	BOLT-HHCS-1/2-13 X 4 1/2"			3
3	HW0112	WASHER-FLAT-1/2"-SAE			6
4	HW0110	WASHER-LOCK-1/2"			3
5	HW0007	NUT-HEX-1/2-13			3
6	P0505	BUSHING-RED-#6 NPT X #4 FNPT-BRASS			2
7	P0402	HOSE BARB-1/4 X #4 MNPT-BRASS			2
8	HW0428	STUD-VACUUM-3/8-16 X 5"	HW-KIT-2		8
9	HW0108	WASHER-FLAT-3/8"-SAE	HW-KIT-2		40
10	HW1001	SPRING-3/8"	HW-KIT-2		24
11	HW0006	NUT-NILN-3/8-16	HW-KIT-2		8
12	HW0424	NUT-JAM-3/8-16	HW-KIT-2		8
REF	43052006	ADJUSTABLE PUSH/PULL ARM		Includes Items 13 through 17	1
13	43057034	ARM BASE			1
14	43055008	VACUUM CUP MOUNT			2
15	HW0523	BOLT-HHCS-1/2-13 X 4"			2
16	HW0112	WASHER-FLAT-1/2"-SAE			4
17	HW0008	NUT-NILN-1/2-13			2
NOTES
^† One-piece Arms no longer available. Must replace with Adjustable Arm.

Vacuum Cups

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
A/R	00162004	VACUUM CUP-10" 3-PC (STANDARD)	^† Includes Items 1 through 4	A/R
	00162003	VACUUM CUP-12" 3-PC (STANDARD)	^† Includes Items 4 through 7
	00162007	VACUUM CUP-10" 3-PC, REINFORCED	Includes Items 1,3,4 & 8
	00162005	VACUUM CUP-12" 3-PC, REINFORCED	Includes Items 4,5,7 & 9
1	00164006	CASTING-10" VACUUM CUP	10" cup only	1
2	00164004	SEAL-RUBBER-10"		1
3	00165002	PLATE-FRONT-10"		1
4	HW0311	BOLT-FHSCS-1/4-20 X 3/4"		8
5	00166001	CASTING-12" VACUUM CUP	12" cup only	1
6	00164001	SEAL-RUBBER-12"		1
7	00165001	PLATE-FRONT-12"		1
8	00164007	SEAL-RUBBER-10"-REINFORCED		A/R
9	00167003	SEAL-RUBBER-12"-REINFORCED		A/R
NOTES
^† 10" and 12" 1-Piece Cups no longer available. Must replace with 3-Piece Cup. Verify required cup size prior to ordering.

Swing Arms (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	45055001	TIE PLATE-SWING ARM		BE-24-2	1
	45255001	TIE PLATE-SWING ARM		BE-36-2 (Not shown)	1
	45355001	TIE PLATE-SWING ARM		BE-42-2 (Not shown)	1
2	43055004	SWING ARM-RHS	†	Not sold individually	1
3	43055002	SWING ARM-LHS	†	Not sold individually	1
4	HW0603	BOLT-FHSCS-5/8-11 X 2"			4
5	HW0113	WASHER-LOCK-5/8"			4
6	HW0010	NUT-JAM-5/8-11			4
7	PT0413	COLLAR-SHAFT-3"	80252001		2
8	43027001	SHAFT-ROTARY ACTUATOR	80252001		1
9	HW1013	KEY-3/8" X 12"	80252001		1
10	PT0419	BEARING-SAE 841-2" I.D., 3" OD, 1/8" THICK	80252001		3
11	43052005	CAP-BEARING		Includes bearing	2
12	HW0303	BOLT-HHCS-1/4-20 X 1"			6
13	HW0103	WASHER-LOCK-1/4"			6
14	43057014	STANDOFF-WIRE			1
15	HW0312	SCREW-SHSS-1/4-20 X 1"-CUP POINT			1
16	43057003	CUSHION-SWING ARM			2
17	HW0306	BOLT-FHSCS-1/4-20 X 1"			4
18	43055001	STOP-SWING ARM			2
18	44555001	STOP-SWING ARM		BE-42-1 only	1
19	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"			4
20	HW0107	WASHER-LOCK-3/8"			4
21	HW0108	WASHER-FLAT-3/8"-SAE			4
22	H1565	ADAPTER-45 DEG-#6 JICM X #4 NPTM			2
23	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2
NOTES
^† Included in multiple kits.

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	44555001	STOP-SWING ARM	1
2	43057003	CUSHION-SWING ARM	1
3	43057008	SPACER-SWING ARM STOP	1
4	HW0306	BOLT-FHSCS-1/4-20 X 1"	2
5	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"	4
6	HW0107	WASHER-LOCK-3/8"	4

Vacuum Pump (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	P0005	PUMP-VACUUM			1
2	P0208	FILTER-HI FLOW			3
3	P0503	NIPPLE-#4 NPT-BRASS			3
4	P0502	TEE-#4 FNPT-BRASS			1
5	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS			4
6	P0402	HOSE BARB-1/4 X #4 NPTM-BRASS			6
7	P0207	VALVE-VACUUM RELEASE			2
8	P0302	HOSE-VACUUM-1/4" I.D.		Two 6" pieces	1'
9	P0302	HOSE-VACUUM-1/4" I.D.		Short Arm side	1'
10	P0302	HOSE-VACUUM-1/4" I.D.		Long Arm side	2'
11	E0611	JUNCTION BOX-4" X 2" X 2"			1
12	E0612	COVER-JUNCTION BOX			1
13	HW0212	SCREW-RHMS-#10-24 X 1/2"			2
14	E0624	CONNECTOR-1/2"			1
15	E0608-1	RESTRAINT-1/2"-90 DEG		Grip size .450" to .560"	1
15a	E0617	LOCKNUT-CONDUIT-1/2"		Not shown	2
16	E0501	CORD-14-4 SW/SOW		Withtout Ground Connection in Arm	15'
16	E0514	CORD-16-5 SW/SOW			15'
17	43057014	STANDOFF-CABLE			1
18	HW0206	SCREW-RHMS-#10-32 X 3/4"			4
19	HW0306	BOLT-FHSCS-1/4-20 X 1"			1
20	43057021	PLATE-STIFFENER	†		2
21	HW0402	BOLT-HHCS-3/8-16 X 1"	†		12
22	HW0107	WASHER-LOCK-3/8"	†		12
23	HW0005	NUT-HEX-3/8-16	†		12
24	HW0108	WASHER-FLAT-3/8"-SAE	†	Not shown	24
25	P0111	FILTER-VACUUM-INLINE		Not shown	2
NOTES
^† Included in multiple kits.

Rotary Actuator

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43046001	ROTARY ACTUATOR		1
2	80000002	ROTARY ACTUATOR BASE ASSEMBLY	Without Actuator	1
2A	N/A	VERTICAL CARRIER PLATE-OUTER	Included with 80000002	2
2B	N/A	VERTICAL CARRIER PLATE-INNER	Included with 80000002	1
2C	N/A	CARRIER BASE PLATE	Included with 80000002	1
3	HW1070	PIN-PULL DOWEL-5/8" X 1 1/2"		2
4	HW0508	BOLT-SHCS-1/2-13 X 3/4"		3
5	HW1045	PIN-PULL DOWEL-3/8" X 1 1/2"	Included with 80000002	6
6	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"	Included with 80000002	12
7	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT		4
8	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM		2

Carrier Shafts & Bearings (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43057045	CARRIER SHAFT-EXTRACTOR ARM		^† See notes	2
2	43054007	BEARING-EXTRACTOR ARM CARRIER	80252002	^†† See notes	4
3	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"	80252002		16
4	PT0413	COLLAR-SHAFT-3"			4
5	PT0624	FITTING-ZERK	80252002	Not shown	4
NOTES
^† See Extended Reach End Plate section (2.6.8) for Extended Reach equipped units.
^†† See Carrier Shafts & Bearings (Helical Actuator) section for Helical Actuator equipped units

Drive Screw Components (Rotary Actuator)

Drive Nut Assembly (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43054006	DRIVE NUT ASSEMBLY	80252003	^† See notes	1
2	HW0426	BOLT-SHCS-3/8-16 X 5 1/2"	80252003	^†† See notes	4
3	HW0108	WASHER-FLAT-3/8"-SAE	80252003	^†† See notes	4
4	HW0006	NUT-NILN-3/8-16	80252003	^†† See notes	4
5	PT0624	FITTING-ZERK	80252003		1
NOTES
^† See Drive Screw Components (Helical Actuator) section for Helical Actuator equipped units.
^†† It is recommended to replace mounting hardware when replacing Drive Nut Assembly.

Drive Screw

[Current] Drive Screw Assembly (Frame #'s 374 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43024001	SCREW-LINEAR DRIVE		1
2	PT0119	SPROCKET-50B15 X 1 3/16"		1
3	43097004	KEY-1/4 X 7/8"		1
4	00158001-15	CHAIN-ROLLER-#50		1
5	PT0102	LINK-CONNECTING-#50		1
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	Alloy casting	2
7	HW0503	BOLT-HHCS-1/2-13 X 1 1/2"		8
8	HW0110	WASHER-LOCK-1/2"		8
9	PT0107	SPROCKET-50B15 X 1"		1
10	HC0121	MOTOR-HYDRAULIC-100CC	SAE 2-Bolt mount	1
11	H1605	ADAPTER-90 DEG-#6 JICM X #10 SAEM		2
12	HW1071	KEY-WOODRUFF-#808 STD	Supplied with Item 10	A/R
13	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"		6
14	HW0107	WASHER-LOCK-3/8"		6
15	43017007	PLATE-MOUNTING-SCREW DRIVE MOTOR		1
16	43057019	PLATE-COVER		2
17	HW0415	BOLT-SHCS-3/8-16 X 3/4"		8

ITEMS BELOW ARE REQUIRED FOR REPLACING THE LINEAR DRIVE SCREW ON UNITS WITH FRAME #'S OF 373 AND EARLIER
LINEAR DRIVE SCREW UPDATE KIT
REF	80252011	UPGRADE KIT		1
1	43024001	SCREW-LINEAR DRIVE		1
2	PT0119	SPROCKET-50B15 X 1 3/16"		1
3	43097004	KEY-1/4 X 7/8"		1
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	Alloy casting	2
7	HW0503	BOLT-HHCS-1/2-13 X 1 1/2"		8
8	HW0110	WASHER-LOCK-1/2"		8
16	43057019	PLATE-COVER		2
18	43057022	SHIM-18GA	May not be required (Not shown)	2
19	43057018	TEMPLATE-BEARING MOUNT PATTERN	Not shown	1
20	80000015	INSTRUCTION DETAIL	Not shown	REF
21	43057020	SPACER PLATE	Not shown	2

[Discontinued] Drive Screw Assembly (Frame #'s 373 and Earlier)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	N/A	SCREW-LINEAR DRIVE (DISCONTINUED)	See 80252011 Upgrade Kit	1
2	PT0118	SPROCKET-50B12 X 1 3/16"		1
3	43097004	KEY-1/4" X 7/8"		1
4	00158001-15	CHAIN-ROLLER-#50		1
5	PT0102	LINK-CONNECTING-#50		1
6	43057016	BLOCK-BEARING RETAINER		2
6a	PT0414	RACE-TAPERED ROLLER BEARING	Included with 43057016	2
7	PT0623	SEAL-GREASE		2
8	HW0416	BOLT-SHCS-3/8-16 X 1"		8
9	PT0415	BEARING-TAPERED ROLLER		2
10	HW1050	NUT-LOCK		4
11	43057017	PLATE-COVER		2
12	HW0415	BOLT-SHCS-3/8-16 X 3/4"		8
13	PT0624	FITTING-ZERK		2

Hose & Cable Carrier

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43017013	PLATE-HOSE CARRIER		1
2	PT0618	BRACKET-FIXED END		1
3	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
4	PT0617	HOSE CARRIER	20 links required	3'
5	PT0619	BRACKET-MOVING END		1
6	HW0303	BOLT-HHCS-1/4-20 X 1"		2
7	HW0103	WASHER-LOCK-1/4"		2
8	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"		4
9	HW0108	WASHER-FLAT-3/8"-SAE		8
10	HW0107	WASHER-LOCK-3/8"		4
11	HW0005	NUT-HEX-3/8-16		4

Magnet Components (Rotary Actuator)

[Discontinued] Magnet Arm Configuration (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	41257014	TIE PLATE-SWING ARM	All units	1
-	41655008	EXTENSION-ARM	BE-36-2 only (Not shown)	1
-	43455001	EXTENSION-ARM	BE-42-2 only (Not shown)	1
2	HW0603	BOLT-FHSCS-5/8-11 X 2"		4
3	HW0113	WASHER-LOCK-5/8"		4
4	HW0010	NUT-JAM-5/8-11		4
5	41655001	CARRIER TUBE-MAGNET SWING SHAFT		1
6	HW0504	BOLT-HHCS-1/2-13 X 2"		6
7	HW0112	WASHER-FLAT-1/2"-SAE		6
8	HW0110	WASHER-LOCK-1/2"		6
9	HW0007	NUT-HEX-1/2-13		6
10	41657006	SHAFT-MAGNET SWING		1
11	41698001	KEY-3/8" X 7/16"		2
12	N/A	STOP-MAGNET SWING	^† Discontinued	1
13	PT0430	FLANGE BEARING-4 BOLT-1 1/2"		2
14	HW0513	BOLT-HHCS-1/2-13 X 2 1/4"		8
15	HW0112	WASHER-FLAT-1/2"-SAE		16
16	HW0110	WASHER-LOCK-1/2"		8
17	HW0007	NUT-HEX-1/2-13		8
18	41655002	PLATE-MAGNET MOUNTING		2
19	41257015	BLOCK-TIGHTENER	2-Piece Item	1
20	41257016	BLOCK-FIXED	2-Piece Item	1
21	HW0423	BOLT-SHCS-3/8-16 X 3 1/2"		4
22	HW0006	NUT-NILN-3/8-16		4
23	HW0806	SET SCREW-3/8-16 X 2"	Replaces Swivel Head	4
24	HW0424	NUT-JAM-3/8-16		4
25	41657017	INSULATOR-MAGNET MOUNT		2
26	HW0306	BOLT-FHSCS-1/4-20 X 1"		8
27	41657008	PAD-MAGNET SLIDE		2
28	HW0314	BOLT-FHSCS-1/4-20 X 1/2"		4
NOTES
^† Refer to Magnet Pivot Stop (Rotary Actuator) section for replacement/upgrade parts.

Magnet Pivot Stop (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	80252012	MAGNET SWING STOP KIT	Includes Items 1 through 6	A/R
1	43057029	PLATE-STOP		1
2	43058003	SLEEVE-STOP		2
3	43057030	SUPPORT-CABLE		2
4	PL0501	GROMMET-1/2"		2
5	HW0509	BOLT-HHCS-1/2-13 X 4 1/2"		2
6	HW0008	NUT-NILN-1/2-13		2
7	44557003	PLATE-STOP	^† Single compartment units only	1
NOTES
^† For units equipped with Pivot Shaft. See Current Magnet Arm Configuration (Rotary Actuator) section for units with independent Magnet Pivot Bearings.

[Current] Magnet Arm Configuration (Rotary Actuator — November 2014 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	N/A	MAGNET PUSH/PULL ARM	^† See notes	1
2	43055010	MAGNET MOUNT		2
3	PT0470	BEARING-MAGNET PIVOT		2
4	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"		12
5	HW0524	BOLT-CARRIAGE-1/2-13 X 2"	^†† Stop Plate location	4
6	HW0110	WASHER-LOCK-1/2"		16
7	HW0007	NUT-HEX-1/2-13		16
8	43058009	PLATE-ROTATION STOP		2
9	43058003	SLEEVE-STOP		2
10	43058010	SUPPORT-CABLE		2
11	PL0501	GROMMET-1/2"		2
12	HW0523	BOLT-HHCS-1/2-13 X 4"		2
13	HW0008	NUT-NILN-1/2-13		2
14	43057037	INSULATOR-BOTTOM		2
15	HW0306	BOLT-FHSCS-1/4-20 X 1"		8
16	41657008	SLIDE-MAGNET		2
17	HW0314	BOLT-FHSCS-1/4-20 X 1/2"		4
18	44558001	PLATE-ROTATION STOP	^†† Single compartment units only	2
REF	43052014	ADJUSTABLE PUSH-PULL ARM	Includes Items 19 through 23	A/R
19	43055018	ARM BASE		1
20	43055019	MAGNET MOUNT		2
21	HW0523	BOLT-HHCS-1/2-13 X 4"		2
22	HW0112	WASHER-FLAT-1/2"-SAE		4
23	HW0008	NUT-NILN-1/2-13		2
NOTES
^† 1-Piece Arm no longer available. Must be replaced with Adjustable Arm. ^†† Single Compartment Stop Plates require (1) additional 2" Long Carriage Bolt each.

Magnet Mounting Hardware (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43032009	MAGNET ASSEMBLY		Includes Items 1 through 12	A/R
1	N/A	ELECTROMAGNET-95VDC			2
2	E0314	SENSOR-PROXIMITY-30MM			2
3	N/A	GASKET-REAR		Discontinued (Not Used)	2
4	41657002	COVER-PROXIMITY SENSOR HOUSING		Rear	2
5	HW1065	SCREW-SHCS-#6-32 X 3/8"			8
6	HW1066	WASHER-LOCK-#6			8
7	E0376	INDICATOR LIGHT		^† See notes	2
8	E0335	RECEPTACLE-5 PIN MALE		With 12" lead	2
9	E0617	LOCKNUT-CONDUIT-1/2"			2
10	N/A	GASKET-FRONT		Discontinued (Not Used)	2
11	41657003	COVER-PROXIMITY SENSOR HOUSING	80252015	Front	2
12	HW0138	SCREW-FHSCS-#8-32 X 3/8"	80252015		8
13	HW0433	STUD-1/2-13 X 5"	80252006	For units with Magnet Pivot Shaft only. See Discontinued Magnet Arm Configuration (Rotary Actuator) section (Units built prior to 11/01/14)	8
14	HW0007	NUT-HEX-1/2-13	80252006		8
15	HW0112	WASHER-FLAT-1/2"-SAE	80252006		40
16	HW1002	SPRING-1/2"	80252006		24
17	HW0008	NUT-NILN-1/2-13	80252006		8
18	HW0514	BOLT-HHCS-1/2-13 X 2 1/2"	80252014	For units with Independent Pivot Bearing only. See Current Magnet Arm Configuration (Rotary Actuator) section (Units built 11/01/14 to Present)	4
19	HW1002	SPRING-1/2"	80252014		4
20	HW0112	WASHER-FLAT-1/2"-SAE	80252014		8
21	HW0007	NUT-HEX-1/2-13	80252014		4
NOTES
^† Extractors built or Replacement Magnets shipped prior to October 2021 used Multi-piece Indicator Lights with Replaceable Bulb and Lens and are no longer available. Current Indicator Light is a 1-Piece LED assembly. Replacement of any Multi-Piece Component requires replacing entire assembly with current, 1-Piece Indicator Light.

Magnet Cords (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E1105	JUNCTION BOX-4" X 2" X 2"	Weather Proof Box	1
2	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
3	E1106	COVER-JUNCTION BOX	Weather Proof with Gasket	1
4	E0333	RECEPTACLE-9 PIN MALE	With 12" Lead	1
5	E0608-1	RESTRAINT-1/2"-90 DEG	Grip size .450" to .560"	2
6	E0617	LOCKNUT-CONDUIT-1/2"		3
7	E0334	CORD-5 PIN FEMALE	With 36" Lead	2
8	E0332	CORD-9 PIN FEMALE-90 DEG	With 36" Lead	1
9	PL0501	GROMMET-1/2"		1
10	41657013-2	PLATE-PANEL MOUNTING	With Single Cable Hole	1
11	E0334-6	CORD-5 PIN FEMALE	With 72" Lead	2
12	43057038-2	PLATE-PANEL MOUNTING	With Dual Cable Holes	1

Panel Mounting (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43057021	PLATE-STIFFENER		1
2	HW0402	BOLT-HHCS-3/8-16 X 1"		12
3	HW0108	WASHER-FLAT-3/8"-SAE	(Not shown)	24
4	HW0107	WASHER-LOCK-3/8"		12
5	HW0005	NUT-HEX-3/8-16		12
6	41637001	PANEL-COMPONENT MOUNTING		1
7	HW0325	BOLT-5/16-18 X 1 3/4"-PAN HEAD		4
8	N/A	INSULATOR-THREADED FEMALE	Discontinued	4
9	HW0106	WASHER-FLAT-5/16"-SAE		8
10	HW0326	NUT-NILN-5/16-18		8
11	E1016	FUSE HOLDER		1
12	HW0130	SCREW-RHMS-#8-32 X 1/2"		1
13	HW0133	WASHER-FLAT-#8-SAE		1
14	HW0132	NUT-NILN-#8-32		1
15	E0325	FUSE-7AMP-250VAC	FLM-7 or FNM-7	1
16	PL0307	INSULATOR-MALE STUD		4

Magnet Extractor Electrical Panel (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	41637001	PANEL-COMPONENT MOUNTING		1
2	41637002	WIRE WAY		2
3	41637003	WIRE WAY		1
4	41637004	TRACK-TERMINAL BLOCK MOUNTING		1
5	41637005	TRACK-TERMINAL BLOCK MOUNTING		1
6	HW0130	SCREW-RHMS-#8-32 X 1/2"		10
7	HW0133	WASHER-FLAT-#8-SAE		10
8	HW0132	NUT-NILN-#8-32	(Not shown)	16
9	E1020	TERMINAL BLOCK		12
10	E1040	END BARRIER		2
11	E1330	END ANCHOR		4
12	E1009	RECTIFIER-FULL WAVE BRIDGE		2
13	HW0135	SCREW-RHMS-#8-32 X 3/4"		2
14	E1313	SOCKET-RELAY-8 PIN		2
15	HW0139	SCREW-RHMS-#8-32 X 1 1/4"		4
16	E0331	RELAY-DPDT-110VAC	With Indicator Light	2

Swing Arm Stop (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43055007	MOUNT-STOP-SWING ARM		2
2	43057024	STOP-SWING ARM	BE-24	4
2	43057023	STOP-SWING ARM	BE-36 & BE-42	4
3	HW0304	BOLT-HHCS-1/4-20 X 1 1/2"		4
4	HW0104	WASHER-FLAT-1/4"-SAE		8
5	HW0103	WASHER-LOCK-1/4"		4
6	HW0002	NUT-HEX-1/4-20		4
7	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"		4
8	HW0107	WASHER-LOCK-3/8"		4
9	HW0108	WASHER-FLAT-3/8"-SAE		4

Extended Reach Hydraulics (Rotary Actuator)

Vacuum Extended Reach (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	41257014	TIE PLATE-SWING ARM	All units	1
-	41655008	EXTENSION-ARM	BE-36-2 only (Not shown)	1
-	43455001	EXTENSION-ARM	BE-42-2 only (Not shown)	1
2	HW0504	BOLT-HHCS-1/2-13 X 2"		6
3	HW0112	WASHER-FLAT-1/2"-SAE		6
4	HW0110	WASHER-LOCK-1/2"		6
5	HW0007	NUT-HEX-1/2-13		6
6	P0301-1	HOSE-COIL-VACUUM		1
7	41257035	STANDOFF		2
8	HW1072	RESTRAINT-HOSE		2
9	HW0104	WASHER-FLAT-1/4"-SAE		2
10	HW0103	WASHER-LOCK-1/4'		2
11	HW0318	BOLT-SHCS-1/4-20 X 1 1/2"		2
12	HW0302	BOLT-HHCS-1/4-20 X 3/4"		1
13	HW0312	SCREW-SHSS-1/4-20 X 1"-CUP POINT		1

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	41255005	ARM-EXTENSION	1
2	HC0416	CYLINDER-EXTENDED REACH	1
3	H1578	ADAPTER-90 DEG-#6 JICM X #6 NPTM	2
4	41257031	PIN-CLEVIS END	1
5	00197036	PIN-ROD END	1
6	HW1058	PIN-HITCH	4

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	41255004	HOUSING-EXTENDED REACH		1
2	41257030	PLATE-END		1
3	HW0402	BOLT-HHCS-3/8-16 X 1"		4
4	HW0108	WASHER-FLAT-3/8"-SAE		8
5	HW0107	WASHER-LOCK-3/8"		4
6	HW0005	NUT-HEX-3/8-16		4
7	41258002	PLATE-BEARING	Side	2
8	41258005	PLATE-SHIM	Side	2
9	41258003	PLATE-BEARING	Upper/ Lower	2
10	41258004	PLATE-SHIM	Upper/ Lower	2
11	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG		28
12	HW0002	NUT-HEX-1/4-20		28

Extended Reach Rotary Actuator

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43046001	ROTARY ACTUATOR		1
2	80000002	ROTARY ACTUATOR BASE ASSEMBLY	Without Actuator	1
2A	N/A	VERTICAL CARRIER PLATE-OUTER	Included with 80000002	2
2B	N/A	VERTICAL CARRIER PLATE-INNER	Included with 80000002	1
2C	N/A	CARRIER BASE PLATE	Included with 80000002	1
3	HW1070	PIN-PULL DOWEL-5/8" X 1 1/2"		2
4	HW0508	BOLT-SHCS-1/2-13 X 3/4"		3
5	HW1045	PIN-PULL DOWEL-3/8" X 1 1/2"	Included with 80000002	6
6	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"	Included with 80000002	12
7	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT		4
8	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM		4

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	PT0634	BRACKET-MALE END	Sold as set	1
2	HW0306	BOLT-FHSCS-1/4-20 X 1"		4
3	HW0104	WASHER-FLAT-1/4"-SAE		10
4	HW0103	WASHER-LOCK-1/4"		6
5	HW0002	NUT-HEX-1/4-20		6
6	PT0627	HOSE CARRIER	14 Links required	39"
7	PT0634	BRACKET-FEMALE END	Sold as set	1
8	HC0261	VALVE-CROSS PORT RELIEF		1
8a	43046003	REPLACEMENT CARTRIDGE	^† For Item 8 (Not shown)	2
9	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"		2
10	H1546	ADAPTER-#6 JICM X #8 SAEM		2
11	H1617	ADAPTER-45 DEG-#6 JICM X #8 SAEM		2
12	HC0237	VALVE-SEQUENCING		1
12a	43046005	REPLACEMENT CARTRIDGE	^† For Item 12 (Not shown)	A/R
13	HW0317	BOLT-HHCS-1/4-20 X 3 1/2"		2
14	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM		4
15	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM		2
NOTES
^† Cartridges are for replacement only

Magnet Extended Reach (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43055011	ARM-EXTENSION-MAGNET		1
2	HC0415	CYLINDER-EXTENDED REACH-MAGNET	2 1/2" X 8" Cylinder	1
3	H1578	ADAPTER-90 DEG-#6 JICM X #6 MNPT		2
4	43057042	PIN-CLEVIS END		1
5	43057043	PIN-ROD END		1
6	HW1132	RETAINING RING-EXTERNAL-3/4"I.D.		4
7	HW1043	CLAMP-CYLINDER		2
8	43057044-2	SUPPORT-CABLE		2
9	PL0501	GROMMET-1/2" I.D.		4
10	43058019	SUPPORT-CABLE-BAND CLAMP		2
11	HW0104	WASHER-FLAT-1/4"-SAE		4
12	HW0103	WASHER-LOCK-1/4"		2

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43055012	HOUSING-EXTENDED REACH-MAGNET	1
2	50057008	PLATE-END	1
3	HW0402	BOLT-HHCS-3/8-16 X 1"	4
4	HW0108	WASHER-FLAT-3/8"-SAE	8
5	HW0107	WASHER-LOCK-3/8"	4
6	HW0005	NUT-HEX-3/8-16	4
7	43058013	PLATE-BEARING-SIDE	2
8	43058016	PLATE-SHIM-SIDE	2
9	43058014	PLATE-BEARING-UPPER/LOWER	2
10	43058015	PLATE-SHIM-UPPER/LOWER	2
11	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG	24
12	HW0002	NUT-HEX-1/4-20	24

Extended Reach End Plates

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	N/A	CARRIER SHAFT-EXTRACTOR ARM	^† 3-Hole version	A/R
2	PT0413	COLLAR-SHAFT-3"		4
3	50057009	PLATE-END-3 HOLE	Replacement part only	4
4	50057010	SHIM-END PLATE	^†† See notes	A/R
5	HW1076	BOLT-FHSCS-3/8-16 X 1"		12
6	43057045	CARRIER SHAFT-EXTRACTOR ARM	1-Hole version	2
7	43017076	PLATE-END-1 HOLE		4
8	HW0603	BOLT-FHSCS-5/8-11 X 2"		4
NOTES
^† 3-Hole Carrier Shaft no longer available. Must replace 3-Hole Shaft with current, 1-Hole version along with new End Plates and hardware.
^†† Shim quantity varies due to manufacturing tolerences.

Carrier Shafts & Bearings (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43057045	CARRIER SHAFT-EXTRACTOR ARM		^† See notes	2
2	43054007	BEARING-EXTRACTOR ARM CARRIER	80252002		4
3	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"	80252002		16
4	PT0413	COLLAR-SHAFT-3"			4
5	50057010	SHIM-END PLATE			A/R
6	43017076	PLATE-END-1 HOLE			4
7	HW0603	BOLT-FHSCS-5/8-11 X 2"			4
8	PT0624	FITTING-ZERK	80252002	(Not shown)	4
NOTES
^† See Extended Reach End Plates section for Extended Reach equipped units.

Drive Screw Components (Helical Actuator)

Drive Nut Assembly (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43054006	DRIVE NUT ASSEMBLY	80252003		1
2	HW0426	BOLT-SHCS-3/8-16 X 5 1/2"	80252003	^† See notes	4
3	HW0108	WASHER-FLAT-3/8"-SAE	80252003	^† See notes	4
4	HW0006	NUT-NILN-3/8-16	80252003	^† See notes	4
5	PT0624	FITTING-ZERK	80252003		1
NOTES
^† It is recommended to replace Mounting Hardware when replacing Drive Nut Assembly.

Swing Arms & Actuator (Helical Actuator)

[Discontinued] Helical Actuator (Prior to July 2023)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	N/A	HELICAL ACTUATOR	^† See notes	1
2	43057046	ACTUATOR BASE PLATE		1
3	43058022	SPACER-ACTUATOR		4
4	HW0725	BOLT-HHCS-3/4-16 X 4-3/4"-GR8		4
5	HW0066	NUT-JAM-3/4-16-GR8		4
6	43055013	SWING ARM-LHS	^†† See notes	1
7	HW0620	BOLT-HHCS-5/8-11 X 1-1/4"		6
8	HW0013	WASHER-LOCK-5/8"		6
9	43055014	SWING ARM-RHS		1
10	HW0502	BOLT-HHCS-1/2-13 X 1-1/4"		6
11	HW0110	WASHER-LOCK-1/2"		6
12	43042008	3/8" TUBE X #6 JIC HARD-PIPE		1
13	43042010	3/8" TUBE X #6 JIC HARD-PIPE, LONG		1
14	H1619	ADAPTER-90 DEG-#6 JICM X #4 SAEM		2
15	H0010	FITTING-H-BULKHEAD-1/4" FNPT		2
16	H1504	ADAPTER-#6 JICM X #4 NPTM		2
17	HW1082	CLAMP-HOSE		1
18	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
NOTES
^† Discontinued Helical Actuator no longer available. Must replace with current Helical Actuator Retro Kit 80252032. See Current Helical Actuator section. ^†† Swing Arms manufactured prior to January 2022 use 10 Bolts & Washer per Swing Arm.

[Current] Helical Actuator (July 2023 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
N/A	43052020	HELICAL ACTUATOR ASSEMBLY		Includes Items 1 through 17	1
1	HC0180	HELICAL ACTUATOR	80252032		1
2	43057046	ACTUATOR BASE PLATE			1
3	43058022	SPACER-ACTUATOR			4
4	HW0725	BOLT-HHCS-3/4-16 X 4-3/4"-GR8			4
5	HW0066	NUT-JAM-3/4-16-GR8			4
6	43055013	SWING ARM-LHS			1
7	HW0620	BOLT-HHCS-5/8-11 X 1-1/4"			6
8	HW0013	WASHER-LOCK-5/8"			6
9	43055014	SWING ARM-RHS			1
10	HW0502	BOLT-HHCS-1/2-13 X 1-1/4"			6
11	HW0110	WASHER-LOCK-1/2"			6
12	43042011	3/8" TUBE X #6 JIC HARD-PIPE, 90 DEG	80252032	^† See notes	1
13	43042012	3/8" TUBE X #6 JIC HARD-PIPE, SHORT	80252032	^† See notes	1
14	H1619	ADAPTER-90 DEG-#6 JICM X #4 SAEM	80252032		2
15	H0010	FITTING-H-BULKHEAD-1/4" FNPT			2
16	H1504	ADAPTER-#6 JICM X #4 NPTM	80252032		1
17	H1691	ADAPTER-45 DEG-#6 JICM X #4 NPTM	80252032	^† See notes	1
18	HW1082	CLAMP-HOSE			1
19	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2
NOTES
^† Hard-Pipes and 45-Degree Adapter required if replacing discontinued Actuator with current Actuator. Kit PT# 80252032 required for discontinued Actuator replacement.

Swing Arm Stops & Tie Plate (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43057050	TIE PLATE-HELICAL SWING ARM		1
2	HW0603	BOLT-FHSCS-5/8-11 X 2"		4
3	HW0113	WASHER-LOCK-5/8"		4
4	HW0010	NUT-JAM-5/8-11		4
5	43057052	STOP-POLY-SWING ARM	^† See notes	4
6	HW0441	BOLT-FHSCS-3/8-16 X 1-1/2"		4
7	HW0031	NUT-LOCK-3/8-16, DEFORMED THREAD	^†† See notes	4
8	44555002	SWING ARM STOP	Single compartment units only	A/R
NOTES
^† Replacement Poly Stop design updated from square to round. Stop Spacers not required with current, round-style Stops.
^†† Deformed Thread Lock Nut replaces Acorn Nut and Split Lock Washer used previously.

Push/Pull Arm Mounting (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	BE-24	BE-36	BE-42
1	41655008	EXTENSION-ARM		^† BE-36 units only	-	1	-
1	43455001	EXTENSION-ARM		^† BE-42 units only	-	-	1
2	HW0504	BOLT-HHCS-1/2-13 X 2"			6	12
3	HW0112	WASHER-FLAT-1/2"-SAE			12	24
4	HW0110	WASHER-LOCK-1/2"			6	12
5	HW0007	NUT-HEX-1/2-13			6	12
NOTES
^† BE-24 units do not utilize an arm extension.

Vacuum Extractor Arm (Helical Actuator)

Non-Pivoting Vacuum Cup Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0428	STUD-VACUUM-3/8-16 X 5"	HW-KIT-2		8
2	HW0108	WASHER-FLAT-3/8"-SAE	HW-KIT-2		40
3	HW1001	SPRING-3/8"	HW-KIT-2		24
4	HW0424	NUT-JAM-3/8-16	HW-KIT-2		8
5	HW0006	NUT-NILN-3/8-16	HW-KIT-2		8
6	P0402	HOSE BARB-1/4" X #4 MNPT-BRASS			2
REF	43052014	ADJUSTABLE PUSH-PULL ARM		Includes Items 7 through 11	A/R
7	43055018	ARM BASE			1
8	43055019	VACUUM CUP MOUNT			2
9	HW0523	BOLT-HHCS-1/2-13 X 4"			2
10	HW0112	WASHER-FLAT-1/2"-SAE			4
11	HW0008	NUT-NILN-1/2-13			2

Pivoting Vacuum Cup Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43052014	ADJUSTABLE PUSH-PULL ARM		Includes Items 1 through 5	A/R
1	43055018	ARM BASE			1
2	43055019	VACUUM CUP MOUNT			2
3	HW0523	BOLT-HHCS-1/2-13 X 4"			2
4	HW0112	WASHER-FLAT-1/2"-SAE			4
5	HW0008	NUT-NILN-1/2-13			2
6	43055020	MOUNT-PIVOT-VACUUM CUP			2
7	PT0470	BEARING-PIVOT			2
8	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"			12
9	HW0524	BOLT-CARRIAGE-1/2-13 X 2"			4
10	HW0110	WASHER-LOCK-1/2"			16
11	HW0008	NUT-HEX-1/2-13			16
12	43058009	PLATE-ROTATION STOP			2
13	43058003	SLEEVE-STOP			2
14	43058010	SUPPORT-CABLE			2
15	E0622	RESTRAINT-1/2"		Grip size .450" to .560"	4
16	E0617	LOCKNUT-CONDUIT-1/2"			4
17	HW0523	BOLT-HHCS-1/2-13 X 4"			2
18	HW0008	NUT-NILN-1/2-13			2
19	43037002-2	SUPPORT-CABLE RESTRAINT			2
20	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4
21	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS			2
22	P0402	HOSE BARB-1/4" X #4 MNPT-BRASS			2
23	43057056-2	BRACKET-HOSE SUPPORT			2
24	PL0507	GROMMET-5/8" I.D.			2
25	P0302	HOSE-VACUUM-1/4" I.D.		2 Pieces at 48" each	96"
26	HW0443	BOLT-HHCS-3/8-16 X 3-1/2"	HW-KIT-3		8
27	HW1001	SPRING-3/8"	HW-KIT-3		16
28	HW0108	WASHER-FLAT-3/8"-SAE	HW-KIT-3		32
29	HW0424	NUT-JAM-3/8-16	HW-KIT-3		4

Single Compartment Vacuum Cup Rotation Stop (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	445558001	PLATE-ROTATION STOP	Single compartment units only	2
2	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"		2
3	HW0524	BOLT-CARRIAGE-1/2-13 X 2"		6
4	HW0110	WASHER-LOCK-1/2"		8
5	HW0008	NUT-HEX-1/2-13		8

Vacuum Components (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43058021	STIFFENER PLATE-HELICAL SWING ARM		2
2	HW0402	BOLT-HHCS-3/8-16 X 1"		12
3	HW0108	WASHER-FLAT-3/8"		24
4	HW0107	WASHER-LOCK-3/8"		12
5	HW0005	NUT-HEX-3/8-16		12
6	P0005	PUMP-VACUUM		1
7	P0207	VALVE-VACUUM RELEASE		2
8	P0208	FILTER-HI FLOW		3
9	H0011	NIPPLE-#4 X 2"-BRASS		1
10	P0502	TEE-#4 FNPT-BRASS		1
11	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS		4
12	P0503	NIPPLE-#4 NPT-BRASS		2
13	P0402	HOSE BARB-1/4" X #4 MNPT-BRASS		6
14	P0111	FILTER-VACUUM-IN-LINE		2
15	HW0206	SCREW-RHMS-#10-32 X 3/4"		4
16	43037014-2	BRACKET-CABLE RESTRAINT		1
17	E0622	RESTRAINT-1/2"	Grip size .450" to .560"	2
18	E0617	LOCKNUT-CONDUIT-1/2"		2
19	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
20	E0611	JUNCTION BOX-4" X 2" X 2"		1
21	E0612	COVER-JUNCTION BOX		1
22	E0624	CONNECTOR-1/2"	Includes Lock Nut	1
23	HW0212	SCREW-RHMS-#10-24 X 1/2"		2

Magnet Extractor Arm (Helical Actuator)

Magnet Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43052014	ADJUSTABLE PUSH-PULL ARM	Includes Items 1 through 5	A/R
1	43055018	ARM BASE		1
2	43055019	VACUUM CUP MOUNT		2
3	HW0523	BOLT-HHCS-1/2-13 X 4"		2
4	HW0112	WASHER-FLAT-1/2"-SAE		4
5	HW0008	NUT-NILN-1/2-13		2
6	43055016	MOUNT-PIVOT-MAGNET		2
7	PT0470	BEARING-PIVOT		2
8	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"		12
9	HW0524	BOLT-CARRIAGE-1/2-13 X 2"		4
10	HW0110	WASHER-LOCK-1/2"		16
11	HW0008	NUT-HEX-1/2-13		16
12	43058009	PLATE-ROTATION STOP		2
13	43058003	SLEEVE-STOP		2
14	43058010	SUPPORT-CABLE		2
15	HW0523	BOLT-HHCS-1/2-13 X 4"		2
16	HW0008	NUT-NILN-1/2-13		2
17	E0622	RESTRAINT-1/2"	Grip Size .450" to .560"	2
18	E0617	LOCKNUT-CONDUIT-1/2"		2
19	43037002-2	SUPPORT-CABLE RESTRAINT		2
20	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		4
21	E0334-6'	CORD-5 PIN FEMALE	With 72" Lead	2
22	E1041	WIRE LOOM-SPIRAL-3/8"	2 Pieces at 24" each	48"
23	PL0501	GROMMET-1/2" I.D.		2
24	43057037	INSULATOR-BOTTOM		2
25	HW0306	BOLT-FHSCS-1/4-20 X 1"		8
26	41657008	SLIDE-MAGNET		2
27	HW0314	BOLT-FHSCS-1/4-20 X 1/2"		4

Magnet Assembly (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43032009	MAGNET ASSEMBLY		Includes items 1 through 12	A/R
1	N/A	ELECTROMAGNET-95VDC			2
2	E0314	SENSOR-PROXIMITY-30MM			2
3	41657002	COVER-PROXIMITY SENSOR HOUSING		Rear	2
4	HW1065	SCREW-SHCS-#6-32 X 3/8"			8
5	HW1066	WASHER-LOCK-#6			8
6	E0335	RECEPTACLE-5 PIN MALE		With 12" Lead	2
7	E0617	LOCKNUT-CONDUIT-1/2"			2
8	E0376	INDICATOR LIGHT		^† See notes	2
9	41657003	COVER-PROXIMITY SENSOR HOUSING	80252015	Front	2
10	HW0138	SCREW-FHSCS-#8-32 X 3/8"	80252015		8
11	HW0514	BOLT-HHCS-1/2-13 X 2 1/2"	80252014		4
12	HW1002	SPRING-1/2"	80252014		4
13	HW0112	WASHER-FLAT-1/2"-SAE	80252014		8
14	HW0007	NUT-HEX-1/2-13	80252014		4
15	E0336	METAL OXIDE VARISTOR		Not shown	1
NOTES
^† Extractors built or Replacement Magnets shipped prior to October 2021 used Multi-piece Indicator Lights with Replaceable Bulb and Lens and are no longer available. Current Indicator Light is a 1-Piece LED assembly. Replacement of any Multi-Piece Component requires replacing entire assembly with current, 1-Piece Indicator Light

Magnet Components (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43058021	STIFFENER PLATE-HELICAL SWING ARM		1
2	43057051-2	STIFFENER-MAGNET-HELICAL SWING ARM		1
3	HW0402	BOLT-HHCS-3/8-16 X 1"		12
4	HW0108	WASHER-FLAT-3/8"		24
5	HW0107	WASHER-LOCK-3/8"		12
6	HW0005	NUT-HEX-3/8-16		12
7	PL0307	INSULATOR-MALE STUD		4
8	HW0106	WASHER-FLAT-5/16"-SAE		8
9	HW0105	WASHER-LOCK-5/16"		8
10	HW0004	NUT-HEX-5/16-18		8
11	E0622	RESTRAINT-1/2"	Grip Size .450" to .560"	1
12	E0608-1	RESTRAINT-1/2"-90 DEG	Grip Size .450" to .560"	2
13	E0617	LOCKNUT-CONDUIT-1/2"		3
14	E1016	FUSE HOLDER		1
15	E0325	FUSE-7 AMP-250VAC	FLM-7 or FNM-7	1
16	HW0130	SCREW-RHMS-#8-32 X 1/2"		1
17	HW0133	WASHER-FLAT-#8-SAE		1
18	HW0132	NUT-NILN-#8-32		1

Magnet Electrical Panel (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	41637001	PANEL-COMPONENT MOUNTING		1
2	41637002	WIRE WAY-SHORT		2
3	41637003	WIRE WAY-LONG		1
4	41637004	TRACK-MOUNTING-SHORT		1
5	41637005	TRACK-MOUNTING-LONG		1
6	HW0130	SCREW-RHMS-#8-32 X 1/2"	Mounting Track Hardware not shown	10
7	HW0132	WASHER-FLAT-#8-SAE		10
8	HW0133	NUT-NILN-#8-32		16
9	E1020	TERMINAL BLOCK		12
10	E1040	END BARRIER		2
11	E1330	END ANCHOR		4
12	E1009	RECTIFIER-FULL WAVE BRIDGE		2
13	HW0135	SCREW-RHMS-#8-32 X 3/4"		2
14	E1313	SOCKET-RELAY-8 PIN		2
15	E0331	RELAY-DPDT-110VAC	With Indicator Light	2
16	HW0139	SCREW-RHMS-#8-32 X 1 1/4"		4

Extended Reach Hydraulics (Helical Actuator)

[Discontinued] Helical Actuator (Prior to July 2023)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43042009	3/8" TUBE X #6 JIC HARD-PIPE		2
2	H1579	ADAPTER-90 DEG-#6 JICM X #4 MNPT		2
3	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT		2
4	43055017	ELBOW-BULKHEAD		2
5	HW0302	BOLT-HHCS-1/4-20 X 3/4"		4
6	HW0103	WASHER-LOCK-1/4"		4
7	4-48-0402-0402	HYD HOSE-1/4" X 48" (BE-24 UNITS)	Cylinder Rod-End Hose	1
	4-54-0402-0402	HYD HOSE-1/4" X 54" (BE-36 UNITS)
	4-56-0402-0402	HYD HOSE-1/4" X 56" (BE-42 UNITS)
8	4-38-0402-0402	HYD HOSE-1/4" X 38" (BE-24 UNITS)	Cylinder Base-End Hose	1
	4-44-0402-0402	HYD HOSE-1/4" X 44" (BE-36 UNITS)
	4-46-0402-0402	HYD HOSE-1/4" X 46" (BE-42 UNITS)
9	41257035	STANDOFF-HOSE		2
10	HW1093	CLAMP-CABLE-3/4"		2
11	HW0311	BOLT-FHSCS-1/4-20 X 3/4"		2
12	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2

[Current] Helical Actuator (July 2023 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43042013	3/8" TUBE X #6 JIC HARD-PIPE		2
2	H1579	ADAPTER-90 DEG-#6 JICM X #4 MNPT		2
3	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT		2
4	43055021	ELBOW-BULKHEAD		2
5	HW0302	BOLT-HHCS-1/4-20 X 3/4"		4
6	HW0103	WASHER-LOCK-1/4"		4
7	4-48-0402-0402	HYD HOSE-1/4" X 48" (BE-24 UNITS)	Cylinder Rod-End Hose	1
	4-54-0402-0402	HYD HOSE-1/4" X 54" (BE-36 UNITS)
	4-56-0402-0402	HYD HOSE-1/4" X 56" (BE-42 UNITS)
8	4-38-0402-0402	HYD HOSE-1/4" X 38" (BE-24 UNITS)	Cylinder Base-End Hose	1
	4-44-0402-0402	HYD HOSE-1/4" X 44" (BE-36 UNITS)
	4-46-0402-0402	HYD HOSE-1/4" X 46" (BE-42 UNITS)
9	41257035	STANDOFF-HOSE		2
10	HW1093	CLAMP-CABLE-3/4"		2
11	HW0311	BOLT-FHSCS-1/4-20 X 3/4"		2
12	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2

Vacuum Extended Reach (Helical Actuator)

Non-Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator) [Prior to October 2022]

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41255005	ARM-EXTENSION			1
2	41255004	HOUSING-EXTENDED REACH			1
3	HC0416	CYLINDER-2 1/2" X 12"			1
4	43057042	PIN-CYLINDER-REAR			1
5	43057043	PIN-CYLINDER-ROD			1
6	HW1132	RETAINING RING-3/4" I.D.			4
7	H1578	ADAPTER-90 DEG-#6 JIC X # 6 NPT			2
8	50057008	PLATE-END			1
9	HW0303	BOLT-HHCS-1/4-20 X 1"			4
10	HW0104	WASHER-FLAT-1/4"			8
11	HW0103	WASHER-LOCK-1/4"			4
12	HW0002	NUT-HEX-1/4-20			4
13	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG			28
14	HW0002	NUT-HEX-1/4-20			28
15	41258002	PLATE-BEARING	80258001	Side	2
16	41258005	PLATE-SHIM	80258001	Side	2
17	41258003	PLATE-BEARING	80258001	Upper/Lower	2
18	41258004	PLATE-SHIM	80258001	Upper/Lower	2

[Current] Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator) [October 2022 to Present]

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43055011	ARM-EXTENSION	Pivoting cup only	1
2	43055012	HOUSING-EXTENDED REACH	Pivoting cup only	1
3	HC0415	CYLINDER-2 1/2" X 8"		1
4	43057042	PIN-CYLINDER-REAR		1
5	43057043	PIN-CYLINDER-ROD		1
6	HW1132	RETAINING RING-3/4" I.D.		4
7	H1578	ADAPTER-90 DEG-#6 JIC X # 6 NPT		2
8	50057008	PLATE-END		1
9	HW0303	BOLT-HHCS-1/4-20 X 1"		4
10	HW0104	WASHER-FLAT-1/4"		8
11	HW0103	WASHER-LOCK-1/4"		4
12	HW0002	NUT-HEX-1/4-20		4
13	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG		24
14	HW0002	NUT-HEX-1/4-20		24
15	43058013	PLATE-BEARING	Side	2
16	43058016	PLATE-SHIM	Side	2
17	43058014	PLATE-BEARING	Upper/ Lower	2
18	43058015	PLATE-SHIM	Upper/ Lower	2
19	HW1043	CLAMP-CYLINDER		2
20	43058019	SUPPORT-CABLE-BAND CLAMP		2
21	E0622	RESTRAINT-1/2"	Grip size .450" to .560"	2
22	E0617	LOCKNUT-CONDUIT-1/2"		2
23	HW0104	WASHER-FLAT-1/4"		4
24	HW0103	WASHER-LOCK-1/4"		2

Magnet Extended Reach (Helical Actuator)

[Discontinued] Extended Reach Magnet Arm (Helical Actuator) [Prior to October 2022]

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43052014	ADJUSTABLE PUSH-PULL ARM	Includes Items 1 through 5	A/R
1	43055018	ARM BASE		1
2	43055019	VACUUM CUP MOUNT		2
3	HW0523	BOLT-HHCS-1/2-13 X 4"		2
4	HW0112	WASHER-FLAT-1/2"-SAE		4
5	HW0008	NUT-NILN-1/2-13		2
6	43055016	MOUNT-PIVOT-MAGNET		2
7	PT0470	BEARING-PIVOT		2
8	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"		12
9	HW0524	BOLT-CARRIAGE-1/2-13 X 2"		4
10	HW0110	WASHER-LOCK-1/2"		16
11	HW0008	NUT-HEX-1/2-13		16
12	43058009	PLATE-ROTATION STOP		2
13	43058003	SLEEVE-STOP		2
14	43058010	SUPPORT-CABLE		2
15	HW0523	BOLT-HHCS-1/2-13 X 4"		2
16	HW0008	NUT-NILN-1/2-13		2
17	E0622	RESTRAINT-1/2"	Grip size .450" to .560"	2
18	E0617	LOCKNUT-CONDUIT-1/2"		2
19	43037002-2	SUPPORT-CABLE RESTRAINT		2
20	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		4
21	E0334-6'	CORD-5 PIN FEMALE	With 72" Lead	2
22	E1041	WIRE LOOM-SPIRAL-3/8"	2 Pieces at 24" each	48"
23	PL0501	GROMMET-1/2" I.D.		2
24	43057037	INSULATOR-BOTTOM		2
25	HW0306	BOLT-FHSCS-1/4-20 X 1"		8
26	41657008	SLIDE-MAGNET		2
27	HW0314	BOLT-FHSCS-1/4-20 X 1/2"		4

[Current] Extended Reach Magnet Arm (Helical Actuator) [October 2022 to Present]

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	50055004	ARM-EXTENSION		1
2	50055005	HOUSING-EXTENDED REACH		1
3	HC0415	CYLINDER-2 1/2" X 8"		1
4	43057042	PIN-CYLINDER-REAR		1
5	43057043	PIN-CYLINDER-ROD		1
6	HW1132	RETAINING RING-3/4" I.D.		4
7	H1578	ADAPTER-90 DEG-#6 JIC X # 6 NPT		2
8	50057008	PLATE-END		1
9	HW0303	BOLT-HHCS-1/4-20 X 1"		4
10	HW0104	WASHER-FLAT-1/4"		8
11	HW0103	WASHER-LOCK-1/4"		4
12	HW0002	NUT-HEX-1/4-20		4
13	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG		20
14	HW0002	NUT-HEX-1/4-20		20
15	50058009	PLATE-BEARING	Side	2
16	50058012	PLATE-SHIM	Side	2
17	50058010	PLATE-BEARING	Upper/ Lower	2
18	50058011	PLATE-SHIM	Upper/ Lower	2
19	HW1043	CLAMP-CYLINDER		2
20	43058019	SUPPORT-CABLE-BAND CLAMP		2
21	PL0501	GROMMET-1/2" I.D.		4
22	HW0104	WASHER-FLAT-1/4"		4
23	HW0103	WASHER-LOCK-1/4"		2
24	43057004-2	SUPPORT-CABLE-MAGNET		2

Floor Drive & Casters

Drive Wheel Assembly

Discontinued Drive Wheel Assembly (Prior to November 2012)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43715012	FRAME-FLOOR DRIVE			2
2	HW0515	BOLT-HHCS-1/2-13 X 2"-FULL THREAD			6
2	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD		Cylinder support bracket bolt	2
3	HW0110	WASHER-LOCK-1/2"			8
4	HW0112	WASHER-FLAT-1/2"-SAE			8
5	C0050-2	WHEEL-8" X 3"-POLY	80222001		2
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	80222001	Alloy casting	4
7	HW0504	BOLT-HHCS-1/2-13 X 2"			8
8	HW0112	WASHER-FLAT-1/2"-SAE			8
9	HW0110	WASHER-LOCK-1/2"			24
10	HW0007	NUT-HEX-1/2-13			24
11	43797001	ROD-THREADED-1/2-13 X 7"			8
12	43727007	SPACER-DRIVE WHEEL			8
13	43727006	PLATE-MOTOR MOUNTING			2
14	N/A	SHAFT-WHEEL		^† See notes	2
15	43097005	KEY-1/4" X 3"	80222001		2
16	00197028	KEY-1/4" X 1 1/4"			2
17	N/A	BUSHING-TAPER LOCK-1 3/16"		^† Shaft side	2
18	N/A	COUPLING BODY-TAPER BORE-#50		^† See notes	4
19	HW0323	BOLT-HHCS-5/16-18 X 1"	80222001		16
20	PT0321	CHAIN-COUPLING-#50		Includes Connecting Pin	2
21	N/A	BUSHING-TAPER LOCK-1"		^† Motor side	2
22	N/A	MOTOR-HYDRAULIC-160CC		^† See notes	2
23	HW1071	KEY-WOODRUFF-#808 STD			2
24	HW0402	BOLT-HHCS-3/8-16 X 1"			8
25	HW0107	WASHER-LOCK-3/8"			8
26	H1547	ADAPTER-#8 JICM X #10 SAEM			4
27	43017051	SHIM-CASTER-1/2"		Used on Frame #'s 620 and up	2
NOTES
^† Parts obsolete and no longer available. Spline Drive Conversion Kit PT# 80222003 required. Reuse of Bushing after disassembly NOT recommended.

Discontinued Drive Wheel Assembly (November 2012 to November 2013)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43715012	FRAME-FLOOR DRIVE			2
2	C0050-2	WHEEL-8" X 3"-POLY	80222001		2
3	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	80222001	Alloy casting	4
4	HW0504	BOLT-HHCS-1/2-13 X 2"			8
5	HW0112	WASHER-FLAT-1/2"-SAE			8
6	HW0110	WASHER-LOCK-1/2"			24
7	HW0007	NUT-HEX-1/2-13			24
8	43797001	ROD-THREADED-1/2-13 X 7"			8
9	43727007	SPACER-DRIVE WHEEL		Must be ordered as a set of 4	8
10	43727006	PLATE-MOTOR MOUNTING			2
11	80222002	SHAFT-WHEEL		^†† Includes Coupling Body	2
12	43097005	KEY-1/4" X 3"	80222001		2
13	N/A	COUPLING BODY-TAPER BORE-#50		^† See notes	2
14	HW0323	BOLT-HHCS-5/16-18 X 1"			8
15	PT0321	CHAIN-COUPLING-#50		Includes Connecting Pin	2
16	N/A	BUSHING-TAPER LOCK-1"		^† See notes	2
17	N/A	MOTOR-HYDRAULIC-160CC		^† See notes	2
18	HW1071	KEY-WOODRUFF-#808 STD			2
19	HW0402	BOLT-HHCS-3/8-16 X 1"			8
20	HW0107	WASHER-LOCK-3/8"			8
21	H1547	ADAPTER-#8 JICM X #10 SAEM			4
22	HW1111	RETAINING RING-1 3/16"		^†† Available in multiple kits	4
NOTES
^† Parts obsolete and no longer available. Spline Drive Conversion Kit PT# 80222003 required. Reuse of Bushing after disassembly NOT recommended.
^†† Parts included in multiple kits

Current Drive Wheel Assembly for BE-24 & BE-36 units (November 2013 to Present) & Discontinued Drive Wheel Assembly for BE-42 units (November 2013 to August 2021)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43722002-6B-1	FLOOR DRIVE ASSEMBLY		Includes Items 1 through 19	2
1	43715012	FRAME-FLOOR DRIVE			2
2	C0050-2	WHEEL-8" X 3"-POLY	80222001		2
3	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	80222001	Alloy casting	4
4	HW0504	BOLT-HHCS-1/2-13 X 2"			8
5	HW0112	WASHER-FLAT-1/2"-SAE			8
6	HW0110	WASHER-LOCK-1/2"			24
7	HW0007	NUT-HEX-1/2-13			24
8	43797001	ROD-THREADED-1/2-13 X 7"			8
9	43727007	SPACER-DRIVE WHEEL		Must be ordered as a set of 4	8
10	43727006	PLATE-MOTOR MOUNTING			2
11	80222002	SHAFT-WHEEL	†	Includes Coupling Body	2
12	43097005	KEY-1/4" X 3"	80222001		2
13	PT0330	COUPLING BODY-#50-SPLINE BORE	80222003		2
14	PT0321	CHAIN-COUPLING-#50		Includes Connecting Pin	2
15	HC0120-6B-1	MOTOR-HYDRAULIC-160CC	80222003	Spline Shaft	2
16	HW0402	BOLT-HHCS-3/8-16 X 1"			8
17	HW0107	WASHER-LOCK-3/8"			8
18	HW1111	RETAINING RING-1 3/16"	†		2
19	H1547	ADAPTER-#8 JICM X #10 SAEM			4
NOTES
^† Parts included in multiple kits.

Current Radial Piston Drive Wheel Assembly for BE-42 units (August 2021 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43822005	RADIAL PISTON DRIVE WHEEL ASSEMBLY	Includes Items 1 through 6	2
1	43825003	RADIAL PISTON DRIVE WHEEL MOUNT		1
2	HC0160-1	400CC RADIAL PISTON MOTOR	Includes Nuts & Studs	1
REF	HC0160-STUD	STUD-M14-1.5 X 46MM	Replacement Motor Stud	A/R
REF	HC0160-NUT	NUT-FLANGED HEX-M14-1.5	Replacement Motor Nut	A/R
3	C0511	WHEEL-POLY-10 X 5"-FLANGE MOUNT		1
4	HW0514	BOLT-HHCS-1/2-13 X 2 1/2"		6
5	HW0110	WASHER-LOCK-1/2"		6
6	HW0007	NUT-HEX-1/2-13		6
7	H1612	ADAPTER-H-90 DEG-#10 SAEM X #8 JICM		2
8	H1539	ADAPTER-#8 JIC X #6 SAE		1
9	H1586	ADAPTER-90 DEG-#8 JICSW X #6 NPT		1
10	H0801	TEE-H-#6 NPT		1
11	H1501	ADAPTER-#8 JIC X #6 NPT		1
12	H0200	REDUCER-#6 NPT X #4 NPT		1
13	H0206	PLUG-#4 NPT	^† Left (LH) Drive Wheel only	1
NOTES
^† Plug used on Left Drive Wheel Assembly only. Hose from Left Drive Wheel Assembly is connected to Tee on Right Drive Wheel Assembly.

Idler Casters

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	C0220-1	CASTER-8" X 3"-POLY		2
2	43017022	SHIM-CASTER-1/4"		2
3	43017051	SHIM-CASTER-1/2"	Used on Frame #'s 620 and Up	2
4	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD		6
5	HW0518	BOLT-HHCS-1/2-13 X 3"-FULL THREAD	Cylinder Support Bracket Bolt	2
6	HW0112	WASHER-FLAT-1/2"-SAE		16
7	HW0110	WASHER-LOCK-1/2"		8
8	HW0007	NUT-HEX-1/2-13		8

Electrical

AC Power Stanchion

BE-SL Aero-Motive Energy Rail

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43635001	STANCHION-POWER	114" O.A.L.	1
2	HW1030	U-BOLT-3/8-16 X 2" X 5"	Square bend	3
3	HW0108	WASHER-FLAT-3/8"-SAE		6
4	HW0107	WASHER-LOCK-3/8"		6
5	HW0005	NUT-HEX-3/8-16		6
6	46837014-2	TOW ARM-COLLECTOR TROLLEY		1
7	46838015	SPACER BLOCK-TOW ARM		1
8	E0632	RESTRAINT-3/4"	Grip size .625" to .750"	1
9	E0618	LOCKNUT-CONDUIT-3/4"		1
10	E0612	COVER-JUNCTION BOX	Included with Item 1	1
11	HW1051	EYE BOLT-3/16-16 X 5 1/2"		2
12	HW0126	WASHER-FLAT-3/8"-FENDER		4
13	HW0107	WASHER-LOCK-3/8"		4
14	HW0005	NUT-HEX-3/8-16		4
15	E1105	JUNCTION BOX-4" X 2" X 2"	Weatherproof	1
16	E1106	COVER-JUNCTION BOX	Weatherproof with Gasket	1
17	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
18	E0608-1	RESTRAINT-1/2"-90 DEG	Grip size .450" to .560"	1
19	E0622	RESTRAINT-1/2"	Grip size.450" to .560"	1
20	BD0010	TROLLEY-ENERGY RAIL	Aero-Motive Rail only (Orange housing color)	1
21	BD0100	BRUSH-TROLLEY	Aero-Motive Rail only (Orange housing color)	4

BE-DS Aero-Motive Energy Rail

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43735001	STANCHION-POWER		1
2	HW1030	U-BOLT-3/8-16 X 2" X 5"	Square bend	3
3	HW0108	WASHER-FLAT-3/8"-SAE		6
4	HW0107	WASHER-LOCK-3/8"		6
5	HW0005	NUT-HEX-3/8-16		6
6	46837014-2	TOW ARM-COLLECTOR TROLLEY		1
7	46838015	SPACER BLOCK-TOW ARM		1
8	E0632	RESTRAINT-3/4"	Grip size .625" to .750"	1
9	E0618	LOCKNUT-CONDUIT-3/4"		1
10	E0612	COVER-JUNCTION BOX	Included with Item 1	1
11	HW1051	EYE BOLT-3/16-16 X 5 1/2"		2
12	HW0126	WASHER-FLAT-3/8"-FENDER		4
13	HW0107	WASHER-LOCK-3/8"		4
14	HW0005	NUT-HEX-3/8-16		4
15	E1105	JUNCTION BOX-4" X 2" X 2"	Weatherproof	1
16	E1106	COVER-JUNCTION BOX	Weatherproof with Gasket	1
17	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
18	E0608-1	RESTRAINT-1/2"-90 DEG	Grip size .450" to .560"	1
19	E0622	RESTRAINT-1/2"	Grip size.450" to .560"	1
20	BD0010	TROLLEY-ENERGY RAIL	Aero-Motive Rail only (Orange housing color)	1
21	BD0100	BRUSH-TROLLEY	Aero-Motive Rail only (Orange housing color)	4

Vahle Energy Rail

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1A	BD0031	TROLLEY-ENERGY RAIL, KSL	^† Vahle KSL Rail only (Green housing color)	1
2A	BD0040	BRUSH-PHASE, KSL		3
3A	BD0041	BRUSH-GROUND, KSL		1
1B	BD0231	TROLLEY-ENERGY RAIL, KBH	^† Vahle KBH Rail only (Gray housing color) (Not shown)	1
2B	BD0240	BRUSH-PHASE, KBH		3
3B	BD0241	BRUSH-GROUND, KBH		1
4	BD0030	TOW ARM-COLLECTOR TROLLEY, KSL	^† Vahle KSL Rail only (Green housing color)	1
4	BD0230	TOW ARM-COLLECTOR TROLLEY, KBH	^† Vahle KBH Rail only (Gray housing color)	1
5	46838015	SPACER-BLOCK-TOW ARM	^†† See notes	1
6	41237083-2	BRACKET-TOW ARM	^†† See notes	1
7	HW1054	U-BOLT-5/16-18 X 2" X 5"-SQUARE BEND		1
8	HW0323	BOLT-HHCS-5/16-18 X 1"		2
9	HW0106	WASHER-FLAT-5/16"-SAE		4
10	HW0150	WASHER-FLAT-5/16"-FENDER		2
11	HW0105	WASHER-LOCK-5/16"		4
12	HW0004	NUT-HEX-5/16-18		4
NOTES
^† Verify Energy Rail Type (KSL or KBH) by the color of the Energy Rail Housing.
^†† Not all units equipped with Tow Arm Bracket. Location of Spacer Block and/or Tow Arm Bracket may vary from configuration shown.

Transformer & Magnet Starter

Magnet Starter

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0103	MAGNETIC STARTER	NEMA 1	1
2	E0608-1	RESTRAINT-1/2"-90 DEG	Grip size .450" to .560"	1
3	E0623	RESTRAINT-1/2"-90 DEG	Grip size .250" to .375"	4
4	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	1
5	E0622	RESTRAINT-1/2"	Grip size .450" to .560"	1
6	E0613	RESTRAINT-3/4"	Grip size .500" to .625"	1
7	E0617	LOCKNUT-CONDUIT-1/2"		7
8	E0618	LOCKNUT-CONDUIT-3/4"		1
9	HW0303	BOLT-HHCS-1/4-20 X 1"		3
10	HW0104	WASHER-FLAT-1/4"-SAE		7
11	HW0103	WASHER-LOCK-1/4'		3
12	HW0002	NUT-HEX-1/4-20		4

Transformer

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	80232002	TRANSFORMER-480V:120V-1.5 KVA	^† See notes	1
1	E0220	TRANSFORMER-480V:120V-3.0 KVA	^†† See notes	1
2	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	2
3	E0617	LOCKNUT-CONDUIT-1/2	(Not shown)	2
4	HW0303	BOLT-HHCS-1/4-20 X 1"		4
5	HW0104	WASHER-FLAT-1/4"-SAE		8
6	HW0103	WASHER-LOCK-1/4"		4
7	HW0002	NUT-HEX-1/4-20		4
8	00196401	LABEL-DANGER-480V	(Not shown)	1
9	00196408	LABEL-DANGER-DISCONNECT POWER	(Not shown)	1
NOTE
^† 1.5 Kva Transformer used on units shipped prior to February 2020.
^†† 3.0 Kva Transformer used on units shipped 2020 to Present.
Verify Transformer rating prior to ordering replacement.

Operator Console

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0327	KEYED ACTUATOR ASSEMBLY		Includes 2 Keys & Contact Block	1
2	E0351	KEY-REPLACEMENT		Set of 2 Keys	A/R
3	E0309-1	HOUR METER		^† Includes Mounting Hardware	1
4	N/A	SWITCH-SELECTOR-3 POSITION		ON-OFF-ON, ^†† See notes	1
5	N/A	LEGEND PLATE-VACUUM		^††† See notes	1
5	N/A	LEGEND PLATE-MAGNET		^††† See notes	1
6	N/A	CONTACT BLOCK-N/O		^†† See notes	2
7	N/A	CONTACT BLOCK-N/C		^†† See notes	2
8	E1083	SWITCH-SELECTOR-3 POSITION	80232001	OFF-ON-OFF	1
9	E1080	CONTACT BLOCK-N/O & N/C	80232001		2
10	YE0311	SWITCH-EMERGENCY STOP			1
11	YE0407	LEGEND PLATE-EMERGENCY STOP			1
NOTES
^† Current hour meter is 3-Bolt version. Replacement of 4-Bolt version will require new mounting holes to be drilled in Dashboard.
^†† Parts no longer available. Must order new Selector Switch Kit 80232001.
^††† Parts no longer available. See BE-SL Labels and BE-DS Labels sections for current Placards.

Switches

Foot Switch

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0301-1	SWITCH-FOOT OPERATED	^† See notes	1
2	E0613	RESTRAINT-3/4"	Grip size .500" to .625"	1
3	E0515	CORD-14-3-SO/SOW		9'
4	HC0303	BOLT-HHCS-1/4-20 X 1"	If equipped	2
5	HC0103	WASHER-1/4"-LOCK	If equipped	2
NOTES
^† Open-Style Switch is a direct replacement for discontinued, Covered-Style Switch.

Gate Switch

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0312	SWITCH-PUSH BUTTON		1
2	43017041	MOUNT-GATE SWITCH		1
3	HW1077	SCREW-RHMS-#10-24 X 5/8"		2
4	HW0104	WASHER-FLAT-1/4"-SAE		2
5	HW0103	WASHER-LOCK-1/4"		2
6	HW0307	BOLT-SHCS-1/4-20 X 1"		2
7	PL0502	GROMMET-3/8" I.D.		1
8	YE0305	SWITCH-ROLLER		1
9	SS0303	WASHER-FLAT-#8		2
10	SS0111	SCREW-SHCS-#8-32 X 1 1/2"		2
11	SS0203	NUT-NILN-#8-32	Used on BE-DS only	2
12	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	1

Proximity Switch

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0314	SENSOR-PROXIMITY-30MM		1
2	43017027-2	BRACKET-PROXIMITY SENSOR		1
3	HW0306	BOLT-FHSCS-1/4-20 X 1"		2
4	HW0103	WASHER-LOCK-1/4"		2
5	HW0002	NUT-HEX-1/4-20		2
6	43017037-2	ANGLE-PROXIMITY SENSOR TARGET	Rotary Actuator units	1
6	43017084-2	ANGLE-PROXIMITY SENSOR TARGET	Helical Actuator units	1
7	HW0311	BOLT-FHSCS-1/4-20 X 3/4"		2

Junction Boxes

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4" X 2" X 2"		2
2	E0612	COVER-JUNCTION BOX		2
3	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		4
4	E0617	LOCKNUT-CONDUIT-1/2"		6
5	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	6

Fusing

Primary Fusing (June 2007 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43036001	JUNCTION BOX-4" X 4" X 2"	Includes Cover	1
2	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	2
3	E0617	LOCKNUT-CONDUIT-1/2"		2
4	HW0301	BOLT-HHCS-SELF TAP "F"-1/4-20 X 1/2"		2
5	E1131	FUSE HOLDER		2
6	HW0135	SCREW-RHMS-#8-32 X 3/4"		4
7	HW0132	NUT-NILN-#8-32		4
8	X350057	FUSE-4 AMP		2

Secondary Fusing

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0323	FUSE HOLDER		1
2	E0914	FUSE-10 AMP		1
3	HW0130	SCREW-RHMS-#8-32 X 1/2"		2
4	E0132	NUT-NILN-#8-32	(Not shown)	2
5	43096008	LEGEND PLATE "...10 AMP FUSE..."	(Not shown)	1

120V Receptacle

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4" X 2" X 2"		1
2	E0622	RESTRAINT-1/2"	Grip size .450" to .560"	1
3	E0617	LOCKNUT-CONDUIT-1/2"		1
4	E0650	RECEPTACLE-DUPLEX	^†20A	1
5	E0651	COVER-RECEPTACLE-DUPLEX		1
6	E0655	RECEPTACLE-GFCI	20A	1
7	E0656	COVER-RECEPTACLE-GFCI		1
8	E0654	JUNCTION BOX-4" X 4" X 2"		1
9	E0657	COVER-RECEPTACLE-DUPLEX/GFCI		1
10	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	Mounting Hardware (Not shown)	A/R
NOTES
† If Duplex Receptacle has Split Feed (1 set of black and white wires for each plug), the Break-Off Fin must be removed prior to installation.

Wiring Diagrams & Schematics

BE-SL & BE-DS Electrical Schematic

[Discontinued] BE-SL & BE-DS with Water Cart Wiring Diagram (Prior to October 10, 2012)

[Current] BE-SL & BE-DS with Auxiliary Receptacle Wiring Diagram (October 10, 2012 to Present)

BE-SL & BE-DS Magnet Extraction Wiring Diagram

Hydraulics

Power Unit & Riser

Power Unit

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0003	MOTOR-ELECTRIC-5 HP		1
2	HC0305	ADAPTER	Pump-to-Motor	1
3	HC0319	PUMP-VARIABLE DISPLACEMENT-7.5 GPM	Vane Type	1
4	HC0313	COUPLING BODY-1 1/8"	Motor end	1
5	HC0312	SPIDER-COUPLING INSERT		1
6	HC0311	COUPLING BODY-3/4"	Pump end	1
7	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM		1
8	H1603	ADAPTER-90 DEG-#16 JICM X #16 SAEM		1
9	H1650	BUSHING-RED-#12 SAEM X #8 SAEF		1
10	H1538	UNION-#8 SAE		1
11	HC0261	VALVE-MAIN SYSTEM PRESSURE		1
11a	43646004	REPLACEMENT CARTRIDGE	^† For Item 11 (Not shown)	A/R
12	HC0318	GAUGE-PRESSURE	0-3000 LBS	1
13	H0206	PLUG-#4 NPT		1
14	H1551	ADAPTER-#12 JICM X #8 SAEM		1
15	H1540	ADAPTER-#8 JICM X #8 SAEM		1
16	E0613	RESTRAINT-3/4"	Grip size .500" to .625"	1
17	E0618	LOCKNUT-CONDUIT-3/4"	(Not shown)	1
18	HW0402	BOLT-HHCS-3/8-16 X 1"	Mounting Hardware (Not shown) Used on all BE-SL See Power Unit Riser section for BE-DS Mounting Hardware	4
19	HW0108	WASHER-FLAT-3/8"-SAE		8
20	HW0107	WASHER-LOCK-3/8"		4
21	HW0005	NUT-HEX-3/8-16		4
NOTES
^† Cartridges are for replacement only.

Power Unit Riser

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43717061-2	RISER-MOTOR	Frames #'s 368 to Present	1
2	HW0402	BOLT-HHCS-3/8-16 X 1"	Mounting Hardware for BE-DS Frames #'s 367 and Earlier	4
3	HW0108	WASHER-FLAT-3/8"-SAE		8
4	HW0107	WASHER-LOCK-3/8"		4
5	HW0005	NUT-HEX-3/8-16		4
6	HW0302	BOLT-HHCS-1/4-20 X 3/4"	Mounting Hardware for BE-DS Frames #'s 368 to Present (Not shown)	4
7	HW0104	WASHER-FLAT-1/4"-SAE		8
8	HW0103	WASHER-LOCK-1/4"		4
9	HW0002	NUT-HEX-1/4-20		4

Reservoir

BE-SL 18 Gallon Reservoir

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43642002	RESERVOIR ASSEMBLY	^† Includes Items 1 through 9	1
1	HC0542	GASKET-CHANNEL	Sold by length	8'
2	HC0340	GAUGE-SIGHT	With Thermometer	1
3	HC0306	STRAINER-SUCTION		1
4	HC0308	FILLER/BREATHER ASSEMBLY	Includes Gaskets	1
5	HW0209	SCREW-RHMS-10-32 X 1/2"		6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT		1
7	HW0402	BOLT-HHCS-3/8-16 X 1"		10
8	BI0107	ELBOW-STR-90 DEG-#12 NPT	^† See notes	2
9	H0208	PLUG-#12 NPT		1
10	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT		1
11	BI0405	CAP-#12 NPT		1
12	PB0311-1	NIPPLE-#12 NPT X 2"-BRASS		1
13	HC0307	RETURN LINE FILTER ASSEMBLY	Housing and Filter	1
14	HC0317	FILTER-RETURN LINE	Replacement Filter	1
15	PB0310-1	NIPPLE-CLOSE-#12 NPT-BRASS		2
16	BI0301	TEE-#12 FNPT		3
17	H1502	ADAPTER-#8 JICM X #12 NPTM		3
18	H1580	ADAPTER-90 DEG-#8 JICM X #12 NPTM		1
19	HW0402	BOLT-HHCS-3/8-16 X 1"	Mounting Hardware (Not shown)	4
20	HW0108	WASHER-FLAT-3/8"-SAE		8
21	HW0107	WASHER-LOCK-3/8"		4
22	HW0005	NUT-HEX-3/8-16		4
NOTES
^† One Elbow included with Reservoir Assembly.

[Current] BE-DS 18 Gallon Reservoir (February 2004 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43642002	RESERVOIR ASSEMBLY	^† Includes Items 1 through 9	1
1	HC0542	GASKET-CHANNEL	Sold by length	8'
2	HC0340	GAUGE-SIGHT	With Thermometer	1
3	HC0306	STRAINER-SUCTION		1
4	HC0308	FILLER/BREATHER ASSEMBLY	Includes Gaskets	1
5	HW0209	SCREW-RHMS-10-32 X 1/2"		6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT		1
7	HW0402	BOLT-HHCS-3/8-16 X 1"		10
8	BI0107	ELBOW-STR-90 DEG-#12 NPT	^† See notes	2
9	H0208	PLUG-#12 NPT		1
10	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT		1
11	BI0102	ELBOW-90 DEG-#12 NPT		3
12	PB0311-1	NIPPLE-#12 NPT X 2"-BRASS		1
13	HC0307	RETURN LINE FILTER ASSEMBLY	Housing and Filter	1
14	HC0317	FILTER-RETURN LINE	Replacement Filter	1
15	PB0310-1	NIPPLE-CLOSE-#12 NPT-BRASS		3
16	BI0301	TEE-#12 FNPT		2
17	H1502	ADAPTER-#8 JICM X #12 NPTM		4
18	HW0402	BOLT-HHCS-3/8-16 X 1"	Mounting Hardware (Not shown)	4
19	HW0108	WASHER-FLAT-3/8"-SAE		8
20	HW0107	WASHER-LOCK-3/8"		4
21	HW0005	NUT-HEX-3/8-16		4
NOTES
^† One Elbow included with Reservoir Assembly.

[Discontinued] BE-DS 10 Gallon Reservoir (Prior to February 2004)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43742001	RESERVOIR ASSEMBLY	Includes Items 1 through 8	1
1	HC0542	GASKET-CHANNEL	Sold by length	7'
2	HC0340	GAUGE-SIGHT	With Thermometer	1
3	HC0306	STRAINER-SUCTION		1
4	HC0308	FILLER/BREATHER ASSEMBLY	Includes Gaskets	1
5	HW0209	SCREW-RHMS-10-32 X 1/2"		6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT		1
7	HW0402	BOLT-HHCS-3/8-16 X 1"		10
8	H0208	PLUG-#12 NPT		1
9	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT		1
10	BI0102	ELBOW-90 DEG-#12 NPT		2
11	BI0020	NIPPLE-#12 NPT X 3"		1
12	HC0307	RETURN LINE FILTER ASSEMBLY	Housing and Filter	1
13	HC0317	FILTER-RETURN LINE	Replacement Filter	1
14	PB0310-1	NIPPLE-CLOSE-#12 NPT-BRASS		2
15	BI0301	TEE-#12 FNPT		3
16	H1509	ADAPTER-#10 JICM X #12 NPTM		2
17	HW0402	BOLT-HHCS-3/8-16 X 1"	Mounting Hardware (Not shown)	4
18	HW0108	WASHER-FLAT-3/8"-SAE		8
19	HW0107	WASHER-LOCK-3/8"		4
20	HW0005	NUT-HEX-3/8-16		4

[Discontinued] BE-DS Heat Exchanger (Frame #'s 367 and Earlier)

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	HC0503	HEAT EXCHANGER	1
2	BI0107	ELBOW-STR-90 DEG-#12 NPT	2
3	H1509	ADAPTER-#10 JICM X #12 NPTM	1
4	BI0002	NIPPLE-CLOSE-#12 NPT	1
5	BI0105	ELBOW-RED-90 DEG-#12 FNPT X #8 FNPT	1
6	BI0001	NIPPLE-CLOSE-#8 NPT	1
7	BI0101	ELBOW-90 DEG-#8 FNPT	1
8	BI0004	NIPPLE-#8 NPT X 3"	1
9	BI0302	TEE-#8 FNPT	1
10	H1507	ADAPTER-#8 JICM X # 8 NPTM	2
11	HW0402	BOLT-HHCS-3/8-16 X 1"	4
12	HW0108	WASHER-FLAT-3/8"-SAE	8
13	HW0107	WASHER-LOCK-3/8"	4
14	HW0005	NUT-HEX-3/8-16	4

(BE-SL & -DS) Single Level & Double Stack Operator Aboard Battery Extractors – Parts & Service Manual (IOP-400)

Preface

TP-606 – Safety & De-Energization Procedures

General Safety

Work Area

Service & Maintenance

Lockout/Tagout

Lead-Acid Battery Explosion Hazard

Hydraulic Hazards

Electromagnet Hazard

Operational Safety

Do's and Don'ts

De-Energization

Labels & Placards

General Information

Specification Data

Pre-Installation Check

Floor Conditions

Operating Controls & Instructions

Operating Controls

Safety Features

Operation Overview

Operating Instructions

Pre-Change Out Preparation

Discharged Battery Removal

Charged Battery Retrieval

Discharged Battery Return

Charged Battery Installation

Optional Powered Roller Cutout Operation

IIoT Equipped Units

Manual Unloading

Spare Parts List

Parts Sections

Chassis

Equalization Components

Crossbar Detail

BE-SL Crossbar Mounting

BE-DS Crossbar Mounting

Lift Cylinder Mounting and Connections

BE-SL Lift Cylinder Connections

BE-DS Lift Cylinder Connections

Track Guidance Arms

Roller Bed Components

Idler Roller Bed Components

Powered Roller Bed Components

Operator Gate

[Discontinued] Drop Bar Operator Gate

[Current] Drop Bar Operator Gate

Operator Step

Hydraulic Hose Reel

[Discontinued] Hydraulic Hose Reel

[Current] Hydraulic Hose Reel

Guarding

BE-SL Guarding

BE-SL Outside Carriage Guards

BE-SL Inner Carriage Guards (Rotary Actuator)

BE-SL Inner Carriage Guards (Helical Actuator)

BE-SL Dashboard Guards

[Discontinued] BE-SL Dashboard

[Current] BE-SL Dashboard

BE-SL Operator Platform Guards

BE-DS Guarding

BE-DS Outside Carriage Guards

BE-DS Inner Carriage Guards

BE-DS Inner Carriage Guards (Rotary Actuator)

BE-DS Inner Carriage Guards (Helical Actuator)

BE-DS Dashboard Guarding

BE-DS Operator Platform Guarding

Labels & Placards

BE-SL Labels

BE-DS Labels

Extractor Arm Labels

Extractor Arm

Rotary Actuator Symbol

Helical Actuator Symbol

Vacuum Components & Swing Arms

Vacuum Arms (Rotary Actuator)

Vacuum Cups

Swing Arms (Rotary Actuator)

Vacuum Pump (Rotary Actuator)