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Preface

This manual is to be used to service SINGLE LEVEL (BE-SL) as well as DOUBLE STACK (BE-DS) Battery Extractors.

Any views not specifically stated otherwise are of the Single Level Extractor. The parts listed are common for Single Level (BE-SL) and Double Stack (BE-DS) unless otherwise noted in the notes column of the Parts Lists. See Example Below.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-10	CHAIN-ROLLER-#60		BE-SL Only	4
1	00158001-12	CHAIN-ROLLER-#60		BE-DS Only	4

For Items or Assemblies that are unique to only the SL or DS, it will be designated as such on the diagram and have a separate, corresponding parts list for that diagram.

When servicing HIGH PERFORMANCE (BE-DS-HP) models, refer to the High Performance Option section for all parts unique to High Performance Units. If a particular part is not found in the High Performance Option section, refer tot the Standard Parts Section(s) of this manual.

TP-606 – Safety & De-Energization Procedures

General Safety

Read and understand all instructions and warnings before using or servicing this equipment.
Keep these instructions for future reference.

Battery Extractor (BE) units shall only be operated by suitable persons of at least 18 years of age, who have been trained in the proper and safe operation of the BE and expressly certified/charged, in writing, by the user or their representative.
Only one person is permitted to travel on the BE at any time.
BE units shall only be used indoors in an industrial setting on a hard, nonslip, and level floor without defects including but not limited to holes, gouges, cracks, drains or obstacles comprised of concrete or other suitable industrial material meeting the minimum requirements specified by BHS as well as any local requirements.
A licensed structural engineer should be consulted prior to installing a BE on any building level other than the ground floor.
BE units are not designed to be shipped or transported after initial delivery.
Failure to follow these instructions and warnings may result in property damage, personal injury or death.

Work Area

Keep work area clean and well lit. Cluttered work areas and poor lighting can lead to accidents.
Clean up/contain any fluid spills immediately to prevent slips or falls.
Be aware of potential hazards when performing any service or maintenance to the unit.

Service & Maintenance

Service personnel shall wear Personal Protective Equipment (PPE) appropriate for the task being performed.

Lockout/Tagout

Lockout/tagout the BE per your corporate policy, if damaged or not functioning properly. Lockout/tagout and de-energize all systems prior to performing any maintenance or service to unit.

Lead-Acid Battery Explosion Hazard

DO NOT allow open flames or sparks of any kind near a battery. Highly explosive gas is generated when charging a battery that can remain in battery cells for extended periods of time after charging is complete.

Always wear appropriate PPE including rubber apron, gloves, boots and full face shield when performing service or maintenance to any lead-acid batteries.
DO NOT place metal or other conductive objects on top of battery. Arcing may occur causing damage to the battery and/or serious personal injury or death.
Use only chargers matching the voltage and amperage of the battery being charged. Overcharging a battery can cause damage to the battery, charger and/or serious personal injury or death.
Turn off charger before disconnecting battery from charger. Arcing between battery and charger connectors can cause damage to the connectors and/or serious personal injury or death.

Hydraulic Hazards

AVOID HIGH PRESSURE FLUIDS-Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure. Keep hands and body away from pin holes which eject fluids under high pressure. Use a piece of cardboard or paper to search for leaks. DO NOT use your hand.

Any fluid injected into the skin under high pressure should be considered a serious medical emergency despite an initial normal appearance of the skin. There will be a delayed onset of pain, and serious tissue damage may occur. Medical attention should be sought immediately.

Electromagnet Hazard

Units equipped with magnetic extraction generate strong magnetic fields. Persons with pacemakers SHOULD NOT operate or be in close proximity to equipment during operation.

Failure to comply with this direction could result in serious personal injury or death.

Operational Safety

Only personnel trained in the proper and safe operation of BE units may operate or service the BE.
Operators shall wear appropriate PPE suitable for working with industrial lead-acid batteries while operating the BE (See Lead-Acid Battery Explosion Hazard section).
All data plates, warning labels, placards, etc. shall be in place and legible at all times. Contact BHS for re-placement data plates, warning labels, placards or instructions.
All users and service personnel shall be familiar with the meaning and risks associated with all data plates, warning labels, etc.
All operators and service personnel shall be aware of potential crush and shear points while operating or servicing the BE.
Keep hands and arms inside the operator compartment while operating the BE.
Remove BE from service if damaged, defective, or operating improperly (or becomes such while operating) until repairs can be made to correct any problem(s).
All operators shall be aware of the location of the end stops in the travel path to prevent driving the BE into the end stops.

Do's and Don'ts

DO NOT exceed the maximum capacity of the BE.
DO NOT modify or fit the BE with attachments without prior, written approval from BHS.
DO NOT perform any maintenance or service to the BE with a battery loaded on the BE.
DO NOT allow anyone to ride in or on the BE.
DO NOT operate the BE with any guard or cover removed unless required for maintenance or repair.
Disconnect the BE from all power sources before attempting to perform service or maintenance to the unit.
DO NOT drive the BE into the end stops.
DO NOT operate the BE if disengaged from the guidance track.
DO NOT allow a battery to exit the BE when a lift truck or battery stand is not present to accept the battery.
DO NOT rotate the arm onto a battery such that any part of the extractor arm, vacuum cup or magnet contacts the top of the battery.
DO NOT allow anyone to enter the area under the carriage without the service stands properly installed.
DO NOT use the BE in a manner for which it is not intended. Some examples of prohibited use are but not limited to:
- To transport people
- As a vehicle jack
- To lift loads greater than its rated load capacity
- Where unintentional movement may exist
- Having direct contact with foodstuffs
- In a potentially explosive atmosphere

De-Energization

1. Fully lower the BE roller bed or position the roller bed on service stands if service requires the bed be raised. See Figures 1 & 2.

	Failure to properly support the roller bed when performing service under the BE could result in injury from the roller bed lowering unexpectedly.

FIGURE 1

FIGURE 2

2. Turn key on dashboard to the “OFF” position. See Figure 3.

FIGURE 3

3. Disconnect power to the extractor or shut off the electrical branch circuit breaker.

Failure to disconnect electrical power to the BE could result in electrical shock. Serious personal injury or death will occur.

4. Actuate all hydraulic levers in both directions to re-lease any stored hydraulic pressure. See Figure 4.

Failure to release any stored hydraulic pres-sure could result in injury from:

Escaping hydraulic fluid under high pressure (see HYDRAULIC HAZARDS in the GENERAL SAFETY section).
Unexpected movement of hydraulic components.

FIGURE 4

Labels & Placards

Operators should be familiar with the meaning of the following labels and placards found on the BE to ensure proper and safe operation.

	Read and understand instruction manual prior to use.
	Lockout before servicing.
	Extractor arm positioning arrows
	DO NOT operate with guards or covers removed
	NO riders allowed.
	DO NOT operate by or in close proximity to people with pacemakers.
	Strong Magnet Field Hazard Attraction between magnet and metallic objects can crush. Keep unsecured metallic objects away from magnet. De-energize and lockout/tagout before servicing.
	Chain Entanglement Hazard Moving chains and sprockets can crush and cut. Keep hands and fingers clear. Do not operate with guards removed. De-energize and lockout/tagout before servicing.
	Electrical Hazard Energized components can cause electrical shock. De-energize and lockout/tagout before servicing.
	Power Off/On
	Horn (If equipped)
	Vacuum Off/On (If equipped)
	Magnet Off/On (If equipped)
	Powered Roller Cutout Override (If equipped)
	Rack Level Assist Indicator (If equipped)

	Far Power Rollers
	Arm Travel
	Near Power Rollers

*BE-SL & DS UNITS ONLY*

Drive Forward/Reverse	Platform Raise/Lower	Arm Rotation Near/Far

*BE-TS & QS UNITS ONLY*

Platform Raise/Lower	Drive Foward/Reverse	Arm Rotation Near/Far

General Information

Specification Data

NOTE: SINGLE LEVEL MACHINE SHOWN		BE-24-2	BE-36-2	BE-42-2
A	Overall Length	130"	154"	166"
B	Overall Width	72"	72"	74"
C	Overall Height (Single Level / Double Stack)	65" / 90"	65" / 90"	65" / 90"
D	Wheel Base	95.75"	119.75"	131.75"
E	Drive Wheel Center line	53"	53"	53"
F	Battery Compartment Width	24"	36"	42"
G	Ground Clearance	.625"	.625"	.625"
H	Minimum Roller Height	6.5"	6.5"	6.5"
I	Maximum Roller Height (Single Level / Double Stack)	26.5" / 56"	26.5" / 56"	26.5" / 56"
J	Aisle Requirement	78"	78	80"

Single Level

SPECIFICATIONS (IMPERIAL / METRIC)	BE-24-2-SL	BE-36-2-SL	BE-42-2-SL
TRAVEL SPEED	0 to 190 ft/min / 0 to 0.97 m/s	0 to 190 ft/min / 0 to 0.97 m/s	0 to 190 ft/min / 0 to 0.97 m/s
RAISE - LOWER SPEED	0 to 10 ft/min / 0 to 0.05 m/s	0 to 10 ft/min / 0 to 0.05 m/s	0 to 10 ft/min / 0 to 0.05 m/s
POWERED ROLLER SPEED	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s
ARM TRAVERSE SPEED	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s
ARM ROTATION TIME	6 s to 8 s	6 s to 8 s	6 s to 8 s
DRAW BAR PULL / VACUUM (12” / 305 MM ROUND CUP)	1,000 lb / 454 kg	1,000 lb / 454 kg	1,000 lb / 454 kg
DRAW BAR PULL MAGNET*	800 lb to 1,200 lb / 363 kg to 544 kg	800 lb to 1,200 lb / 363 kg to 544 kg	800 lb to 1,200 lb / 363 kg to 544 kg
VACUUM ATTACH TIME	< 1 s	< 1 s	< 1 s
VACUUM RELEASE TIME	< 1 s	< 1 s	< 1 s
INPUT VOLTAGE	240/480 V / 3 ph / 60Hz	240/480 V / 3 ph / 60Hz	240/480 V / 3 ph / 60Hz
AC CURRENT DRAW	20.2 / 10.1 A	20.2 / 10.1 A	20.2 / 10.1 A
AC CURRENT DRAW W/ ELECTRIC DRIVE OPTION	31.8 / 15.9 A	31.8 / 15.9 A	31.8 / 15.9 A
CONTROL CIRCUIT VOLTAGE	120 V ac	120 V ac	120 V ac
HYDRAULIC POWER UNIT	5 hp / 3.73 kW	5 hp / 3.73 kW	5 hp / 3.73 kW
HYDRAULIC POWER UNIT W/ ELECTRIC DRIVE OPTION	8 hp / 5.97 kW	8 hp / 5.97 kW	8 hp / 5.97 kW
HYDRAULIC PUMP	8 gal/min / 30 L/min	8 gal/min / 30 L/min	8 gal/min / 30 L/min
POWER UNIT	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement
OPERATING PRESSURE	1,500 psi / 103 bar	1,500 psi / 103 bar	1,500 psi / 103 bar
VACUUM PUMP	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW
VACUUM	21” Hg / 711 mbar	21” Hg / 711 mbar	21” Hg / 711 mbar
FULL LOAD CAPACITY	10,000 lb / 4535 kg	10,000 lb / 4535 kg	10,000 lb / 4535 kg
WEIGHT (EMPTY)	5,800 lb / 2631 kg	6,200 lb / 2812 kg	7500 lb / 3402 kg
TOTAL COMPARTMENT ROLLERS / POWERED	11/5	11/5	11/5
GUIDE TRACK	2” x 2.5” Angle / 51 mm x 64 mm	2” x 2.5” Angle / 51 mm x 64 mm	2” x 2.5” Angle / 51 mm x 64 mm
OVERALL DIMENSIONS (L X W X H)	130” x 72” x 70” / 3302 mm x 1829 mm x 1778 mm	154” x 72” x 70” / 3912 mm x 1829 mm x 1778 mm	171” x 74” x 70” / 4343 mm x 1880 mm x 1778 mm
VACUUM ARM REACH	4.5” to 14” / 114 mm to 356 mm	4.5” to 14” / 114 mm to 356 mm	4.5” to 14” / 114 mm to 356 mm
VACUUM ARM REACH (HYDRAULIC EXTENSION) TRUCK SIDE	9” to 23” / 229 mm to 584 mm	9” to 23” / 229 mm to 584 mm	9” to 23” / 229 mm to 584 mm
MAGNET ARM REACH (HYDRAULIC EXTENSION) TRUCK SIDE	14” to 22” / 355 mm to 559 mm	14” to 22” / 355 mm to 559 mm	14” to 22” / 355 mm to 559 mm
WHEEL BASE	95.75” / 2432 mm	119.75” / 3042 mm	134.5” / 3416 mm
DRIVE WHEEL CENTERLINE	53” / 1346 mm	53” / 1346 mm	53” / 1346 mm
BATTERY COMPARTMENT WIDTH	24” / 610 mm	36” / 914 mm	42” / 1067 mm
MAXIMUM BATTERY DIMENSIONS (L X W X H)	48” x 23” x 36” / 1219 mm x 584 mm x 914 mm	48” x 35” x 36” / 1219 mm x 889 mm x 914 mm	48” x 41” x 36” / 1219 mm x 1041 mm x 914 mm
MINIMUM BATTERY WIDTH (WITH VACUUM / MAGNET)	12” / 305 mm 6” / 152 mm	12” / 305 mm 6” / 155 mm	12” / 305 mm 6” / 155 mm
MINIMUM BATTERY LENGTH	16.5” / 419 mm	16.5” / 419 mm	16.5” / 419 mm
MINIMUM BATTERY HEIGHT	17.75” / 451 mm	17.75” / 451 mm	17.75” / 451 mm
GROUND CLEARANCE	0.63” / 16 mm	0.63” / 16 mm	0.63” / 16 mm
ROLLER HEIGHT	6.5” Min / 26.5" Max 165 mm Min / 673 mm Max	6.5” Min / 26.5" Max 165 mm Min / 673 mm Max	6.5” Min / 26.5" Max 165 mm Min / 673 mm Max

Double-Stack

SPECIFICATIONS (IMPERIAL / METRIC)	BE-24-2-DS	BE-36-2-DS	BE-42-2-DS
TRAVEL SPEED	0 to 190 ft/min / 0.97 m/s	0 to 190 ft/min / 0.97 m/s	0 to 190 ft/min / 0.97 m/s
RAISE - LOWER SPEED	0 to 16 ft/min / 0 to 0.08 m/s	0 to 16 ft/min / 0 to 0.08 m/s	0 to 16 ft/min / 0 to 0.08 m/s
POWERED ROLLER SPEED	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s
ARM TRAVERSE SPEED	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s
ARM ROTATION TIME	6 s to 8 s	6 s to 8 s	6 s to 8 s
DRAW BAR PULL / VACUUM (12” / 305 MM ROUND CUP)	1,000 lb / 454 kg	1,000 lb / 454 kg	1,000 lb / 454 kg
DRAW BAR PULL MAGNET*	800 lb to 1,200 lb / 363 kg to 544 kg	800 lb to 1,200 lb / 363 kg to 544 kg	800 lb to 1,200 lb / 363 kg to 544 kg
VACUUM ATTACH TIME	< 1 s	< 1 s	< 1 s
VACUUM RELEASE TIME	< 1 s	< 1 s	< 1 s
INPUT VOLTAGE	240/480 V / 3 ph / 60Hz	240/480 V / 3 ph / 60Hz	240/480 V / 3 ph / 60Hz
AC CURRENT DRAW	20.2 / 10.1 A	20.2 / 10.1 A	20.2 / 10.1 A
AC CURRENT DRAW W/ ELECTRIC DRIVE OPTION	31.8 / 15.9 A	31.8 / 15.9 A	31.8 / 15.9 A
CONTROL CIRCUIT VOLTAGE	120 V ac	120 V ac	120 V ac
HYDRAULIC POWER UNIT	5 hp / 3.73 kW	5 hp / 3.73 kW	5 hp / 3.73 kW
HYDRAULIC POWER UNIT W/ ELECTRIC DRIVE OPTION	8 hp / 5.97 kW	8 hp / 5.97 kW	8 hp / 5.97 kW
HYDRAULIC PUMP	8 gal/min / 30 L/min	8 gal/min / 30 L/min	8 gal/min / 30 L/min
POWER UNIT	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement
OPERATING PRESSURE	1,500 PSI / 103 bar	1,500 PSI / 103 bar	1,500 PSI / 103 bar
VACUUM PUMP	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW
VACUUM	21” Hg / 711 mbar	21” Hg / 711 mbar	21” Hg / 711 mbar
FULL LOAD CAPACITY	10,000 lb / 4535 kg	10,000 lb / 4535 kg	10,000 lb / 4535 kg
WEIGHT (EMPTY)	6,000 lb / 2722 kg	6,600 lb / 2994 kg	7,800 lb / 3538 kg
TOTAL COMPARTMENT ROLLERS / POWERED	11/5	11/5	11/5
GUIDE TRACK	2” x 2.5” Angle 51 mm x 64 mm	2” x 2.5” Angle 51 mm x 64 mm	2” x 2.5” Angle 51 mm x 64 mm
OVERALL DIMENSIONS (L X W X H)	130” x 72” x 92” 3302 mm x 1829 mm x 2337 mm	154” x 72” x 92” 3912 mm x 1829 mm x 2337 mm	171” x 74” x 92” 4343 mm x 1880 mm x 2337 mm
VACUUM ARM REACH	4.5” to 14” / 114 to 356 mm	4.5” to 14” / 114 to 356 mm	4.5” to 14” / 114 to 356 mm
VACUUM ARM REACH (HYDRAULIC EXTENSION)	9” to 23” / 229 mm to 584 mm	9” to 23” / 229 mm to 584 mm	9” to 23” / 229 mm to 584 mm
MAGNET ARM REACH (HYDRAULIC EXTENSION) TRUCK SIDE	14” to 22” / 355 mm to 559 mm	14” to 22” / 355 mm to 559 mm	14” to 22” / 355 mm to 559 mm
WHEEL BASE	95.75” / 2432 mm	119.75” / 3042 mm	134.5” / 3417 mm
DRIVE WHEEL CENTERLINE	53” / 1346 mm	53” / 1346 mm	53” / 1346 mm
BATTERY COMPARTMENT WIDTH	24” / 610 mm	36” / 915 mm	42” / 1067 mm
MAXIMUM BATTERY DIMENSIONS (L X W X H)	48” x 23” x 34” 1219 mm x 584 mm x 864 mm	48” x 35” x 34” 1219 mm x 889 mm x 864 mm	48” x 41” x 34” 1219 mm x 1041 mm x 864 mm
MINIMUM BATTERY WIDTH (WITH VACUUM / MAGNET)	12” / 305 mm 6” / 152 mm	12” / 305 mm 6” / 152 mm	12” / 305 mm 6” / 152 mm
MINIMUM BATTERY HEIGHT	17.75” / 451 mm	17.75” / 451 mm	17.75” / 451 mm
GROUND CLEARANCE	0.63” / 16 mm	0.63” / 16 mm	0.63” / 16 mm
ROLLER HEIGHT	6.5” Min / 56” Max 165 mm Min / 1422 mm Max	6.5” Min / 56” Max 165 mm Min / 1422 mm Max	6.5” Min / 56” Max 165 mm Min / 1422 mm Max

Pre-Installation Check

Floor Conditions

The floor is the single most critical area of the battery room. A bad floor can cause significant issues with the installation as well as downtime and maintenance problems with the extractor. The floor should be verified as to its minimum thickness and strength with user. As noted on the drawing, the specific requirement of flatness for your particular type of system is listed. Below is a chart stating floor requirements. If possible, especially on double stack and higher systems, a digital level should be used to shoot the grade for compliance with the specification. The floor should also be inspected for severe cracks or excessively wide expansion joints in the travel path of the machine. If floor drains are present, they must not have a grade to the opening that encroaches into the travel path.

F-min is a rating method used to evaluate the flatness and levelness of a floor designated as "defined travel path". For example, an F-min rating of 60 means that there is no more than .129" of variation in the transverse axis (wheels left to right) and .287" variation in the longitudinal axis (front to back) on the equipment.

To avoid potential damage to drive wheel assemblies, guide track, structural components, guide rollers and issues with the inner frame equalization the "defined travel path" of the Battery Extractor should meet or exceed the recommended F-min specification. See chart below for the model specifications

Model	F-Min	+/- Longitudinal	+/- Transverse	Slope Defect
SL, DS	40	.287"	.192"	.096"
TS	60	.186"	.129"	.066"
QS	85	.131"	.091"	.047"

Operating Controls & Instructions

Operating Controls

NOTE: Safety devices for the machine and the machine operating area SHALL NOT be rendered inoperable or misused.

Typical BE-SL operator console shown above. Position of BE-DS and/or optional controls may vary from that shown depending on age of unit and/or combination of optional controls present.

HMI display standard on units shipped after February, 2020 for Industrial Internet of Things (IIoT) package.

Safety Features

Key Switch – Located on the dash (see Operating Controlsabove). Primary on/off switch to prevent unauthorized personnel from operating the BE.

Emergency Stop – Located on the dash (see Operating Controls above). Will stop all functions immediately, locking all hydraulics in place. To

use, press down on the red button. The machine key must be used to reset the emergency stop.

Foot Switch – Must be depressed to operate the BE. Stepping off the foot switch will stop all functions immediately, locking all hydraulics in place. To resume use, depress the foot switch.

Gate Switch – The gate must be fully closed for the BE to operate.

Extractor Arm Switch – Does not permit the machine to move forward or backward unless the extractor arm is located in the center of the carriage between the indicating arrows located on the arm guard.

Powered Roller Cutout (PRC-1 or PRC-2) (If equipped) – Disengages the powered roller function when the photo eye positioned on the edge of the BE battery compartment is disrupted by a battery, requiring additional input from the operator. Pressing the "Power Roller Cutout" override button (see Operating Controlsabove) on the dash will resume powered roller operation when loading or unloading batteries from the BE carriage.

Horn (If equipped) – Button located on the dash (see Operating Controlsabove). Used to alert personnel before moving the BE.

Strobe Light (If equipped) – Located on a vertical stanchion mounted to the right rear of the operator compartment. For units equipped with optional overhead guard (OHG), the beacon is located above of the operator compartment. Beacon automatically flashes when the BE is switched on to visually notify the BE is in use.

Audible Alarm (If equipped) – Mounted in the same location as the Strobe Light. Automatically sounds when the BE is switched on to notify personnel that the BE is in use.

Blue Light (If equipped) - Mounted at an elevated position on either end of the extractor which project a bright, highly concentrated blue beam pattern on the ground visually alerting personnel to the direction the extractor is moving.

Operation Overview

All operators should be familiar with the operator console of the extractor before performing any battery changes. The controls of the console are simple and well marked. It consists of six, manually operated, hydraulic control valves and a three position selector switch which controls the left and right vacuum cups (or optional magnets).
The operator shall make certain there are no persons or obstacles in the extractor path prior to traveling forward or reverse.
All manual valves are moved in the direction of the function travel which it controls with exception of the lift/lower valve, which is pulled toward the operator for "up" and pushed away for "down."
In the event of any failure or malfunction, step off the dead-man switch or press the E-stop button and all functions will stop immediately, locking all hydraulics in place.
The extractor arm must be in the center of the carriage or the unit will not travel forward or reverse.
To ensure smooth operation, all valve movements should be made in a slow, deliberate motion.
Only one key should be provided to operate the extractor.
When leaving the machine, the operator shall turn off the key switch, remove the key and logout out of the IIoT (if equipped) to prevent unauthorized use
Ensure all the batteries and cables are properly stored in the battery stands prior to moving the BE.
The BE is designed to carry only one battery in each compartment on the carriage.
When loading the BE, position the batteries in the center of the compartments on the powered rollers to prevent any battery movement when transporting.
Ensure there are no projections outside of the carriage before moving the BE.

Operating Instructions

Pre-Change Out Preparation

1. Position lift truck for change out in designated area.

2. Remove all battery restraints and disconnect battery cables following manufacturers guidelines. (Be sure to position battery cables so as not to be damaged by the battery during change out.)

3. Board battery extractor and close safety gate. (Gate must be fully closed or unit will not operate.)

4. Turn key switch to "ON" position.

5. Log in on the HMI display (if equipped with BE-IIoT package).

6. Depress foot pedal.

Discharged Battery Removal

1. Move extractor forward or reverse to position center of empty compartment with center of lift truck battery compartment. (Lead roller of extractor is equipped with a centering groove. Users may find it beneficial to mark center of lift truck compartment to aid in alignment.)

2. Align extractor's roller compartment height with lift truck's battery compartment.

3. Rotate extractor arm into battery compartment aligned in Step 2.

4. Move extractor arm toward battery until vacuum cup/magnet contacts battery

DO NOT force cup/magnet into battery after initial contact with battery is made.

5. Energize vacuum/magnet by turning selector switch to proper direction, left or right.

6. Move extractor arm away from lift truck toward center of extractor roller bed, removing discharged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)

7. Turn off vacuum/magnet and move extractor arm away from battery 1" to 2".

8. Rotate extractor arm out of battery compartment into opposite compartment (if empty) and center arm in carriage.

9. Move battery into center of compartment using powered rollers.

Charged Battery Retrieval

1. Locate charged battery for appropriate type of lift truck being changed.

2. Raise battery extractor roller compartment to proper level to gain access as needed to disconnect desired battery from its charger and disengage battery safety stop.

ALWAYS be sure charging has been completed and charger is not still charging battery. Dangerous sparking/arcing can occur if battery is unplugged from charger while charging.

3. Move extractor to appropriate rack position and align empty roller compartment with the center of the battery storage rack compartment. (The battery safety stop of each compartment is the center of that compartment and should be used for alignment with the groove in the lead roller of the battery extractor compartment.)

4. Rotate arm into empty compartment (if not already positioned there.)

5. Move extractor arm toward battery until vacuum cup/magnet contacts battery.

6. Energize vacuum cup/magnet by turning selector switch to proper direction, left or right.

DO NOT force cup/magnet into battery after initial contact with battery is made.

7. Move extractor arm away from battery rack toward center of extractor roller bed, removing charged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)

8. Turn off vacuum/magnet and move extractor arm away from battery 1" to 2".

9. Rotate extractor arm out of battery compartment into fully vertical position.

10. Move battery into center of compartment using powered rollers.

Discharged Battery Return

1. If required, adjust extractor compartment height to battery rack level with open battery compartment. Drive extractor to align roller compartment containing discharged battery with open battery compartment.

2. Return discharged battery to battery rack using powered rollers.

NOTE: In most instances, batteries can be deposited into battery racks in one motion using only powered rollers. When this does not work, the battery may need slight assistance from extractor arm. To do this, rotate arm into compartment such as one would if removing battery from rack. If extractor is vacuum equipped, position top edge of cup slightly higher than edge of battery (or over lifting eye if so equipped) to prevent cup from adhering to battery - No vacuum/magnet is necessary for pushing. DO NOT activate vacuum/magnet switch. Slowly push battery into rack until fully into compartment.

3. Engage battery safety stop and connect battery to charger as required.

Charged Battery Installation

1. Lower extractor to fully lowered position.

2. Drive extractor back to lift truck and align roller compartment containing charged battery as performed in steps 1 and 2 of Discharged Battery Removal.

3. Move charged battery toward lift truck compartment by using powered rollers, verifying precise battery alignment.

Many batteries are a tight fit into lift truck battery compartments. Care MUST be taken to ensure alignment is precise to avoid damage to battery, lift truck, and/or battery extractor.

4. Adjust extractor vertically as well as horizontally, if needed.

5. Insert battery into lift truck as far as possible using only the powered rollers.

6. Rotate extractor arm into compartment and SLOWLY push battery into lift truck. (Be sure to watch battery cables for interference.)

7. Return extractor arm to center of roller bed and lower extractor to fully lowered position. Drive extractor out of immediate area.

8. Turn off key switch, remove key from switch, log out on the HMI display (if equipped with BE-IIoT package) and carefully exit extractor.

9. Secure newly installed battery in lift truck and reconnect battery cables.

10. Return lift truck to service.

	DO NOT drive the BE into the travel path end stops. The end stops are designed to prevent the BE from accidentally traveling beyond its designated travel path. Driving the BE into the end stops will cause the BE to stop suddenly, possibly causing damage to the end stop, the BE and/or personal injury.

Optional Powered Roller Cutout Operation

Units equipped with optional Powered Roller Cutout, the powered roller override button must be depressed in addition to actuating the hydraulic valve when a battery disrupts the photo eye(s) at the edge of the battery compartments while using the powered rollers to transfer batteries on and off of the battery extractor.

IIoT Equipped Units

Units shipped after February, 2020 are equipped with BEIIoT (Industrial Internet of Things) package.

Operators must log in to the BE-IIoT system using the HMI (Human Machine Interface) display located on the dashboard to operate the extractor.

When finished operating the extractor, the operator should log out of the BE-IIoT to prevent unauthorized access and/ or operation of the extractor.

Manual Unloading

Lockout/tagout and de-energize all equipment prior to manually unloading any battery.

In the event of power loss or an operational malfunction of the BE not allowing a battery to be unloaded using normal operating procedures, it is recommended a battery be removed from the BE using certified and approved vertical extraction methods and devices.

Read, understand and observe all safety warnings and procedures related to the vertical extraction device(s) being used.

Should the status of the BE not allow for safe vertical extraction (due to position in the battery aisle or level of the inner carriage), only repairs required to safely maneuver the BE to a position allowing for safe vertical extraction should be made. Once any batteries are safely unloaded, any remaining repairs can be made.

Extreme care should be taken when working under or around equipment supporting elevated loads. Unexpected movement of the equipment could cause the load and/or equipment to fall. ALWAYS be sure devices of adequate size and strength are in place to prevent any personnel working under the elevated load from being crushed. Serious personal injury or death will occur.

Spare Parts List

Refer to the appropriate Spare Parts Kit (vacuum equipped units - Pt# BE-SPKV-SLDS, magnet equipped units - Pt# BESPKM- SLDS) for the list of items recommended by BHS to have on hand for BE-SL or BE-DS models to minimize any downtime due to minor breakdowns that may occur under normal operating conditions.

Use only BHS approved replacement parts.

BHS offers many replacement parts kits containing relevant or related parts when replacing certain individual parts or replacing any obsolete / upgraded parts.

BHS also offers a supplement hose kit (Pt# 80242005) which contains an assortment of hoses allowing any hose on the extractor to be replaced immediately with a temporary hose of equal length or longer. After the extractor is back up and running, the failed hose can be taken to have an exact replacement made. Once the new hose is made and installed, the temporary hose can be returned to the kit for future use.

Go to www.bhs1.com and click "Parts" for all the latest parts kits and corresponding installation instructions (if applicable).

BHS recommends that a full maintenance inspection report similar to the one provided be done at least once a month. Any parts found to be excessively worn or damaged should promptly be replaced unless said parts pose a safety risk to the operator and/or extractor, in which case the unit should be removed from service until the problem(s) are remedied (See Operator's Daily Checklist.)

NOTE: Spare parts kits contain parts for the most current machine design/configuration. Due to continuous design and manufacturing updates and improvements, not all the parts in the spare parts kits may be compatible with older units. Consult factory when ordering spare or replacement parts for existing units in the field to ensure part compatibility.

Parts Sections

Chassis

Equalization Components

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	00158001-10	CHAIN-ROLLER-#60	BE-SL Only	4
1	00158001-12	CHAIN-ROLLER-#60	BE-DS Only	4
2	43097001	STUD-ANCHOR-5"	Upper	4
3	PT0222-1	LINK-CONNECTING-#60		8
4	HW0115	WASHER-LOCK-3/4"		4
5	HW0017	NUT-HEX-3/4-10		8
6	43097002	STUD-ANCHOR-2"		4
7	HW0020	NUT-JAM-3/4-10		4

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43127001	SHAFT-EQUALIZATION	BE-24-2	2
	43327001	SHAFT-EQUALIZATION	BE-36-2	2
	44327001	SHAFT-EQUALIZATION	BE-42-2	2
	44527001	SHAFT-EQUALIZATION	BE-42-1	2
2	PT0405	BEARING-FLANGE-2 BOLT-1 1/2"		4
3	HW0502	BOLT-HHCS-1/2-13 X 1 1/4"		8
4	HW0110	WASHER-LOCK-1/2"		8
5	PT0224	SPROCKET-60B12 X 1 1/2"	Keyed Inline	8
6	43097006	KEY-3/8" X 2 3/4"		4
7	PT0416	COLLAR-SHAFT-1 1/2"		4
8	PT0503	BEARING-FLANGED LOAD-2 1/4"	Used on units after 12/03	8
8	43026001	BEARING-FLANGED LOAD-2 1/4" (MACHINED)	Used on units prior to 12/03	8
9	HW0025	NUT-JAM-7/8-14		8
10	HW0117	WASHER-LOCK-7/8" (NOT SHOWN)	Used on units prior to 08/02	8

Crossbar Detail

BE-SL Crossbar Mounting

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HW0515	BOLT-HHCS-1/2-13 X 2"	Fully Threaded	8
2	HW0112	WASHER-FLAT-1/2"-SAE		8
3	HW0110	WASHER-LOCK-1/2"		8
4	HW0007	NUT-HEX-1/2-13		8

BE-DS Crossbar Mounting

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HW0515	BOLT-HHCS-1/2-13 X 2"	Fully Threaded	8
2	HW0504	BOLT-HHCS-1/2-13 X 2"		8
3	HW0112	WASHER-FLAT-1/2"-SAE		8
4	HW0110	WASHER-LOCK-1/2"		16
5	HW0007	NUT-HEX-1/2-13		16
6	43717040	STOP-CARRIAGE		4

Lift Cylinder Mounting and Connections

BE-SL Lift Cylinder Connections

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43617016	CLEVIS	4
2	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"	8
3	HW0107	WASHER-LOCK-3/8"	8
4	HW0108	WASHER-FLAT-3/8"-SAE	8
5	00197036	PIN-CLEVIS	4
6	00197035	PIN-CYLINDER	4
7	HW1058	PIN-HITCH	16

BE-DS Lift Cylinder Connections

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	00158001-11	CHAIN-ROLLER-#80	4
2	HW0014	NUT-HEX-1-8	8
3	43897002	STUD-LIFT-INNER FRAME	4
4	PT0204-1	LINK-CONNECTING-#80	8
5	43897001	STUD-LIFT-OUTER FRAME	4
6	43715006	BRACKET-CYLINDER SUPPORT	4
7	HW1043	CLAMP-CYLINDER	4
8	HW0303	BOLT-HHCS-1/4-20 X 1"	4
9	HW0104	WASHER-FLAT-1/4"-SAE	4
10	HW0143	WASHER-FLAT-1/4"-FENDER	12
11	HW0103	WASHER-LOCK-1/4"	4
12	HW0002	NUT-HEX-1/4-20	4
13	00197035	PIN-CYLINDER	4
14	HW1058	PIN-HITCH	8

Track Guidance Arms

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43015011	GUIDE ARM WELDMENT, 2 ROLLER	2	-
2	41215204	GUIDE ARM WELDMENT, 4 ROLLER	-	2
3	43012007	CAM ROLLER-1 3/4"	4	8
4	HW0115	WASHER-LOCK-3/4"	4	8
5	HW0011	NUT-HEX-3/4-16	4	8
6	HW0505	BOLT-HHCS-1/2-13 X 3-1/2"	4	6
7	HW0112	WASHER-FLAT-1/2"-SAE	4	6
8	HW0110	WASHER-LOCK-1/2"	4	6
9	HW0007	NUT-HEX-1/2-13	4	6
10	41215234	GUIDE ARM WELDMENT (POLY)	2	-
11	41217317	POLY SLIDE MOUNTING BLOCK	4	-
12	41217318	POLY SLIDE	4	-
13	HW0501	BOLT-HHCS-1/2-13 X 1"	12	-
14	HW0110	WASHER-LOCK-1/2"	12	-
15	91253A546	BOLT FHSCS-1/4-20 X 1-1/2"	8	-
16	HW0003	NUT-NILN-1/4-20	8	-
NOTES
^† Multiple styles of Guide Arms have been utilized on extractors. Refer to the parts diagrams for correct replacement parts.

Roller Bed Components

Idler Roller Bed Components

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43182001	LEAD ROLLER ASSEMBLY-24"	with Alignment Groove	4
	43382001	LEAD ROLLER ASSEMBLY-36"	with Alignment Groove	4
	43482001	LEAD ROLLER ASSEMBLY-42"	with Alignment Groove	4
2	43182002	IDLER ROLLER ASSEMBLY-24"		8
	43382002	IDLER ROLLER ASSEMBLY-36"		8
	43482002	IDLER ROLLER ASSEMBLY-42"		8
3	43187002	SHAFT-HEX-.75" X 25.75"		8
	43387002	SHAFT-HEX-.75" X 37.75"		8
	43487002	SHAFT-HEX-.75" X 43.75"		8
4	43187003	SHAFT-HEX-.75" X 27.5"		4
	43387003	SHAFT-HEX-.75" X 39.5"		4
	43487003	SHAFT-HEX-.75" X 45.5"		4
5	HW1058	PIN-HITCH		24

Powered Roller Bed Components

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43182003	POWERED ROLLER-24"	10
	43382003	POWERED ROLLER-36"	10
	43485003	POWERED ROLLER-42"	10
2	43087001	JOURNAL-POWERED ROLLER	10
3	PT0404	FLANGE BEARING-3-BOLT-1"	20
4	HW0321	BOLT-HHCS-5/16-18 X 1 1/4"	60
5	HW0105	WASHER-LOCK-5/16"	60
6	HW0004	NUT-HEX-5/16-18	60
7	PT0033	SPROCKET-35B18 X 1"	16
8	00197028	KEY-1/4" X 1 1/4"	8
9	00158001-16	CHAIN-ROLLER-#35	8
10	PT0031	LINK-CONNECTING-#35	8
11	PT0418	COLLAR-SHAFT-1"	10

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0120	MOTOR-HYDRAULIC-160CC		2
2	HW1071	KEY-WOODRUFF-#808 STD	Supplied with Item 1	A/R
3	H1544	ADAPTER-#6 JICM X #10 SAEM		4
4	HW0402	BOLT-HHCS-3/8-16 X 1"		18
5	HW0107	WASHER-LOCK-3/8"		18
6	43017004	PLATE-MOTOR MOUNTING		2
7	PT0302-1	COUPLING BODY-#40 X 1"		4
8	PT0301	CHAIN-COUPLING-#40	Includes Connecting Pin	2
9	00197026	KEY-1/4" X 1"		2
10	43097003	KEY-1/4" X 5/8"		2

Operator Gate

[Discontinued] Drop Bar Operator Gate

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43015004	GATE-OPERATOR-DROP BAR	1
2	HW0407	BOLT-HHCS-3/8-16 X 2 3/4"	1
3	HW0108	WASHER-FLAT-3/8"-SAE	2
4	HW0006	NUT-NILN-3/8-16	1

[Current] Swing-Style Operator Gate

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43017064-2	LATCH-SWING GATE			1
2	HW0418	BOLT-HHCS-3/8-16 X 2 1/4"			1
3	HW0031	NUT-LOCK-3/8-16, DEFORMED THREAD			1
4	N/A	HINGE-SPRING		^† See notes	1
5	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			3
6	HW1037	STOP-GATE			1
7	HW0303	BOLT-HHCS-1/4-20 X 1"			1
8	HW0104	WASHER-FLAT-1/4"-SAE			1
9	HW0003	NUT-NILN-1/4-20			1
10	N/A	SPRING-TORSION		^† See notes	1
11	HW0816	SCREW-HHCS-SELF DRILLING-#10 X 3/4"			4
12	HW9002	GAS SPRING	80292015		1
13	43017086-2	BRACKET-MOUNTING-SPRING	80292015		2
14	HW0815	SCREW-SELF DRILLING-#12-24 X 1" T-4	80292015		4
NOTES
^† Part discontinued. Spring Hinge was replaced by Torsion Spring. Spring Hinge and/or Torsion Spring must be replaced with Gas Spring Kit.

Operator Step

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43615012	STEP	^† BE-SL	1
1	43015007	STEP	^† BE-DS	1
2	HW0406	BOLT-HHCS-3/8-16 X 2 1/2"		2
3	HW0108	WASHER-FLAT-3/8"-SAE		4
4	HW0107	WASHER-LOCK-3/8"		2
5	HW0005	NUT-HEX-3/8-16		2
6	43606001	ANTI-FATIGUE MAT	^†† BE-SL	1
6	43706001	ANTI-FATIGUE MAT	^†† BE-DS	1
7	43017058-2	THRESHOLD		1
NOTES
^† Tread-Style Step is a direct replacement for Discontinued, Ladder Rung-Style Step.
^†† Anti-fatigue mat must be cut for units with foot switch bolted in place to floor panel.

Hydraulic Hose Reel

[Discontinued] Hydraulic Hose Reel

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	PT0622-1	HOSE REEL	1
2	HW0402	BOLT-HHCS-3/8-16 X 1"	1
3	HW0107	WASHER-LOCK-3/8"	1
4	HW0005	NUT-HEX-3/8-16	1
5	43717053-2	BRACKET-HOSE REEL	1

[Current] Hydraulic Hose Reel

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	CCR-12HD	HOSE REEL	1
2	43717122	PLATE-MOUNTING	1
3	HW0413	BOLT-FHSMS-3/8-16 X 1 1/4"	2
4	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD	2
5	HW0110	WASHER-LOCK-1/2"	2
6	HW0112	WASHER-FLAT-1/2"-SAE	2

Guarding

BE-SL Guarding

BE-SL Outer Carriage Guards

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43617006-2	GUARD-FAR	1
2	43614009	GUARD-NEAR	2
3	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	30

BE-SL Inner Carriage Guards (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43617007-2	GUARD-INNER CARRIAGE		2
2	43014006-2	GUARD-LINEAR DRIVE SCREW		1
3	43017010-2	GUARD-SIDE-ARM CARRIER SHAFT		2
3	44517002-2	GUARD-SIDE-ARM CARRIER SHAFT	^† Single Compartment Units Only	1
4	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		32
5	HW0306	BOLT-FHSCS-1/4-20 X 1"		4
6	HW0104	WASHER-FLAT-1/4"-SAE		4
7	HW0103	WASHER-LOCK-1/4"		4
8	HW0002	NUT-HEX-1/4-20		4
9	PL0602	VINYL EDGING	6ft each for Item 3 (Not shown)	12'
NOTES
^† Single Compartment Guard Replaces standard, Far Side Arm Carrier Shaft Guard.

BE-SL Inner Carriage Guards (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43617007-2	GUARD-INNER CARRIAGE		2
2	43017081-2	GUARD-SIDE-ARM CARRIER SHAFT		2
2	44517003-2	GUARD-SIDE-ARM CARRIER SHAFT	^† Single Compartment Units Only	1
3	43017080-2	BRACKET-SIDE GUARD MOUNTING		2
4	43017082-3	MOUNT-CHAIN GUARD-LEAD SCREW		1
5	43017082-4	MOUNT-CHAIN GUARD-LEAD SCREW		1
6	43017083-2	GUARD-CHAIN-LEAD SCREW		1
7	HW0303	BOLT-HHCS-1/4-20 X 1"		4
8	HW0103	WASHER-LOCK-1/4"		8
9	HW0104	WASHER-FLAT-1/4"-SAE		8
10	HW0347	BOLT-BHSCS-1/4-20 X 3/8"		4
11	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		26
NOTES
^† Single Compartment Guard replaces standard, Far Side Arm Carrier Shaft Guard.

BE-SL Dashboard Guards

[Discontinued] BE-SL Dashboard

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43617038	DASHBOARD	Used prior to October 2012	1
2	43617039	COVER PLATE		2
3	SS0104	BOLT-SHCS-1/4-20 X 5/8"	Used prior to October 2012	18
4	SS0300	WASHER-FLAT-1/4"-SAE	Used prior to October 2012	18
5	43614006-2	KICK PLATE-OPERATOR CONSOLE		1
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		14
7	PL0602	VINYL EDGING	Two 1ft pieces (Not shown)	2'

[Current] BE-SL Dashboard

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43618017	PLATE-DASHBOARD		1
2	HW0060	NUT-CLIP-#10-24		10
3	SS0114	BHSCS-#10-24 X 1/2" SST		10
4	43617039	COVER PLATE		2
5	SS0126	BHSCS-1/4-20 X 1/2"-SST		8
6	43614006-2	KICK PLATE-OPERATOR CONSOLE		1
7	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		10
8	PL0602	VINYL EDGING	Two 1ft pieces (Not shown)	2'

BE-SL Operator Platform Guards

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43617045	PANEL-OPERATOR PLATFORM		1
2	HW0303	BOLT-HHCS-1/4-20 X 1"		8
3	HW0104	WASHER-FLAT-1/4"-SAE		8
4	HW0103	WASHER-LOCK-1/4"		8
5	HW0002	NUT-HEX-1/4-20		8
6	43606001	MAT-ANTI FATIGUE	Not shown	1

BE-DS Guarding

BE-DS Outer Carriage Guards

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43717017-2	GUARD-FAR END-UPPER	1
2	43717019-2	GUARD-FAR END-LOWER	1
3	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	22

BE-DS Inner Carriage Guards (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43714001-2	DASHBOARD	^† See Notes	1
2	43714016-2	GUARD-FRONT-OPERATOR CONSOLE	^†† Without Cylinder Notch	1
2	41217014-2	GUARD-FRONT-OPERATOR CONSOLE	^†† With Cylinder Notch	1
3	43717016-2	GUARD-INNER FRAME		2
4	43014006-2	GUARD-LINEAR DRIVE SCREW		1
5	43017010-2	GUARD-SIDE-ARM CARRIER SHAFT		2
5a	PL0602	VINYL EDGING	6' each for Item 5 (Not shown)	12'
6	43714015-2	KICK PLATE-OPERATOR CONSOLE	35.5" tall	1
6	43717115-2	KICK PLATE-OPERATOR CONSOLE	29" tall	1
6a	PL0602	VINYL EDGING	Two 1' pieces for Item 6 (Not shown)	2'
7	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		56
8	HW0306	BOLT-FHSCS-1/4-20 X 1"		4
9	HW0104	WASHER-FLAT-1/4"-SAE		4
10	HW0103	WASHER-LOCK-1/4"		4
11	HW0002	NUT-HEX-1/4-20		4
12	PL0602	VINYL EDGING	8' each for Item 3 (Not shown)	16'
NOTES
^† Used on units shipped prior to October, 2012. See Current BE-DS Dashboard in the Guarding Section for units shipped after October 2012.
^†† 43714016-2 valid for units shipped prior to December 2022. 41217014-2 valid for units shipped December 2022 to present.

[Current] BE-DS Dashboard Guarding

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43717123-2	FRAME-DASHBOARD		1
2	43718017	PLATE-DASHBOARD		1
3	HW0060	NUT-CLIP-#10-24		10
4	SS0114	BHSCS-#10-24 X 1/2" SST		10
5	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	Not shown	10

BE-DS Inner Carriage Guards (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43714016-2	GUARD-FRONT-OPERATOR CONSOLE	^† Without Cylinder Notch	1
1	41217014-2	GUARD-FRONT-OPERATOR CONSOLE	^† With Cylinder Notch	1
2	43717016-2	GUARD-INNER-FRAME		2
3	43017081-2	GUARD-SIDE-ARM CARRIER SHAFT		2
3	44517003-2	GUARD-SIDE-ARM CARRIER SHAFT	^†† Single Compartment Units Only	1
4	43017080-2	BRACKET-SIDE GUARD MOUNTING		2
5	43017082-3	MOUNT-CHAIN GUARD-LEAD SCREW		1
6	43017082-4	MOUNT-CHAIN GUARD-LEAD SCREW		1
7	43017083-2	GUARD-CHAIN-LEAD SCREW		1
8	HW0303	BOLT-HHCS-1/4-20 X 1"		4
9	43714015-2	KICK PLATE-OPERATOR CONSOLE	35.5" tall	1
9	43717115-2	KICK PLATE-OPERATOR CONSOLE	29" tall	1
10	HW0103	WASHER-LOCK-1/4"		8
11	HW0104	WASHER-FLAT-1/4"-SAE		8
12	HW0347	BOLT-BHSCS-1/4-20 X 3/8"		4
13	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		28
NOTES
^† 43714016-2 valid for units shipped prior to December 2022. 41217014-2 43714016-2 valid for units shipped December 2022 to present.
^†† Single Compartment Guard replaces standard, Far Side Arm Carrier Shaft Guard.

BE-DS Operator Platform Guarding

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43715018	PANEL-FLOOR	With reservoir access panel	1
2	HW0303	BOLT-HHCS-1/4-20 X 1"		8
3	HW0104	WASHER-FLAT-1/4"-SAE		8
4	HW0103	WASHER-LOCK-1/4"		8
5	HW0002	NUT-HEX-1/4-20		8
6	43717022	GRILL-HYDRAULIC COMPONENT		1
7	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"		2
8	HW0107	WASHER-LOCK-3/8"		2
9	HW0108	WASHER-FLAT-3/8"-SAE		2
10	43706001	MAT-ANTI FATIGUE	Not shown	1
11	PL0602	VINYL EDGING	For Item 6 (Not shown)	13'

Labels & Placards

BE-SL Labels

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	00196616	LABEL-"NO RIDERS ALLOWED"		1
2	00196210	LABEL-WARNING-"OPERATION BY AUTHORIZED PERSONNEL ONLY"		1
3	43696001	PLACARD-OFF / ON		1
4	43096018	PLACARD-RACK LEVEL ASSIST	^† If Equipped	1
5	43096014	PLACARD-DRIVE / RAISE-LOWER / ARM ROTATION		1
6	43096010	PLACARD-HORN	^† If Equipped	1
7	43096012	PLACARD-VACUUM OFF / ON	Vacuum Units Only	1
7	43096011	PLACARD-MAGNET OFF / ON	Magnet Units Only (Not shown)	1
8	43096017	PLACARD-POWERED ROLLER CUTOUT OVERRIDE	^† If Equipped	1
9	43096013	PLACARD-POWERED ROLLERS / ARM TRAVERSE		1
10	00196004	LABEL-CAUTION-"WATCH FOR BATTERY AND CHARGER CABLES IN TRAVEL PATH"		1
11	00196622	LABEL-LIFT POINT	(2) Each end	4
12	00196700	DECAL-BHS-24"	Far End (Not shown)	2
13	00196630	LABEL-NOTICE-HYD. OIL SPEC. (AW 68)	^†† See Notes	1
13	00196645	LABEL-NOTICE-HYD. OIL SPEC. (AW 32)	^†† See Notes	1
14	43096008	PLACARD-"REPLACE WITH 10 AMP FUSE ONLY"	On transformer	1
NOTES
^† Rack Level Assist (LAI), Horn and Powered Roller Cutout (PRC) are optional features. Not all units are equipped with these options.
^†† Most units shipped prior to December 2014 require AW 68 Hydraulic Oil. Some units shipped prior to December 2014 shipped with AW 32 for low temperature applications.

BE-DS Labels

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	00196616	LABEL-"NO RIDERS ALLOWED"		1
2	00196210	LABEL-WARNING-"OPERATION BY AUTHORIZED PERSONNEL ONLY"		1
3	43696001	PLACARD-OFF / ON		1
4	43096018	PLACARD-RACK LEVEL ASSIST	^† If Equipped	1
5	43096014	PLACARD-DRIVE / RAISE-LOWER / ARM ROTATION		1
6	43096010	PLACARD-HORN	^† If Equipped	1
7	43096012	PLACARD-VACUUM OFF / ON	Vacuum Units Only	1
7	43096011	PLACARD-MAGNET OFF / ON	Magnet Units Only (Not shown)	1
8	43096017	PLACARD-POWERED ROLLER CUTOUT OVERRIDE	^† If Equipped	1
9	43096013	PLACARD-POWERED ROLLERS / ARM TRAVERSE		1
10	00196004	LABEL-CAUTION-"WATCH FOR BATTERY AND CHARGER CABLES IN TRAVEL PATH"		1
11	00196622	LABEL-LIFT POINT	(2) Each end	4
12	00196700	DECAL-BHS-24"	Far End (Not shown)	2
13	00196630	LABEL-NOTICE-HYD. OIL SPEC. (AW 68)	^†† See Notes	1
13	00196645	LABEL-NOTICE-HYD. OIL SPEC. (AW 32)	^†† See Notes	1
14	43096008	PLACARD-"REPLACE WITH 10 AMP FUSE ONLY"	On transformer	1
NOTES
^† Rack Level Assist (LAI), Horn and Powered Roller Cutout (PRC) are optional features. Not all units are equipped with these options.
^†† Most units shipped prior to December 2014 require AW 68 Hydraulic Oil. Some units shipped prior to December 2014 shipped with AW 32 for low temperature applications.

Extractor Arm Labels

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	00196633	LABEL-NOTICE-"IN LINE VACUUM FILTER..."	(1) per side (Vacuum Units Only)	2
2	SM-1197	LABEL-ARM POSITION ARROW		2
3	00196609	LABEL-NOTICE-"ARM MUST BE POSITIONED BETWEEN ARROWS..."		1
4	00196602	LABEL-NOTICE-"LUBRICATION POINTS ON UNDERSIDE"		2
5	00196218	LABEL-WARNING-"ELECTRICAL VOLTAGE HAZARD"	Magnet Units Only	1
6	00196238	LABEL-WARNING-"STRONG MAGNETIC FIELD/DO NOT USE WITH PACEMAKER"	^† Magnet Units Only	2
NOTES
^† Pacemaker Warning Label takes place of discontinued, Triangular Magnetic Field Label.

Extractor Arm

SYMBOL	DESCRIPTION / NOTICE	ACTUATOR DIAGRAM
	Rotary Actuator Symbol Battery Extractors shipped prior to May 2020 are equipped with Rotary Actuator Extractor Arms. Parts Diagrams Specific to the Rotary Actuator design are indicated with the symbol.
	Helical Actuator Symbol Battery Extractors shipped from May 2020 to Present are equipped with Helical Actuator Extractor Arms. Parts Diagrams Specific to the Rotary Actuator design are indicated with the Helical Actuator Symbol.

Vacuum Components & Swing Arms

Vacuum Arms (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	ARM-PUSH/PULL-30"		^† Discontinued	1
1	N/A	ARM-PUSH/PULL-36"		^† Discontinued	1
2	HW0509	BOLT-HHCS-1/2-13 X 4 1/2"			3
3	HW0112	WASHER-FLAT-1/2"-SAE			6
4	HW0110	WASHER-LOCK-1/2"			3
5	HW0007	NUT-HEX-1/2-13			3
6	P0505	BUSHING-RED-#6 NPT X #4 FNPT-BRASS			2
7	P0402	HOSE BARB-1/4 X #4 MNPT-BRASS			2
8	HW0428	STUD-VACUUM-3/8-16 X 5"	HW-KIT-2		8
9	HW0108	WASHER-FLAT-3/8"-SAE	HW-KIT-2		40
10	HW1001	SPRING-3/8"	HW-KIT-2		24
11	HW0006	NUT-NILN-3/8-16	HW-KIT-2		8
12	HW0424	NUT-JAM-3/8-16	HW-KIT-2		8
REF	43052006	ADJUSTABLE PUSH/PULL ARM		Includes Items 13 through 17	1
13	43057034	ARM BASE			1
14	43055008	VACUUM CUP MOUNT			2
15	HW0523	BOLT-HHCS-1/2-13 X 4"			2
16	HW0112	WASHER-FLAT-1/2"-SAE			4
17	HW0008	NUT-NILN-1/2-13			2
NOTES
^† One-piece Arms no longer available. Must replace with Adjustable Arm.

Vacuum Cups

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
A/R	00162004	VACUUM CUP-10" 3-PC (STANDARD)	^† Includes Items 1 through 4	A/R
	00162003	VACUUM CUP-12" 3-PC (STANDARD)	^† Includes Items 4 through 7
	00162007	VACUUM CUP-10" 3-PC, REINFORCED	Includes Items 1,3,4 & 8
	00162005	VACUUM CUP-12" 3-PC, REINFORCED	Includes Items 4,5,7 & 9
1	00164006	CASTING-10" VACUUM CUP	10" cup only	1
2	00164004	SEAL-RUBBER-10"		1
3	00165002	PLATE-FRONT-10"		1
4	HW0311	BOLT-FHSCS-1/4-20 X 3/4"		8
5	00166001	CASTING-12" VACUUM CUP	12" cup only	1
6	00164001	SEAL-RUBBER-12"		1
7	00165001	PLATE-FRONT-12"		1
8	00164007	SEAL-RUBBER-10"-REINFORCED		A/R
9	00167003	SEAL-RUBBER-12"-REINFORCED		A/R
NOTES
^† 10" and 12" 1-Piece Cups no longer available. Must replace with 3-Piece Cup. Verify required cup size prior to ordering.

Swing Arms (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	45055001	TIE PLATE-SWING ARM		BE-24-2	1
	45255001	TIE PLATE-SWING ARM		BE-36-2 (Not shown)	1
	45355001	TIE PLATE-SWING ARM		BE-42-2 (Not shown)	1
2	43055004	SWING ARM-RHS	†	Not sold individually	1
3	43055002	SWING ARM-LHS	†	Not sold individually	1
4	HW0603	BOLT-FHSCS-5/8-11 X 2"			4
5	HW0113	WASHER-LOCK-5/8"			4
6	HW0010	NUT-JAM-5/8-11			4
7	PT0413	COLLAR-SHAFT-3"	80252001		2
8	43027001	SHAFT-ROTARY ACTUATOR	80252001		1
9	HW1013	KEY-3/8" X 12"	80252001		1
10	PT0419	BEARING-SAE 841-2" I.D., 3" OD, 1/8" THICK	80252001		3
11	43052005	CAP-BEARING		Includes bearing	2
12	HW0303	BOLT-HHCS-1/4-20 X 1"			6
13	HW0103	WASHER-LOCK-1/4"			6
14	43057014	STANDOFF-WIRE			1
15	HW0312	SCREW-SHSS-1/4-20 X 1"-CUP POINT			1
16	43057003	CUSHION-SWING ARM			2
17	HW0306	BOLT-FHSCS-1/4-20 X 1"			4
18	43055001	STOP-SWING ARM			2
18	44555001	STOP-SWING ARM		BE-42-1 only	1
19	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"			4
20	HW0107	WASHER-LOCK-3/8"			4
21	HW0108	WASHER-FLAT-3/8"-SAE			4
22	H1565	ADAPTER-45 DEG-#6 JICM X #4 NPTM			2
23	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2
NOTES
^† Included in multiple kits.

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	44555001	STOP-SWING ARM	1
2	43057003	CUSHION-SWING ARM	1
3	43057008	SPACER-SWING ARM STOP	1
4	HW0306	BOLT-FHSCS-1/4-20 X 1"	2
5	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"	4
6	HW0107	WASHER-LOCK-3/8"	4

Vacuum Pump (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	P0005	PUMP-VACUUM			1
2	P0208	FILTER-HI FLOW			3
3	P0503	NIPPLE-#4 NPT-BRASS			3
4	P0502	TEE-#4 FNPT-BRASS			1
5	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS			4
6	P0402	HOSE BARB-1/4 X #4 NPTM-BRASS			6
7	P0207	VALVE-VACUUM RELEASE			2
8	P0302	HOSE-VACUUM-1/4" I.D.		Two 6" pieces	1'
9	P0302	HOSE-VACUUM-1/4" I.D.		Short Arm side	1'
10	P0302	HOSE-VACUUM-1/4" I.D.		Long Arm side	2'
11	E0611	JUNCTION BOX-4" X 2" X 2"			1
12	E0612	COVER-JUNCTION BOX			1
13	HW0212	SCREW-RHMS-#10-24 X 1/2"			2
14	E0624	CONNECTOR-1/2"			1
15	E0608-1	RESTRAINT-1/2"-90 DEG		Grip size .450" to .560"	1
15a	E0617	LOCKNUT-CONDUIT-1/2"		Not shown	2
16	E0501	CORD-14-4 SW/SOW		Withtout Ground Connection in Arm	15'
16	E0514	CORD-16-5 SW/SOW			15'
17	43057014	STANDOFF-CABLE			1
18	HW0206	SCREW-RHMS-#10-32 X 3/4"			4
19	HW0306	BOLT-FHSCS-1/4-20 X 1"			1
20	43057021	PLATE-STIFFENER	†		2
21	HW0402	BOLT-HHCS-3/8-16 X 1"	†		12
22	HW0107	WASHER-LOCK-3/8"	†		12
23	HW0005	NUT-HEX-3/8-16	†		12
24	HW0108	WASHER-FLAT-3/8"-SAE	†	Not shown	24
25	P0111	FILTER-VACUUM-INLINE		Not shown	2
NOTES
^† Included in multiple kits.

Rotary Actuator

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43046001	ROTARY ACTUATOR		1
2	80000002	ROTARY ACTUATOR BASE ASSEMBLY	Without Actuator	1
2A	N/A	VERTICAL CARRIER PLATE-OUTER	Included with 80000002	2
2B	N/A	VERTICAL CARRIER PLATE-INNER	Included with 80000002	1
2C	N/A	CARRIER BASE PLATE	Included with 80000002	1
3	HW1070	PIN-PULL DOWEL-5/8" X 1 1/2"		2
4	HW0508	BOLT-SHCS-1/2-13 X 3/4"		3
5	HW1045	PIN-PULL DOWEL-3/8" X 1 1/2"	Included with 80000002	6
6	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"	Included with 80000002	12
7	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT		4
8	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM		2

Carrier Shafts & Bearings (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43057045	CARRIER SHAFT-EXTRACTOR ARM		^† See notes	2
2	43054007	BEARING-EXTRACTOR ARM CARRIER	80252002	^†† See notes	4
3	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"	80252002		16
4	PT0413	COLLAR-SHAFT-3"			4
5	PT0624	FITTING-ZERK	80252002	Not shown	4
NOTES
^† See Extended Reach End Plate section (2.6.8) for Extended Reach equipped units.
^†† See Carrier Shafts & Bearings (Helical Actuator) section for Helical Actuator equipped units

Drive Screw Components (Rotary Actuator)

Drive Nut Assembly (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43054006	DRIVE NUT ASSEMBLY	80252003	^† See notes	1
2	HW0426	BOLT-SHCS-3/8-16 X 5 1/2"	80252003	^†† See notes	4
3	HW0108	WASHER-FLAT-3/8"-SAE	80252003	^†† See notes	4
4	HW0006	NUT-NILN-3/8-16	80252003	^†† See notes	4
5	PT0624	FITTING-ZERK	80252003		1
NOTES
^† See Drive Screw Components (Helical Actuator) section for Helical Actuator equipped units.
^†† It is recommended to replace mounting hardware when replacing Drive Nut Assembly.

Drive Screw

[Current] Drive Screw Assembly (Frame #'s 374 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43024001	SCREW-LINEAR DRIVE		1
2	PT0119	SPROCKET-50B15 X 1 3/16"		1
3	43097004	KEY-1/4 X 7/8"		1
4	00158001-15	CHAIN-ROLLER-#50		1
5	PT0102	LINK-CONNECTING-#50		1
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	Alloy casting	2
7	HW0503	BOLT-HHCS-1/2-13 X 1 1/2"		8
8	HW0110	WASHER-LOCK-1/2"		8
9	PT0107	SPROCKET-50B15 X 1"		1
10	HC0121	MOTOR-HYDRAULIC-100CC	SAE 2-Bolt mount	1
11	H1605	ADAPTER-90 DEG-#6 JICM X #10 SAEM		2
12	HW1071	KEY-WOODRUFF-#808 STD	Supplied with Item 10	A/R
13	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"		6
14	HW0107	WASHER-LOCK-3/8"		6
15	43017007	PLATE-MOUNTING-SCREW DRIVE MOTOR		1
16	43057019	PLATE-COVER		2
17	HW0415	BOLT-SHCS-3/8-16 X 3/4"		8

ITEMS BELOW ARE REQUIRED FOR REPLACING THE LINEAR DRIVE SCREW ON UNITS WITH FRAME #'S OF 373 AND EARLIER
LINEAR DRIVE SCREW UPDATE KIT
REF	80252011	UPGRADE KIT		1
1	43024001	SCREW-LINEAR DRIVE		1
2	PT0119	SPROCKET-50B15 X 1 3/16"		1
3	43097004	KEY-1/4 X 7/8"		1
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	Alloy casting	2
7	HW0503	BOLT-HHCS-1/2-13 X 1 1/2"		8
8	HW0110	WASHER-LOCK-1/2"		8
16	43057019	PLATE-COVER		2
18	43057022	SHIM-18GA	May not be required (Not shown)	2
19	43057018	TEMPLATE-BEARING MOUNT PATTERN	Not shown	1
20	80000015	INSTRUCTION DETAIL	Not shown	REF
21	43057020	SPACER PLATE	Not shown	2

[Discontinued] Drive Screw Assembly (Frame #'s 373 and Earlier)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	N/A	SCREW-LINEAR DRIVE (DISCONTINUED)	See 80252011 Upgrade Kit	1
2	PT0118	SPROCKET-50B12 X 1 3/16"		1
3	43097004	KEY-1/4" X 7/8"		1
4	00158001-15	CHAIN-ROLLER-#50		1
5	PT0102	LINK-CONNECTING-#50		1
6	43057016	BLOCK-BEARING RETAINER		2
6a	PT0414	RACE-TAPERED ROLLER BEARING	Included with 43057016	2
7	PT0623	SEAL-GREASE		2
8	HW0416	BOLT-SHCS-3/8-16 X 1"		8
9	PT0415	BEARING-TAPERED ROLLER		2
10	HW1050	NUT-LOCK		4
11	43057017	PLATE-COVER		2
12	HW0415	BOLT-SHCS-3/8-16 X 3/4"		8
13	PT0624	FITTING-ZERK		2

Hose Carrier Plate

d

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43017013	PLATE-HOSE CARRIER		1
2	PT0618	BRACKET-FIXED END		1
3	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
4	PT0617	HOSE CARRIER	20 links required	3'
5	PT0619	BRACKET-MOVING END		1
6	HW0303	BOLT-HHCS-1/4-20 X 1"		2
7	HW0103	WASHER-LOCK-1/4"		2
8	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"		4
9	HW0108	WASHER-FLAT-3/8"-SAE		8
10	HW0107	WASHER-LOCK-3/8"		4
11	HW0005	NUT-HEX-3/8-16		4

Magnet Components (Rotary Actuator)

[Discontinued] Magnet Arm Configuration (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	41257014	TIE PLATE-SWING ARM	All units	1
-	41655008	EXTENSION-ARM	BE-36-2 only (Not shown)	1
-	43455001	EXTENSION-ARM	BE-42-2 only (Not shown)	1
2	HW0603	BOLT-FHSCS-5/8-11 X 2"		4
3	HW0113	WASHER-LOCK-5/8"		4
4	HW0010	NUT-JAM-5/8-11		4
5	41655001	CARRIER TUBE-MAGNET SWING SHAFT		1
6	HW0504	BOLT-HHCS-1/2-13 X 2"		6
7	HW0112	WASHER-FLAT-1/2"-SAE		6
8	HW0110	WASHER-LOCK-1/2"		6
9	HW0007	NUT-HEX-1/2-13		6
10	41657006	SHAFT-MAGNET SWING		1
11	41698001	KEY-3/8" X 7/16"		2
12	N/A	STOP-MAGNET SWING	^† Discontinued	1
13	PT0430	FLANGE BEARING-4 BOLT-1 1/2"		2
14	HW0513	BOLT-HHCS-1/2-13 X 2 1/4"		8
15	HW0112	WASHER-FLAT-1/2"-SAE		16
16	HW0110	WASHER-LOCK-1/2"		8
17	HW0007	NUT-HEX-1/2-13		8
18	41655002	PLATE-MAGNET MOUNTING		2
19	41257015	BLOCK-TIGHTENER	2-Piece Item	1
20	41257016	BLOCK-FIXED	2-Piece Item	1
21	HW0423	BOLT-SHCS-3/8-16 X 3 1/2"		4
22	HW0006	NUT-NILN-3/8-16		4
23	HW0806	SET SCREW-3/8-16 X 2"	Replaces Swivel Head	4
24	HW0424	NUT-JAM-3/8-16		4
25	41657017	INSULATOR-MAGNET MOUNT		2
26	HW0306	BOLT-FHSCS-1/4-20 X 1"		8
27	41657008	PAD-MAGNET SLIDE		2
28	HW0314	BOLT-FHSCS-1/4-20 X 1/2"		4
NOTES
^† Refer to Magnet Pivot Stop (Rotary Actuator) section for replacement/upgrade parts.

Magnet Pivot Stop (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	80252012	MAGNET SWING STOP KIT	Includes Items 1 through 6	A/R
1	43057029	PLATE-STOP		1
2	43058003	SLEEVE-STOP		2
3	43057030	SUPPORT-CABLE		2
4	PL0501	GROMMET-1/2"		2
5	HW0509	BOLT-HHCS-1/2-13 X 4 1/2"		2
6	HW0008	NUT-NILN-1/2-13		2
7	44557003	PLATE-STOP	^† Single compartment units only	1
NOTES
^† For units equipped with Pivot Shaft. See Current Magnet Arm Configuration (Rotary Actuator) section for units with independent Magnet Pivot Bearings.

[Current] Magnet Arm Configuration (Rotary Actuator — November 2014 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	N/A	MAGNET PUSH/PULL ARM	^† See notes	1
2	43055010	MAGNET MOUNT		2
3	PT0470	BEARING-MAGNET PIVOT		2
4	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"		12
5	HW0524	BOLT-CARRIAGE-1/2-13 X 2"	^†† Stop Plate location	4
6	HW0110	WASHER-LOCK-1/2"		16
7	HW0007	NUT-HEX-1/2-13		16
8	43058009	PLATE-ROTATION STOP		2
9	43058003	SLEEVE-STOP		2
10	43058010	SUPPORT-CABLE		2
11	PL0501	GROMMET-1/2"		2
12	HW0523	BOLT-HHCS-1/2-13 X 4"		2
13	HW0008	NUT-NILN-1/2-13		2
14	43057037	INSULATOR-BOTTOM		2
15	HW0306	BOLT-FHSCS-1/4-20 X 1"		8
16	41657008	SLIDE-MAGNET		2
17	HW0314	BOLT-FHSCS-1/4-20 X 1/2"		4
18	44558001	PLATE-ROTATION STOP	^†† Single compartment units only	2
REF	43052014	ADJUSTABLE PUSH-PULL ARM	Includes Items 19 through 23	A/R
19	43055018	ARM BASE		1
20	43055019	MAGNET MOUNT		2
21	HW0523	BOLT-HHCS-1/2-13 X 4"		2
22	HW0112	WASHER-FLAT-1/2"-SAE		4
23	HW0008	NUT-NILN-1/2-13		2
NOTES
^† 1-Piece Arm no longer available. Must be replaced with Adjustable Arm. ^†† Single Compartment Stop Plates require (1) additional 2" Long Carriage Bolt each.

Magnet Mounting Hardware (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43032009	MAGNET ASSEMBLY		Includes Items 1 through 12	A/R
1	N/A	ELECTROMAGNET-95VDC			2
2	E0314	SENSOR-PROXIMITY-30MM			2
3	N/A	GASKET-REAR		Discontinued (Not Used)	2
4	41657002	COVER-PROXIMITY SENSOR HOUSING		Rear	2
5	HW1065	SCREW-SHCS-#6-32 X 3/8"			8
6	HW1066	WASHER-LOCK-#6			8
7	E0376	INDICATOR LIGHT		^† See notes	2
8	E0335	RECEPTACLE-5 PIN MALE		With 12" lead	2
9	E0617	LOCKNUT-CONDUIT-1/2"			2
10	N/A	GASKET-FRONT		Discontinued (Not Used)	2
11	41657003	COVER-PROXIMITY SENSOR HOUSING	80252015	Front	2
12	HW0138	SCREW-FHSCS-#8-32 X 3/8"	80252015		8
13	HW0433	STUD-1/2-13 X 5"	80252006	For units with Magnet Pivot Shaft only. See Discontinued Magnet Arm Configuration (Rotary Actuator) section (Units built prior to 11/01/14)	8
14	HW0007	NUT-HEX-1/2-13	80252006		8
15	HW0112	WASHER-FLAT-1/2"-SAE	80252006		40
16	HW1002	SPRING-1/2"	80252006		24
17	HW0008	NUT-NILN-1/2-13	80252006		8
18	HW0514	BOLT-HHCS-1/2-13 X 2 1/2"	80252014	For units with Independent Pivot Bearing only. See Current Magnet Arm Configuration (Rotary Actuator) section (Units built 11/01/14 to Present)	4
19	HW1002	SPRING-1/2"	80252014		4
20	HW0112	WASHER-FLAT-1/2"-SAE	80252014		8
21	HW0007	NUT-HEX-1/2-13	80252014		4
NOTES
^† Extractors built or Replacement Magnets shipped prior to October 2021 used Multi-piece Indicator Lights with Replaceable Bulb and Lens and are no longer available. Current Indicator Light is a 1-Piece LED assembly. Replacement of any Multi-Piece Component requires replacing entire assembly with current, 1-Piece Indicator Light.

Magnet Cords (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E1105	JUNCTION BOX-4" X 2" X 2"	Weather Proof Box	1
2	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
3	E1106	COVER-JUNCTION BOX	Weather Proof with Gasket	1
4	E0333	RECEPTACLE-9 PIN MALE	With 12" Lead	1
5	E0608-1	RESTRAINT-1/2"-90 DEG	Grip size .450" to .560"	2
6	E0617	LOCKNUT-CONDUIT-1/2"		3
7	E0334	CORD-5 PIN FEMALE	With 36" Lead	2
8	E0332	CORD-9 PIN FEMALE-90 DEG	With 36" Lead	1
9	PL0501	GROMMET-1/2"		1
10	41657013-2	PLATE-PANEL MOUNTING	With Single Cable Hole	1
11	E0334-6	CORD-5 PIN FEMALE	With 72" Lead	2
12	43057038-2	PLATE-PANEL MOUNTING	With Dual Cable Holes	1

Panel Mounting (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43057021	PLATE-STIFFENER		1
2	HW0402	BOLT-HHCS-3/8-16 X 1"		12
3	HW0108	WASHER-FLAT-3/8"-SAE	(Not shown)	24
4	HW0107	WASHER-LOCK-3/8"		12
5	HW0005	NUT-HEX-3/8-16		12
6	41637001	PANEL-COMPONENT MOUNTING		1
7	HW0325	BOLT-5/16-18 X 1 3/4"-PAN HEAD		4
8	N/A	INSULATOR-THREADED FEMALE	Discontinued	4
9	HW0106	WASHER-FLAT-5/16"-SAE		8
10	HW0326	NUT-NILN-5/16-18		8
11	E1016	FUSE HOLDER		1
12	HW0130	SCREW-RHMS-#8-32 X 1/2"		1
13	HW0133	WASHER-FLAT-#8-SAE		1
14	HW0132	NUT-NILN-#8-32		1
15	E0325	FUSE-7AMP-250VAC	FLM-7 or FNM-7	1
16	PL0307	INSULATOR-MALE STUD		4

Magnet Extractor Electrical Panel (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	41637001	PANEL-COMPONENT MOUNTING		1
2	41637002	WIRE WAY		2
3	41637003	WIRE WAY		1
4	41637004	TRACK-TERMINAL BLOCK MOUNTING		1
5	41637005	TRACK-TERMINAL BLOCK MOUNTING		1
6	HW0130	SCREW-RHMS-#8-32 X 1/2"		10
7	HW0133	WASHER-FLAT-#8-SAE		10
8	HW0132	NUT-NILN-#8-32	(Not shown)	16
9	E1020	TERMINAL BLOCK		12
10	E1040	END BARRIER		2
11	E1330	END ANCHOR		4
12	E1009	RECTIFIER-FULL WAVE BRIDGE		2
13	HW0135	SCREW-RHMS-#8-32 X 3/4"		2
14	E1313	SOCKET-RELAY-8 PIN		2
15	HW0139	SCREW-RHMS-#8-32 X 1 1/4"		4
16	E0331	RELAY-DPDT-110VAC	With Indicator Light	2

Swing Arm Stop (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43055007	MOUNT-STOP-SWING ARM		2
2	43057024	STOP-SWING ARM	BE-24	4
2	43057023	STOP-SWING ARM	BE-36 & BE-42	4
3	HW0304	BOLT-HHCS-1/4-20 X 1 1/2"		4
4	HW0104	WASHER-FLAT-1/4"-SAE		8
5	HW0103	WASHER-LOCK-1/4"		4
6	HW0002	NUT-HEX-1/4-20		4
7	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"		4
8	HW0107	WASHER-LOCK-3/8"		4
9	HW0108	WASHER-FLAT-3/8"-SAE		4

Extended Reach Hydraulics (Rotary Actuator)

Vacuum Extended Reach (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	41257014	TIE PLATE-SWING ARM	All units	1
-	41655008	EXTENSION-ARM	BE-36-2 only (Not shown)	1
-	43455001	EXTENSION-ARM	BE-42-2 only (Not shown)	1
2	HW0504	BOLT-HHCS-1/2-13 X 2"		6
3	HW0112	WASHER-FLAT-1/2"-SAE		6
4	HW0110	WASHER-LOCK-1/2"		6
5	HW0007	NUT-HEX-1/2-13		6
6	P0301-1	HOSE-COIL-VACUUM		1
7	41257035	STANDOFF		2
8	HW1072	RESTRAINT-HOSE		2
9	HW0104	WASHER-FLAT-1/4"-SAE		2
10	HW0103	WASHER-LOCK-1/4'		2
11	HW0318	BOLT-SHCS-1/4-20 X 1 1/2"		2
12	HW0302	BOLT-HHCS-1/4-20 X 3/4"		1
13	HW0312	SCREW-SHSS-1/4-20 X 1"-CUP POINT		1

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	41255005	ARM-EXTENSION	1
2	HC0416	CYLINDER-EXTENDED REACH	1
3	H1578	ADAPTER-90 DEG-#6 JICM X #6 NPTM	2
4	41257031	PIN-CLEVIS END	1
5	00197036	PIN-ROD END	1
6	HW1058	PIN-HITCH	4

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	41255004	HOUSING-EXTENDED REACH		1
2	41257030	PLATE-END		1
3	HW0402	BOLT-HHCS-3/8-16 X 1"		4
4	HW0108	WASHER-FLAT-3/8"-SAE		8
5	HW0107	WASHER-LOCK-3/8"		4
6	HW0005	NUT-HEX-3/8-16		4
7	41258002	PLATE-BEARING	Side	2
8	41258005	PLATE-SHIM	Side	2
9	41258003	PLATE-BEARING	Upper/ Lower	2
10	41258004	PLATE-SHIM	Upper/ Lower	2
11	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG		28
12	HW0002	NUT-HEX-1/4-20		28

Extended Reach Rotary Actuator

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43046001	ROTARY ACTUATOR		1
2	80000002	ROTARY ACTUATOR BASE ASSEMBLY	Without Actuator	1
2A	N/A	VERTICAL CARRIER PLATE-OUTER	Included with 80000002	2
2B	N/A	VERTICAL CARRIER PLATE-INNER	Included with 80000002	1
2C	N/A	CARRIER BASE PLATE	Included with 80000002	1
3	HW1070	PIN-PULL DOWEL-5/8" X 1 1/2"		2
4	HW0508	BOLT-SHCS-1/2-13 X 3/4"		3
5	HW1045	PIN-PULL DOWEL-3/8" X 1 1/2"	Included with 80000002	6
6	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"	Included with 80000002	12
7	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT		4
8	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM		4

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	PT0634	BRACKET-MALE END	Sold as set	1
2	HW0306	BOLT-FHSCS-1/4-20 X 1"		4
3	HW0104	WASHER-FLAT-1/4"-SAE		10
4	HW0103	WASHER-LOCK-1/4"		6
5	HW0002	NUT-HEX-1/4-20		6
6	PT0627	HOSE CARRIER	14 Links required	39"
7	PT0634	BRACKET-FEMALE END	Sold as set	1
8	HC0261	VALVE-CROSS PORT RELIEF		1
8a	43046003	REPLACEMENT CARTRIDGE	^† For Item 8 (Not shown)	2
9	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"		2
10	H1546	ADAPTER-#6 JICM X #8 SAEM		2
11	H1617	ADAPTER-45 DEG-#6 JICM X #8 SAEM		2
12	HC0237	VALVE-SEQUENCING		1
12a	43046005	REPLACEMENT CARTRIDGE	^† For Item 12 (Not shown)	A/R
13	HW0317	BOLT-HHCS-1/4-20 X 3 1/2"		2
14	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM		4
15	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM		2
NOTES
^† Cartridges are for replacement only

Magnet Extended Reach (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43055011	ARM-EXTENSION-MAGNET		1
2	HC0415	CYLINDER-EXTENDED REACH-MAGNET	2 1/2" X 8" Cylinder	1
3	H1578	ADAPTER-90 DEG-#6 JICM X #6 MNPT		2
4	43057042	PIN-CLEVIS END		1
5	43057043	PIN-ROD END		1
6	HW1132	RETAINING RING-EXTERNAL-3/4"I.D.		4
7	HW1043	CLAMP-CYLINDER		2
8	43057044-2	SUPPORT-CABLE		2
9	PL0501	GROMMET-1/2" I.D.		4
10	43058019	SUPPORT-CABLE-BAND CLAMP		2
11	HW0104	WASHER-FLAT-1/4"-SAE		4
12	HW0103	WASHER-LOCK-1/4"		2

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43055012	HOUSING-EXTENDED REACH-MAGNET	1
2	50057008	PLATE-END	1
3	HW0402	BOLT-HHCS-3/8-16 X 1"	4
4	HW0108	WASHER-FLAT-3/8"-SAE	8
5	HW0107	WASHER-LOCK-3/8"	4
6	HW0005	NUT-HEX-3/8-16	4
7	43058013	PLATE-BEARING-SIDE	2
8	43058016	PLATE-SHIM-SIDE	2
9	43058014	PLATE-BEARING-UPPER/LOWER	2
10	43058015	PLATE-SHIM-UPPER/LOWER	2
11	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG	24
12	HW0002	NUT-HEX-1/4-20	24

Extended Reach End Plates

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	N/A	CARRIER SHAFT-EXTRACTOR ARM	^† 3-Hole version	A/R
2	PT0413	COLLAR-SHAFT-3"		4
3	50057009	PLATE-END-3 HOLE	Replacement part only	4
4	50057010	SHIM-END PLATE	^†† See notes	A/R
5	HW1076	BOLT-FHSCS-3/8-16 X 1"		12
6	43057045	CARRIER SHAFT-EXTRACTOR ARM	1-Hole version	2
7	43017076	PLATE-END-1 HOLE		4
8	HW0603	BOLT-FHSCS-5/8-11 X 2"		4
NOTES
^† 3-Hole Carrier Shaft no longer available. Must replace 3-Hole Shaft with current, 1-Hole version along with new End Plates and hardware.
^†† Shim quantity varies due to manufacturing tolerences.

Carrier Shafts & Bearings (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43057045	CARRIER SHAFT-EXTRACTOR ARM		^† See notes	2
2	43054007	BEARING-EXTRACTOR ARM CARRIER	80252002		4
3	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"	80252002		16
4	PT0413	COLLAR-SHAFT-3"			4
5	50057010	SHIM-END PLATE			A/R
6	43017076	PLATE-END-1 HOLE			4
7	HW0603	BOLT-FHSCS-5/8-11 X 2"			4
8	PT0624	FITTING-ZERK	80252002	(Not shown)	4
NOTES
^† See Extended Reach End Plates section for Extended Reach equipped units.

Drive Screw Components (Helical Actuator)

Drive Nut Assembly (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43054006	DRIVE NUT ASSEMBLY	80252003		1
2	HW0426	BOLT-SHCS-3/8-16 X 5 1/2"	80252003	^† See notes	4
3	HW0108	WASHER-FLAT-3/8"-SAE	80252003	^† See notes	4
4	HW0006	NUT-NILN-3/8-16	80252003	^† See notes	4
5	PT0624	FITTING-ZERK	80252003		1
NOTES
^† It is recommended to replace Mounting Hardware when replacing Drive Nut Assembly.

Swing Arms & Actuator (Helical Actuator)

[Discontinued] Helical Actuator (Prior to July 2023)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	N/A	HELICAL ACTUATOR	^† See notes	1
2	43057046	ACTUATOR BASE PLATE		1
3	43058022	SPACER-ACTUATOR		4
4	HW0725	BOLT-HHCS-3/4-16 X 4-3/4"-GR8		4
5	HW0066	NUT-JAM-3/4-16-GR8		4
6	43055013	SWING ARM-LHS	^†† See notes	1
7	HW0620	BOLT-HHCS-5/8-11 X 1-1/4"		6
8	HW0013	WASHER-LOCK-5/8"		6
9	43055014	SWING ARM-RHS		1
10	HW0502	BOLT-HHCS-1/2-13 X 1-1/4"		6
11	HW0110	WASHER-LOCK-1/2"		6
12	43042008	3/8" TUBE X #6 JIC HARD-PIPE		1
13	43042010	3/8" TUBE X #6 JIC HARD-PIPE, LONG		1
14	H1619	ADAPTER-90 DEG-#6 JICM X #4 SAEM		2
15	H0010	FITTING-H-BULKHEAD-1/4" FNPT		2
16	H1504	ADAPTER-#6 JICM X #4 NPTM		2
17	HW1082	CLAMP-HOSE		1
18	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
NOTES
^† Discontinued Helical Actuator no longer available. Must replace with current Helical Actuator Retro Kit 80252032. See Current Helical Actuator section. ^†† Swing Arms manufactured prior to January 2022 use 10 Bolts & Washer per Swing Arm.

[Current] Helical Actuator (July 2023 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
N/A	43052020	HELICAL ACTUATOR ASSEMBLY		Includes Items 1 through 17	1
1	HC0180	HELICAL ACTUATOR	80252032		1
2	43057046	ACTUATOR BASE PLATE			1
3	43058022	SPACER-ACTUATOR			4
4	HW0725	BOLT-HHCS-3/4-16 X 4-3/4"-GR8			4
5	HW0066	NUT-JAM-3/4-16-GR8			4
6	43055013	SWING ARM-LHS			1
7	HW0620	BOLT-HHCS-5/8-11 X 1-1/4"			6
8	HW0013	WASHER-LOCK-5/8"			6
9	43055014	SWING ARM-RHS			1
10	HW0502	BOLT-HHCS-1/2-13 X 1-1/4"			6
11	HW0110	WASHER-LOCK-1/2"			6
12	43042011	3/8" TUBE X #6 JIC HARD-PIPE, 90 DEG	80252032	^† See notes	1
13	43042012	3/8" TUBE X #6 JIC HARD-PIPE, SHORT	80252032	^† See notes	1
14	H1619	ADAPTER-90 DEG-#6 JICM X #4 SAEM	80252032		2
15	H0010	FITTING-H-BULKHEAD-1/4" FNPT			2
16	H1504	ADAPTER-#6 JICM X #4 NPTM	80252032		1
17	H1691	ADAPTER-45 DEG-#6 JICM X #4 NPTM	80252032	^† See notes	1
18	HW1082	CLAMP-HOSE			1
19	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2
NOTES
^† Hard-Pipes and 45-Degree Adapter required if replacing discontinued Actuator with current Actuator. Kit PT# 80252032 required for discontinued Actuator replacement.

Swing Arm Stops & Tie Plate (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43057050	TIE PLATE-HELICAL SWING ARM		1
2	HW0603	BOLT-FHSCS-5/8-11 X 2"		4
3	HW0113	WASHER-LOCK-5/8"		4
4	HW0010	NUT-JAM-5/8-11		4
5	43057052	STOP-POLY-SWING ARM	^† See notes	4
6	HW0441	BOLT-FHSCS-3/8-16 X 1-1/2"		4
7	HW0031	NUT-LOCK-3/8-16, DEFORMED THREAD	^†† See notes	4
8	44555002	SWING ARM STOP	Single compartment units only	A/R
NOTES
^† Replacement Poly Stop design updated from square to round. Stop Spacers not required with current, round-style Stops.
^†† Deformed Thread Lock Nut replaces Acorn Nut and Split Lock Washer used previously.

Push/Pull Arm Mounting (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	BE-24	BE-36	BE-42
1	41655008	EXTENSION-ARM		^† BE-36 units only	-	1	-
1	43455001	EXTENSION-ARM		^† BE-42 units only	-	-	1
2	HW0504	BOLT-HHCS-1/2-13 X 2"			6	12
3	HW0112	WASHER-FLAT-1/2"-SAE			12	24
4	HW0110	WASHER-LOCK-1/2"			6	12
5	HW0007	NUT-HEX-1/2-13			6	12
NOTES
^† BE-24 units do not utilize an arm extension.

Vacuum Extractor Arm (Helical Actuator)

Non-Pivoting Vacuum Cup Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0428	STUD-VACUUM-3/8-16 X 5"	HW-KIT-2		8
2	HW0108	WASHER-FLAT-3/8"-SAE	HW-KIT-2		40
3	HW1001	SPRING-3/8"	HW-KIT-2		24
4	HW0424	NUT-JAM-3/8-16	HW-KIT-2		8
5	HW0006	NUT-NILN-3/8-16	HW-KIT-2		8
6	P0402	HOSE BARB-1/4" X #4 MNPT-BRASS			2
REF	43052014	ADJUSTABLE PUSH-PULL ARM		Includes Items 7 through 11	A/R
7	43055018	ARM BASE			1
8	43055019	VACUUM CUP MOUNT			2
9	HW0523	BOLT-HHCS-1/2-13 X 4"			2
10	HW0112	WASHER-FLAT-1/2"-SAE			4
11	HW0008	NUT-NILN-1/2-13			2

Pivoting Vacuum Cup Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43052014	ADJUSTABLE PUSH-PULL ARM		Includes Items 1 through 5	A/R
1	43055018	ARM BASE			1
2	43055019	VACUUM CUP MOUNT			2
3	HW0523	BOLT-HHCS-1/2-13 X 4"			2
4	HW0112	WASHER-FLAT-1/2"-SAE			4
5	HW0008	NUT-NILN-1/2-13			2
6	43055020	MOUNT-PIVOT-VACUUM CUP			2
7	PT0470	BEARING-PIVOT			2
8	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"			12
9	HW0524	BOLT-CARRIAGE-1/2-13 X 2"			4
10	HW0110	WASHER-LOCK-1/2"			16
11	HW0008	NUT-HEX-1/2-13			16
12	43058009	PLATE-ROTATION STOP			2
13	43058003	SLEEVE-STOP			2
14	43058010	SUPPORT-CABLE			2
15	E0622	RESTRAINT-1/2"		Grip size .450" to .560"	4
16	E0617	LOCKNUT-CONDUIT-1/2"			4
17	HW0523	BOLT-HHCS-1/2-13 X 4"			2
18	HW0008	NUT-NILN-1/2-13			2
19	43037002-2	SUPPORT-CABLE RESTRAINT			2
20	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4
21	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS			2
22	P0402	HOSE BARB-1/4" X #4 MNPT-BRASS			2
23	43057056-2	BRACKET-HOSE SUPPORT			2
24	PL0507	GROMMET-5/8" I.D.			2
25	P0302	HOSE-VACUUM-1/4" I.D.		2 Pieces at 48" each	96"
26	HW0443	BOLT-HHCS-3/8-16 X 3-1/2"	HW-KIT-3		8
27	HW1001	SPRING-3/8"	HW-KIT-3		16
28	HW0108	WASHER-FLAT-3/8"-SAE	HW-KIT-3		32
29	HW0424	NUT-JAM-3/8-16	HW-KIT-3		4

Single Compartment Vacuum Cup Rotation Stop (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	445558001	PLATE-ROTATION STOP	Single compartment units only	2
2	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"		2
3	HW0524	BOLT-CARRIAGE-1/2-13 X 2"		6
4	HW0110	WASHER-LOCK-1/2"		8
5	HW0008	NUT-HEX-1/2-13		8

Vacuum Components (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43058021	STIFFENER PLATE-HELICAL SWING ARM		2
2	HW0402	BOLT-HHCS-3/8-16 X 1"		12
3	HW0108	WASHER-FLAT-3/8"		24
4	HW0107	WASHER-LOCK-3/8"		12
5	HW0005	NUT-HEX-3/8-16		12
6	P0005	PUMP-VACUUM		1
7	P0207	VALVE-VACUUM RELEASE		2
8	P0208	FILTER-HI FLOW		3
9	H0011	NIPPLE-#4 X 2"-BRASS		1
10	P0502	TEE-#4 FNPT-BRASS		1
11	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS		4
12	P0503	NIPPLE-#4 NPT-BRASS		2
13	P0402	HOSE BARB-1/4" X #4 MNPT-BRASS		6
14	P0111	FILTER-VACUUM-IN-LINE		2
15	HW0206	SCREW-RHMS-#10-32 X 3/4"		4
16	43037014-2	BRACKET-CABLE RESTRAINT		1
17	E0622	RESTRAINT-1/2"	Grip size .450" to .560"	2
18	E0617	LOCKNUT-CONDUIT-1/2"		2
19	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
20	E0611	JUNCTION BOX-4" X 2" X 2"		1
21	E0612	COVER-JUNCTION BOX		1
22	E0624	CONNECTOR-1/2"	Includes Lock Nut	1
23	HW0212	SCREW-RHMS-#10-24 X 1/2"		2

Magnet Extractor Arm (Helical Actuator)

Magnet Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43052014	ADJUSTABLE PUSH-PULL ARM	Includes Items 1 through 5	A/R
1	43055018	ARM BASE		1
2	43055019	VACUUM CUP MOUNT		2
3	HW0523	BOLT-HHCS-1/2-13 X 4"		2
4	HW0112	WASHER-FLAT-1/2"-SAE		4
5	HW0008	NUT-NILN-1/2-13		2
6	43055016	MOUNT-PIVOT-MAGNET		2
7	PT0470	BEARING-PIVOT		2
8	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"		12
9	HW0524	BOLT-CARRIAGE-1/2-13 X 2"		4
10	HW0110	WASHER-LOCK-1/2"		16
11	HW0008	NUT-HEX-1/2-13		16
12	43058009	PLATE-ROTATION STOP		2
13	43058003	SLEEVE-STOP		2
14	43058010	SUPPORT-CABLE		2
15	HW0523	BOLT-HHCS-1/2-13 X 4"		2
16	HW0008	NUT-NILN-1/2-13		2
17	E0622	RESTRAINT-1/2"	Grip Size .450" to .560"	2
18	E0617	LOCKNUT-CONDUIT-1/2"		2
19	43037002-2	SUPPORT-CABLE RESTRAINT		2
20	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		4
21	E0334-6'	CORD-5 PIN FEMALE	With 72" Lead	2
22	E1041	WIRE LOOM-SPIRAL-3/8"	2 Pieces at 24" each	48"
23	PL0501	GROMMET-1/2" I.D.		2
24	43057037	INSULATOR-BOTTOM		2
25	HW0306	BOLT-FHSCS-1/4-20 X 1"		8
26	41657008	SLIDE-MAGNET		2
27	HW0314	BOLT-FHSCS-1/4-20 X 1/2"		4

Magnet Assembly (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43032009	MAGNET ASSEMBLY		Includes items 1 through 12	A/R
1	N/A	ELECTROMAGNET-95VDC			2
2	E0314	SENSOR-PROXIMITY-30MM			2
3	41657002	COVER-PROXIMITY SENSOR HOUSING		Rear	2
4	HW1065	SCREW-SHCS-#6-32 X 3/8"			8
5	HW1066	WASHER-LOCK-#6			8
6	E0335	RECEPTACLE-5 PIN MALE		With 12" Lead	2
7	E0617	LOCKNUT-CONDUIT-1/2"			2
8	E0376	INDICATOR LIGHT		^† See notes	2
9	41657003	COVER-PROXIMITY SENSOR HOUSING	80252015	Front	2
10	HW0138	SCREW-FHSCS-#8-32 X 3/8"	80252015		8
11	HW0514	BOLT-HHCS-1/2-13 X 2 1/2"	80252014		4
12	HW1002	SPRING-1/2"	80252014		4
13	HW0112	WASHER-FLAT-1/2"-SAE	80252014		8
14	HW0007	NUT-HEX-1/2-13	80252014		4
15	E0336	METAL OXIDE VARISTOR		Not shown	1
NOTES
^† Extractors built or Replacement Magnets shipped prior to October 2021 used Multi-piece Indicator Lights with Replaceable Bulb and Lens and are no longer available. Current Indicator Light is a 1-Piece LED assembly. Replacement of any Multi-Piece Component requires replacing entire assembly with current, 1-Piece Indicator Light

Magnet Components (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43058021	STIFFENER PLATE-HELICAL SWING ARM		1
2	43057051-2	STIFFENER-MAGNET-HELICAL SWING ARM		1
3	HW0402	BOLT-HHCS-3/8-16 X 1"		12
4	HW0108	WASHER-FLAT-3/8"		24
5	HW0107	WASHER-LOCK-3/8"		12
6	HW0005	NUT-HEX-3/8-16		12
7	PL0307	INSULATOR-MALE STUD		4
8	HW0106	WASHER-FLAT-5/16"-SAE		8
9	HW0105	WASHER-LOCK-5/16"		8
10	HW0004	NUT-HEX-5/16-18		8
11	E0622	RESTRAINT-1/2"	Grip Size .450" to .560"	1
12	E0608-1	RESTRAINT-1/2"-90 DEG	Grip Size .450" to .560"	2
13	E0617	LOCKNUT-CONDUIT-1/2"		3
14	E1016	FUSE HOLDER		1
15	E0325	FUSE-7 AMP-250VAC	FLM-7 or FNM-7	1
16	HW0130	SCREW-RHMS-#8-32 X 1/2"		1
17	HW0133	WASHER-FLAT-#8-SAE		1
18	HW0132	NUT-NILN-#8-32		1

Magnet Electrical Panel (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	41637001	PANEL-COMPONENT MOUNTING		1
2	41637002	WIRE WAY-SHORT		2
3	41637003	WIRE WAY-LONG		1
4	41637004	TRACK-MOUNTING-SHORT		1
5	41637005	TRACK-MOUNTING-LONG		1
6	HW0130	SCREW-RHMS-#8-32 X 1/2"	Mounting Track Hardware not shown	10
7	HW0132	WASHER-FLAT-#8-SAE		10
8	HW0133	NUT-NILN-#8-32		16
9	E1020	TERMINAL BLOCK		12
10	E1040	END BARRIER		2
11	E1330	END ANCHOR		4
12	E1009	RECTIFIER-FULL WAVE BRIDGE		2
13	HW0135	SCREW-RHMS-#8-32 X 3/4"		2
14	E1313	SOCKET-RELAY-8 PIN		2
15	E0331	RELAY-DPDT-110VAC	With Indicator Light	2
16	HW0139	SCREW-RHMS-#8-32 X 1 1/4"		4

Extended Reach Hydraulics (Helical Actuator)

[Discontinued] Helical Actuator (Prior to July 2023)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43042009	3/8" TUBE X #6 JIC HARD-PIPE		2
2	H1579	ADAPTER-90 DEG-#6 JICM X #4 MNPT		2
3	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT		2
4	43055017	ELBOW-BULKHEAD		2
5	HW0302	BOLT-HHCS-1/4-20 X 3/4"		4
6	HW0103	WASHER-LOCK-1/4"		4
7	4-48-0402-0402	HYD HOSE-1/4" X 48" (BE-24 UNITS)	Cylinder Rod-End Hose	1
	4-54-0402-0402	HYD HOSE-1/4" X 54" (BE-36 UNITS)
	4-56-0402-0402	HYD HOSE-1/4" X 56" (BE-42 UNITS)
8	4-38-0402-0402	HYD HOSE-1/4" X 38" (BE-24 UNITS)	Cylinder Base-End Hose	1
	4-44-0402-0402	HYD HOSE-1/4" X 44" (BE-36 UNITS)
	4-46-0402-0402	HYD HOSE-1/4" X 46" (BE-42 UNITS)
9	41257035	STANDOFF-HOSE		2
10	HW1093	CLAMP-CABLE-3/4"		2
11	HW0311	BOLT-FHSCS-1/4-20 X 3/4"		2
12	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2

[Current] Helical Actuator (July 2023 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43042013	3/8" TUBE X #6 JIC HARD-PIPE		2
2	H1579	ADAPTER-90 DEG-#6 JICM X #4 MNPT		2
3	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT		2
4	43055021	ELBOW-BULKHEAD		2
5	HW0302	BOLT-HHCS-1/4-20 X 3/4"		4
6	HW0103	WASHER-LOCK-1/4"		4
7	4-48-0402-0402	HYD HOSE-1/4" X 48" (BE-24 UNITS)	Cylinder Rod-End Hose	1
	4-54-0402-0402	HYD HOSE-1/4" X 54" (BE-36 UNITS)
	4-56-0402-0402	HYD HOSE-1/4" X 56" (BE-42 UNITS)
8	4-38-0402-0402	HYD HOSE-1/4" X 38" (BE-24 UNITS)	Cylinder Base-End Hose	1
	4-44-0402-0402	HYD HOSE-1/4" X 44" (BE-36 UNITS)
	4-46-0402-0402	HYD HOSE-1/4" X 46" (BE-42 UNITS)
9	41257035	STANDOFF-HOSE		2
10	HW1093	CLAMP-CABLE-3/4"		2
11	HW0311	BOLT-FHSCS-1/4-20 X 3/4"		2
12	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2

Vacuum Extended Reach (Helical Actuator)

Non-Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator) [Prior to October 2022]

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41255005	ARM-EXTENSION			1
2	41255004	HOUSING-EXTENDED REACH			1
3	HC0416	CYLINDER-2 1/2" X 12"			1
4	43057042	PIN-CYLINDER-REAR			1
5	43057043	PIN-CYLINDER-ROD			1
6	HW1132	RETAINING RING-3/4" I.D.			4
7	H1578	ADAPTER-90 DEG-#6 JIC X # 6 NPT			2
8	50057008	PLATE-END			1
9	HW0303	BOLT-HHCS-1/4-20 X 1"			4
10	HW0104	WASHER-FLAT-1/4"			8
11	HW0103	WASHER-LOCK-1/4"			4
12	HW0002	NUT-HEX-1/4-20			4
13	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG			28
14	HW0002	NUT-HEX-1/4-20			28
15	41258002	PLATE-BEARING	80258001	Side	2
16	41258005	PLATE-SHIM	80258001	Side	2
17	41258003	PLATE-BEARING	80258001	Upper/Lower	2
18	41258004	PLATE-SHIM	80258001	Upper/Lower	2

[Current] Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator) [October 2022 to Present]

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43055011	ARM-EXTENSION	Pivoting cup only	1
2	43055012	HOUSING-EXTENDED REACH	Pivoting cup only	1
3	HC0415	CYLINDER-2 1/2" X 8"		1
4	43057042	PIN-CYLINDER-REAR		1
5	43057043	PIN-CYLINDER-ROD		1
6	HW1132	RETAINING RING-3/4" I.D.		4
7	H1578	ADAPTER-90 DEG-#6 JIC X # 6 NPT		2
8	50057008	PLATE-END		1
9	HW0303	BOLT-HHCS-1/4-20 X 1"		4
10	HW0104	WASHER-FLAT-1/4"		8
11	HW0103	WASHER-LOCK-1/4"		4
12	HW0002	NUT-HEX-1/4-20		4
13	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG		24
14	HW0002	NUT-HEX-1/4-20		24
15	43058013	PLATE-BEARING	Side	2
16	43058016	PLATE-SHIM	Side	2
17	43058014	PLATE-BEARING	Upper/ Lower	2
18	43058015	PLATE-SHIM	Upper/ Lower	2
19	HW1043	CLAMP-CYLINDER		2
20	43058019	SUPPORT-CABLE-BAND CLAMP		2
21	E0622	RESTRAINT-1/2"	Grip size .450" to .560"	2
22	E0617	LOCKNUT-CONDUIT-1/2"		2
23	HW0104	WASHER-FLAT-1/4"		4
24	HW0103	WASHER-LOCK-1/4"		2

Magnet Extended Reach (Helical Actuator)

[Discontinued] Extended Reach Magnet Arm (Helical Actuator) [Prior to October 2022]

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43055011	ARM-EXTENSION		1
2	43055012	HOUSING-EXTENDED REACH		1
3	HC0415	CYLINDER-2 1/2" X 8"		1
4	43057042	PIN-CYLINDER-REAR		1
5	43057043	PIN-CYLINDER-ROD		1
6	HW1132	RETAINING RING-3/4" I.D.		4
7	H1578	ADAPTER-90 DEG-#6 JIC X # 6 NPT		2
8	50057008	PLATE-END		1
9	HW0303	BOLT-HHCS-1/4-20 X 1"		4
10	HW0104	WASHER-FLAT-1/4"		8
11	HW0103	WASHER-LOCK-1/4"		4
12	HW0002	NUT-HEX-1/4-20		4
13	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG		24
14	HW0002	NUT-HEX-1/4-20		24
15	43058013	PLATE-BEARING	Side	2
16	43058016	PLATE-SHIM	Side	2
17	43058014	PLATE-BEARING	Upper / Lower	2
18	43058015	PLATE-SHIM	Upper / Lower	2
19	HW1043	CLAMP-CYLINDER		2
20	43058019	SUPPORT-CABLE-BAND CLAMP		2
21	PL0501	GROMMET-1/2" I.D.		4
22	HW0104	WASHER-FLAT-1/4"		4
23	HW0103	WASHER-LOCK-1/4"		2
24	43057004-2	SUPPORT-CABLE-MAGNET		2

[Current] Extended Reach Magnet Arm (Helical Actuator) [October 2022 to Present]

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	50055004	ARM-EXTENSION		1
2	50055005	HOUSING-EXTENDED REACH		1
3	HC0415	CYLINDER-2 1/2" X 8"		1
4	43057042	PIN-CYLINDER-REAR		1
5	43057043	PIN-CYLINDER-ROD		1
6	HW1132	RETAINING RING-3/4" I.D.		4
7	H1578	ADAPTER-90 DEG-#6 JIC X # 6 NPT		2
8	50057008	PLATE-END		1
9	HW0303	BOLT-HHCS-1/4-20 X 1"		4
10	HW0104	WASHER-FLAT-1/4"		8
11	HW0103	WASHER-LOCK-1/4"		4
12	HW0002	NUT-HEX-1/4-20		4
13	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG		20
14	HW0002	NUT-HEX-1/4-20		20
15	50058009	PLATE-BEARING	Side	2
16	50058012	PLATE-SHIM	Side	2
17	50058010	PLATE-BEARING	Upper/ Lower	2
18	50058011	PLATE-SHIM	Upper/ Lower	2
19	HW1043	CLAMP-CYLINDER		2
20	43058019	SUPPORT-CABLE-BAND CLAMP		2
21	PL0501	GROMMET-1/2" I.D.		4
22	HW0104	WASHER-FLAT-1/4"		4
23	HW0103	WASHER-LOCK-1/4"		2
24	43057004-2	SUPPORT-CABLE-MAGNET		2

Floor Drive & Casters

Drive Wheel Assembly

Discontinued Drive Wheel Assembly (Prior to November 2012)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43715012	FRAME-FLOOR DRIVE			2
2	HW0515	BOLT-HHCS-1/2-13 X 2"-FULL THREAD			6
2	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD		Cylinder support bracket bolt	2
3	HW0110	WASHER-LOCK-1/2"			8
4	HW0112	WASHER-FLAT-1/2"-SAE			8
5	C0050-2	WHEEL-8" X 3"-POLY	80222001		2
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	80222001	Alloy casting	4
7	HW0504	BOLT-HHCS-1/2-13 X 2"			8
8	HW0112	WASHER-FLAT-1/2"-SAE			8
9	HW0110	WASHER-LOCK-1/2"			24
10	HW0007	NUT-HEX-1/2-13			24
11	43797001	ROD-THREADED-1/2-13 X 7"			8
12	43727007	SPACER-DRIVE WHEEL			8
13	43727006	PLATE-MOTOR MOUNTING			2
14	N/A	SHAFT-WHEEL		^† See notes	2
15	43097005	KEY-1/4" X 3"	80222001		2
16	00197028	KEY-1/4" X 1 1/4"			2
17	N/A	BUSHING-TAPER LOCK-1 3/16"		^† Shaft side	2
18	N/A	COUPLING BODY-TAPER BORE-#50		^† See notes	4
19	HW0323	BOLT-HHCS-5/16-18 X 1"	80222001		16
20	PT0321	CHAIN-COUPLING-#50		Includes Connecting Pin	2
21	N/A	BUSHING-TAPER LOCK-1"		^† Motor side	2
22	N/A	MOTOR-HYDRAULIC-160CC		^† See notes	2
23	HW1071	KEY-WOODRUFF-#808 STD			2
24	HW0402	BOLT-HHCS-3/8-16 X 1"			8
25	HW0107	WASHER-LOCK-3/8"			8
26	H1547	ADAPTER-#8 JICM X #10 SAEM			4
27	43017051	SHIM-CASTER-1/2"		Used on Frame #'s 620 and up	2
NOTES
^† Parts obsolete and no longer available. Spline Drive Conversion Kit PT# 80222003 required. Reuse of Bushing after disassembly NOT recommended.

Discontinued Drive Wheel Assembly (November 2012 to November 2013)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43715012	FRAME-FLOOR DRIVE			2
2	C0050-2	WHEEL-8" X 3"-POLY	80222001		2
3	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	80222001	Alloy casting	4
4	HW0504	BOLT-HHCS-1/2-13 X 2"			8
5	HW0112	WASHER-FLAT-1/2"-SAE			8
6	HW0110	WASHER-LOCK-1/2"			24
7	HW0007	NUT-HEX-1/2-13			24
8	43797001	ROD-THREADED-1/2-13 X 7"			8
9	43727007	SPACER-DRIVE WHEEL		Must be ordered as a set of 4	8
10	43727006	PLATE-MOTOR MOUNTING			2
11	80222002	SHAFT-WHEEL		^†† Includes Coupling Body	2
12	43097005	KEY-1/4" X 3"	80222001		2
13	N/A	COUPLING BODY-TAPER BORE-#50		^† See notes	2
14	HW0323	BOLT-HHCS-5/16-18 X 1"			8
15	PT0321	CHAIN-COUPLING-#50		Includes Connecting Pin	2
16	N/A	BUSHING-TAPER LOCK-1"		^† See notes	2
17	N/A	MOTOR-HYDRAULIC-160CC		^† See notes	2
18	HW1071	KEY-WOODRUFF-#808 STD			2
19	HW0402	BOLT-HHCS-3/8-16 X 1"			8
20	HW0107	WASHER-LOCK-3/8"			8
21	H1547	ADAPTER-#8 JICM X #10 SAEM			4
22	HW1111	RETAINING RING-1 3/16"		^†† Available in multiple kits	4
NOTES
^† Parts obsolete and no longer available. Spline Drive Conversion Kit PT# 80222003 required. Reuse of Bushing after disassembly NOT recommended.
^†† Parts included in multiple kits

Current Drive Wheel Assembly for BE-24 & BE-36 units (November 2013 to Present) & Discontinued Drive Wheel Assembly for BE-42 units (November 2013 to August 2021)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43722002-6B-1	FLOOR DRIVE ASSEMBLY		Includes Items 1 through 19	2
1	43715012	FRAME-FLOOR DRIVE			2
2	C0050-2	WHEEL-8" X 3"-POLY	80222001		2
3	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	80222001	Alloy casting	4
4	HW0504	BOLT-HHCS-1/2-13 X 2"			8
5	HW0112	WASHER-FLAT-1/2"-SAE			8
6	HW0110	WASHER-LOCK-1/2"			24
7	HW0007	NUT-HEX-1/2-13			24
8	43797001	ROD-THREADED-1/2-13 X 7"			8
9	43727007	SPACER-DRIVE WHEEL		Must be ordered as a set of 4	8
10	43727006	PLATE-MOTOR MOUNTING			2
11	80222002	SHAFT-WHEEL	†	Includes Coupling Body	2
12	43097005	KEY-1/4" X 3"	80222001		2
13	PT0330	COUPLING BODY-#50-SPLINE BORE	80222003		2
14	PT0321	CHAIN-COUPLING-#50		Includes Connecting Pin	2
15	HC0120-6B-1	MOTOR-HYDRAULIC-160CC	80222003	Spline Shaft	2
16	HW0402	BOLT-HHCS-3/8-16 X 1"			8
17	HW0107	WASHER-LOCK-3/8"			8
18	HW1111	RETAINING RING-1 3/16"	†		2
19	H1547	ADAPTER-#8 JICM X #10 SAEM			4
NOTES
^† Parts included in multiple kits.

Current Radial Piston Drive Wheel Assembly for BE-42 units (August 2021 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43822005	RADIAL PISTON DRIVE WHEEL ASSEMBLY	Includes Items 1 through 6	2
1	43825003	RADIAL PISTON DRIVE WHEEL MOUNT		1
2	HC0160-1	400CC RADIAL PISTON MOTOR	Includes Nuts & Studs	1
REF	HC0160-STUD	STUD-M14-1.5 X 46MM	Replacement Motor Stud	A/R
REF	HC0160-NUT	NUT-FLANGED HEX-M14-1.5	Replacement Motor Nut	A/R
3	C0511	WHEEL-POLY-10 X 5"-FLANGE MOUNT		1
4	HW0514	BOLT-HHCS-1/2-13 X 2 1/2"		6
5	HW0110	WASHER-LOCK-1/2"		6
6	HW0007	NUT-HEX-1/2-13		6
7	H1612	ADAPTER-H-90 DEG-#10 SAEM X #8 JICM		2
8	H1539	ADAPTER-#8 JIC X #6 SAE		1
9	H1586	ADAPTER-90 DEG-#8 JICSW X #6 NPT		1
10	H0801	TEE-H-#6 NPT		1
11	H1501	ADAPTER-#8 JIC X #6 NPT		1
12	H0200	REDUCER-#6 NPT X #4 NPT		1
13	H0206	PLUG-#4 NPT	^† Left (LH) Drive Wheel only	1
NOTES
^† Plug used on Left Drive Wheel Assembly only. Hose from Left Drive Wheel Assembly is connected to Tee on Right Drive Wheel Assembly.

Idler Casters

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	C0220-1	CASTER-8" X 3"-POLY		2
2	43017022	SHIM-CASTER-1/4"		2
3	43017051	SHIM-CASTER-1/2"	Used on Frame #'s 620 and Up	2
4	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD		6
5	HW0518	BOLT-HHCS-1/2-13 X 3"-FULL THREAD	Cylinder Support Bracket Bolt	2
6	HW0112	WASHER-FLAT-1/2"-SAE		16
7	HW0110	WASHER-LOCK-1/2"		8
8	HW0007	NUT-HEX-1/2-13		8

Electrical

AC Power Stanchion

BE-SL Aero-Motive Energy Rail

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43635001	STANCHION-POWER	114" O.A.L.	1
2	HW1030	U-BOLT-3/8-16 X 2" X 5"	Square bend	3
3	HW0108	WASHER-FLAT-3/8"-SAE		6
4	HW0107	WASHER-LOCK-3/8"		6
5	HW0005	NUT-HEX-3/8-16		6
6	46837014-2	TOW ARM-COLLECTOR TROLLEY		1
7	46838015	SPACER BLOCK-TOW ARM		1
8	E0632	RESTRAINT-3/4"	Grip size .625" to .750"	1
9	E0618	LOCKNUT-CONDUIT-3/4"		1
10	E0612	COVER-JUNCTION BOX	Included with Item 1	1
11	HW1051	EYE BOLT-3/16-16 X 5 1/2"		2
12	HW0126	WASHER-FLAT-3/8"-FENDER		4
13	HW0107	WASHER-LOCK-3/8"		4
14	HW0005	NUT-HEX-3/8-16		4
15	E1105	JUNCTION BOX-4" X 2" X 2"	Weatherproof	1
16	E1106	COVER-JUNCTION BOX	Weatherproof with Gasket	1
17	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
18	E0608-1	RESTRAINT-1/2"-90 DEG	Grip size .450" to .560"	1
19	E0622	RESTRAINT-1/2"	Grip size.450" to .560"	1
20	BD0010	TROLLEY-ENERGY RAIL	Aero-Motive Rail only (Orange housing color)	1
21	BD0100	BRUSH-TROLLEY	Aero-Motive Rail only (Orange housing color)	4

BE-DS Aero-Motive Energy Rail

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43735001	STANCHION-POWER		1
2	HW1030	U-BOLT-3/8-16 X 2" X 5"	Square bend	3
3	HW0108	WASHER-FLAT-3/8"-SAE		6
4	HW0107	WASHER-LOCK-3/8"		6
5	HW0005	NUT-HEX-3/8-16		6
6	46837014-2	TOW ARM-COLLECTOR TROLLEY		1
7	46838015	SPACER BLOCK-TOW ARM		1
8	E0632	RESTRAINT-3/4"	Grip size .625" to .750"	1
9	E0618	LOCKNUT-CONDUIT-3/4"		1
10	E0612	COVER-JUNCTION BOX	Included with Item 1	1
11	HW1051	EYE BOLT-3/16-16 X 5 1/2"		2
12	HW0126	WASHER-FLAT-3/8"-FENDER		4
13	HW0107	WASHER-LOCK-3/8"		4
14	HW0005	NUT-HEX-3/8-16		4
15	E1105	JUNCTION BOX-4" X 2" X 2"	Weatherproof	1
16	E1106	COVER-JUNCTION BOX	Weatherproof with Gasket	1
17	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
18	E0608-1	RESTRAINT-1/2"-90 DEG	Grip size .450" to .560"	1
19	E0622	RESTRAINT-1/2"	Grip size.450" to .560"	1
20	BD0010	TROLLEY-ENERGY RAIL	Aero-Motive Rail only (Orange housing color)	1
21	BD0100	BRUSH-TROLLEY	Aero-Motive Rail only (Orange housing color)	4

Vahle Energy Rail

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1A	BD0031	TROLLEY-ENERGY RAIL, KSL	^† Vahle KSL Rail only (Green housing color)	1
2A	BD0040	BRUSH-PHASE, KSL		3
3A	BD0041	BRUSH-GROUND, KSL		1
1B	BD0231	TROLLEY-ENERGY RAIL, KBH	^† Vahle KBH Rail only (Gray housing color) (Not shown)	1
2B	BD0240	BRUSH-PHASE, KBH		3
3B	BD0241	BRUSH-GROUND, KBH		1
4	BD0030	TOW ARM-COLLECTOR TROLLEY, KSL	^† Vahle KSL Rail only (Green housing color)	1
4	BD0230	TOW ARM-COLLECTOR TROLLEY, KBH	^† Vahle KBH Rail only (Gray housing color)	1
5	46838015	SPACER-BLOCK-TOW ARM	^†† See notes	1
6	41237083-2	BRACKET-TOW ARM	^†† See notes	1
7	HW1054	U-BOLT-5/16-18 X 2" X 5"-SQUARE BEND		1
8	HW0323	BOLT-HHCS-5/16-18 X 1"		2
9	HW0106	WASHER-FLAT-5/16"-SAE		4
10	HW0150	WASHER-FLAT-5/16"-FENDER		2
11	HW0105	WASHER-LOCK-5/16"		4
12	HW0004	NUT-HEX-5/16-18		4
NOTES
^† Verify Energy Rail Type (KSL or KBH) by the color of the Energy Rail Housing.
^†† Not all units equipped with Tow Arm Bracket. Location of Spacer Block and/or Tow Arm Bracket may vary from configuration shown.

Transformer & Magnet Starter

Magnet Starter

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0103	MAGNETIC STARTER	NEMA 1	1
2	E0608-1	RESTRAINT-1/2"-90 DEG	Grip size .450" to .560"	1
3	E0623	RESTRAINT-1/2"-90 DEG	Grip size .250" to .375"	4
4	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	1
5	E0622	RESTRAINT-1/2"	Grip size .450" to .560"	1
6	E0613	RESTRAINT-3/4"	Grip size .500" to .625"	1
7	E0617	LOCKNUT-CONDUIT-1/2"		7
8	E0618	LOCKNUT-CONDUIT-3/4"		1
9	HW0303	BOLT-HHCS-1/4-20 X 1"		3
10	HW0104	WASHER-FLAT-1/4"-SAE		7
11	HW0103	WASHER-LOCK-1/4'		3
12	HW0002	NUT-HEX-1/4-20		4

Transformer

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	80232002	TRANSFORMER-480V:120V-1.5 KVA	^† See notes	1
1	E0220	TRANSFORMER-480V:120V-3.0 KVA	^†† See notes	1
2	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	2
3	E0617	LOCKNUT-CONDUIT-1/2	(Not shown)	2
4	HW0303	BOLT-HHCS-1/4-20 X 1"		4
5	HW0104	WASHER-FLAT-1/4"-SAE		8
6	HW0103	WASHER-LOCK-1/4"		4
7	HW0002	NUT-HEX-1/4-20		4
8	00196401	LABEL-DANGER-480V	(Not shown)	1
9	00196408	LABEL-DANGER-DISCONNECT POWER	(Not shown)	1
NOTE
^† 1.5 Kva Transformer used on units shipped prior to February 2020.
^†† 3.0 Kva Transformer used on units shipped 2020 to Present.
Verify Transformer rating prior to ordering replacement.

Operator Console

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0327	KEYED ACTUATOR ASSEMBLY		Includes 2 Keys & Contact Block	1
2	E0351	KEY-REPLACEMENT		Set of 2 Keys	A/R
3	E0309-1	HOUR METER		^† Includes Mounting Hardware	1
4	N/A	SWITCH-SELECTOR-3 POSITION		ON-OFF-ON, ^†† See notes	1
5	N/A	LEGEND PLATE-VACUUM		^††† See notes	1
5	N/A	LEGEND PLATE-MAGNET		^††† See notes	1
6	N/A	CONTACT BLOCK-N/O		^†† See notes	2
7	N/A	CONTACT BLOCK-N/C		^†† See notes	2
8	E1083	SWITCH-SELECTOR-3 POSITION	80232001	OFF-ON-OFF	1
9	E1080	CONTACT BLOCK-N/O & N/C	80232001		2
10	YE0311	SWITCH-EMERGENCY STOP			1
11	YE0407	LEGEND PLATE-EMERGENCY STOP			1
NOTES
^† Current hour meter is 3-Bolt version. Replacement of 4-Bolt version will require new mounting holes to be drilled in Dashboard.
^†† Parts no longer available. Must order new Selector Switch Kit 80232001.
^††† Parts no longer available. See BE-SL Labels and BE-DS Labels sections for current Placards.

Switches

Foot Switch

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0301-1	SWITCH-FOOT OPERATED	^† See notes	1
2	E0613	RESTRAINT-3/4"	Grip size .500" to .625"	1
3	E0515	CORD-14-3-SO/SOW		9'
4	HC0303	BOLT-HHCS-1/4-20 X 1"	If equipped	2
5	HC0103	WASHER-1/4"-LOCK	If equipped	2
NOTES
^† Open-Style Switch is a direct replacement for discontinued, Covered-Style Switch.

Gate Switch

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0312	SWITCH-PUSH BUTTON		1
2	43017041	MOUNT-GATE SWITCH		1
3	HW1077	SCREW-RHMS-#10-24 X 5/8"		2
4	HW0104	WASHER-FLAT-1/4"-SAE		2
5	HW0103	WASHER-LOCK-1/4"		2
6	HW0307	BOLT-SHCS-1/4-20 X 1"		2
7	PL0502	GROMMET-3/8" I.D.		1
8	YE0305	SWITCH-ROLLER		1
9	SS0303	WASHER-FLAT-#8		2
10	SS0111	SCREW-SHCS-#8-32 X 1 1/2"		2
11	SS0203	NUT-NILN-#8-32	Used on BE-DS only	2
12	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	1

Proximity Switch

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0314	SENSOR-PROXIMITY-30MM		1
2	43017027-2	BRACKET-PROXIMITY SENSOR		1
3	HW0306	BOLT-FHSCS-1/4-20 X 1"		2
4	HW0103	WASHER-LOCK-1/4"		2
5	HW0002	NUT-HEX-1/4-20		2
6	43017037-2	ANGLE-PROXIMITY SENSOR TARGET	Rotary Actuator units	1
6	43017084-2	ANGLE-PROXIMITY SENSOR TARGET	Helical Actuator units	1
7	HW0311	BOLT-FHSCS-1/4-20 X 3/4"		2

Junction Boxes

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4" X 2" X 2"		2
2	E0612	COVER-JUNCTION BOX		2
3	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		4
4	E0617	LOCKNUT-CONDUIT-1/2"		6
5	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	6

Fusing

Primary Fusing (June 2007 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43036001	JUNCTION BOX-4" X 4" X 2"	Includes Cover	1
2	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	2
3	E0617	LOCKNUT-CONDUIT-1/2"		2
4	HW0301	BOLT-HHCS-SELF TAP "F"-1/4-20 X 1/2"		2
5	E1131	FUSE HOLDER		2
6	HW0135	SCREW-RHMS-#8-32 X 3/4"		4
7	HW0132	NUT-NILN-#8-32		4
8	X350057	FUSE-4 AMP		2

Secondary Fusing

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0323	FUSE HOLDER		1
2	E0914	FUSE-10 AMP		1
3	HW0130	SCREW-RHMS-#8-32 X 1/2"		2
4	E0132	NUT-NILN-#8-32	(Not shown)	2
5	43096008	LEGEND PLATE "...10 AMP FUSE..."	(Not shown)	1

120V Receptacle

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4" X 2" X 2"		1
2	E0622	RESTRAINT-1/2"	Grip size .450" to .560"	1
3	E0617	LOCKNUT-CONDUIT-1/2"		1
4	E0650	RECEPTACLE-DUPLEX	^†20A	1
5	E0651	COVER-RECEPTACLE-DUPLEX		1
6	E0655	RECEPTACLE-GFCI	20A	1
7	E0656	COVER-RECEPTACLE-GFCI		1
8	E0654	JUNCTION BOX-4" X 4" X 2"		1
9	E0657	COVER-RECEPTACLE-DUPLEX/GFCI		1
10	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	Mounting Hardware (Not shown)	A/R
NOTES
^† If Duplex Receptacle has Split Feed (1 set of black and white wires for each plug), the Break-Off Fin must be removed prior to installation.

Wiring Diagrams & Schematics

BE-SL & BE-DS Electrical Schematic

[Discontinued] BE-SL & BE-DS with Water Cart Wiring Diagram (Prior to October 10, 2012)

[Current] BE-SL & BE-DS with Auxiliary Receptacle Wiring Diagram (October 10, 2012 to Present)

BE-SL & BE-DS Magnet Extraction Wiring Diagram

Hydraulics

Power Unit & Riser

Power Unit

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0003	MOTOR-ELECTRIC-5 HP		1
2	HC0305	ADAPTER	Pump-to-Motor	1
3	HC0319	PUMP-VARIABLE DISPLACEMENT-7.5 GPM	Vane Type	1
4	HC0313	COUPLING BODY-1 1/8"	Motor end	1
5	HC0312	SPIDER-COUPLING INSERT		1
6	HC0311	COUPLING BODY-3/4"	Pump end	1
7	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM		1
8	H1603	ADAPTER-90 DEG-#16 JICM X #16 SAEM		1
9	H1650	BUSHING-RED-#12 SAEM X #8 SAEF		1
10	H1538	UNION-#8 SAE		1
11	HC0261	VALVE-MAIN SYSTEM PRESSURE		1
11a	43646004	REPLACEMENT CARTRIDGE	^† For Item 11 (Not shown)	A/R
12	HC0318	GAUGE-PRESSURE	0-3000 LBS	1
13	H0206	PLUG-#4 NPT		1
14	H1551	ADAPTER-#12 JICM X #8 SAEM		1
15	H1540	ADAPTER-#8 JICM X #8 SAEM		1
16	E0613	RESTRAINT-3/4"	Grip size .500" to .625"	1
17	E0618	LOCKNUT-CONDUIT-3/4"	(Not shown)	1
18	HW0402	BOLT-HHCS-3/8-16 X 1"	Mounting Hardware (Not shown) Used on all BE-SL See Power Unit Riser section for BE-DS Mounting Hardware	4
19	HW0108	WASHER-FLAT-3/8"-SAE		8
20	HW0107	WASHER-LOCK-3/8"		4
21	HW0005	NUT-HEX-3/8-16		4
NOTES
^† Cartridges are for replacement only.

Power Unit Riser

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43717061-2	RISER-MOTOR	Frames #'s 368 to Present	1
2	HW0402	BOLT-HHCS-3/8-16 X 1"	Mounting Hardware for BE-DS Frames #'s 367 and Earlier	4
3	HW0108	WASHER-FLAT-3/8"-SAE		8
4	HW0107	WASHER-LOCK-3/8"		4
5	HW0005	NUT-HEX-3/8-16		4
6	HW0302	BOLT-HHCS-1/4-20 X 3/4"	Mounting Hardware for BE-DS Frames #'s 368 to Present (Not shown)	4
7	HW0104	WASHER-FLAT-1/4"-SAE		8
8	HW0103	WASHER-LOCK-1/4"		4
9	HW0002	NUT-HEX-1/4-20		4

Reservoir

BE-SL 18 Gallon Reservoir

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43642002	RESERVOIR ASSEMBLY	^† Includes Items 1 through 9	1
1	HC0542	GASKET-CHANNEL	Sold by length	8'
2	HC0340	GAUGE-SIGHT	With Thermometer	1
3	HC0306	STRAINER-SUCTION		1
4	HC0308	FILLER/BREATHER ASSEMBLY	Includes Gaskets	1
5	HW0209	SCREW-RHMS-10-32 X 1/2"		6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT		1
7	HW0402	BOLT-HHCS-3/8-16 X 1"		10
8	BI0107	ELBOW-STR-90 DEG-#12 NPT	^† See notes	2
9	H0208	PLUG-#12 NPT		1
10	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT		1
11	BI0405	CAP-#12 NPT		1
12	PB0311-1	NIPPLE-#12 NPT X 2"-BRASS		1
13	HC0307	RETURN LINE FILTER ASSEMBLY	Housing and Filter	1
14	HC0317	FILTER-RETURN LINE	Replacement Filter	1
15	PB0310-1	NIPPLE-CLOSE-#12 NPT-BRASS		2
16	BI0301	TEE-#12 FNPT		3
17	H1502	ADAPTER-#8 JICM X #12 NPTM		3
18	H1580	ADAPTER-90 DEG-#8 JICM X #12 NPTM		1
19	HW0402	BOLT-HHCS-3/8-16 X 1"	Mounting Hardware (Not shown)	4
20	HW0108	WASHER-FLAT-3/8"-SAE		8
21	HW0107	WASHER-LOCK-3/8"		4
22	HW0005	NUT-HEX-3/8-16		4
NOTES
^† One Elbow included with Reservoir Assembly.

[Current] BE-DS 18 Gallon Reservoir (February 2004 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43642002	RESERVOIR ASSEMBLY	^† Includes Items 1 through 9	1
1	HC0542	GASKET-CHANNEL	Sold by length	8'
2	HC0340	GAUGE-SIGHT	With Thermometer	1
3	HC0306	STRAINER-SUCTION		1
4	HC0308	FILLER/BREATHER ASSEMBLY	Includes Gaskets	1
5	HW0209	SCREW-RHMS-10-32 X 1/2"		6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT		1
7	HW0402	BOLT-HHCS-3/8-16 X 1"		10
8	BI0107	ELBOW-STR-90 DEG-#12 NPT	^† See notes	2
9	H0208	PLUG-#12 NPT		1
10	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT		1
11	BI0102	ELBOW-90 DEG-#12 NPT		3
12	PB0311-1	NIPPLE-#12 NPT X 2"-BRASS		1
13	HC0307	RETURN LINE FILTER ASSEMBLY	Housing and Filter	1
14	HC0317	FILTER-RETURN LINE	Replacement Filter	1
15	PB0310-1	NIPPLE-CLOSE-#12 NPT-BRASS		3
16	BI0301	TEE-#12 FNPT		2
17	H1502	ADAPTER-#8 JICM X #12 NPTM		4
18	HW0402	BOLT-HHCS-3/8-16 X 1"	Mounting Hardware (Not shown)	4
19	HW0108	WASHER-FLAT-3/8"-SAE		8
20	HW0107	WASHER-LOCK-3/8"		4
21	HW0005	NUT-HEX-3/8-16		4
NOTES
^† One Elbow included with Reservoir Assembly.

[Discontinued] BE-DS 10 Gallon Reservoir (Prior to February 2004)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43742001	RESERVOIR ASSEMBLY	Includes Items 1 through 8	1
1	HC0542	GASKET-CHANNEL	Sold by length	7'
2	HC0340	GAUGE-SIGHT	With Thermometer	1
3	HC0306	STRAINER-SUCTION		1
4	HC0308	FILLER/BREATHER ASSEMBLY	Includes Gaskets	1
5	HW0209	SCREW-RHMS-10-32 X 1/2"		6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT		1
7	HW0402	BOLT-HHCS-3/8-16 X 1"		10
8	H0208	PLUG-#12 NPT		1
9	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT		1
10	BI0102	ELBOW-90 DEG-#12 NPT		2
11	BI0020	NIPPLE-#12 NPT X 3"		1
12	HC0307	RETURN LINE FILTER ASSEMBLY	Housing and Filter	1
13	HC0317	FILTER-RETURN LINE	Replacement Filter	1
14	PB0310-1	NIPPLE-CLOSE-#12 NPT-BRASS		2
15	BI0301	TEE-#12 FNPT		3
16	H1509	ADAPTER-#10 JICM X #12 NPTM		2
17	HW0402	BOLT-HHCS-3/8-16 X 1"	Mounting Hardware (Not shown)	4
18	HW0108	WASHER-FLAT-3/8"-SAE		8
19	HW0107	WASHER-LOCK-3/8"		4
20	HW0005	NUT-HEX-3/8-16		4

[Discontinued] BE-DS Heat Exchanger (Frame #'s 367 and Earlier)

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	HC0503	HEAT EXCHANGER	1
2	BI0107	ELBOW-STR-90 DEG-#12 NPT	2
3	H1509	ADAPTER-#10 JICM X #12 NPTM	1
4	BI0002	NIPPLE-CLOSE-#12 NPT	1
5	BI0105	ELBOW-RED-90 DEG-#12 FNPT X #8 FNPT	1
6	BI0001	NIPPLE-CLOSE-#8 NPT	1
7	BI0101	ELBOW-90 DEG-#8 FNPT	1
8	BI0004	NIPPLE-#8 NPT X 3"	1
9	BI0302	TEE-#8 FNPT	1
10	H1507	ADAPTER-#8 JICM X # 8 NPTM	2
11	HW0402	BOLT-HHCS-3/8-16 X 1"	4
12	HW0108	WASHER-FLAT-3/8"-SAE	8
13	HW0107	WASHER-LOCK-3/8"	4
14	HW0005	NUT-HEX-3/8-16	4

Control Valve Assemblies

Lift / Floor Drive / Arm Rotation Valve & Manifold Detail

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0233	VALVE-LEVER		3
2	HC0250	MANIFOLD	3-Bank	1
3	H1545	ADAPTER-#10 JICM X #10 SAEM		3
4	H1641	PLUG-#10 SAE		1
5	H1640	PLUG-#6 SAE		1
6	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM		2
7	H1602	ADAPTER-90 DEG-#8 JICM X #8 SAEM-LL		2
8	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM		2
9	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		4
10	H1587	ADAPTER-#6 JICSW X #4 NPTM		2
11	HC0211	VALVE-ADJUSTABLE FLOW CONTROL		2
12	H1504	ADAPTER-#6 JICM X #4 NPTM		2

Rollers / Arm Traverse Valve & Manifold Detail

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0233	VALVE-LEVER		3
2	HC0250	MANIFOLD	3-Bank	1
3	H1641	PLUG-#10 SAE		1
4	H1610	ADAPTER-90 DEG-#10 JICM X #10 SAEM		2
5	H1640	PLUG-#6 SAE		1
6	H1000	ADAPTER-#8 SAEM X #4 FNPT		6
7	H0001	NIPPLE-#4 NPT		4
8	HC0247	FIXED FLOW REGULATOR-2.25 GPM	^† See notes	4
9	H1504	ADAPTER-#6 JICM X #4 NPTM		6
10	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		4
11	HC0233-SK	SEAL KIT	For Item 1 (Not shown)	A/R
NOTES
^† Units built prior to January 2017 equipped with Adjustable Flow Controls. Fixed Flow Regulators are direct replacement for Adjustable Flow Controls.

Lift Circuit

Lift Cylinders

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0403	CYLINDER-LIFT, 2-1/2" X 20"	BE-SL only	4
	HC0404	CYLINDER-LIFT. 2-1/2" X 30"	BE-DS only. ^† See notes	4
	HC0404-1	CYLINDER-LIFT. 2-1/2" X 30"	BE-DS only. ^†† See notes	4
2	H1578	ADAPTER-#6 JICM X #6 NPTM		4
3	HC0426-1	VELOCITY FUSE		4
4	H0302	ELBOW-STR-90 DEG-#6 NPT		4
5	43722005	CLEVIS ASSEMBLY	BE-DS only	4
6	HW0407	BOLT-HHCS-3/8-16 X 2 3/4"		4
7	HW0107	WASHER-LOCK-3/8"		4
8	HW0005	NUT-HEX-3/8-16		4
NOTES
^† HC0404 valid for units shipped prior to December 2022.
^†† HC0404-1 valid for units shipped December 2022 to Present

[Current] Lift Circuit Configuration (Non-Interflow Manifold) [July 2003 to Present]

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0215	VALVE-CHECK-CARTRIDGE		8
2	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM		4
3	H1670	ADAPTER-45 DEG-#12 JICM X #10 SAEM		1
4	H1647	ADAPTER-90 DEG-#10 SAEM X #8 FNPT		1
5	H0005	NIPPLE-RED-#8 NPT X #6 NPT		1
6	HC0268	VALVE-ADJUSTABLE FLOW CONTROL	Pressure compensated	1
7	H1685	ADAPTER-#10 JICM X #6 NPTM		1
8	H1690	ADAPTER-#10 JICSW X #10 SAEM		1
9	H1612	ADAPTER-90 DEG-#8 JICM X #10 SAEM		1
10	HC0282	VALVE-COUNTER BALANCE		1
10a	43646005	REPLACEMENT CARTRIDGE	^† For Item 10 (Not shown)	A/R
11	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM		1
NOTES
^† Cartridges are for replacement only.

[Current] Lift Circuit Configuration (Pilot-Down Manifold) [July 2003 to Present]

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43047002	MANIFOLD-PILOT DOWN	1
2	H1501	ADAPTER-#8 JICM X #6 NPTM	2
3	H1504	ADAPTER-#6 JICM X #4 NPTM	1
4	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM	2

[Discontinued] Lift Circuit Configuration (Prior to July 2003)

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	H1501	ADAPTER-#8 JICM X #6 NPTM	1
2	H1521	ADAPTER-# 8 JICSW X #8 SAEM	1
3	HC0264	VALVE-CHECK-PILOT TO OPEN	1
4	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM	1
5	H1621	ADAPTER-#4 SAEM X #2 NPTM	1
6	HC0269	VALVE-ADJUSTABLE FLOW CONTROL	1
7	H1591	ADAPTER-90 DEG-#6 JICM X #2 NPTM	1
8	H1587	ADAPTER-#6 JICSW X #4 NPTM	1

Lift Circuit Mounting

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43017014-2	SUPPORT-MANIFOLD-PILOT DOWN	1
2	HW0303	BOLT-HHCS-1/4-20 X 1"	2
3	43718008	STANDOFF	1
4	HW0315	BOLT-HHCS-1/4-20 X 4 1/2"	1
5	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"	2
6	HW0104	WASHER-FLAT-1/4"-SAE	10
7	HW0103	WASHER-LOCK-1/4"	5
8	HW0002	NUT-HEX-1/4-20	5

Floor Drive Circuit

Cross Port Relief

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0262	VALVE-CROSS PORT RELIEF		1
1a	43046002	REPLACEMENT CARTRIDGE	^† For Item 1 (Not shown)	A/R
2	H1540	ADAPTER-#8 JICM X #8 SAEM		2
3	H1646	ADAPTER-90 DEG-#8 SAEM X #6 FNPT		2
4	H0805	TEE-#6 NPTM		2
5	HC0272	REGULATOR-FIXED FLOW	4.0 GPM	4
6	H1566	ADAPTER-45 DEG-#8 JICM X #6 NPTM		2
7	H1501	ADAPTER-#8 JICM X #6 NPTM		2
8	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"		2
9	HW0104	WASHER-FLAT-1/4"-SAE		4
10	HW0103	WASHER-LOCK-1/4"		2
11	HW0002	NUT-HEX-1/4-20		2
NOTES
^† Cartridges are for replacement only.

Floor Drive Cutout

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	N/A	SOLENOID-FLOOR DRIVE CUTOUT	^† See notes	1
2	H1540	ADAPTER-#8 JICM X #8 SAEM		1
3	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM		1
4	BI0001	NIPPLE-CLOSE-#8 NPT		1
5	E0617	LOCKNUT-CONDUIT-1/2"		3
6	E0611	JUNCTION BOX-4" X 2" X 2"		1
7	E0612	COVER-JUNCTION BOX		1
8	E0623	RESTRAINT-1/2"-90 DEG	Grip size .250" to .375"	A/R
9	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	A/R
10	N/A	SOLENOID-DRIVE CUTOUT	^† See notes	1
11	YE0501	CONNECTOR-SOLENOID	DIN 43650	1
12	43058004	PLATE-SPACER		1
13	HC0278-SL/DS	SOLENOID-DRIVE CUTOUT		1
14	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	For Item 6 (Not shown)	2
NOTES
^† Part obsolete. Must be replaced with Retro Kit PT# 80242007.

Floor Drive Cutout Mounting

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	HW0305	BOLT-HHCS-1/4-20 X 2"	2
2	HW0104	WASHER-FLAT-1/4"-SAE	4
3	HW0103	WASHER-LOCK-1/4"	2
4	HW0002	NUT-HEX-1/4-20	2
5	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	2
6	43058004	PLATE-SPACER	1

Counter Balance Valve

[Discontinued] BE-SL Counter Balance Valve Configuration (Prior to January 2004)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0263	VALVE-COUNTER BALANCE		1
1a	43046004	REPLACEMENT CARTRIDGE	For Item 1 (Not shown)	A/R
2	H1552	ADAPTER-#6 JICM X #6 SAEM		2
3	H1520	ADAPTER-#6 JICSW X #6 SAEM		2
4	H1579	ADAPTER-#6 JICM X #4 NPTM		2
5	HC0211	VALVE-ADJUSTABLE FLOW CONTROL		2
6	H1565	ADAPTER-45 DEG-#6 JICM X #4 NPTM		2
7	HW0305	BOLT-HHCS-1/4-20 X 2"		1
8	HW0104	WASHER-FLAT-1/4"-SAE		2
9	HW0103	WASHER-LOCK-1/4"		1
10	HW0002	NUT-HEX-1/4-20		1

[Current] BE-SL Counter Balance Valve Configuration (January 2004 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0263	VALVE-COUNTER BALANCE		1
1a	43046004	REPLACEMENT CARTRIDGE	For Item 1 (Not shown)	A/R
2	H1552	ADAPTER-#6 JICM X #6 SAEM		2
3	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM		2
4	HW0305	BOLT-HHCS-1/4-20 X 2"		2
5	HW0104	WASHER-FLAT-1/4"-SAE		4
6	HW0103	WASHER-LOCK-1/4"		2
7	HW0002	NUT-HEX-1/4-20		2

[Discontinued] BE-DS Counter Balance Valve Configuration (Prior to January 2004)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0263	VALVE-COUNTER BALANCE		1
1a	43046004	REPLACEMENT CARTRIDGE	^† For Item 1 (Not shown)	A/R
2	H1552	ADAPTER-#6 JICM X #6 SAEM		2
3	H1520	ADAPTER-#6 JICSW X #6 SAEM		2
4	H1579	ADAPTER-#6 JICM X #4 NPTM		2
5	HC0211	VALVE-ADJUSTABLE FLOW CONTROL		2
6	H1504	ADAPTER-#6 JICM X #4 NPTM		2
7	HW0305	BOLT-HHCS-1/4-20 X 2"		2
8	HW0104	WASHER-FLAT-1/4"-SAE		4
9	HW0103	WASHER-LOCK-1/4"		2
10	HW0002	NUT-HEX-1/4-20		2
NOTES
^† Cartridges are for replacement only.

[Current] BE-DS Counter Balance Valve Configuration (January 2004 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0263	VALVE-COUNTER BALANCE		1
1a	43046004	REPLACEMENT CARTRIDGE	^† For Item 1 (Not shown)	A/R
2	H1552	ADAPTER-#6 JICM X #6 SAEM		2
3	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM		2
4	HW0305	BOLT-HHCS-1/4-20 X 2"		2
5	HW0104	WASHER-FLAT-1/4"-SAE		4
6	HW0103	WASHER-LOCK-1/4"		2
7	HW0002	NUT-HEX-1/4-20		2
NOTES
^† Cartridges are for replacement only.

Miscellaneous Components

Transition Manifold

CURRENT CONFIGURATION (FRAME #'S 412 TO PRESENT)
ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43747002-2	PLATE-TRANSITION			1
2	H0023	NUT-BULKHEAD-#8 JIC			4
3	H0024	UNION-BULKHEAD-#8 JICM			4
4	HW0303	BOLT-HHCS-1/4-20 X 1"			2
5	HW0104	WASHER-FLAT-1/4"-SAE			4
6	HW0103	WASHER-LOCK-1/4"			2
7	HW0002	NUT-HEX-1/4-20			2

DISCONTINUED CONFIGURATION (FRAME #'S 411 AND EARLIER)
ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43847003	MANIFOLD-TRAVELING HOSE			1
2	43717054	PLATE-MOUNTING			1
3	H1501	ADAPTER-#8 JICM X #6 NPTM			8
4	HW0317	BOLT-HHCS-1/4-20 X 3 1/2"			2
5	HW0104	WASHER-FLAT-1/4"-SAE			4
6	HW0103	WASHER-LOCK-1/4"			2
7	HW0002	NUT-HEX-1/4-20			2

Equalization Chain Hose Guard

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43017074-2	GUARD-HOSE-EQ CHAIN	^† See notes	1
2	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
NOTES
^† Used on units manufactured after May 2015.

Hydraulic Schematics

BE-SL& BE-DS Hydraulic Schematic

BE-DS with Heat Exchanger Hydraulic Schematic

BE-SL& BE-DS Extended Reach Hydraulic Schematic

Standard Available Options

Powered Roller Cutout (PRC)

Powered Roller Cutout Photo Eye Locations (Prior to August 2022)

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	E1321	PHOTO EYE	1
2	41235057	MOUNT-PHOTO EYE	1
3	HW0216	SCREW-HHSC-#10-24 X 2"	2
4	HW0102	WASHER-FLAT-#10-SAE	2
5	HW0032	NUT-NILN-#10-24	2
6	HW0405	BOLT-HHCS-3/8-16 X 2 "	2
7	HW0108	WASHER-FLAT-3/8"-SAE	4
8	HW0107	WASHER-LOCK-3/8"	2
9	HW0005	NUT-HEX-3/8-16	2
NOTES
Quantities provided are for single-sided (PRC-1) Powered Roller Cutout option. For units with Double Sided (PRC-2) option, quantities are double.
Configuration shown valid for units sold from November 2004 to Present. Consult the factory for units sold prior to November 1, 2004.

Powered Roller Cutout Reflector Locations (Prior to August 2022)

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	E1321R	REFLECTOR	1
2	41237013	MOUNT-REFLECTOR	1
3	SS0803	SCREW-RHMS-#6-32 X 5/8"	2
4	HW0405	BOLT-HHCS-3/8-16 X 2 "	2
5	HW0108	WASHER-FLAT-3/8"-SAE	4
6	HW0107	WASHER-LOCK-3/8"	2
7	HW0005	NUT-HEX-3/8-16	2
NOTES
Quantities provided are for single-sided (PRC-1) Powered Roller Cutout option. For units with Double Sided (PRC-2) option, quantities are double.
Configuration shown valid for units sold from November 2004 to Present. Consult the factory for units sold prior to November 1, 2004.

Powered Roller Cutout Photo Eye & Reflector Locations (August 2022 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E1321A	PHOTO EYE	^† Polarized	1
2	41217170-2	MOUNT-PHOTO EYE		1
3	HW0216	SCREW-#10-24 X 2"	^†† See notes	2
4	HW0032	NUT-NILN-#10-24		2
5	E1321-R	REFLECTOR		1
6	41217171	MOUNT-REFLECTOR		1
7	SS0803	SCREW-RHMS-#6-32 X 5/8"	^†† See notes	2
8	HW0306	BOLT-FHSCS-1/4-20 X 1"		4
9	HW0104	WASHER-FLAT-1/4"-SAE		4
10	HW0103	WASHER-LOCK-1/4"		4
11	HW0002	NUT-HEX-1/4-20		4
NOTES
Quantities provided are for single-sided (PRC-1) Powered Roller Cutout option. For units with Double Sided (PRC-2) option, quantities are double.
^† Polarized Photo Eye recommneded to prevent potential operational issues with very smooth or shiny battery cases.
^†† Photo Eye & Reflector Mounting Screws are trimmed to length.

Powered Roller Cutout Details

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0281	SOLENOID-POWER ROLLER CUTOUT		2
2	E0611	JUNCTION BOX-4" X 2" X 2"		1
3	E0612	COVER-JUNCTION BOX		1
4	BI0001	NIPPLE-CLOSE-#8 NPT		2
5	E0617	LOCKNUT-CONDUIT-1/2"		3
6	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	1
7	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM		3
8	H1546	ADAPTER-#6 JICM X #8 SAEM		1
9	41217089	PLATE-MOUNTING-SOLENOID		1
10	HW0303	BOLT-HHCS-1/4-20 X 1"		2
11	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"		2
12	HW0104	WASHER-FLAT-1/4"-SAE		4
13	HW0103	WASHER-LOCK-1/4"		4
14	HW0002	NUT-HEX-1/4-20		4
15	HW0143	WASHER-FLAT-1/4"-FENDER	Used as Shims (Not shown)	A/R
NOTES
Option configuration shown valid for units sold from November 2004 to Present. Consult the factory for units sold prior to November 1, 2004.

Powered Roller Cutout Override Button

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	ACTUATOR-PUSH BUTTON (DISCONTINUED)		^† See notes	1
2	N/A	CONTACT BLOCK-N/C (DISCONTINUED)		^† See notes	1
3	E0384	ACTUATOR-PUSH BUTTON	80932002		1
4	E0386	CONTACT BLOCK-N/C	80932002		1
5	E0387	DUMMY BLOCK	80932002		1
6	E0388	PUSH BUTTON-GREEN	80932002		1
NOTES
Button location on dash may vary from position shown.
^† Parts no longer available. Must order new Push-Button Switch Kit 80932002.

Powered Roller Cutout Junction Box

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4" X 2" X 2"		1
2	E0612	COVER-JUNCTION BOX		1
3	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	3
4	E0623	RESTRAINT-1/2"-90 DEG	Grip size .250" to .375"	1
5	E0617	LOCKNUT-CONDUIT-1/2"		4
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
NOTES
Option configuration shown valid for units sold from November 2004 to Present. Consult the factory for units sold prior to November 1, 2004.

Powered Roller Cutout Electrical Schematic

Strobe Light & Audible Alarm

Discontinued Strobe Light & Stanchion Configuration

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0317	LIGHT-STROBE	110VAC	1
2	41215014	STANCHION-STROBE LIGHT		1
3	HW0402	BOLT-HHCS-3/8-16 X 1		3
4	HW0107	WASHER-LOCK-3/8		3
5	HW0108	WASHER-FLAT-3/8-SAE		3
6	E1010	CONNECTOR	Female (Not shown)	1
7	E1011	PLUG	Male (Not shown)	1

Discontinued Audible Alarm Configuration

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0317-A	ALARM-AUDIBLE		1
2	E0654	JUNCTION BOX-4" X 4" X 2"		1
3	00117101-2	MOUNT-AUDIBLE ALARM		1
4	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	1
5	E0617	LOCKNUT-CONDUIT-1/2"		1
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		4

Current Stack Light Strobe & Alarm Configuration

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0362	MOUNTING BASE	Includes restraints	1
2	E0365	TERMINAL BASE		1
3	E0363	STROBE LIGHT-AMBER-120VAC	^† See notes	1
4	E0364	AUDIBLE ALARM	^†† See notes	1
5	SS0118	SCREW-SHCS-#8-32 X 1"		2
6	SS0303	WASHER-FLAT-#8		2
7	SS0203	NUT-NILN-#8-32		2
8	E1010	RECEPTACLE-TWIST LOCK	(Not shown)	1
9	E1011	PLUG-TWIST LOCK	(Not shown)	1
NOTES
^† For units equipped with the Audible Alarm option, a cap (Not shown) mounts on top of the Strobe Light in place of the Audible Alarm. Cap included with base. ^†† For units equipped with the Strobe Light option, the Audible Alarm mounts directly to the terminal base in place of the Strobe Light.

Stack Light Strobe & Alarm Stanchion Mounting

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	41235060	STACK LIGHT STANCHION	Discontinued	A/R
2	HW0401	BOLT-HHCS-3/8-16 X 1"		3
3	HW0107	WASHER-LOCK-3/8"		3
4	HW0108	WASHER-FLAT-3/8"		3
REF	43032006	STANCHION ASSEMBLY	Includes Items 5 through 8	A/R
5	43035003	STACK LIGHT STANCHION		1
6	43037007-2	CLAMP BRACKET		1
7	HW0305	BOLT-HHCS-1/4-20 X 2"		4
8	HW0050	NUT-FLANGED-1/4-20		4
9	43037004-2	MOUNTING BRACKET	Overhead Guard only	1
10	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2

Horn

BE-SL Horn

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	YE0308	BUTTON-HORN		1
2	E0317-A	AUDIBLE ALARM		1
3	E0654	JUNCTION BOX-4" X 4" X 2"		1
4	HW0302	BOLT-HHCS-1/4-20 X 3/4"		2
5	HW0104	WASHER-FLAT-1/4"-SAE		2
6	HW0103	WASHER-LOCK-1/4"		2
7	HW0002	NUT-HEX-1/4-20		2
8	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	1
9	E0617	LOCKNUT-CONDUIT-1/2"		1

BE-DS Horn

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	YE0308	BUTTON-HORN		1
2	E0317-A	AUDIBLE ALARM		1
3	E0654	JUNCTION BOX-4" X 4" X 2"		1
4	HW0302	BOLT-HHCS-1/4-20 X 3/4"		2
5	HW0104	WASHER-FLAT-1/4"-SAE		2
6	HW0103	WASHER-LOCK-1/4"		2
7	HW0002	NUT-HEX-1/4-20		2
8	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	1
9	E0617	LOCKNUT-CONDUIT-1/2"		1

Overhead Guard

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	43715017	OVERHEAD GUARD	1
2	HW0406	BOLT-HHCS-3/8-16 X 2 1/2"	4
3	HW0108	WASHER-FLAT-3/8"	8
4	HW0107	WASHER-LOCK-3/8"	4
5	HW0005	NUT-HEX-3/8-16	4

Operator Shield

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43717116	SHIELD-OPERATOR	^† See notes	1
2	43015010	FRAME-OPERATOR SHIELD WELDMENT		1
3	43017066-2	SUPPORT-SIDE		2
4	43017065-2	SUPPORT-LOWER		1
5	43017067-2	SUPPORT-UPPER		1
6	HW0303	BOLT-HHCS-1/4-20 X 1"		16
7	HW0104	WASHER-FLAT-1/4"-SAE		32
8	HW0103	WASHER-LOCK-1/4"		16
9	HW0002	NUT-HEX-1/4-20		16
10	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		6

^† Consult factory for units with Plexiglass bolted directly to frame.

High Performance Options

Discontinued Outer Frame Guarding (Prior to December 2005)

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	41217010-2	GUARD-FAR END-UPPER	1
2	41217036-2	GUARD-FAR END-LOWER	1
3	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	22

Discontinued Inner Frame Guarding (Prior to December 2005)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41217014-2	GUARD-FRONT-OPERATOR CONSOLE			1
2	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4

Discontinued Cylinder Clamp Configuration (Prior to December 2005)

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	00158001-22	CHAIN-ROLLER-#80	4
2	3033T16	CLAMP-CYLINDER	4
3	HW0303	BOLT-HHCS-1/4-20 X 1"	4
4	HW0104	WASHER-FLAT-1/4"-SAE	4
5	HW0143	WASHER-FLAT-1/4"-FENDER	12
6	HW0103	WASHER-LOCK-1/4"	4
7	HW0002	NUT-HEX-1/4-20	4
NOTES
^† See BE-DS Lift Cylinder Connections section for connecting links and mounting studs.

Discontinued Lift Cylinder Configuration (Prior to December 2005)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43822006	CLEVIS ASSEMBLY	Sold as Assembly only	4
2	HW0813	SCREW-SHSS-3/8-16 X 1/2"	Nylon tipped	8
3	HC0427	CYLINDER-LIFT		4
4	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM		4
5	HC0426-1	VELOCITY FUSE		4
6	H0302	ELBOW-STR-90 DEG-#6 NPT		4

Current Lift Cylinder Configuration (December 2005 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43722001	CLEVIS ASSEMBLY	Sold as Assembly only	4
2	HW0407	BOLT-HHCS-3/8-16 X 2 3/4"		4
3	HC0404	CYLINDER-LIFT	BS-DS-HP units only	4
4	H1578	ADAPTER-90 DEG-#6 JICM X #6 NPTM		4
5	HC0425	VELOCITY FUSE		4
6	H0307	ADAPTER-90 DEG-#6 NPTM X #8 FNPT		4
7	HW0107	WASHER-LOCK-3/8"		4
8	HW0005	NUT-HEX-3/8-16		4

Discontinued Floor Drive Assembly (Prior to December 2005)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
REF	43722003	H.P. DRIVE WHEEL ASSEMBLY		2
1	HC0130	MOTOR-HYDRAULIC-125CC		2
2	HW1071	KEY-WOODRUFF-#808 STANDARD	Included with Item 1	A/R

Discontinued Pump & Motor Configuration (Prior to December 2005)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0012	MOTOR-ELECTRIC-7 1/2 HP		1
2	HC0332	ADAPTER	Pump-to-Motor	1
3	HC0327	COUPLING-BODY-1 3/8"	Motor end	1
4	HC0329	SPIDER-COUPLING INSERT		1
5	HC0333	COUPLING BODY-3/4"	Pump end	1
6	HC0277	SNUBBER-PRESSURE		1
7	E0613	RESTRAINT-3/4"	Grip size .500" to .625"	1
8	E0618	LOCKNUT-CONDUIT-3/4"	(Not shown)	1

Current Pump & Motor Configuration (December 2005 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0012	MOTOR-ELECTRIC-7 1/2 HP		1
2	HC0326	ADAPTER	Pump-to-Motor	1
3	HC0355	PUMP-VARIABLE DISPLACEMENT-12 GPM	Vane type	1
4	HC0327	COUPLING BODY-1 3/8"	Motor end	1
5	HC0329	SPIDER-COUPLING INSERT		1
6	HC0328	COUPLING BODY-7/8"	Pump end	1
7	HW0502	BOLT-HHCS-1/2-13 X 1 1/4"		2
8	HW0110	WASHER-LOCK-1/2"		2
9	HW0112	WASHER-FLAT-1/2"-SAE		2
10	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM		1
11	H1549	ADAPTER-#20 JICM X #24 SAEM		1
12	H1595	ADAPTER-90 DEG-#20 JICM X 20 JICSW		1
13	H1609	ADAPTER-90 DEG-#12 JICM X #16 SAEM		1
14	E0613	RESTRAINT-3/4"	Grip size .500" to .625"	1
15	E0618	LOCKNUT-CONDUIT-3/4"	(Not shown)	1

Current Relief Valve Configuration (December 2005 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0260	VALVE-MAIN SYSTEM RELIEF		1
2	HC0318	GAUGE-PRESSURE	0-3000 LBS	1
3	H1542	ADAPTER-#12 JICM X #12 SAEM		2
4	H1650	ADAPTER-#12 SAEM X #8 SAEF		1
5	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM		1
6	H0206	PLUG-#4 NPT		1
7	43747003-2	BRACKET-MOUNTING-RELIEF VALVE		1
8	HW0303	BOLT-HHCS-1/4-20 X 1"		2
9	HW0302	BOLT-HHCS-1/4-20 X 3/4"		2
10	HW0104	WASHER-FLAT-1/4"-SAE		6
11	HW0103	WASHER-LOCK-1/4"		4
12	HW0002	NUT-HEX-1/4-20		2

Discontinued Oil Cooler Configuration (Prior to December 2005)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HW0303	BOLT-HHCS-1/4-20 X 1"		4
2	HW0104	WASHER-FLAT-1/4"-SAE		8
3	HW0103	WASHER-LOCK-1/4"		4
4	HW0002	NUT-HEX-1/4-20		4
5	E0611	JUNCTION BOX-4" X 2" X 2"		1
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
7	E0623	RESTRAINT-1/2"-90 DEG	Grip size .250" to .375"	1
8	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	2
9	E0617	LOCKNUT-CONDUIT-1/2"		3
10	E0612	COVER-JUNCTION BOX		1

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	4F363	OIL COOLER	Includes mounting hardware	1
2	41215017	MOUNT-OIL COOLER		1
3	BI0107	ELBOW-STR-90 DEG-#12 NPT		4
4	H1509	ADAPTER-#10 JICM X #12 NPTM		2
5	4WT44	FAN		2
6	4YD82	GRILL-FAN		2
7	SS0112	SCREW-SHCS-#8-32 X 5/8"		16
8	SS0303	WASHER-FLAT-#8		8
9	SS0203	NUT-NILN-#8-32		16
10	4YD79	CORD-FAN	(Not shown)	2

Return Line Manifold

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	41247001	MANIFOLD-RETURN LINE	1
2	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"	2
3	HW0104	WASHER-FLAT-1/4"-SAE	6
4	HW0103	WASHER-LOCK-1/4"	4
5	HW0002	NUT-HEX-1/4-20	4
6	43017009-2	BRACKET-MOUNTING-MANIFOLD	1
7	HW0303	BOLT-HHCS-1/4-20 X 1"	2
8	H1509	ADAPTER-#10 JICM X #12 NPTM	1
9	H1501	ADAPTER-#8 JICM X #6 NPTM	2
10	H1507	ADAPTER-#8 JICM X #8 NPTM	1
11	H0208	PLUG-#12 NPT	1

Discontinued Pressure Reducing Valve Configuration (Prior to December 2005)

ITEM	BHS PART NUMBER	DESCRIPTION	NO. REQ
1	HC0276	VALVE-PRESSURE REDUCING	1
2	H1610	ADAPTER-90 DEG-#10 JICM X #10 SAEM	1
3	H1545	ADAPTER-#10 JICM X #10 SAEM	1
4	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM	1
5	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"	2
6	HW0104	WASHER-FLAT-1/4"-SAE	4
7	HW0103	WASHER-LOCK-1/4"	2
8	HW0002	NUT-HEX-1/4-20	2

Current BE-DS-HP Lift Circuit Configuration (December 2005 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	HC0215	VALVE-CHECK-CARTRIDGE		8
2	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM		4
3	H1108	ADAPTER-#12 JICM X #10 SAEM		1
4	H1647	ADAPTER-90 DEG-#10 SAEM X #8 FNPT		1
5	H0007	NIPPLE-# 8 NPT		1
6	HC0270	VALVE-ADJUSTABLE FLOW CONTROL	Pressure compensated	1
7	H1680	ADAPTER-#10 JICM X #8 NPTM		1
8	H1690	ADAPTER-#10 JICSW X #10 SAEM		1
9	H1612	ADAPTER-90 DEG-#8 JICM X #10 SAEM		1
10	HC0283	VALVE-COUNTER BALANCE		1
11	H1552	ADAPTER-#6 JICM X #6 SAEM		1
12	H1504	ADAPTER-#6 JICM X #4 NPTM		1
13	H1501	ADAPTER-#8 JICM X #6 NPTM		2
14	43047002	MANIFOLD-PILOT DOWN		1
15	H1579	ADAPTER-90 DEG-#6 JICM X 4 NPTM		2
16	N/A	HOSE-HYDRAULIC-1/4" X 24"	(Not shown)	1

Magnetic Starter Assembly

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0103-1	MAGNETIC STARTER	NEMA 1	1
2	E0608-1	RESTRAINT-1/2"-90 DEG	Grip size .450" to .560"	1
3	E0623	RESTRAINT-1/2"-90 DEG	Grip size .250" to .375"	4
4	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	1
5	E0622	RESTRAINT-1/2"	Grip size .450" to .560"	1
6	E0613	RESTRAINT-3/4"	Grip size .500" to .625"	1
7	E0617	LOCKNUT-CONDUIT-1/2"		7
8	E0618	LOCKNUT-CONDUIT-3/4"		1
9	HW0303	BOLT-HHCS-1/4-20 X 1"		3
10	HW0104	WASHER-FLAT-1/4"-SAE		7
11	HW0103	WASHER-LOCK-1/4"		3
12	HW0002	NUT-HEX-1/4-20		4

Water Cart

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	PB0033	OVERFILL INDICATOR		1
2	PB0034	LOCKNUT-CONDUIT-2"-NYLON		1
3	HC0308	FILLER/BREATHER ASSEMBLY	Includes gaskets	1
4	HW0209	SCREW-RHMS-10-32 X 1/2"		6
5	550-057	HOSE-FILL-3/4" X 15'		1
6	550-027	ON/OFF VALVE	(Not shown)	1
7	PB0902	HOSE-3/4"		30"
8	HW1018	HOSE CLAMP-3/4"		1
9	PB0603	ADAPTER-3/4" NPT X 3/4" BARB		1
10	PB0456	ELBOW-STR-90 DEG-3/4" NPT		1
11	PB0451	ADAPTER-3/4" NPT X 3/4 GHT		1
12	PB0302	PLUG-3/4" NPT
13	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	2
14	E0617	LOCKNUT-CONDUIT-1/2"		2
15	SS0106	SHCS-#10-24 X 1/2"-SST		6
16	SS0114	BHSCS-#10-24 X 1/2" SST		4
17	SS0301	WASHER-FLAT-#10-SAE-SST		10
18	00196701	DECAL-BHS-12"		1
19	00196404	LABEL-DANGER-"120 VOLTS"		1
20	00166648	LABEL, NON-POTABLE		1
21	HW0418	BOLT-HHCS-3/8-16 X 2-1/4"	Mounting Hardware (Not shown)	2
22	HW0031	NUT-HEX-3/8-16 CENTERLOCK		4
23	HW0108	WASHER-FLAT-3/8"-SAE		2

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	PB0150	PUMP-SUBMERSIBLE	^† See notes	1
2	HW1018	HOSE CLAMP-3/4"		1
3	46932005	LEVEL SWITCH CONDUIT ASSEMBLY	Includes (2) Item #4 and Wiring	1
4	E1381	SWITCH-LIQUID LEVEL		2
5	SS0760	HOSE CLAMP-4" TO 7"		1
6	HW1019	HOSE CLAMP-1"		2
7	SS06010	HANDLE		2
NOTES
^† Hose Barb Fitting modified at factory during assembly to remove threaded portion from Hose Barb end. Modification of Fitting required prior to installing Replacement Pump.

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E1511	SWITCH-ROCKER	Submersible rated	1
2	E0378	INDICATOR LIGHT-120VAC-GREEN	^† See notes	1
3	E0376	INDICATOR LIGHT-120VAC-AMBER	^† See notes	1
4	E0377	INDICATOR LIGHT-120VAC-RED	^† See notes	1
5	46917015	PLACARD-INDICATOR LIGHT		1
6	E0505	16-3 SO CORD		72"
7	E0653	PLUG-120V/15A		1
8	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	1
9	E0617	LOCKNUT-CONDUIT-1/2"		1
10	PL0501	GROMMET-1/2"		2
11	E1313	SOCKET-RELAY-8 PIN		1
12	E0331	RELAY-DPDT-110VAC		1
13	E0440	TERMINAL BLOCK-8 POLE		1
14	E1070	GROUND BAR-4 POSITION		1
15	HW0139	SCREW-RHMS-#8-32 X 1 1/4"		2
16	HW0135	SCREW-RHMS-#8-32 X 3/4"		2
17	HW1061	SCREW-RHMS-#8-32 X 1"		1
18	HW0132	NUT-NILN-#8-32		5
NOTES
^† Water carts built prior to October 2021 used Multi-Piece Indicator Lights with replaceable bulb and lens are no longer available. Current Indicator Lights are 1-Piece LED Assembly. Replacement of any Multi-Piece Component requires replacing entire assembly with current, 1 -Piece Indicator Light.

Level Assist (LAI)

BE-SL Level Assist

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E1321A	PHOTO EYE		1
2	HW0216	SCREW-#10-24 X 2"	^† See notes	2
3	HW0032	NUT-NILN-#10-24		2
4	43617046	TARGET-PHOTO EYE		1
5	HW0302	BOLT-HHCS-1/4-20 X 3/4"		1
6	HW0104	WASHER-FLAT-1/4"-SAE		1
7	HW0103	WASHER-LOCK-1/4"		1
8	HW0002	NUT-HEX-1/4-20		1
9	E0376	INDICATOR LIGHT	^†† See notes	1
10	HW0152	WASHER-5/8" I.D.	^††† For Item 9 (Not shown)	2
11	E1321-RT	REFLECTIVE TAPE	(Not shown)	A/R
NOTES
Location of Indicator Light on the dash may vary from location shown.
^† Photo Eye & Reflector Mounting screws are trimmed to length.
^†† Extractors built prior to October 2021 used Multi-Piece Indicator Lights with Replaceable Bulb and Lens are no longer available. Current Indicator Light is a 1-Piece LED Assembly. Replacement of any Multi-Piece Component requires replacing entire assembly with current, 1-Piece Indicator Light.
^††† Washers required for units that did not ship with Level Assist option from the factory.

BE-DS Level Assist

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E1321A	PHOTO EYE		1
2	13537001-2	MOUNT-PHOTO EYE		1
3	PL0502	GROMMET		1
4	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		2
5	E0376	INDICATOR LIGHT-120VAC-AMBER	^† See notes	1
6	HW0152	WASHER-5/8" I.D.	^†† For Item 5 (Not shown)	2
7	E1321-RT	REFLECTIVE TAPE	(Not shown)	A/R
NOTES
Location of Indicator Light on the dash may vary from location shown.
^†† Extractors built prior to October 2021 used Multi-Piece Indicator Lights with Replaceable Bulb and Lens are no longer available. Current Indicator Light is a 1-Piece LED Assembly. Replacement of any Multi-Piece Component requires replacing entire assembly with current, 1-Piece Indicator Light.
^††† Washers required for units that did not ship with Level Assist option from the factory.

Level Assist Junction Box Mounting

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4" X 2" X 2"		1
2	E0612	COVER-JUNCTION BOX		1
3	E0623	RESTRAINT-1/2"-90 DEG	Grip size .250" to .375"	2
4	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	1
5	E0617	LOCKNUT-CONDUIT-1/2"		3
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"	Mounting Bolts (Not shown)	2

Blue Light (BE-BLU-LT)

BE-SL Blue Light

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43735004	STANCHION-MOUNTING	Includes Junction Box	1
2	EW2002B	BLUE PROJECTION SPOTLIGHT		2
3	E0612	COVER-JUNCTION BOX		1
4	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	2
5	E0617	LOCKNUT-CONDUIT-1/2"		2
6	HW0321	BOLT-HHCS-5/16-18 X 1 1/4"		2
7	HW0106	WASHER-FLAT-5/16"-SAE		4
8	HW0105	WASHER-LOCK-5/16"		2
9	HW0004	NUT-HEX-5/16-18		2
REF	43032006	STANCHION ASSEMBLY	Includes Items 10 through 13	A/R
10	43035003	STACK LIGHT STANCHION		1
11	43037007-2	CLAMP BRACKET		1
12	HW0305	BOLT-HHCS-1/4-20 X 2"		4
13	HW0050	NUT-FLANGED-1/4-20		4
14	E1010	RECEPTACLE-TWIST LOCK	(Not shown)	2
15	E1011	PLUG-TWIST LOCK	(Not shown)	2

BE-DS Blue Light

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	43735004	STANCHION-MOUNTING	Includes Junction Box	2
2	EW2002B	BLUE PROJECTION SPOTLIGHT		2
3	E0612	COVER-JUNCTION BOX		2
4	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	4
5	E0617	LOCKNUT-CONDUIT-1/2"		4
6	HW0321	BOLT-HHCS-5/16-18 X 1 1/4"		4
7	HW0106	WASHER-FLAT-5/16"-SAE		8
8	HW0105	WASHER-LOCK-5/16"		4
9	HW0004	NUT-HEX-5/16-18		4
10	E1010	RECEPTACLE-TWIST LOCK	(Not shown)	2
11	E1011	PLUG-TWIST LOCK	(Not shown)	2

Blue Light Power Supply for Units Without IIoT (Prior to February 2020)

ITEM	BHS PART NUMBER	DESCRIPTION	NOTES	NO. REQ
1	N/A	ENCLOSURE-8" X 8" X 4"	Consult factory	1
2	E0135	PANEL-COMPONENT MOUNTING	Blank panel without holes	1
3	PS5R-SC12	POWER SUPPLY		1
4	E0908	MOUNTING RAIL	Sold by length	A/R
5	YE0402	TERMINAL BLOCK		4
6	YE0405	END BARRIER		1
7	YE0406	END ANCHOR		2
8	E0341	GROUND LUG		1
9	E0616	RESTRAINT-1/2"	Grip size .250" to .375"	3
10	E0617	LOCKNUT-CONDUIT-1/2"		3
11	HW0130	SCREW-RHMS-#8-32 X 1/2"	2 per Mounting Rail	5
12	HW0132	NUT-NILN-#8-32	2 per Mounting Rail	5
13	HW0133	WASHER-FLAT-#8-SAE	2 per Mounting Rail	5
14	00196404	LABEL-DANGER-"120 VOLTS"		1

Service & Maintenance

Daily Inspection List

The points listed below should be visually inspected daily prior to initial start up of the Battery Extractor to ensure safe and proper operation of the unit and to help avoid unnecessary down time.

Walk around unit and inspect for any physical damage to machine not previously noted.
Verify all guards are in place.
Inspect the AC power feed for any damage.
Vacuum equipped units: Inspect vacuum cups for damage to cup sealing surface, backup casting, and vacuum hoses. Magnet equipped units: Inspect magnets for damage to attachment face, proximity sensor cover, cables and connections.
Inspect travel path and area around unit for any hydraulic oil that could be a potential repair/maintenance issue and/or safety hazard.
Check oil level in hydraulic reservoir at fill level gauge.
Check that operator safety gate and all safety switches are in proper working order.
Verify extractor path is free of obstructions.
Check roller beds for any debris and clean as required.
Board unit, engage system and verify all functions are operating properly and that no abnormal or unusual noises are present.

*USE FORM IF-5008 WHEN PREFORMING DAILY INSPECTIONS.

Operator's Daily Checklist

Recommended Battery Extractor Lubrication Intervals

Lubrication Task	# of Places	Intervals
1. Lubricate grease fittings using #2 lithium based grease
A. Extractor arm drive nut and carrier bearings	5 places	50 hrs / Weekly
B. Idler casters	2 places	200 hrs / Weekly
2. Wipe off and lubricate chains using light machine oil
A. #80 Lift chains (Not applicable to BE-SL units)	4 places	200 hrs / Monthly
B. #60 Equalization chains	4 places	200 hrs / Monthly
C. #35 Powered roller chains	8 places	200 hrs / Monthly
3. Change return line hydraulic fluid filter (Oil filtration of at least 20 microns is recommended)	1 place	300 hrs / Twice Quarterly
4. Change hydraulic fluid	-	600 hrs / Quarterly *
5. Complete preventative maintenance (PM) Use form IF-5029 for Vacuum equipped units. Use form IF-5028 for Magnet equipped units.	-	600 hrs / Quarterly
NOTES
These recommendations are based on average use in a typical warehouse environment and may be adjusted based on specific circumstances. Dusty and/or extreme hot/cold environments may require more frequent lubrication.
* BHS recommends implementing an oil sampling and analysis program to monitor hydraulic fluid condition and determine when hydraulic fluid changes are required. The fluid analysis program should be a continuous process and all results should be evaluated. Changes in the condition of the hydraulic system may indicate component wear, fluid deterioration and/or contamination.

The mounted bearings used on the power rollers, equalization shafts, drive wheels, and drive screw are sealed and shielded bearings. Lubrication may breach the seals of these bearings, therefore these bearings should not be lubricated unless the machine has been cleaned with a high pressure wash on a regular basis (not recommended).
Hydraulic fluid should not exceed 140°F (60°C) for extended periods.

Reservoir Capacities (APPROX.)

BE-SL	18 gal (68 L)
BE-DS	18 gal (68 L)
BE-TS	30 gal (114 L) (Units built Pre-2014)
BE-TS	45 gal (170 L) (Units built 2014 to Present)
BE-QS	60 gal (227 L)

The reservoir should be filled so fluid level is within a half inch (1/2") of the top of sight glass. Use Chevron AW 68 or equivalent ISO 68 grade hydraulic oil with anti-wear additives and foam suppressant.

NOTE: Some units shipped from the factory with AW 32 oil for cold environment operation. Units using AW 32 from the factory may experience poor performance if AW 68 is used instead of AW 32 due to the increased viscosity of the oil.

Preventative Maintenance Reports

Vacuum Extraction

Magnet Extraction

80292002-i – Equalization Chain Installation / Resetting Procedure

Required Tools

Large standard screwdriver
1/8", 5/32", 3/16" Allen wrench
(2) 1-1/8" Open-end wrenches
Needle nose pliers
6" Steel scale (ruler)
Brake cleaner (non-chlorinated)
Loctite #242 (blue)
80292002 - E.Q. Adjustment stop kit (SL, DS, TS) or 80492001 - BE-QS E.Q. Adjustment stop kit
Ladder or work platform (see notes)

Optional Tools

Wire brush for removing Loctite from components prior to reassembly

Notes

A ladder, man lift or other device is required to access the upper E.Q. studs on BE-TS and BE-QS units.
The following procedures must be performed with the extractor unloaded and in a level area of the travel path.
Installation of the E.Q. stop kit requires (4) persons plus a trained battery extractor operator to raise and lower the inner carriage.
It is recommended to have new E.Q. chain connecting links on hand prior to performing the following procedures.
The upper E.Q. stud lock washers cannot be reused and must be replaced prior to reassembly.

BE-TS with EQ Adjustment Stops Installed

IMPORTANT

Read and understand the Safety and De-energization Procedure TP-606 before starting this procedure.
Read and understand these instructions completely before starting this procedure.

Procedure

1. Remove the inner and outer frame guards to access the lower equalization studs.

2. Raise the inner frame approximately 30" (762 mm) for SL, DS and TS units or 50" (1270 mm) for QS units from the fully lowered position. Install (1) adjustment stop at each corner of the roller bed. See Figure 1.

FIGURE 1

3. Slowly lower the inner carriage until the roller bed is firmly and securely seated against all four stops. See Figure 2.

FIGURE 2

4. Lockout/tagout the B.E. per your corporate policy.

5. De-energize the B.E. per BHS Safety and De-energization procedure TP-606.

6. Loosen and remove the upper hex nuts and remove the upper chain studs. Remove the lock washers from the upper chain studs. Save the hex nuts for reassembly later. Discard the lock washers and obtain new, 3/4" split-ring lock washers for reassembly.

7. If replacing the chain, remove the upper stud and remove the chain from the lower stud. Discard the connecting links.

If the E.Q. chains are being reset due to a connecting link failure, it is recommended to also replace the stud where the connecting link failed.
It is recommended to replace the connecting links when replacing or resetting the E.Q. chains.

8. If replacing a lower stud, remove the connecting link and disconnect the chain. Loosen the hex nut and remove the stud. Remove the hex nut from the old stud and reinstall it on the new stud. Reinstall the new stud so that it is flush with the bottom of the frame and the hole is aligned front-to-back with the extractor.

9. Attach the chains to the lower studs using the connecting links. Attach the upper studs to the chains using the connecting links, making sure the nut is threaded down near the connecting link and lay the chains in the frame. See Figure 3.

Do not fully assemble the lower connecting links by bending the cotter pins as the connecting link may need to be removed later for stud adjustment.

FIGURE 3

10. If new E.Q. sprockets are to be installed, remove the clamp collars and old sprockets. Install the new sprockets and reinstall the clamp collars. DO NOT tighten the set screws at this point as adjustment/alignment may be required.

Sprockets MUST be keyed in-line.

11. Align the E.Q. shafts so that the keyways are in the 2 o'clock position (approximately 60 degrees from vertical). This will bring the sprocket set screws to the top of the sprocket when the inner carriage is lowered. See Figure 4.

FIGURE 4

12. Starting with the inside chain, route the chain over the sprocket directly above the lower stud and under the inside sprocket on the opposite shaft. Attach the upper stud to the top cross bar, making sure a new 3/4" split -ring lock washer is installed between the cross bar and lower hex nut. Hand tighten the upper stud adjusting nut to remove slack from the chain. See Figure 5.

13. Route the outer chain over the sprocket, above the stud and under the sprocket on the opposite shaft. Attach the upper stud to the top cross bar, making sure a new, 3/4" split-ring lock washer is installed between the cross bar and lower hex nut. Hand tighten the upper stud adjusting nut to remove slack from the chain. See Figure 5.

It is recommended to begin at the operator end where room is limited allowing easier access at the opposite end to route the chain under the final sprocket.

FIGURE 5

14. Repeat steps 11 through 13 for the opposite side of the extractor. It is likely that a large, standard screwdriver will be necessary to position the final chain over the sprocket. See Figure 6.

FIGURE 6

15. Adjust the lower studs up or down as necessary to take the slack out of the chain between the lower studs and the sprockets by removing the connecting link from the stud and turning the stud. Tighten the hex nuts against the frame once the studs have been adjusted. Reattach the chain.

DO NOT allow the stud to twist when tightening the hex nuts.

16. Tighten the upper hex nut on the upper studs until there is approximately 1/4" (7 mm) of total deflection in the middle of the upper, vertical chain sections. Tighten the lower hex nuts on the upper studs to lock the studs in place.

Each section of chain between the sprockets should have approximately the same tension as the other on the same side. See Figure 5.

17. Raise the inner frame and remove the adjustment stops from the four corners and lower the inside frame.

18. Verify equalization sprocket and stud alignment by using a 6" scale. Measure the distance from the inside roller bed frame to the center of the equalization stud. Compare this distance with the measurements from the inside roller bed frame to the center-lines of the sprockets. Adjust the position of the sprocket as necessary to make the distances equal. This will ensure the chain and sprockets are in line with the stud. Repeat this process for the three remaining chains. See Figures 7 & 8.

19. Raise and lower the inner frame several times and listen for any chain popping noises to confirm the sprockets are in line with the lower studs. If there is no popping noise, lower the inner frame all the way down.

FIGURE 7

FIGURE 8

20. Clean any existing, hardened Loctite from the sprockets, sprocket sets screws, clamp collars and clamp collar bolts.

21. Apply Loctite to and tighten the set screws on the sprockets. Slide the clamp collars against the outside sprocket, loctite and tighten the clamp collars.

80292001-i – Battery Extractor Service Stand Installation Instructions

Required Tools

None

Notes

Refer to kit part # 80292001 or 80392001 for the complete bill of materials supplied.
Remove ALL batteries from extractor prior to installation / service.
Installation of service stands requires (2) persons plus a trained battery extractor operator to raise and lower the inner carriage. DO NOT attempt installation with less than (3) persons.

Single Level Service Stand Properly Installed

IMPORTANT

Read and understand the Safety and De-energization Procedure TP-606 before starting this procedure.
Read and understand these instructions completely before starting this procedure.

Procedure

1. Have a qualified operator raise the inner carriage of the extractor to the required height for installation. For single level applications, the required height will be approximately 25" (64 cm) from the fully lowered position. For double, triple, and quad stack machines, the required height will be approximately 55" (140 cm) from the fully lowered position.

On double, triple, and quad stack battery extractors, the operator either must remain on the operator platform during service or be provided an OSHA approved method of egress. This is not applicable to single level battery extractors as the operator platform height is fixed.

2. Install the stands by engaging the top of the stand into the inner carriage cutouts. Place the bottom channel of the stand over the tube of the outer frame. The top flanges of each stand are tapered to aid in proper alignment of the stand with the inner frame.

See Figures 1 & 2.

FIGURE 1

FIGURE 2

3. Once BOTH stands have been properly placed, SLOWLY lower the inner carriage while the stands are held in place.

4. Once the inner carriage is firmly seated on the service stands, verify the stands are securely installed. See Figure 3.

FIGURE 3

Trouble Shooting Guide

Problem Symptom	Probable Cause	Solution
Hydraulic power Unit does not operate. No electric to power unit motor.	1. No AC power to Unit. 2. Reset on magnetic motor starter tripped. 3. Gate switch not actuated. 4. Foot Pedal switch not engaged. 5. Emergency Stop switch is depressed.	1. Check fuses or breaker. 2. Check reset button. 3. Make sure safety gate is engaging switch. 4. Check foot pedal for obstruction. 5. Reset button using machine key.
Power unit runs but no pressure reading at gauge, also no functions move.	1. AC input is in reverse phase. Motor is running backwards. 2. Main system relief valve stuck open or defective. 3. Coupling between motor and pump loose.	1. Reverse any two of the three hot lines to unit. 2. Check relief valve cartridge for trash or debris. Replace as required. 3. Inspect coupling assy.
Magnetic starter contact chatters-at startup. Contact chatters while traveling.	1. 1 leg of 3 phase input power out. 2. Safety gate and/or gate switch out of adjustment.	1. Check fuse or circuit breaker at service panel. 2. Check and adjust gate or switch as required to ensure full engagement of plunger on gate switch and that the safety gate is not bouncing due to vibration.
No floor travel empty or loaded-all other functions work properly.	1. Extractor arm off center-left to right. 2. Proximity switch or sensing bracket out of target range. 3. Proximity switch defective or broken. 4. Bad solenoid coil on floor cutout valve. 5. Spool on floor cutout valve stuck open.	1. Center arm. 2. Adjust as needed to achieve 1/4” clearance. 3. Check switch and replace. 4. Check solenoid and replace if needed. 5. Remove and clean spool cartridge or replace.
Floor travel moves but is sluggish and stalls with a load at certain points.	1. Uneven floor conditions. High/low spots. 2. Excessive tire wear. 3. Wheel shaft-to-motor shaft coupling on drive wheel assembly loose or broken. 4. Debris lodged under battery extractor.	1. Check flatness of floor. Check guidance track for scraping of guide arm on top of angle. 2. Measure under clearance of battery extractor. Should be no less than 5/8” replace poly wheels as needed. 3. Inspect drive assembly while under load to see if shafts and couplings are moving in unison. Repair as needed. 4. Inspect under unit and remove debris.
Inner carriage bounces while lifting under load, but not when empty.	1. Down speed adjustment valve open too far.	1. Adjust as needed to eliminate carriage bounce.
Inner carriage does not lift evenly. Four corners do not land evenly against outer frame tube.	1. Equalization chains are out of adjustment. 2. Excessive chain or sprocket wear. 3. Equalization chains are out of synchronization. Possibly may have jumped a sprocket tooth. 4. Broken bearing housing on mounted shaft. 5. Lift cylinder roping chains out of adjustment.	1. Readjust with the top stud until equal tension is achieved. 2. Replace as needed. 3. Evaluate and resynchronize as required. 4. Inspect and replace. 5. Readjust as needed to equal tension on all four cylinders in full down position.

Aftermarket Support

Click here for details on BHS' Aftermarket Support.

Statement of Warranty

Click here for details on BHS' Statement of Warranty.

(BE-SL & -DS) Single Level & Double Stack Operator Aboard Battery Extractors – Parts & Service Manual (IOP-400)

Preface

TP-606 – Safety & De-Energization Procedures

General Safety

Work Area

Service & Maintenance

Lockout/Tagout

Lead-Acid Battery Explosion Hazard

Hydraulic Hazards

Electromagnet Hazard

Operational Safety

Do's and Don'ts

De-Energization

Labels & Placards

General Information

Specification Data

Single Level

Double-Stack

Pre-Installation Check

Floor Conditions

Operating Controls & Instructions

Operating Controls

Safety Features

Operation Overview

Operating Instructions

Pre-Change Out Preparation

Discharged Battery Removal

Charged Battery Retrieval

Discharged Battery Return

Charged Battery Installation

Optional Powered Roller Cutout Operation

IIoT Equipped Units

Manual Unloading

Spare Parts List

Parts Sections

Chassis

Equalization Components

Crossbar Detail

BE-SL Crossbar Mounting

BE-DS Crossbar Mounting

Lift Cylinder Mounting and Connections

BE-SL Lift Cylinder Connections

BE-DS Lift Cylinder Connections

Track Guidance Arms

Roller Bed Components

Idler Roller Bed Components

Powered Roller Bed Components

Operator Gate

[Discontinued] Drop Bar Operator Gate

[Current] Swing-Style Operator Gate

Operator Step

Hydraulic Hose Reel

[Discontinued] Hydraulic Hose Reel

[Current] Hydraulic Hose Reel

Guarding

BE-SL Guarding

BE-SL Outer Carriage Guards

BE-SL Inner Carriage Guards (Rotary Actuator)

BE-SL Inner Carriage Guards (Helical Actuator)

BE-SL Dashboard Guards

[Discontinued] BE-SL Dashboard

[Current] BE-SL Dashboard

BE-SL Operator Platform Guards

BE-DS Guarding

BE-DS Outer Carriage Guards

BE-DS Inner Carriage Guards (Rotary Actuator)

[Current] BE-DS Dashboard Guarding

BE-DS Inner Carriage Guards (Helical Actuator)

BE-DS Operator Platform Guarding

Labels & Placards

BE-SL Labels

BE-DS Labels

Extractor Arm Labels

Extractor Arm

Rotary Actuator Symbol

Helical Actuator Symbol

Vacuum Components & Swing Arms

Vacuum Arms (Rotary Actuator)

Vacuum Cups

Swing Arms (Rotary Actuator)