Difference between revisions of "(BE-SL & -DS) Single Level & Double Stack Operator Aboard Battery Extractors – Parts & Service Manual (IOP-400)"

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===== ''BE-SL Inner Carriage Guards (Helical Actuator)'' [[File:IOP-400 BE-SL&DS (10-23) BE-SL Helical Actuator Equipped Units Inner Guard.png|alt=BE-SL Helical Actuator Equipped Units Inner Guards|frameless|526x526px]] =====
===== ''BE-SL Inner Carriage Guards (Helical Actuator)'' =====
[[File:IOP-400 BE-SL&DS (10-23) BE-SL Helical Actuator Equipped Units Inner Guard.png|alt=BE-SL Helical Actuator Equipped Units Inner Guards|frameless|526x526px]]
{| class="wikitable"
{| class="wikitable"
!ITEM
!ITEM
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===== ''BE-DS Inner Carriage Guards (Rotary Actuator)'' =====
===== ''BE-DS Inner Carriage Guards (Helical Actuator)'' =====
[[File:IOP-400 BE-SL&DS (10-23) BE-DS-Helical Actuator Equipped Units Inner Guards.png|alt=BE-DS-Helical Actuator Units Inner Guards|frameless|526x526px]]
[[File:IOP-400 BE-SL&DS (10-23) BE-DS-Helical Actuator Equipped Units Inner Guards.png|alt=BE-DS-Helical Actuator Units Inner Guards|frameless|526x526px]]
{| class="wikitable"
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== <big>Extractor Arm</big> ==
== <big>Extractor Arm</big> ==
{| class="wikitable"
{| class="wikitable"
!SYMBOL
!DESCRIPTION / NOTICE
!ACTUATOR DIAGRAM
|-
|[[File:IOP-400 BE-SL&DS (10-23) Rotary Actuator Symbol.png|alt=Rotary Actuator Symbol|frameless]]
|
=== '''<u><big>Rotary Actuator Symbol</big></u>''' ===
Battery Extractors shipped prior to May 2020 are equipped with Rotary Actuator Extractor Arms.
Parts Diagrams Specific to the Rotary Actuator design are indicated with the symbol.
|[[File:IOP-400 BE-SL&DS (10-23) Rotary Actuator Extractor Arm.png|alt=BE-SL & BE-DS Rotary Actuator |frameless]]
|[[File:IOP-400 BE-SL&DS (10-23) Rotary Actuator Extractor Arm.png|alt=BE-SL & BE-DS Rotary Actuator |frameless]]
|Battery Extractors shipped prior to May 2020 are equipped with Rotary Actuator Extractor Arms.
Parts Diagrams Specific to the Rotary Actuator design are indicated with the Rotary Actuator Symbol.
![[File:IOP-400 BE-SL&DS (10-23) Rotary Actuator Symbol.png|alt=Rotary Actuator Symbol|frameless]]
Rotary Actuator Symbol
|-
|-
|[[File:IOP-400 BE-SL&DS (10-23) Helical Actuator Symbol.png|alt=Helical Actuator Symbol|frameless]]
|
=== <big>'''<u>Helical Actuator Symbol</u>'''</big> ===
Battery Extractors shipped from May 2020 to Present are equipped with Helical Actuator Extractor Arms.
Parts Diagrams Specific to the Rotary Actuator design are indicated with the Helical Actuator Symbol.
|[[File:IOP-400 BE-SL&DS (10-23) Helical Actuator Extractor Arm.png|alt=BE-SL & BE-DS Helical Actuator |frameless]]
|[[File:IOP-400 BE-SL&DS (10-23) Helical Actuator Extractor Arm.png|alt=BE-SL & BE-DS Helical Actuator |frameless]]
|Battery Extractors shipped from May 2020 to Present are equipped with Helical Actuator Extractor Arms.
Parts Diagrams Specific to the Rotary Actuator design are indicated with the Helical Actuator Symbol.
![[File:IOP-400 BE-SL&DS (10-23) Helical Actuator Symbol.png|alt=Helical Actuator Symbol|frameless]]
Helical Actuator Symbol
|}
|}


=== <big><u>Vacuum Components & Swing Arms</u></big> ===
=== <big><u>Vacuum Components & Swing Arms</u></big> ===


==== ''<big>Vacuum Arms</big>'' ====
==== ''<big>Vacuum Arms (Rotary Actuator)</big>'' ====
[[File:IOP-400 BE-SL&DS (10-23) Vacuum Arm.png|alt=Vacuum Arm|frameless|648x648px]]
[[File:IOP-400 BE-SL&DS (10-23) Vacuum Arm.png|alt=Vacuum Arm|frameless|648x648px]]
{| class="wikitable"
{| class="wikitable"
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==== <big>''Swing Arms''</big> ====
==== <big>''Swing Arms (Rotary Actuator)''</big> ====
[[File:IOP-400 BE-SL&DS (10-23) Swing Arm Rotary Actuator.png|alt=Swing Arms (Rotary Actuator)|frameless|525x525px]]
[[File:IOP-400 BE-SL&DS (10-23) Swing Arm Rotary Actuator.png|alt=Swing Arms (Rotary Actuator)|frameless|525x525px]]
{| class="wikitable"
{| class="wikitable"
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==== ''<big>Vacuum Pump</big>'' ====
==== ''<big>Vacuum Pump (Rotary Actuator)</big>'' ====
[[File:IOP-400 BE-SL&DS (10-23) Vacuum Pump (Rotary Actuator).png|alt=BE-SL&DS Vacuum Pump (Rotary Actuator)|frameless|532x532px]]
[[File:IOP-400 BE-SL&DS (10-23) Vacuum Pump (Rotary Actuator).png|alt=BE-SL&DS Vacuum Pump (Rotary Actuator)|frameless|532x532px]]
{| class="wikitable"
{| class="wikitable"
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=== <u><big>Drive Screw Components ''(Rotary Actuator)''</big></u> ===
=== <u><big>Drive Screw Components ''(Rotary Actuator)''</big></u> ===


==== ''<big>Drive Nut Assembly</big>'' ====
==== ''<big>Drive Nut Assembly (Rotary Actuator)</big>'' ====
[[File:IOP-400 BE-SL&DS (10-23) Rotary-Actuator.png|alt=BE-SL & BE-DS Rotary Actuator|frameless|523x523px]]
[[File:IOP-400 BE-SL&DS (10-23) Rotary-Actuator.png|alt=BE-SL & BE-DS Rotary Actuator|frameless|523x523px]]
{| class="wikitable"
{| class="wikitable"
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==== ''<big>Drive Screw</big>'' ====
==== ''<big>Drive Screw</big>'' ====
===== ''[Current] Drive Screw Assembly (Frame #'s 374 to Present)'' =====
[[File:IOP-400 BE-SL&DS (10-23) Drive Screw Rotary Current.png|alt=Current BE-SL & BE-DS Drive Screw (Rotary Actuator)|frameless|531x531px]]
[[File:IOP-400 BE-SL&DS (10-23) Drive Screw Rotary Current.png|alt=Current BE-SL & BE-DS Drive Screw (Rotary Actuator)|frameless|531x531px]]
{| class="wikitable"
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|2
|2
|}
|}
===== ''[Discontinued] Drive Screw Assembly (Frame #'s 373 and Earlier)'' =====
[[File:IOP-400 BE-SL&DS (10-23) Drive Screw (Rotary Actuator) Discontinued.png|alt=Discontinued BE-SL & BE-DS Drive Screw (Rotary Actuator)|frameless|532x532px]]
[[File:IOP-400 BE-SL&DS (10-23) Drive Screw (Rotary Actuator) Discontinued.png|alt=Discontinued BE-SL & BE-DS Drive Screw (Rotary Actuator)|frameless|532x532px]]
{| class="wikitable"
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=== <u><big>Magnet Components ''(Rotary Actuator)''</big></u> ===
=== <u><big>Magnet Components ''(Rotary Actuator)''</big></u> ===


==== ''<big>Discontinued Magnet Arm Configuration (Rotary Actuator)</big>'' ====
==== ''<big>[Discontinued] Magnet Arm Configuration (Rotary Actuator)</big>'' ====
[[File:IOP-400 BE-SL&DS (10-23) Magnet Extraction Prior to Nov 2014 (Rotary Actuator).png|alt= BE-SL & BE-DS  Magnet Extraction Prior to Nov 2014 (Rotary Actuator)|frameless|563x563px]]
[[File:IOP-400 BE-SL&DS (10-23) Magnet Extraction Prior to Nov 2014 (Rotary Actuator).png|alt= BE-SL & BE-DS  Magnet Extraction Prior to Nov 2014 (Rotary Actuator)|frameless|563x563px]]
{| class="wikitable"
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==== ''<big>Current Magnet Arm Configuration (Rotary Actuator)</big>'' ====
==== ''<big>[Current] Magnet Arm Configuration (Rotary Actuator — November 2014 to Present)</big>'' ====
[[File:IOP-400 BE-SL&DS (10-23) Current Magnet Arm Configuration (Rotary Actuator).png|alt=BE-SL & BE-DS Current Magnet Arm Configuration (Rotary Actuator)|frameless|547x547px]]
[[File:IOP-400 BE-SL&DS (10-23) Current Magnet Arm Configuration (Rotary Actuator).png|alt=BE-SL & BE-DS Current Magnet Arm Configuration (Rotary Actuator)|frameless|547x547px]]
{| class="wikitable"
{| class="wikitable"
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|2
|2
|}
|}
==== <big>''Swing Arm Stop (Rotary Actuator)''</big> ====
[[File:IOP-400 BE-SL&DS (10-23) Magnet Mount Stop Swing Arm (Rotary Actuator).png|alt=BE-SL & BE-DS Magnet Mount Stop Swing Arm (Rotary Actuator)|frameless|562x562px]]
[[File:IOP-400 BE-SL&DS (10-23) Magnet Mount Stop Swing Arm (Rotary Actuator).png|alt=BE-SL & BE-DS Magnet Mount Stop Swing Arm (Rotary Actuator)|frameless|562x562px]]
{| class="wikitable"
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=== <u><big>Extended Reach, Hydraulic ''(Rotary Actuator)''</big></u> ===
=== <u><big>Extended Reach Hydraulics ''(Rotary Actuator)''</big></u> ===


==== <big>''Vacuum Extended Reach (Rotary Actuator)''</big> ====
==== <big>''Vacuum Extended Reach (Rotary Actuator)''</big> ====
Line 5,510: Line 5,521:
|}
|}


==== <big>''Extended Reach (Rotary Actuator)''</big> ====
==== <big>''Extended Reach Rotary Actuator''</big> ====
[[File:IOP-400 BE-SL&DS (10-23) Extended Reach (Rotary Actuator).png|alt=BE-SL & DS Extended Reach (Rotary Actuator)|frameless|538x538px]]
[[File:IOP-400 BE-SL&DS (10-23) Extended Reach (Rotary Actuator).png|alt=BE-SL & DS Extended Reach (Rotary Actuator)|frameless|538x538px]]
{| class="wikitable"
{| class="wikitable"
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=== <u><big>Swing Arms & Actuator ''(Helical Actuator)''</big></u> ===
=== <u><big>Swing Arms & Actuator ''(Helical Actuator)''</big></u> ===


==== ''<big>Discontinued Helical Actuator</big>'' ====
==== ''<big>[Discontinued] Helical Actuator (Prior to July 2023)</big>'' ====
[[File:IOP-400 BE-SL&DS (10-23) Discontinued Helical Actuator.png|alt= BE-SL&DS Discontinued Helical Actuator used prior to July 2023|frameless|551x551px]]
[[File:IOP-400 BE-SL&DS (10-23) Discontinued Helical Actuator.png|alt= BE-SL&DS Discontinued Helical Actuator used prior to July 2023|frameless|551x551px]]
{| class="wikitable"
{| class="wikitable"
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|}
|}


==== ''<big>Current Helical Actuator</big>'' ====
==== ''<big>[Current] Helical Actuator (July 2023 to Present)</big>'' ====
[[File:IOP-400 BE-SL&DS (10-23) Current Helical Actuator.png|alt= BE-SL&DS Current Helical Actuator used July 2023 to Present|frameless|571x571px]]
[[File:IOP-400 BE-SL&DS (10-23) Current Helical Actuator.png|alt= BE-SL&DS Current Helical Actuator used July 2023 to Present|frameless|571x571px]]
{| class="wikitable"
{| class="wikitable"
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=== <u><big>Extended Reach Hydraulics ''(Helical Actuator)''</big></u> ===
=== <u><big>Extended Reach Hydraulics ''(Helical Actuator)''</big></u> ===


==== ''<big>Discontinued Helical Actuator</big>'' ====
==== ''<big>[Discontinued] Helical Actuator (Prior to July 2023)</big>'' ====
[[File:IOP-400 BE-SL&DS (10-23) Extended Reach Discontinued Helical Actuator.png|alt=BE-SL & BE-DS Discontinued Helical Actuator|frameless|589x589px]]
[[File:IOP-400 BE-SL&DS (10-23) Extended Reach Discontinued Helical Actuator.png|alt=BE-SL & BE-DS Discontinued Helical Actuator|frameless|589x589px]]
{| class="wikitable"
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|}
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==== ''<big>Current Helical Actuator</big>'' ====
==== ''<big>[Current] Helical Actuator (July 2023 to Present)</big>'' ====
[[File:IOP-400 BE-SL&DS (10-23) Extended Reach Current Helical Actuator.png|alt=BE-SL & BE-DS Current Extended Reach Helical Actuator|frameless|572x572px]]
[[File:IOP-400 BE-SL&DS (10-23) Extended Reach Current Helical Actuator.png|alt=BE-SL & BE-DS Current Extended Reach Helical Actuator|frameless|572x572px]]
{| class="wikitable"
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==== ''<big>Vacuum Extended Reach (Helical Actuator)</big>'' ====
==== ''<big>Vacuum Extended Reach (Helical Actuator)</big>'' ====


===== '''''Non-Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator)''''' =====
===== '''''Non-Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator) [Prior to October 2022]''''' =====
[[File:IOP-400 BE-SL&DS (10-23) Discontinued Non Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator).png|alt=BE-SL & BE-DS Non-Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator)|frameless|541x541px]]
[[File:IOP-400 BE-SL&DS (10-23) Discontinued Non Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator).png|alt=BE-SL & BE-DS Non-Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator)|frameless|541x541px]]
{| class="wikitable"
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===== '''''Current Pivoting Cup Extended Reach Vacuum Arm''''' '''''(Helical Actuator)''''' =====
===== '''''[Current] Pivoting Cup Extended Reach Vacuum Arm''''' '''''(Helical Actuator) [October 2022 to Present]''''' =====
[[File:IOP-400 BE-SL&DS (10-23) Pivoting Cup Extended Reach Vaccum Arm (Helical Actuator).png|alt=BE-SL & BE-DS Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator)|frameless|571x571px]]  
[[File:IOP-400 BE-SL&DS (10-23) Pivoting Cup Extended Reach Vaccum Arm (Helical Actuator).png|alt=BE-SL & BE-DS Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator)|frameless|571x571px]]  
{| class="wikitable"
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==== ''<big>'''Magnet Extended Reach (Helical Actuator)'''</big>'' ====
==== ''<big>'''Magnet Extended Reach (Helical Actuator)'''</big>'' ====


===== '''''Discontinued Extended Reach Magnet Arm''''' =====
===== '''''[Discontinued] Extended Reach Magnet Arm (Helical Actuator) [Prior to October 2022]''''' =====
[[File:IOP-400 BE-SL&DS (10-23) Discontinued Extended Reach Magnet Arm (Helical Actuator).png|alt=BE-SL & BE-DS Discontinued Extended Reach Magnet Arm (Helical Actuator)|frameless|531x531px]]
{| class="wikitable"
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!ITEM
!ITEM
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|}
|}


===== ''Current Extended Reach Magnet Arm'' =====
===== ''[Current] Extended Reach Magnet Arm (Helical Actuator) [October 2022 to Present]'' =====
[[File:IOP-400 BE-SL&DS (10-23) Current Extended Reach Magnet Arm (Helical Actuator).png|alt=BE-SL & BE-DS Current Extended Reach Magnet Arm (Helical Actuator)|frameless|532x532px]]
{| class="wikitable"
{| class="wikitable"
!ITEM
!ITEM

Revision as of 14:05, 28 December 2023

Looking for a specific replacement part? Ctrl-F (or Command-F for Mac users) brings up your browsers search panel and can search any text on the entire web page. Find parts by searching a part # or part description.

Register your equipment with BHS Optima, BHS's free app.

California Residents: WARNING: This product contains chemicals known to the State of California to cause cancer and/or reproductive harm, and birth defects or other reproductive harm. Learn more here.

Preface

This manual is to be used to service SINGLE LEVEL (BE-SL) as well as DOUBLE STACK (BE-DS) Battery Extractors.

Any views not specifically stated otherwise are of the Single Level Extractor. The parts listed are common for Single Level (BE-SL) and Double Stack (BE-DS) unless otherwise noted in the notes column of the Parts Lists. See Example Below.

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 00158001-10 CHAIN-ROLLER-#60 BE-SL Only 4
00158001-12 CHAIN-ROLLER-#60 BE-DS Only 4

For Items or Assemblies that are unique to only the SL or DS, it will be designated as such on the diagram and have a separate, corresponding parts list for that diagram.

When servicing HIGH PERFORMANCE (BE-DS-HP) models, refer to the High Performance Option section for all parts unique to High Performance Units. If a particular part is not found in the High Performance Option section, refer tot the Standard Parts Section(s) of this manual.

TP-606 – Safety & De-Energization Procedures

General Safety

Read Before Operating
  • Read and understand all instructions and warnings before using or servicing this equipment.
  • Keep these instructions for future reference.
  • Battery Extractor (BE) units shall only be operated by suitable persons of at least 18 years of age, who have been trained in the proper and safe operation of the BE and expressly certified/charged, in writing, by the user or their representative.
  • Only one person is permitted to travel on the BE at any time.
  • BE units shall only be used indoors in an industrial setting on a hard, nonslip, and level floor without defects including but not limited to holes, gouges, cracks, drains or obstacles comprised of concrete or other suitable industrial material meeting the minimum requirements specified by BHS as well as any local requirements.
  • A licensed structural engineer should be consulted prior to installing a BE on any building level other than the ground floor.
  • BE units are not designed to be shipped or transported after initial delivery.
  • Failure to follow these instructions and warnings may result in property damage, personal injury or death.

Work Area

  • Keep work area clean and well lit. Cluttered work areas and poor lighting can lead to accidents.
  • Clean up/contain any fluid spills immediately to prevent slips or falls.
  • Be aware of potential hazards when performing any service or maintenance to the unit.

Service & Maintenance

Service personnel shall wear Personal Protective Equipment (PPE) appropriate for the task being performed.

Electrical Hazard Warning.png

DANGER

Lockout/Tagout

Lockout/tagout the BE per your corporate policy, if damaged or not functioning properly. Lockout/tagout and de-energize all systems prior to performing any maintenance or service to unit.

Warning-Battery-Explosion.png

DANGER

Lead-Acid Battery Explosion Hazard

DO NOT allow open flames or sparks of any kind near a battery. Highly explosive gas is generated when charging a battery that can remain in battery cells for extended periods of time after charging is complete.

  • Always wear appropriate PPE including rubber apron, gloves, boots and full face shield when performing service or maintenance to any lead-acid batteries.
  • DO NOT place metal or other conductive objects on top of battery. Arcing may occur causing damage to the battery and/or serious personal injury or death.
  • Use only chargers matching the voltage and amperage of the battery being charged. Overcharging a battery can cause damage to the battery, charger and/or serious personal injury or death.
  • Turn off charger before disconnecting battery from charger. Arcing between battery and charger connectors can cause damage to the connectors and/or serious personal injury or death.
Warning-Hydrualic-Hazard.png

WARNING

Hydraulic Hazards

AVOID HIGH PRESSURE FLUIDS-Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure. Keep hands and body away from pin holes which eject fluids under high pressure. Use a piece of cardboard or paper to search for leaks. DO NOT use your hand.

Any fluid injected into the skin under high pressure should be considered a serious medical emergency despite an initial normal appearance of the skin. There will be a delayed onset of pain, and serious tissue damage may occur. Medical attention should be sought immediately.

No Pacemakers Notice.pngStrong Magnet Field Hazard Warning.png

WARNING

Electromagnet Hazard

Units equipped with magnetic extraction generate strong magnetic fields. Persons with pacemakers SHOULD NOT operate or be in close proximity to equipment during operation.

Failure to comply with this direction could result in serious personal injury or death.

Operational Safety

  • Only personnel trained in the proper and safe operation of BE units may operate or service the BE.
  • Operators shall wear appropriate PPE suitable for working with industrial lead-acid batteries while operating the BE (See Lead-Acid Battery Explosion Hazard section).
  • All data plates, warning labels, placards, etc. shall be in place and legible at all times. Contact BHS for re-placement data plates, warning labels, placards or instructions.
  • All users and service personnel shall be familiar with the meaning and risks associated with all data plates, warning labels, etc.
  • All operators and service personnel shall be aware of potential crush and shear points while operating or servicing the BE.
  • Keep hands and arms inside the operator compartment while operating the BE.
  • Remove BE from service if damaged, defective, or operating improperly (or becomes such while operating) until repairs can be made to correct any problem(s).
  • All operators shall be aware of the location of the end stops in the travel path to prevent driving the BE into the end stops.

Do's and Don'ts

  • DO NOT exceed the maximum capacity of the BE.
  • DO NOT modify or fit the BE with attachments without prior, written approval from BHS.
  • DO NOT perform any maintenance or service to the BE with a battery loaded on the BE.
  • DO NOT allow anyone to ride in or on the BE.
  • DO NOT operate the BE with any guard or cover removed unless required for maintenance or repair.
  • Disconnect the BE from all power sources before attempting to perform service or maintenance to the unit.
  • DO NOT drive the BE into the end stops.
  • DO NOT operate the BE if disengaged from the guidance track.
  • DO NOT allow a battery to exit the BE when a lift truck or battery stand is not present to accept the battery.
  • DO NOT rotate the arm onto a battery such that any part of the extractor arm, vacuum cup or magnet contacts the top of the battery.
  • DO NOT allow anyone to enter the area under the carriage without the service stands properly installed.
  • DO NOT use the BE in a manner for which it is not intended. Some examples of prohibited use are but not limited to:
    • To transport people
    • As a vehicle jack
    • To lift loads greater than its rated load capacity
    • Where unintentional movement may exist
    • Having direct contact with foodstuffs
    • In a potentially explosive atmosphere

De-Energization

1. Fully lower the BE roller bed or position the roller bed on service stands if service requires the bed be raised. See Figures 1 & 2.

WARNING Failure to properly support the roller bed when performing service under the BE could result in injury from the roller bed lowering unexpectedly.
Fully lowered BE roller bed
FIGURE 1
Raised BE roller bed positioned on service stands
FIGURE 2

2. Turn key on dashboard to the “OFF” position. See Figure 3.

3. Disconnect power to the extractor or shut off the electrical branch circuit breaker.

DANGER Failure to disconnect electrical power to the BE could result in electrical shock. Serious personal injury or death will occur.

4. Actuate all hydraulic levers in both directions to re-lease any stored hydraulic pressure. See Figure 4.

WARNING Failure to release any stored hydraulic pres-sure could result in injury from:
Actuate all hydraulic levers in both directions to release any stored hydraulic pressure.
FIGURE 4

Labels & Placards

Operators should be familiar with the meaning of the following labels and placards found on the BE to ensure proper and safe operation.

Read Before Operating Read and understand instruction manual prior to use.
Consult Manual for Technical Procedure Lockout before servicing.
BE-SL & BE-DS Extractor Arm Positioning Arrows Extractor arm positioning arrows
DO NOT Operate Without Guards or Covers Notice DO NOT operate with guards or covers removed
 No riders allowed NO riders allowed.
DO NOT operate by or in close proximity to people with pacemakers. DO NOT operate by or in close proximity to people with pacemakers.
Strong Magnet Field Hazard Warning.png

WARNING

Strong Magnet Field Hazard
  • Attraction between magnet and metallic objects can crush.
  • Keep unsecured metallic objects away from magnet.
  • De-energize and lockout/tagout before servicing.
Chain Entanglement Hazard Warning.png

WARNING

Chain Entanglement Hazard
  • Moving chains and sprockets can crush and cut.
  • Keep hands and fingers clear. Do not operate with guards removed.
  • De-energize and lockout/tagout before servicing.
Electrical Hazard Warning.png

DANGER

Electrical Hazard
  • Energized components can cause electrical shock.
  • De-energize and lockout/tagout before servicing.
BE-SL and BE-DS Horn Control Horn (If equipped)
BE-SL and BE-DS Vacuum Control Vacuum Off/On (If equipped)
BE-SL and BE-DS Magnet Off/On Magnet Off/On (If equipped)
BE-SL and BE-DS Powered Roller Cut Off Override Powered Roller Cutout Override (If equipped)
BE-SL and BE-DS Rack Level Assist Rack Level Assist Indicator (If equipped)
BE-SL & DS Powered Roller and Arm Travel Controls Far Power Rollers
Arm Travel
Near Power Rollers
BE-SL & DS UNITS ONLY
BE-SL & DS Specific Controls
Drive Forward/Reverse Platform Raise/Lower Arm Rotation Near/Far
BE-TS & QS UNITS ONLY
BE-TS & BE-QS Platform Raise and Lower Controls BE-TS & BE-QS Specific-Controls
Platform Raise/Lower Drive Foward/Reverse Arm Rotation Near/Far

General Information

Specification Data

IOP-400 BE-SL&DS (10-23) Specification Data

NOTE: SINGLE LEVEL MACHINE SHOWN BE-24-2 BE-36-2 BE-42-2
A Overall Length 130" 154" 166"
B Overall Width 72" 72" 74"
C Overall Height (Single Level / Double Stack) 65" / 90" 65" / 90" 65" / 90"
D Wheel Base 95.75" 119.75" 131.75"
E Drive Wheel Center line 53" 53" 53"
F Battery Compartment Width 24" 36" 42"
G Ground Clearance .625" .625" .625"
H Minimum Roller Height 6.5" 6.5" 6.5"
I Maximum Roller Height (Single Level / Double Stack) 26.5" / 56" 26.5" / 56" 26.5" / 56"
J Aisle Requirement 78" 78 80"

IOP-400 BE-SL&DS (10-23) Sepcification Data Chart 2

IOP-400 BE-SL&DS (10-23) Specification Data Chart 3

Pre-Installation Check

Floor Conditions

The floor is the single most critical area of the battery room. A bad floor can cause significant issues with the installation as well as downtime and maintenance problems with the extractor. The floor should be verified as to its minimum thickness and strength with user. As noted on the drawing, the specific requirement of flatness for your particular type of system is listed. Below is a chart stating floor requirements. If possible, especially on double stack and higher systems, a digital level should be used to shoot the grade for compliance with the specification. The floor should also be inspected for severe cracks or excessively wide expansion joints in the travel path of the machine. If floor drains are present, they must not have a grade to the opening that encroaches into the travel path.

F-min is a rating method used to evaluate the flatness and levelness of a floor designated as "defined travel path". For example, an F-min rating of 60 means that there is no more than .129" of variation in the transverse axis (wheels left to right) and .287" variation in the longitudinal axis (front to back) on the equipment.

To avoid potential damage to drive wheel assemblies, guide track, structural components, guide rollers and issues with the inner frame equalization the "defined travel path" of the Battery Extractor should meet or exceed the recommended F-min specification. See chart below for the model specifications

Model F-Min +/- Longitudinal +/- Transverse Slope Defect
SL, DS 40 .287" .192" .096"
TS 60 .186" .129" .066"
QS 85 .131" .091" .047"

IOP-400 BE-SL&DS (10-23) Floor Conditions Pre-Installation Check

Operating Controls & Instructions

Operating Controls

BE-SL Operator Console

NOTE: Safety devices for the machine and the machine operating area SHALL NOT be rendered inoperable or misused.

Typical BE-SL operator console shown above. Position of BE-DS and/or optional controls may vary from that shown depending on age of unit and/or combination of optional controls present.

HMI display standard on units shipped after February, 2020 for Industrial Internet of Things (IIoT) package.

Safety Features

Key Switch – Located on the dash (see Operating Controlsabove). Primary on/off switch to prevent unauthorized personnel from operating the BE.

Emergency Stop – Located on the dash (see Operating Controls above). Will stop all functions immediately, locking all hydraulics in place. To

use, press down on the red button. The machine key must be used to reset the emergency stop.

Foot Switch – Must be depressed to operate the BE. Stepping off the foot switch will stop all functions immediately, locking all hydraulics in place. To resume use, depress the foot switch.

Gate Switch – The gate must be fully closed for the BE to operate.

Extractor Arm Switch – Does not permit the machine to move forward or backward unless the extractor arm is located in the center of the carriage between the indicating arrows located on the arm guard.

Powered Roller Cutout (PRC-1 or PRC-2) (If equipped) – Disengages the powered roller function when the photo eye positioned on the edge of the BE battery compartment is disrupted by a battery, requiring additional input from the operator. Pressing the "Power Roller Cutout" override button (see Operating Controlsabove) on the dash will resume powered roller operation when loading or unloading batteries from the BE carriage.

Horn (If equipped) – Button located on the dash (see Operating Controlsabove). Used to alert personnel before moving the BE.

Strobe Light (If equipped) – Located on a vertical stanchion mounted to the right rear of the operator compartment. For units equipped with optional overhead guard (OHG), the beacon is located above of the operator compartment. Beacon automatically flashes when the BE is switched on to visually notify the BE is in use.

Audible Alarm (If equipped) – Mounted in the same location as the Strobe Light. Automatically sounds when the BE is switched on to notify personnel that the BE is in use.

Blue Light (If equipped) - Mounted at an elevated position on either end of the extractor which project a bright, highly concentrated blue beam pattern on the ground visually alerting personnel to the direction the extractor is moving.

Operation Overview

  • All operators should be familiar with the operator console of the extractor before performing any battery changes. The controls of the console are simple and well marked. It consists of six, manually operated, hydraulic control valves and a three position selector switch which controls the left and right vacuum cups (or optional magnets).
  • The operator shall make certain there are no persons or obstacles in the extractor path prior to traveling forward or reverse.
  • All manual valves are moved in the direction of the function travel which it controls with exception of the lift/lower valve, which is pulled toward the operator for "up" and pushed away for "down."
  • In the event of any failure or malfunction, step off the dead-man switch or press the E-stop button and all functions will stop immediately, locking all hydraulics in place.
  • The extractor arm must be in the center of the carriage or the unit will not travel forward or reverse.
  • To ensure smooth operation, all valve movements should be made in a slow, deliberate motion.
  • Only one key should be provided to operate the extractor.
  • When leaving the machine, the operator shall turn off the key switch, remove the key and logout out of the IIoT (if equipped) to prevent unauthorized use
  • Ensure all the batteries and cables are properly stored in the battery stands prior to moving the BE.
  • The BE is designed to carry only one battery in each compartment on the carriage.
  • When loading the BE, position the batteries in the center of the compartments on the powered rollers to prevent any battery movement when transporting.
  • Ensure there are no projections outside of the carriage before moving the BE.

Operating Instructions

Pre-Change Out Preparation

1. Position lift truck for change out in designated area.

2. Remove all battery restraints and disconnect battery cables following manufacturers guidelines. (Be sure to position battery cables so as not to be damaged by the battery during change out.)

3. Board battery extractor and close safety gate. (Gate must be fully closed or unit will not operate.)

4. Turn key switch to "ON" position.

5. Log in on the HMI display (if equipped with BE-IIoT package).

6. Depress foot pedal.

Discharged Battery Removal

1. Move extractor forward or reverse to position center of empty compartment with center of lift truck battery compartment. (Lead roller of extractor is equipped with a centering groove. Users may find it beneficial to mark center of lift truck compartment to aid in alignment.)

2. Align extractor's roller compartment height with lift truck's battery compartment.

3. Rotate extractor arm into battery compartment aligned in Step 2.

4. Move extractor arm toward battery until vacuum cup/magnet contacts battery

NOTICE DO NOT force cup/magnet into battery after initial contact with battery is made.

5. Energize vacuum/magnet by turning selector switch to proper direction, left or right.

6. Move extractor arm away from lift truck toward center of extractor roller bed, removing discharged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)

7. Turn off vacuum/magnet and move extractor arm away from battery 1" to 2".

8. Rotate extractor arm out of battery compartment into opposite compartment (if empty) and center arm in carriage.

9. Move battery into center of compartment using powered rollers.

Charged Battery Retrieval

1. Locate charged battery for appropriate type of lift truck being changed.

2. Raise battery extractor roller compartment to proper level to gain access as needed to disconnect desired battery from its charger and disengage battery safety stop.

WARNING ALWAYS be sure charging has been completed and charger is not still charging battery. Dangerous sparking/arcing can occur if battery is unplugged from charger while charging.

3. Move extractor to appropriate rack position and align empty roller compartment with the center of the battery storage rack compartment. (The battery safety stop of each compartment is the center of that compartment and should be used for alignment with the groove in the lead roller of the battery extractor compartment.)

4. Rotate arm into empty compartment (if not already positioned there.)

5. Move extractor arm toward battery until vacuum cup/magnet contacts battery.

6. Energize vacuum cup/magnet by turning selector switch to proper direction, left or right.

NOTICE DO NOT force cup/magnet into battery after initial contact with battery is made.

7. Move extractor arm away from battery rack toward center of extractor roller bed, removing charged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)

8. Turn off vacuum/magnet and move extractor arm away from battery 1" to 2".

9. Rotate extractor arm out of battery compartment into fully vertical position.

10. Move battery into center of compartment using powered rollers.

Discharged Battery Return

1. If required, adjust extractor compartment height to battery rack level with open battery compartment. Drive extractor to align roller compartment containing discharged battery with open battery compartment.

2. Return discharged battery to battery rack using powered rollers.

NOTE: In most instances, batteries can be deposited into battery racks in one motion using only powered rollers. When this does not work, the battery may need slight assistance from extractor arm. To do this, rotate arm into compartment such as one would if removing battery from rack. If extractor is vacuum equipped, position top edge of cup slightly higher than edge of battery (or over lifting eye if so equipped) to prevent cup from adhering to battery - No vacuum/magnet is necessary for pushing. DO NOT activate vacuum/magnet switch. Slowly push battery into rack until fully into compartment.

3. Engage battery safety stop and connect battery to charger as required.

Charged Battery Installation

1. Lower extractor to fully lowered position.

2. Drive extractor back to lift truck and align roller compartment containing charged battery as performed in steps 1 and 2 of Discharged Battery Removal.

3. Move charged battery toward lift truck compartment by using powered rollers, verifying precise battery alignment.

NOTICE Many batteries are a tight fit into lift truck battery compartments. Care MUST be taken to ensure alignment is precise to avoid damage to battery, lift truck, and/or battery extractor.

4. Adjust extractor vertically as well as horizontally, if needed.

5. Insert battery into lift truck as far as possible using only the powered rollers.

6. Rotate extractor arm into compartment and SLOWLY push battery into lift truck. (Be sure to watch battery cables for interference.)

7. Return extractor arm to center of roller bed and lower extractor to fully lowered position. Drive extractor out of immediate area.

8. Turn off key switch, remove key from switch, log out on the HMI display (if equipped with BE-IIoT package) and carefully exit extractor.

9. Secure newly installed battery in lift truck and reconnect battery cables.

10. Return lift truck to service.

CAUTION DO NOT drive the BE into the travel path end stops. The end stops are designed to prevent the BE from accidentally traveling beyond its designated travel path. Driving the BE into the end stops will cause the BE to stop suddenly, possibly causing damage to the end stop, the BE and/or personal injury.

Optional Powered Roller Cutout Operation

Units equipped with optional Powered Roller Cutout, the powered roller override button must be depressed in addition to actuating the hydraulic valve when a battery disrupts the photo eye(s) at the edge of the battery compartments while using the powered rollers to transfer batteries on and off of the battery extractor.

IIoT Equipped Units

Units shipped after February, 2020 are equipped with BEIIoT (Industrial Internet of Things) package.

Operators must log in to the BE-IIoT system using the HMI (Human Machine Interface) display located on the dashboard to operate the extractor.

When finished operating the extractor, the operator should log out of the BE-IIoT to prevent unauthorized access and/ or operation of the extractor.

Manual Unloading

Lockout/tagout and de-energize all equipment prior to manually unloading any battery.

In the event of power loss or an operational malfunction of the BE not allowing a battery to be unloaded using normal operating procedures, it is recommended a battery be removed from the BE using certified and approved vertical extraction methods and devices.

DANGER Read, understand and observe all safety warnings and procedures related to the vertical extraction device(s) being used.

Should the status of the BE not allow for safe vertical extraction (due to position in the battery aisle or level of the inner carriage), only repairs required to safely maneuver the BE to a position allowing for safe vertical extraction should be made. Once any batteries are safely unloaded, any remaining repairs can be made.

DANGER Extreme care should be taken when working under or around equipment supporting elevated loads. Unexpected movement of the equipment could cause the load and/or equipment to fall. ALWAYS be sure devices of adequate size and strength are in place to prevent any personnel working under the elevated load from being crushed. Serious personal injury or death will occur.

Spare Parts List

Refer to the appropriate Spare Parts Kit (vacuum equipped units - Pt# BE-SPKV-SLDS, magnet equipped units - Pt# BESPKM- SLDS) for the list of items recommended by BHS to have on hand for BE-SL or BE-DS models to minimize any downtime due to minor breakdowns that may occur under normal operating conditions.

Use only BHS approved replacement parts.

BHS offers many replacement parts kits containing relevant or related parts when replacing certain individual parts or replacing any obsolete / upgraded parts.

BHS also offers a supplement hose kit (Pt# 80242005) which contains an assortment of hoses allowing any hose on the extractor to be replaced immediately with a temporary hose of equal length or longer. After the extractor is back up and running, the failed hose can be taken to have an exact replacement made. Once the new hose is made and installed, the temporary hose can be returned to the kit for future use.

Go to www.bhs1.com and click "Parts" for all the latest parts kits and corresponding installation instructions (if applicable).

BHS recommends that a full maintenance inspection report similar to the one provided be done at least once a month. Any parts found to be excessively worn or damaged should promptly be replaced unless said parts pose a safety risk to the operator and/or extractor, in which case the unit should be removed from service until the problem(s) are remedied (See Operator's Daily Checklist.)

NOTE: Spare parts kits contain parts for the most current machine design/configuration. Due to continuous design and manufacturing updates and improvements, not all the parts in the spare parts kits may be compatible with older units. Consult factory when ordering spare or replacement parts for existing units in the field to ensure part compatibility.

Parts Sections

Chassis

Equalization Components

BE-SL & BE-DS Chassis Equalization

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 00158001-10 CHAIN-ROLLER-#60 BE-SL Only 4
00158001-12 CHAIN-ROLLER-#60 BE-DS Only 4
2 43097001 STUD-ANCHOR-5" Upper 4
3 PT0222-1 LINK-CONNECTING-#60 8
4 HW0115 WASHER-LOCK-3/4" 4
5 HW0017 NUT-HEX-3/4-10 8
6 43097002 STUD-ANCHOR-2" 4
7 HW0020 NUT-JAM-3/4-10 4

BE-SL & BE-DS Chassis Equalization Detail A

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43127001 SHAFT-EQUALIZATION BE-24-2 2
43327001 SHAFT-EQUALIZATION BE-36-2 2
44327001 SHAFT-EQUALIZATION BE-42-2 2
44527001 SHAFT-EQUALIZATION BE-42-1 2
2 PT0405 BEARING-FLANGE-2 BOLT-1 1/2" 4
3 HW0502 BOLT-HHCS-1/2-13 X 1 1/4" 8
4 HW0110 WASHER-LOCK-1/2" 8
5 PT0224 SPROCKET-60B12 X 1 1/2" Keyed Inline 8
6 43097006 KEY-3/8" X 2 3/4" 4
7 PT0416 COLLAR-SHAFT-1 1/2" 4
8 PT0503 BEARING-FLANGED LOAD-2 1/4" Used on units after 12/03 8
43026001 BEARING-FLANGED LOAD-2 1/4" (MACHINED) Used on units prior to 12/03 8
9 HW0025 NUT-JAM-7/8-14 8
10 HW0117 WASHER-LOCK-7/8" (NOT SHOWN) Used on units prior to 08/02 8

Crossbar Detail

BE-SL Crossbar Mounting

BE-SL Crossbar Mounting

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 HW0515 BOLT-HHCS-1/2-13 X 2" Fully Threaded 8
2 HW0112 WASHER-FLAT-1/2"-SAE 8
3 HW0110 WASHER-LOCK-1/2" 8
4 HW0007 NUT-HEX-1/2-13 8

BE-DS Crossbar Mounting

BE-DS Crossbar Mounting

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 HW0515 BOLT-HHCS-1/2-13 X 2" Fully Threaded 8
2 HW0504 BOLT-HHCS-1/2-13 X 2" 8
3 HW0112 WASHER-FLAT-1/2"-SAE 8
4 HW0110 WASHER-LOCK-1/2" 16
5 HW0007 NUT-HEX-1/2-13 16
6 43717040 STOP-CARRIAGE 4

Lift Cylinder Mounting and Connections

BE-SL Lift Cylinder Connections

BE-SL Lift Cylinder Connections

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43617016 CLEVIS 4
2 HW0403 BOLT-HHCS-3/8-16 X 1 1/4" 8
3 HW0107 WASHER-LOCK-3/8" 8
4 HW0108 WASHER-FLAT-3/8"-SAE 8
5 00197036 PIN-CLEVIS 4
6 00197035 PIN-CYLINDER 4
7 HW1058 PIN-HITCH 16

BE-DS Lift Cylinder Connections

BE-DS Lift Cylinder Connections

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 00158001-11 CHAIN-ROLLER-#80 4
2 HW0014 NUT-HEX-1-8 8
3 43897002 STUD-LIFT-INNER FRAME 4
4 PT0204-1 LINK-CONNECTING-#80 8
5 43897001 STUD-LIFT-OUTER FRAME 4
6 43715006 BRACKET-CYLINDER SUPPORT 4
7 HW1043 CLAMP-CYLINDER 4
8 HW0303 BOLT-HHCS-1/4-20 X 1" 4
9 HW0104 WASHER-FLAT-1/4"-SAE 4
10 HW0143 WASHER-FLAT-1/4"-FENDER 12
11 HW0103 WASHER-LOCK-1/4" 4
12 HW0002 NUT-HEX-1/4-20 4
13 00197035 PIN-CYLINDER 4
14 HW1058 PIN-HITCH 8

Track Guidance Arms

BE-SL & BE-DS Guide Arm

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43015011 GUIDE ARM WELDMENT, 2 ROLLER 2 -
2 41215204 GUIDE ARM WELDMENT, 4 ROLLER - 2
3 43012007 CAM ROLLER-1 3/4" 4 8
4 HW0115 WASHER-LOCK-3/4" 4 8
5 HW0011 NUT-HEX-3/4-16 4 8
6 HW0505 BOLT-HHCS-1/2-13 X 3-1/2" 4 6
7 HW0112 WASHER-FLAT-1/2"-SAE 4 6
8 HW0110 WASHER-LOCK-1/2" 4 6
9 HW0007 NUT-HEX-1/2-13 4 6
10 41215234 GUIDE ARM WELDMENT (POLY) 2 -
11 41217317 POLY SLIDE MOUNTING BLOCK 4 -
12 41217318 POLY SLIDE 4 -
13 HW0501 BOLT-HHCS-1/2-13 X 1" 12 -
14 HW0110 WASHER-LOCK-1/2" 12 -
15 91253A546 BOLT FHSCS-1/4-20 X 1-1/2" 8 -
16 HW0003 NUT-NILN-1/4-20 8 -
NOTES
Multiple styles of Guide Arms have been utilized on extractors. Refer to the parts diagrams for correct replacement parts.

Roller Bed Components

Idler Roller Bed Components

BE-SL & BE-DS Idler Rollers

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43182001 LEAD ROLLER ASSEMBLY-24" with Alignment Groove 4
43382001 LEAD ROLLER ASSEMBLY-36" with Alignment Groove 4
43482001 LEAD ROLLER ASSEMBLY-42" with Alignment Groove 4
2 43182002 IDLER ROLLER ASSEMBLY-24" 8
43382002 IDLER ROLLER ASSEMBLY-36" 8
43482002 IDLER ROLLER ASSEMBLY-42" 8
3 43187002 SHAFT-HEX-.75" X 25.75" 8
43387002 SHAFT-HEX-.75" X 37.75" 8
43487002 SHAFT-HEX-.75" X 43.75" 8
4 43187003 SHAFT-HEX-.75" X 27.5" 4
43387003 SHAFT-HEX-.75" X 39.5" 4
43487003 SHAFT-HEX-.75" X 45.5" 4
5 HW1058 PIN-HITCH 24

Powered Roller Bed Components

Powered Rollers

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43182003 POWERED ROLLER-24" 10
43382003 POWERED ROLLER-36" 10
43485003 POWERED ROLLER-42" 10
2 43087001 JOURNAL-POWERED ROLLER 10
3 PT0404 FLANGE BEARING-3-BOLT-1" 20
4 HW0321 BOLT-HHCS-5/16-18 X 1 1/4" 60
5 HW0105 WASHER-LOCK-5/16" 60
6 HW0004 NUT-HEX-5/16-18 60
7 PT0033 SPROCKET-35B18 X 1" 16
8 00197028 KEY-1/4" X 1 1/4" 8
9 00158001-16 CHAIN-ROLLER-#35 8
10 PT0031 LINK-CONNECTING-#35 8
11 PT0418 COLLAR-SHAFT-1" 10

Powered Rollers

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 HC0120 MOTOR-HYDRAULIC-160CC 2
2 HW1071 KEY-WOODRUFF-#808 STD Supplied with Item 1 A/R
3 H1544 ADAPTER-#6 JICM X #10 SAEM 4
4 HW0402 BOLT-HHCS-3/8-16 X 1" 18
5 HW0107 WASHER-LOCK-3/8" 18
6 43017004 PLATE-MOTOR MOUNTING 2
7 PT0302-1 COUPLING BODY-#40 X 1" 4
8 PT0301 CHAIN-COUPLING-#40 Includes Connecting Pin 2
9 00197026 KEY-1/4" X 1" 2
10 43097003 KEY-1/4" X 5/8" 2

Operator Gate

[Discontinued] Drop Bar Operator Gate

Discontinued Drop Bar Operator Gate

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43015004 GATE-OPERATOR-DROP BAR 1
2 HW0407 BOLT-HHCS-3/8-16 X 2 3/4" 1
3 HW0108 WASHER-FLAT-3/8"-SAE 2
4 HW0006 NUT-NILN-3/8-16 1

[Current] Drop Bar Operator Gate

Operator Gate Styles

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43017064-2 LATCH-SWING GATE 1
2 HW0418 BOLT-HHCS-3/8-16 X 2 1/4" 1
3 HW0031 NUT-LOCK-3/8-16, DEFORMED THREAD 1
4 N/A HINGE-SPRING See notes 1
5 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 3
6 HW1037 STOP-GATE 1
7 HW0303 BOLT-HHCS-1/4-20 X 1" 1
8 HW0104 WASHER-FLAT-1/4"-SAE 1
9 HW0003 NUT-NILN-1/4-20 1
10 N/A SPRING-TORSION See notes 1
11 HW0816 SCREW-HHCS-SELF DRILLING-#10 X 3/4" 4
12 HW9002 GAS SPRING 80292015 1
13 43017086-2 BRACKET-MOUNTING-SPRING 80292015 2
14 HW0815 SCREW-SELF DRILLING-#12-24 X 1" T-4 80292015 4
NOTES
Part discontinued. Spring Hinge was replaced by Torsion Spring. Spring Hinge and/or Torsion Spring must be replaced with Gas Spring Kit.

Operator Step

BE-SL & BE-DS Operator Step Styles

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43615012 STEP BE-SL 1
43015007 STEP BE-DS 1
2 HW0406 BOLT-HHCS-3/8-16 X 2 1/2" 2
3 HW0108 WASHER-FLAT-3/8"-SAE 4
4 HW0107 WASHER-LOCK-3/8" 2
5 HW0005 NUT-HEX-3/8-16 2
6 43606001 ANTI-FATIGUE MAT †† BE-SL 1
43706001 ANTI-FATIGUE MAT †† BE-DS 1
7 43017058-2 THRESHOLD 1
NOTES
Tread-Style Step is a direct replacement for Discontinued, Ladder Rung-Style Step.
†† Anti-fatigue mat must be cut for units with foot switch bolted in place to floor panel.

Hydraulic Hose Reel

[Discontinued] Hydraulic Hose Reel

BE-SL & BE-DS Discontinued Hydraulic Hose Reel

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 PT0622-1 HOSE REEL 1
2 HW0402 BOLT-HHCS-3/8-16 X 1" 1
3 HW0107 WASHER-LOCK-3/8" 1
4 HW0005 NUT-HEX-3/8-16 1
5 43717053-2 BRACKET-HOSE REEL 1

[Current] Hydraulic Hose Reel

BE-SL & BE-DS Current Hydraulic Hose Reel

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 CCR-12HD HOSE REEL 1
2 43717122 PLATE-MOUNTING 1
3 HW0413 BOLT-FHSMS-3/8-16 X 1 1/4" 2
4 HW0517 BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD 2
5 HW0110 WASHER-LOCK-1/2" 2
6 HW0112 WASHER-FLAT-1/2"-SAE 2

Guarding

BE-SL Guarding

BE-SL Outside Carriage Guards

BE-SL Outside Carriage Guards

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43617006-2 GUARD-FAR 1
2 43614009 GUARD-NEAR 2
3 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 30
BE-SL Inner Carriage Guards (Rotary Actuator)

BE-SL Rotary Actuator Units Inner Guards

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43617007-2 GUARD-INNER CARRIAGE 2
2 43014006-2 GUARD-LINEAR DRIVE SCREW 1
3 43017010-2 GUARD-SIDE-ARM CARRIER SHAFT 2
44517002-2 GUARD-SIDE-ARM CARRIER SHAFT Single Compartment Units Only 1
4 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 32
5 HW0306 BOLT-FHSCS-1/4-20 X 1" 4
6 HW0104 WASHER-FLAT-1/4"-SAE 4
7 HW0103 WASHER-LOCK-1/4" 4
8 HW0002 NUT-HEX-1/4-20 4
9 PL0602 VINYL EDGING 6ft each for Item 3 (Not shown) 12'
NOTES
Single Compartment Guard Replaces standard, Far Side Arm Carrier Shaft Guard.
BE-SL Inner Carriage Guards (Helical Actuator)

BE-SL Helical Actuator Equipped Units Inner Guards

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43617007-2 GUARD-INNER CARRIAGE 2
2 43017081-2 GUARD-SIDE-ARM CARRIER SHAFT 2
44517003-2 GUARD-SIDE-ARM CARRIER SHAFT Single Compartment Units Only 1
3 43017080-2 BRACKET-SIDE GUARD MOUNTING 2
4 43017082-3 MOUNT-CHAIN GUARD-LEAD SCREW 1
5 43017082-4 MOUNT-CHAIN GUARD-LEAD SCREW 1
6 43017083-2 GUARD-CHAIN-LEAD SCREW 1
7 HW0303 BOLT-HHCS-1/4-20 X 1" 4
8 HW0103 WASHER-LOCK-1/4" 8
9 HW0104 WASHER-FLAT-1/4"-SAE 8
10 HW0347 BOLT-BHSCS-1/4-20 X 3/8" 4
11 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 26
NOTES
Single Compartment Guard replaces standard, Far Side Arm Carrier Shaft Guard.

BE-SL Dashboard Guards

[Discontinued] BE-SL Dashboard

Discontinued BE-SL Dashboard

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43617038 DASHBOARD Used prior to October 2012 1
2 43617039 COVER PLATE 2
3 SS0104 BOLT-SHCS-1/4-20 X 5/8" Used prior to October 2012 18
4 SS0300 WASHER-FLAT-1/4"-SAE Used prior to October 2012 18
5 43614006-2 KICK PLATE-OPERATOR CONSOLE 1
6 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 14
7 PL0602 VINYL EDGING Two 1ft pieces (Not shown) 2'
[Current] BE-SL Dashboard

Current BE-SL Dashboard

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43618017 PLATE-DASHBOARD 1
2 HW0060 NUT-CLIP-#10-24 10
3 SS0114 BHSCS-#10-24 X 1/2" SST 10
4 43617039 COVER PLATE 2
5 SS0126 BHSCS-1/4-20 X 1/2"-SST 8
6 43614006-2 KICK PLATE-OPERATOR CONSOLE 1
7 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 10
8 PL0602 VINYL EDGING Two 1ft pieces (Not shown) 2'

BE-SL Operator Platform Guards

BE-SL Operator Platform Guards

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43617045 PANEL-OPERATOR PLATFORM 1
2 HW0303 BOLT-HHCS-1/4-20 X 1" 8
3 HW0104 WASHER-FLAT-1/4"-SAE 8
4 HW0103 WASHER-LOCK-1/4" 8
5 HW0002 NUT-HEX-1/4-20 8
6 43606001 MAT-ANTI FATIGUE Not shown 1

BE-DS Guarding

BE-DS Outside Carriage Guards

BE-DS Outside Carriage Guards

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43717017-2 GUARD-FAR END-UPPER 1
2 43717019-2 GUARD-FAR END-LOWER 1
3 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 22

BE-DS Inner Carriage Guards

BE-DS Inner Carriage Guards (Rotary Actuator)

BE-DS Rotary Actuator Equipped Units Inner Guards

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43714001-2 DASHBOARD See Notes 1
2 43714016-2 GUARD-FRONT-OPERATOR CONSOLE †† Without Cylinder Notch 1
41217014-2 GUARD-FRONT-OPERATOR CONSOLE †† With Cylinder Notch 1
3 43717016-2 GUARD-INNER FRAME 2
4 43014006-2 GUARD-LINEAR DRIVE SCREW 1
5 43017010-2 GUARD-SIDE-ARM CARRIER SHAFT 2
5a PL0602 VINYL EDGING 6' each for Item 5 (Not shown) 12'
6 43714015-2 KICK PLATE-OPERATOR CONSOLE 35.5" tall 1
43717115-2 KICK PLATE-OPERATOR CONSOLE 29" tall 1
6a PL0602 VINYL EDGING Two 1' pieces for Item 6 (Not shown) 2'
7 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 56
8 HW0306 BOLT-FHSCS-1/4-20 X 1" 4
9 HW0104 WASHER-FLAT-1/4"-SAE 4
10 HW0103 WASHER-LOCK-1/4" 4
11 HW0002 NUT-HEX-1/4-20 4
12 PL0602 VINYL EDGING 8' each for Item 3 (Not shown) 16'
NOTES
Used on units shipped prior to October, 2012. See Current BE-DS Dashboard in the Guarding Section for units shipped after October 2012.
†† 43714016-2 valid for units shipped prior to December 2022.

41217014-2 valid for units shipped December 2022 to present.

BE-DS Inner Carriage Guards (Helical Actuator)

BE-DS-Helical Actuator Units Inner Guards

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43714016-2 GUARD-FRONT-OPERATOR CONSOLE Without Cylinder Notch 1
41217014-2 GUARD-FRONT-OPERATOR CONSOLE With Cylinder Notch 1
2 43717016-2 GUARD-INNER-FRAME 2
3 43017081-2 GUARD-SIDE-ARM CARRIER SHAFT 2
44517003-2 GUARD-SIDE-ARM CARRIER SHAFT †† Single Compartment Units Only 1
4 43017080-2 BRACKET-SIDE GUARD MOUNTING 2
5 43017082-3 MOUNT-CHAIN GUARD-LEAD SCREW 1
6 43017082-4 MOUNT-CHAIN GUARD-LEAD SCREW 1
7 43017083-2 GUARD-CHAIN-LEAD SCREW 1
8 HW0303 BOLT-HHCS-1/4-20 X 1" 4
9 43714015-2 KICK PLATE-OPERATOR CONSOLE 35.5" tall 1
43717115-2 KICK PLATE-OPERATOR CONSOLE 29" tall 1
10 HW0103 WASHER-LOCK-1/4" 8
11 HW0104 WASHER-FLAT-1/4"-SAE 8
12 HW0347 BOLT-BHSCS-1/4-20 X 3/8" 4
13 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 28
NOTES
43714016-2 valid for units shipped prior to December 2022.

41217014-2 43714016-2 valid for units shipped December 2022 to present.

†† Single Compartment Guard replaces standard, Far Side Arm Carrier Shaft Guard.

BE-DS Dashboard Guarding

BE-DS Current Dashboard

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43717123-2 FRAME-DASHBOARD 1
2 43718017 PLATE-DASHBOARD 1
3 HW0060 NUT-CLIP-#10-24 10
4 SS0114 BHSCS-#10-24 X 1/2" SST 10
5 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" Not shown 10

BE-DS Operator Platform Guarding

BE-DS Operator Platform

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43715018 PANEL-FLOOR With reservoir access panel 1
2 HW0303 BOLT-HHCS-1/4-20 X 1" 8
3 HW0104 WASHER-FLAT-1/4"-SAE 8
4 HW0103 WASHER-LOCK-1/4" 8
5 HW0002 NUT-HEX-1/4-20 8
6 43717022 GRILL-HYDRAULIC COMPONENT 1
7 HW0403 BOLT-HHCS-3/8-16 X 1 1/4" 2
8 HW0107 WASHER-LOCK-3/8" 2
9 HW0108 WASHER-FLAT-3/8"-SAE 2
10 43706001 MAT-ANTI FATIGUE Not shown 1
11 PL0602 VINYL EDGING For Item 6 (Not shown) 13'

Labels & Placards

BE-SL Labels

BE-SL Labels

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 00196616 LABEL-"NO RIDERS ALLOWED" 1
2 00196210 LABEL-WARNING-"OPERATION BY AUTHORIZED PERSONNEL ONLY" 1
3 43696001 PLACARD-OFF / ON 1
4 43096018 PLACARD-RACK LEVEL ASSIST If Equipped 1
5 43096014 PLACARD-DRIVE / RAISE-LOWER / ARM ROTATION 1
6 43096010 PLACARD-HORN If Equipped 1
7 43096012 PLACARD-VACUUM OFF / ON Vacuum Units Only 1
43096011 PLACARD-MAGNET OFF / ON Magnet Units Only (Not shown) 1
8 43096017 PLACARD-POWERED ROLLER CUTOUT OVERRIDE If Equipped 1
9 43096013 PLACARD-POWERED ROLLERS / ARM TRAVERSE 1
10 00196004 LABEL-CAUTION-"WATCH FOR BATTERY AND CHARGER CABLES IN TRAVEL PATH" 1
11 00196622 LABEL-LIFT POINT (2) Each end 4
12 00196700 DECAL-BHS-24" Far End (Not shown) 2
13 00196630 LABEL-NOTICE-HYD. OIL SPEC. (AW 68) †† See Notes 1
00196645 LABEL-NOTICE-HYD. OIL SPEC. (AW 32) †† See Notes 1
14 43096008 PLACARD-"REPLACE WITH 10 AMP FUSE ONLY" On transformer 1
NOTES
Rack Level Assist (LAI), Horn and Powered Roller Cutout (PRC) are optional features. Not all units are equipped with these options.
†† Most units shipped prior to December 2014 require AW 68 Hydraulic Oil. Some units shipped prior to December 2014 shipped with AW 32 for low temperature applications.

BE-DS Labels

BE-DS Labels

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 00196616 LABEL-"NO RIDERS ALLOWED" 1
2 00196210 LABEL-WARNING-"OPERATION BY AUTHORIZED PERSONNEL ONLY" 1
3 43696001 PLACARD-OFF / ON 1
4 43096018 PLACARD-RACK LEVEL ASSIST If Equipped 1
5 43096014 PLACARD-DRIVE / RAISE-LOWER / ARM ROTATION 1
6 43096010 PLACARD-HORN If Equipped 1
7 43096012 PLACARD-VACUUM OFF / ON Vacuum Units Only 1
43096011 PLACARD-MAGNET OFF / ON Magnet Units Only (Not shown) 1
8 43096017 PLACARD-POWERED ROLLER CUTOUT OVERRIDE If Equipped 1
9 43096013 PLACARD-POWERED ROLLERS / ARM TRAVERSE 1
10 00196004 LABEL-CAUTION-"WATCH FOR BATTERY AND CHARGER CABLES IN TRAVEL PATH" 1
11 00196622 LABEL-LIFT POINT (2) Each end 4
12 00196700 DECAL-BHS-24" Far End (Not shown) 2
13 00196630 LABEL-NOTICE-HYD. OIL SPEC. (AW 68) †† See Notes 1
00196645 LABEL-NOTICE-HYD. OIL SPEC. (AW 32) †† See Notes 1
14 43096008 PLACARD-"REPLACE WITH 10 AMP FUSE ONLY" On transformer 1
NOTES
Rack Level Assist (LAI), Horn and Powered Roller Cutout (PRC) are optional features. Not all units are equipped with these options.
†† Most units shipped prior to December 2014 require AW 68 Hydraulic Oil. Some units shipped prior to December 2014 shipped with AW 32 for low temperature applications.

Extractor Arm Labels

Labels and Placards Parts

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 00196633 LABEL-NOTICE-"IN LINE VACUUM FILTER..." (1) per side (Vacuum Units Only) 2
2 SM-1197 LABEL-ARM POSITION ARROW 2
3 00196609 LABEL-NOTICE-"ARM MUST BE POSITIONED BETWEEN ARROWS..." 1
4 00196602 LABEL-NOTICE-"LUBRICATION POINTS ON UNDERSIDE" 2
5 00196218 LABEL-WARNING-"ELECTRICAL VOLTAGE HAZARD" Magnet Units Only 1
6 00196238 LABEL-WARNING-"STRONG MAGNETIC

FIELD/DO NOT USE WITH PACEMAKER"

Magnet Units Only 2
NOTES
Pacemaker Warning Label takes place of discontinued, Triangular Magnetic Field Label.

Extractor Arm

SYMBOL DESCRIPTION / NOTICE ACTUATOR DIAGRAM
Rotary Actuator Symbol

Rotary Actuator Symbol

Battery Extractors shipped prior to May 2020 are equipped with Rotary Actuator Extractor Arms. Parts Diagrams Specific to the Rotary Actuator design are indicated with the symbol.

BE-SL & BE-DS Rotary Actuator
Helical Actuator Symbol

Helical Actuator Symbol

Battery Extractors shipped from May 2020 to Present are equipped with Helical Actuator Extractor Arms. Parts Diagrams Specific to the Rotary Actuator design are indicated with the Helical Actuator Symbol.

BE-SL & BE-DS Helical Actuator

Vacuum Components & Swing Arms

Vacuum Arms (Rotary Actuator)

Vacuum Arm

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 N/A ARM-PUSH/PULL-30" Discontinued 1
N/A ARM-PUSH/PULL-36" Discontinued 1
2 HW0509 BOLT-HHCS-1/2-13 X 4 1/2" 3
3 HW0112 WASHER-FLAT-1/2"-SAE 6
4 HW0110 WASHER-LOCK-1/2" 3
5 HW0007 NUT-HEX-1/2-13 3
6 P0505 BUSHING-RED-#6 NPT X #4 FNPT-BRASS 2
7 P0402 HOSE BARB-1/4 X #4 MNPT-BRASS 2
8 HW0428 STUD-VACUUM-3/8-16 X 5" HW-KIT-2 8
9 HW0108 WASHER-FLAT-3/8"-SAE HW-KIT-2 40
10 HW1001 SPRING-3/8" HW-KIT-2 24
11 HW0006 NUT-NILN-3/8-16 HW-KIT-2 8
12 HW0424 NUT-JAM-3/8-16 HW-KIT-2 8
REF 43052006 ADJUSTABLE PUSH/PULL ARM Includes Items 13 through 17 1
13 43057034 ARM BASE 1
14 43055008 VACUUM CUP MOUNT 2
15 HW0523 BOLT-HHCS-1/2-13 X 4" 2
16 HW0112 WASHER-FLAT-1/2"-SAE 4
17 HW0008 NUT-NILN-1/2-13 2
NOTES
One-piece Arms no longer available. Must replace with Adjustable Arm.

Vacuum Cups

Vacuum Cups

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
A/R 00162004 VACUUM CUP-10" 3-PC (STANDARD) Includes Items 1 through 4 A/R
00162003 VACUUM CUP-12" 3-PC (STANDARD) Includes Items 4 through 7
00162007 VACUUM CUP-10" 3-PC, REINFORCED Includes Items 1,3,4 & 8
00162005 VACUUM CUP-12" 3-PC, REINFORCED Includes Items 4,5,7 & 9
1 00164006 CASTING-10" VACUUM CUP 10" cup only 1
2 00164004 SEAL-RUBBER-10" 1
3 00165002 PLATE-FRONT-10" 1
4 HW0311 BOLT-FHSCS-1/4-20 X 3/4" 8
5 00166001 CASTING-12" VACUUM CUP 12" cup only 1
6 00164001 SEAL-RUBBER-12" 1
7 00165001 PLATE-FRONT-12" 1
8 00164007 SEAL-RUBBER-10"-REINFORCED A/R
9 00167003 SEAL-RUBBER-12"-REINFORCED A/R
NOTES
10" and 12" 1-Piece Cups no longer available. Must replace with 3-Piece Cup. Verify required cup size prior to ordering.

Swing Arms (Rotary Actuator)

Swing Arms (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 45055001 TIE PLATE-SWING ARM BE-24-2 1
45255001 TIE PLATE-SWING ARM BE-36-2 (Not shown) 1
45355001 TIE PLATE-SWING ARM BE-42-2 (Not shown) 1
2 43055004 SWING ARM-RHS Not sold individually 1
3 43055002 SWING ARM-LHS Not sold individually 1
4 HW0603 BOLT-FHSCS-5/8-11 X 2" 4
5 HW0113 WASHER-LOCK-5/8" 4
6 HW0010 NUT-JAM-5/8-11 4
7 PT0413 COLLAR-SHAFT-3" 80252001 2
8 43027001 SHAFT-ROTARY ACTUATOR 80252001 1
9 HW1013 KEY-3/8" X 12" 80252001 1
10 PT0419 BEARING-SAE 841-2" I.D., 3" OD, 1/8" THICK 80252001 3
11 43052005 CAP-BEARING Includes bearing 2
12 HW0303 BOLT-HHCS-1/4-20 X 1" 6
13 HW0103 WASHER-LOCK-1/4" 6
14 43057014 STANDOFF-WIRE 1
15 HW0312 SCREW-SHSS-1/4-20 X 1"-CUP POINT 1
16 43057003 CUSHION-SWING ARM 2
17 HW0306 BOLT-FHSCS-1/4-20 X 1" 4
18 43055001 STOP-SWING ARM 2
44555001 STOP-SWING ARM BE-42-1 only 1
19 HW0403 BOLT-HHCS-3/8-16 X 1 1/4" 4
20 HW0107 WASHER-LOCK-3/8" 4
21 HW0108 WASHER-FLAT-3/8"-SAE 4
22 H1565 ADAPTER-45 DEG-#6 JICM X #4 NPTM 2
23 H1600 ADAPTER-90 DEG-#6 JICM X #8 SAEM 2
NOTES
Included in multiple kits.

BE-SL&DS Swing Arm Stop Rotary (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 44555001 STOP-SWING ARM 1
2 43057003 CUSHION-SWING ARM 1
3 43057008 SPACER-SWING ARM STOP 1
4 HW0306 BOLT-FHSCS-1/4-20 X 1" 2
5 HW0403 BOLT-HHCS-3/8-16 X 1 1/4" 4
6 HW0107 WASHER-LOCK-3/8" 4

Vacuum Pump (Rotary Actuator)

BE-SL&DS Vacuum Pump (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 P0005 PUMP-VACUUM 1
2 P0208 FILTER-HI FLOW 3
3 P0503 NIPPLE-#4 NPT-BRASS 3
4 P0502 TEE-#4 FNPT-BRASS 1
5 P0506 ELBOW-STR-90 DEG-#4 NPT-BRASS 4
6 P0402 HOSE BARB-1/4 X #4 NPTM-BRASS 6
7 P0207 VALVE-VACUUM RELEASE 2
8 P0302 HOSE-VACUUM-1/4" I.D. Two 6" pieces 1'
9 P0302 HOSE-VACUUM-1/4" I.D. Short Arm side 1'
10 P0302 HOSE-VACUUM-1/4" I.D. Long Arm side 2'
11 E0611 JUNCTION BOX-4" X 2" X 2" 1
12 E0612 COVER-JUNCTION BOX 1
13 HW0212 SCREW-RHMS-#10-24 X 1/2" 2
14 E0624 CONNECTOR-1/2" 1
15 E0608-1 RESTRAINT-1/2"-90 DEG Grip size .450" to .560" 1
15a E0617 LOCKNUT-CONDUIT-1/2" Not shown 2
16 E0501 CORD-14-4 SW/SOW Withtout Ground Connection in Arm 15'
E0514 CORD-16-5 SW/SOW
17 43057014 STANDOFF-CABLE 1
18 HW0206 SCREW-RHMS-#10-32 X 3/4" 4
19 HW0306 BOLT-FHSCS-1/4-20 X 1" 1
20 43057021 PLATE-STIFFENER 2
21 HW0402 BOLT-HHCS-3/8-16 X 1" 12
22 HW0107 WASHER-LOCK-3/8" 12
23 HW0005 NUT-HEX-3/8-16 12
24 HW0108 WASHER-FLAT-3/8"-SAE Not shown 24
25 P0111 FILTER-VACUUM-INLINE Not shown 2
NOTES
Included in multiple kits.

Rotary Actuator

BE-SL & BE-DS Rotary Actuator

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43046001 ROTARY ACTUATOR 1
2 80000002 ROTARY ACTUATOR BASE ASSEMBLY Without Actuator 1
2A N/A VERTICAL CARRIER PLATE-OUTER Included with 80000002 2
2B N/A VERTICAL CARRIER PLATE-INNER Included with 80000002 1
2C N/A CARRIER BASE PLATE Included with 80000002 1
3 HW1070 PIN-PULL DOWEL-5/8" X 1 1/2" 2
4 HW0508 BOLT-SHCS-1/2-13 X 3/4" 3
5 HW1045 PIN-PULL DOWEL-3/8" X 1 1/2" Included with 80000002 6
6 HW0412 BOLT-SHCS-3/8-16 X 1 1/4" Included with 80000002 12
7 H0010 FITTING-BULKHEAD-3/4-16 X #4 FNPT 4
8 H1579 ADAPTER-90 DEG-#6 JICM X #4 NPTM 2

Carrier Shafts & Bearings (Rotary Actuator)

BE-SL&DS Carrier Shafts (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43057045 CARRIER SHAFT-EXTRACTOR ARM See notes 2
2 43054007 BEARING-EXTRACTOR ARM CARRIER 80252002 †† See notes 4
3 HW0412 BOLT-SHCS-3/8-16 X 1 1/4" 80252002 16
4 PT0413 COLLAR-SHAFT-3" 4
5 PT0624 FITTING-ZERK 80252002 Not shown 4
NOTES
See Extended Reach End Plate section (2.6.8) for Extended Reach equipped units.
†† See Carrier Shafts & Bearings (Helical Actuator) section for Helical Actuator equipped units

Drive Screw Components (Rotary Actuator)

Drive Nut Assembly (Rotary Actuator)

BE-SL & BE-DS Rotary Actuator

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43054006 DRIVE NUT ASSEMBLY 80252003 See notes 1
2 HW0426 BOLT-SHCS-3/8-16 X 5 1/2" 80252003 †† See notes 4
3 HW0108 WASHER-FLAT-3/8"-SAE 80252003 †† See notes 4
4 HW0006 NUT-NILN-3/8-16 80252003 †† See notes 4
5 PT0624 FITTING-ZERK 80252003 1
NOTES
See Drive Screw Components (Helical Actuator) section for Helical Actuator equipped units.
†† It is recommended to replace mounting hardware when replacing Drive Nut Assembly.

Drive Screw

[Current] Drive Screw Assembly (Frame #'s 374 to Present)

Current BE-SL & BE-DS Drive Screw (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43024001 SCREW-LINEAR DRIVE 1
2 PT0119 SPROCKET-50B15 X 1 3/16" 1
3 43097004 KEY-1/4 X 7/8" 1
4 00158001-15 CHAIN-ROLLER-#50 1
5 PT0102 LINK-CONNECTING-#50 1
6 PT0406 FLANGE BEARING-4 BOLT-1 3/16" Alloy casting 2
7 HW0503 BOLT-HHCS-1/2-13 X 1 1/2" 8
8 HW0110 WASHER-LOCK-1/2" 8
9 PT0107 SPROCKET-50B15 X 1" 1
10 HC0121 MOTOR-HYDRAULIC-100CC SAE 2-Bolt mount 1
11 H1605 ADAPTER-90 DEG-#6 JICM X #10 SAEM 2
12 HW1071 KEY-WOODRUFF-#808 STD Supplied with Item 10 A/R
13 HW0403 BOLT-HHCS-3/8-16 X 1 1/4" 6
14 HW0107 WASHER-LOCK-3/8" 6
15 43017007 PLATE-MOUNTING-SCREW DRIVE MOTOR 1
16 43057019 PLATE-COVER 2
17 HW0415 BOLT-SHCS-3/8-16 X 3/4" 8
ITEMS BELOW ARE REQUIRED FOR REPLACING THE LINEAR DRIVE

SCREW ON UNITS WITH FRAME #'S OF 373 AND EARLIER

LINEAR DRIVE SCREW UPDATE KIT
REF 80252011 UPGRADE KIT 1
1 43024001 SCREW-LINEAR DRIVE 1
2 PT0119 SPROCKET-50B15 X 1 3/16" 1
3 43097004 KEY-1/4 X 7/8" 1
6 PT0406 FLANGE BEARING-4 BOLT-1 3/16" Alloy casting 2
7 HW0503 BOLT-HHCS-1/2-13 X 1 1/2" 8
8 HW0110 WASHER-LOCK-1/2" 8
16 43057019 PLATE-COVER 2
18 43057022 SHIM-18GA May not be required (Not shown) 2
19 43057018 TEMPLATE-BEARING MOUNT PATTERN Not shown 1
20 80000015 INSTRUCTION DETAIL Not shown REF
21 43057020 SPACER PLATE Not shown 2
[Discontinued] Drive Screw Assembly (Frame #'s 373 and Earlier)

Discontinued BE-SL & BE-DS Drive Screw (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 N/A SCREW-LINEAR DRIVE (DISCONTINUED) See 80252011 Upgrade Kit 1
2 PT0118 SPROCKET-50B12 X 1 3/16" 1
3 43097004 KEY-1/4" X 7/8" 1
4 00158001-15 CHAIN-ROLLER-#50 1
5 PT0102 LINK-CONNECTING-#50 1
6 43057016 BLOCK-BEARING RETAINER 2
6a PT0414 RACE-TAPERED ROLLER BEARING Included with 43057016 2
7 PT0623 SEAL-GREASE 2
8 HW0416 BOLT-SHCS-3/8-16 X 1" 8
9 PT0415 BEARING-TAPERED ROLLER 2
10 HW1050 NUT-LOCK 4
11 43057017 PLATE-COVER 2
12 HW0415 BOLT-SHCS-3/8-16 X 3/4" 8
13 PT0624 FITTING-ZERK 2

Hose & Cable Carrier

BE-SL&DS Hose Carrier

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43017013 PLATE-HOSE CARRIER 1
2 PT0618 BRACKET-FIXED END 1
3 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 2
4 PT0617 HOSE CARRIER 20 links required 3'
5 PT0619 BRACKET-MOVING END 1
6 HW0303 BOLT-HHCS-1/4-20 X 1" 2
7 HW0103 WASHER-LOCK-1/4" 2
8 HW0403 BOLT-HHCS-3/8-16 X 1 1/4" 4
9 HW0108 WASHER-FLAT-3/8"-SAE 8
10 HW0107 WASHER-LOCK-3/8" 4
11 HW0005 NUT-HEX-3/8-16 4

Magnet Components (Rotary Actuator)

[Discontinued] Magnet Arm Configuration (Rotary Actuator)

BE-SL & BE-DS Magnet Extraction Prior to Nov 2014 (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 41257014 TIE PLATE-SWING ARM All units 1
- 41655008 EXTENSION-ARM BE-36-2 only (Not shown) 1
- 43455001 EXTENSION-ARM BE-42-2 only (Not shown) 1
2 HW0603 BOLT-FHSCS-5/8-11 X 2" 4
3 HW0113 WASHER-LOCK-5/8" 4
4 HW0010 NUT-JAM-5/8-11 4
5 41655001 CARRIER TUBE-MAGNET SWING SHAFT 1
6 HW0504 BOLT-HHCS-1/2-13 X 2" 6
7 HW0112 WASHER-FLAT-1/2"-SAE 6
8 HW0110 WASHER-LOCK-1/2" 6
9 HW0007 NUT-HEX-1/2-13 6
10 41657006 SHAFT-MAGNET SWING 1
11 41698001 KEY-3/8" X 7/16" 2
12 N/A STOP-MAGNET SWING Discontinued 1
13 PT0430 FLANGE BEARING-4 BOLT-1 1/2" 2
14 HW0513 BOLT-HHCS-1/2-13 X 2 1/4" 8
15 HW0112 WASHER-FLAT-1/2"-SAE 16
16 HW0110 WASHER-LOCK-1/2" 8
17 HW0007 NUT-HEX-1/2-13 8
18 41655002 PLATE-MAGNET MOUNTING 2
19 41257015 BLOCK-TIGHTENER 2-Piece Item 1
20 41257016 BLOCK-FIXED 2-Piece Item 1
21 HW0423 BOLT-SHCS-3/8-16 X 3 1/2" 4
22 HW0006 NUT-NILN-3/8-16 4
23 HW0806 SET SCREW-3/8-16 X 2" Replaces Swivel Head 4
24 HW0424 NUT-JAM-3/8-16 4
25 41657017 INSULATOR-MAGNET MOUNT 2
26 HW0306 BOLT-FHSCS-1/4-20 X 1" 8
27 41657008 PAD-MAGNET SLIDE 2
28 HW0314 BOLT-FHSCS-1/4-20 X 1/2" 4
NOTES
Refer to Magnet Pivot Stop (Rotary Actuator) section for replacement/upgrade parts.

Magnet Pivot Stop (Rotary Actuator)

BE-SL & BE-DS Magnet Pivot Stop (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
REF 80252012 MAGNET SWING STOP KIT Includes Items 1 through 6 A/R
1 43057029 PLATE-STOP 1
2 43058003 SLEEVE-STOP 2
3 43057030 SUPPORT-CABLE 2
4 PL0501 GROMMET-1/2" 2
5 HW0509 BOLT-HHCS-1/2-13 X 4 1/2" 2
6 HW0008 NUT-NILN-1/2-13 2
7 44557003 PLATE-STOP Single compartment units only 1
NOTES
For units equipped with Pivot Shaft. See Current Magnet Arm Configuration (Rotary Actuator) section for units with independent Magnet Pivot Bearings.

[Current] Magnet Arm Configuration (Rotary Actuator — November 2014 to Present)

BE-SL & BE-DS Current Magnet Arm Configuration (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 N/A MAGNET PUSH/PULL ARM See notes 1
2 43055010 MAGNET MOUNT 2
3 PT0470 BEARING-MAGNET PIVOT 2
4 HW0525 BOLT-CARRIAGE-1/2-13 X 1 1/2" 12
5 HW0524 BOLT-CARRIAGE-1/2-13 X 2" †† Stop Plate location 4
6 HW0110 WASHER-LOCK-1/2" 16
7 HW0007 NUT-HEX-1/2-13 16
8 43058009 PLATE-ROTATION STOP 2
9 43058003 SLEEVE-STOP 2
10 43058010 SUPPORT-CABLE 2
11 PL0501 GROMMET-1/2" 2
12 HW0523 BOLT-HHCS-1/2-13 X 4" 2
13 HW0008 NUT-NILN-1/2-13 2
14 43057037 INSULATOR-BOTTOM 2
15 HW0306 BOLT-FHSCS-1/4-20 X 1" 8
16 41657008 SLIDE-MAGNET 2
17 HW0314 BOLT-FHSCS-1/4-20 X 1/2" 4
18 44558001 PLATE-ROTATION STOP †† Single compartment units only 2
REF 43052014 ADJUSTABLE PUSH-PULL ARM Includes Items 19 through 23 A/R
19 43055018 ARM BASE 1
20 43055019 MAGNET MOUNT 2
21 HW0523 BOLT-HHCS-1/2-13 X 4" 2
22 HW0112 WASHER-FLAT-1/2"-SAE 4
23 HW0008 NUT-NILN-1/2-13 2
NOTES
1-Piece Arm no longer available. Must be replaced with Adjustable Arm.

†† Single Compartment Stop Plates require (1) additional 2" Long Carriage Bolt each.

Magnet Mounting Hardware (Rotary Actuator)

BE-SL & BE-DS Magnet Mounting Hardware (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
REF 43032009 MAGNET ASSEMBLY Includes Items 1 through 12 A/R
1 N/A ELECTROMAGNET-95VDC 2
2 E0314 SENSOR-PROXIMITY-30MM 2
3 N/A GASKET-REAR Discontinued (Not Used) 2
4 41657002 COVER-PROXIMITY SENSOR HOUSING Rear 2
5 HW1065 SCREW-SHCS-#6-32 X 3/8" 8
6 HW1066 WASHER-LOCK-#6 8
7 E0376 INDICATOR LIGHT See notes 2
8 E0335 RECEPTACLE-5 PIN MALE With 12" lead 2
9 E0617 LOCKNUT-CONDUIT-1/2" 2
10 N/A GASKET-FRONT Discontinued (Not Used) 2
11 41657003 COVER-PROXIMITY SENSOR HOUSING 80252015 Front 2
12 HW0138 SCREW-FHSCS-#8-32 X 3/8" 80252015 8
13 HW0433 STUD-1/2-13 X 5" 80252006 For units with Magnet Pivot Shaft only.

See Discontinued Magnet Arm Configuration (Rotary Actuator) section

(Units built prior to 11/01/14)

8
14 HW0007 NUT-HEX-1/2-13 80252006 8
15 HW0112 WASHER-FLAT-1/2"-SAE 80252006 40
16 HW1002 SPRING-1/2" 80252006 24
17 HW0008 NUT-NILN-1/2-13 80252006 8
18 HW0514 BOLT-HHCS-1/2-13 X 2 1/2" 80252014 For units with Independent Pivot Bearing only.

See Current Magnet Arm Configuration (Rotary Actuator) section

(Units built 11/01/14 to Present)

4
19 HW1002 SPRING-1/2" 80252014 4
20 HW0112 WASHER-FLAT-1/2"-SAE 80252014 8
21 HW0007 NUT-HEX-1/2-13 80252014 4
NOTES
Extractors built or Replacement Magnets shipped prior to October 2021 used Multi-piece Indicator Lights with Replaceable Bulb and Lens and are no longer available.

Current Indicator Light is a 1-Piece LED assembly. Replacement of any Multi-Piece Component requires replacing entire assembly with current, 1-Piece Indicator Light.

Magnet Cords (Rotary Actuator)

BE-SL & BE-DS Magnet Cords (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 E1105 JUNCTION BOX-4" X 2" X 2" Weather Proof Box 1
2 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 2
3 E1106 COVER-JUNCTION BOX Weather Proof with Gasket 1
4 E0333 RECEPTACLE-9 PIN MALE With 12" Lead 1
5 E0608-1 RESTRAINT-1/2"-90 DEG Grip size .450" to .560" 2
6 E0617 LOCKNUT-CONDUIT-1/2" 3
7 E0334 CORD-5 PIN FEMALE With 36" Lead 2
8 E0332 CORD-9 PIN FEMALE-90 DEG With 36" Lead 1
9 PL0501 GROMMET-1/2" 1
10 41657013-2 PLATE-PANEL MOUNTING With Single Cable Hole 1
11 E0334-6 CORD-5 PIN FEMALE With 72" Lead 2
12 43057038-2 PLATE-PANEL MOUNTING With Dual Cable Holes 1

Panel Mounting (Rotary Actuator)

BE-SL & BE-DS Panel Mounting (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43057021 PLATE-STIFFENER 1
2 HW0402 BOLT-HHCS-3/8-16 X 1" 12
3 HW0108 WASHER-FLAT-3/8"-SAE (Not shown) 24
4 HW0107 WASHER-LOCK-3/8" 12
5 HW0005 NUT-HEX-3/8-16 12
6 41637001 PANEL-COMPONENT MOUNTING 1
7 HW0325 BOLT-5/16-18 X 1 3/4"-PAN HEAD 4
8 N/A INSULATOR-THREADED FEMALE Discontinued 4
9 HW0106 WASHER-FLAT-5/16"-SAE 8
10 HW0326 NUT-NILN-5/16-18 8
11 E1016 FUSE HOLDER 1
12 HW0130 SCREW-RHMS-#8-32 X 1/2" 1
13 HW0133 WASHER-FLAT-#8-SAE 1
14 HW0132 NUT-NILN-#8-32 1
15 E0325 FUSE-7AMP-250VAC FLM-7 or FNM-7 1
16 PL0307 INSULATOR-MALE STUD 4

Magnet Extractor Electrical Panel (Rotary Actuator)

BE-SL & BE-DS Electrical Panel (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 41637001 PANEL-COMPONENT MOUNTING 1
2 41637002 WIRE WAY 2
3 41637003 WIRE WAY 1
4 41637004 TRACK-TERMINAL BLOCK MOUNTING 1
5 41637005 TRACK-TERMINAL BLOCK MOUNTING 1
6 HW0130 SCREW-RHMS-#8-32 X 1/2" 10
7 HW0133 WASHER-FLAT-#8-SAE 10
8 HW0132 NUT-NILN-#8-32 (Not shown) 16
9 E1020 TERMINAL BLOCK 12
10 E1040 END BARRIER 2
11 E1330 END ANCHOR 4
12 E1009 RECTIFIER-FULL WAVE BRIDGE 2
13 HW0135 SCREW-RHMS-#8-32 X 3/4" 2
14 E1313 SOCKET-RELAY-8 PIN 2
15 HW0139 SCREW-RHMS-#8-32 X 1 1/4" 4
16 E0331 RELAY-DPDT-110VAC With Indicator Light 2

Swing Arm Stop (Rotary Actuator)

BE-SL & BE-DS Magnet Mount Stop Swing Arm (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43055007 MOUNT-STOP-SWING ARM 2
2 43057024 STOP-SWING ARM BE-24 4
43057023 STOP-SWING ARM BE-36 & BE-42 4
3 HW0304 BOLT-HHCS-1/4-20 X 1 1/2" 4
4 HW0104 WASHER-FLAT-1/4"-SAE 8
5 HW0103 WASHER-LOCK-1/4" 4
6 HW0002 NUT-HEX-1/4-20 4
7 HW0403 BOLT-HHCS-3/8-16 X 1 1/4" 4
8 HW0107 WASHER-LOCK-3/8" 4
9 HW0108 WASHER-FLAT-3/8"-SAE 4

Extended Reach Hydraulics (Rotary Actuator)

Vacuum Extended Reach (Rotary Actuator)

BE-SL&DS Vacuum Extended Reach (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 41257014 TIE PLATE-SWING ARM All units 1
- 41655008 EXTENSION-ARM BE-36-2 only (Not shown) 1
- 43455001 EXTENSION-ARM BE-42-2 only (Not shown) 1
2 HW0504 BOLT-HHCS-1/2-13 X 2" 6
3 HW0112 WASHER-FLAT-1/2"-SAE 6
4 HW0110 WASHER-LOCK-1/2" 6
5 HW0007 NUT-HEX-1/2-13 6
6 P0301-1 HOSE-COIL-VACUUM 1
7 41257035 STANDOFF 2
8 HW1072 RESTRAINT-HOSE 2
9 HW0104 WASHER-FLAT-1/4"-SAE 2
10 HW0103 WASHER-LOCK-1/4' 2
11 HW0318 BOLT-SHCS-1/4-20 X 1 1/2" 2
12 HW0302 BOLT-HHCS-1/4-20 X 3/4" 1
13 HW0312 SCREW-SHSS-1/4-20 X 1"-CUP POINT 1

BE-SL&DS Vacuum Extended Reach (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 41255005 ARM-EXTENSION 1
2 HC0416 CYLINDER-EXTENDED REACH 1
3 H1578 ADAPTER-90 DEG-#6 JICM X #6 NPTM 2
4 41257031 PIN-CLEVIS END 1
5 00197036 PIN-ROD END 1
6 HW1058 PIN-HITCH 4

BE-SL&DS Vacuum Extended Reach (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 41255004 HOUSING-EXTENDED REACH 1
2 41257030 PLATE-END 1
3 HW0402 BOLT-HHCS-3/8-16 X 1" 4
4 HW0108 WASHER-FLAT-3/8"-SAE 8
5 HW0107 WASHER-LOCK-3/8" 4
6 HW0005 NUT-HEX-3/8-16 4
7 41258002 PLATE-BEARING Side 2
8 41258005 PLATE-SHIM Side 2
9 41258003 PLATE-BEARING Upper/ Lower 2
10 41258004 PLATE-SHIM Upper/ Lower 2
11 HW0812 SCREW-SHSS-1/4-20 X 5/8"-HALF DOG 28
12 HW0002 NUT-HEX-1/4-20 28

Extended Reach Rotary Actuator

BE-SL & DS Extended Reach (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43046001 ROTARY ACTUATOR 1
2 80000002 ROTARY ACTUATOR BASE ASSEMBLY Without Actuator 1
2A N/A VERTICAL CARRIER PLATE-OUTER Included with 80000002 2
2B N/A VERTICAL CARRIER PLATE-INNER Included with 80000002 1
2C N/A CARRIER BASE PLATE Included with 80000002 1
3 HW1070 PIN-PULL DOWEL-5/8" X 1 1/2" 2
4 HW0508 BOLT-SHCS-1/2-13 X 3/4" 3
5 HW1045 PIN-PULL DOWEL-3/8" X 1 1/2" Included with 80000002 6
6 HW0412 BOLT-SHCS-3/8-16 X 1 1/4" Included with 80000002 12
7 H0010 FITTING-BULKHEAD-3/4-16 X #4 FNPT 4
8 H1579 ADAPTER-90 DEG-#6 JICM X #4 NPTM 4

BE-SL & DS Extended Reach

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 PT0634 BRACKET-MALE END Sold as set 1
2 HW0306 BOLT-FHSCS-1/4-20 X 1" 4
3 HW0104 WASHER-FLAT-1/4"-SAE 10
4 HW0103 WASHER-LOCK-1/4" 6
5 HW0002 NUT-HEX-1/4-20 6
6 PT0627 HOSE CARRIER 14 Links required 39"
7 PT0634 BRACKET-FEMALE END Sold as set 1
8 HC0261 VALVE-CROSS PORT RELIEF 1
8a 43046003 REPLACEMENT CARTRIDGE For Item 8 (Not shown) 2
9 HW0308 BOLT-HHCS-1/4-20 X 2 1/2" 2
10 H1546 ADAPTER-#6 JICM X #8 SAEM 2
11 H1617 ADAPTER-45 DEG-#6 JICM X #8 SAEM 2
12 HC0237 VALVE-SEQUENCING 1
12a 43046005 REPLACEMENT CARTRIDGE For Item 12 (Not shown) A/R
13 HW0317 BOLT-HHCS-1/4-20 X 3 1/2" 2
14 H1560 ADAPTER-45 DEG-#8 JICM X #8 SAEM 4
15 H1600 ADAPTER-90 DEG-#6 JICM X #8 SAEM 2
NOTES
Cartridges are for replacement only

Magnet Extended Reach (Rotary Actuator)

BE-SL&DS Magnet Extended Reach (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43055011 ARM-EXTENSION-MAGNET 1
2 HC0415 CYLINDER-EXTENDED REACH-MAGNET 2 1/2" X 8" Cylinder 1
3 H1578 ADAPTER-90 DEG-#6 JICM X #6 MNPT 2
4 43057042 PIN-CLEVIS END 1
5 43057043 PIN-ROD END 1
6 HW1132 RETAINING RING-EXTERNAL-3/4"I.D. 4
7 HW1043 CLAMP-CYLINDER 2
8 43057044-2 SUPPORT-CABLE 2
9 PL0501 GROMMET-1/2" I.D. 4
10 43058019 SUPPORT-CABLE-BAND CLAMP 2
11 HW0104 WASHER-FLAT-1/4"-SAE 4
12 HW0103 WASHER-LOCK-1/4" 2

BE-SL&DS Magnet Extended Reach Bearing and Shim (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43055012 HOUSING-EXTENDED REACH-MAGNET 1
2 50057008 PLATE-END 1
3 HW0402 BOLT-HHCS-3/8-16 X 1" 4
4 HW0108 WASHER-FLAT-3/8"-SAE 8
5 HW0107 WASHER-LOCK-3/8" 4
6 HW0005 NUT-HEX-3/8-16 4
7 43058013 PLATE-BEARING-SIDE 2
8 43058016 PLATE-SHIM-SIDE 2
9 43058014 PLATE-BEARING-UPPER/LOWER 2
10 43058015 PLATE-SHIM-UPPER/LOWER 2
11 HW0812 SCREW-SHSS-1/4-20 X 5/8"-HALF DOG 24
12 HW0002 NUT-HEX-1/4-20 24

Extended Reach End Plates

BE-SL&DS Magnet Extended Reach End Plates (Rotary Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 N/A CARRIER SHAFT-EXTRACTOR ARM 3-Hole version A/R
2 PT0413 COLLAR-SHAFT-3" 4
3 50057009 PLATE-END-3 HOLE Replacement part only 4
4 50057010 SHIM-END PLATE †† See notes A/R
5 HW1076 BOLT-FHSCS-3/8-16 X 1" 12
6 43057045 CARRIER SHAFT-EXTRACTOR ARM 1-Hole version 2
7 43017076 PLATE-END-1 HOLE 4
8 HW0603 BOLT-FHSCS-5/8-11 X 2" 4
NOTES
3-Hole Carrier Shaft no longer available. Must replace 3-Hole Shaft with current, 1-Hole version along with new End Plates and hardware.
†† Shim quantity varies due to manufacturing tolerences.

Carrier Shafts & Bearings (Helical Actuator)

BE-SL & BE-DS Carrier Shaft Bearings (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43057045 CARRIER SHAFT-EXTRACTOR ARM See notes 2
2 43054007 BEARING-EXTRACTOR ARM CARRIER 80252002 4
3 HW0412 BOLT-SHCS-3/8-16 X 1 1/4" 80252002 16
4 PT0413 COLLAR-SHAFT-3" 4
5 50057010 SHIM-END PLATE A/R
6 43017076 PLATE-END-1 HOLE 4
7 HW0603 BOLT-FHSCS-5/8-11 X 2" 4
8 PT0624 FITTING-ZERK 80252002 (Not shown) 4
NOTES
See Extended Reach End Plates section for Extended Reach equipped units.

Drive Screw Components (Helical Actuator)

Drive Nut Assembly (Helical Actuator)

BE-SL&DS Drive Nut Assembly (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43054006 DRIVE NUT ASSEMBLY 80252003 1
2 HW0426 BOLT-SHCS-3/8-16 X 5 1/2" 80252003 See notes 4
3 HW0108 WASHER-FLAT-3/8"-SAE 80252003 See notes 4
4 HW0006 NUT-NILN-3/8-16 80252003 See notes 4
5 PT0624 FITTING-ZERK 80252003 1
NOTES
It is recommended to replace Mounting Hardware when replacing Drive Nut Assembly.

Swing Arms & Actuator (Helical Actuator)

[Discontinued] Helical Actuator (Prior to July 2023)

BE-SL&DS Discontinued Helical Actuator used prior to July 2023

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 N/A HELICAL ACTUATOR See notes 1
2 43057046 ACTUATOR BASE PLATE 1
3 43058022 SPACER-ACTUATOR 4
4 HW0725 BOLT-HHCS-3/4-16 X 4-3/4"-GR8 4
5 HW0066 NUT-JAM-3/4-16-GR8 4
6 43055013 SWING ARM-LHS †† See notes 1
7 HW0620 BOLT-HHCS-5/8-11 X 1-1/4" 6
8 HW0013 WASHER-LOCK-5/8" 6
9 43055014 SWING ARM-RHS 1
10 HW0502 BOLT-HHCS-1/2-13 X 1-1/4" 6
11 HW0110 WASHER-LOCK-1/2" 6
12 43042008 3/8" TUBE X #6 JIC HARD-PIPE 1
13 43042010 3/8" TUBE X #6 JIC HARD-PIPE, LONG 1
14 H1619 ADAPTER-90 DEG-#6 JICM X #4 SAEM 2
15 H0010 FITTING-H-BULKHEAD-1/4" FNPT 2
16 H1504 ADAPTER-#6 JICM X #4 NPTM 2
17 HW1082 CLAMP-HOSE 1
18 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 2
NOTES
Discontinued Helical Actuator no longer available. Must replace with current Helical Actuator Retro Kit 80252032. See Current Helical Actuator section.

†† Swing Arms manufactured prior to January 2022 use 10 Bolts & Washer per Swing Arm.

[Current] Helical Actuator (July 2023 to Present)

BE-SL&DS Current Helical Actuator used July 2023 to Present

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
N/A 43052020 HELICAL ACTUATOR ASSEMBLY Includes Items 1 through 17 1
1 HC0180 HELICAL ACTUATOR 80252032 1
2 43057046 ACTUATOR BASE PLATE 1
3 43058022 SPACER-ACTUATOR 4
4 HW0725 BOLT-HHCS-3/4-16 X 4-3/4"-GR8 4
5 HW0066 NUT-JAM-3/4-16-GR8 4
6 43055013 SWING ARM-LHS 1
7 HW0620 BOLT-HHCS-5/8-11 X 1-1/4" 6
8 HW0013 WASHER-LOCK-5/8" 6
9 43055014 SWING ARM-RHS 1
10 HW0502 BOLT-HHCS-1/2-13 X 1-1/4" 6
11 HW0110 WASHER-LOCK-1/2" 6
12 43042011 3/8" TUBE X #6 JIC HARD-PIPE, 90 DEG 80252032 See notes 1
13 43042012 3/8" TUBE X #6 JIC HARD-PIPE, SHORT 80252032 See notes 1
14 H1619 ADAPTER-90 DEG-#6 JICM X #4 SAEM 80252032 2
15 H0010 FITTING-H-BULKHEAD-1/4" FNPT 2
16 H1504 ADAPTER-#6 JICM X #4 NPTM 80252032 1
17 H1691 ADAPTER-45 DEG-#6 JICM X #4 NPTM 80252032 See notes 1
18 HW1082 CLAMP-HOSE 1
19 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 2
NOTES
Hard-Pipes and 45-Degree Adapter required if replacing discontinued Actuator with current Actuator. Kit PT# 80252032 required for discontinued Actuator replacement.

Swing Arm Stops & Tie Plate (Helical Actuator)

BE-SL&DS Swing Arm Stops and Tie Plate (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43057050 TIE PLATE-HELICAL SWING ARM 1
2 HW0603 BOLT-FHSCS-5/8-11 X 2" 4
3 HW0113 WASHER-LOCK-5/8" 4
4 HW0010 NUT-JAM-5/8-11 4
5 43057052 STOP-POLY-SWING ARM See notes 4
6 HW0441 BOLT-FHSCS-3/8-16 X 1-1/2" 4
7 HW0031 NUT-LOCK-3/8-16, DEFORMED THREAD †† See notes 4
8 44555002 SWING ARM STOP Single compartment units only A/R
NOTES
Replacement Poly Stop design updated from square to round. Stop Spacers not required with current, round-style Stops.
†† Deformed Thread Lock Nut replaces Acorn Nut and Split Lock Washer used previously.

Push/Pull Arm Mounting (Helical Actuator)

BE-SL & BE-DS Push Pull Arm Mounting (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
BE-24 BE-36 BE-42
1 41655008 EXTENSION-ARM BE-36 units only - 1 -
43455001 EXTENSION-ARM BE-42 units only - - 1
2 HW0504 BOLT-HHCS-1/2-13 X 2" 6 12
3 HW0112 WASHER-FLAT-1/2"-SAE 12 24
4 HW0110 WASHER-LOCK-1/2" 6 12
5 HW0007 NUT-HEX-1/2-13 6 12
NOTES
BE-24 units do not utilize an arm extension.

Vacuum Extractor Arm (Helical Actuator)

Non-Pivoting Vacuum Cup Arm (Helical Actuator)

BE-SL & BE-DS Non-Pivoting Vacuum Cup Arm (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 HW0428 STUD-VACUUM-3/8-16 X 5" HW-KIT-2 8
2 HW0108 WASHER-FLAT-3/8"-SAE HW-KIT-2 40
3 HW1001 SPRING-3/8" HW-KIT-2 24
4 HW0424 NUT-JAM-3/8-16 HW-KIT-2 8
5 HW0006 NUT-NILN-3/8-16 HW-KIT-2 8
6 P0402 HOSE BARB-1/4" X #4 MNPT-BRASS 2
REF 43052014 ADJUSTABLE PUSH-PULL ARM Includes Items 7 through 11 A/R
7 43055018 ARM BASE 1
8 43055019 VACUUM CUP MOUNT 2
9 HW0523 BOLT-HHCS-1/2-13 X 4" 2
10 HW0112 WASHER-FLAT-1/2"-SAE 4
11 HW0008 NUT-NILN-1/2-13 2

Pivoting Vacuum Cup Arm (Helical Actuator)

BE-SL & BE-DS Pivoting Vacuum Extractor Cup Arm (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
REF 43052014 ADJUSTABLE PUSH-PULL ARM Includes Items 1 through 5 A/R
1 43055018 ARM BASE 1
2 43055019 VACUUM CUP MOUNT 2
3 HW0523 BOLT-HHCS-1/2-13 X 4" 2
4 HW0112 WASHER-FLAT-1/2"-SAE 4
5 HW0008 NUT-NILN-1/2-13 2
6 43055020 MOUNT-PIVOT-VACUUM CUP 2
7 PT0470 BEARING-PIVOT 2
8 HW0525 BOLT-CARRIAGE-1/2-13 X 1 1/2" 12
9 HW0524 BOLT-CARRIAGE-1/2-13 X 2" 4
10 HW0110 WASHER-LOCK-1/2" 16
11 HW0008 NUT-HEX-1/2-13 16
12 43058009 PLATE-ROTATION STOP 2
13 43058003 SLEEVE-STOP 2
14 43058010 SUPPORT-CABLE 2
15 E0622 RESTRAINT-1/2" Grip size .450" to .560" 4
16 E0617 LOCKNUT-CONDUIT-1/2" 4
17 HW0523 BOLT-HHCS-1/2-13 X 4" 2
18 HW0008 NUT-NILN-1/2-13 2
19 43037002-2 SUPPORT-CABLE RESTRAINT 2
20 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 4
21 P0506 ELBOW-STR-90 DEG-#4 NPT-BRASS 2
22 P0402 HOSE BARB-1/4" X #4 MNPT-BRASS 2
23 43057056-2 BRACKET-HOSE SUPPORT 2
24 PL0507 GROMMET-5/8" I.D. 2
25 P0302 HOSE-VACUUM-1/4" I.D. 2 Pieces at 48" each 96"
26 HW0443 BOLT-HHCS-3/8-16 X 3-1/2" HW-KIT-3 8
27 HW1001 SPRING-3/8" HW-KIT-3 16
28 HW0108 WASHER-FLAT-3/8"-SAE HW-KIT-3 32
29 HW0424 NUT-JAM-3/8-16 HW-KIT-3 4

Single Compartment Vacuum Cup Rotation Stop (Helical Actuator)

BE-SL & BE-DS Vacuum Cup Rotation Stop (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 445558001 PLATE-ROTATION STOP Single compartment units only 2
2 HW0525 BOLT-CARRIAGE-1/2-13 X 1 1/2" 2
3 HW0524 BOLT-CARRIAGE-1/2-13 X 2" 6
4 HW0110 WASHER-LOCK-1/2" 8
5 HW0008 NUT-HEX-1/2-13 8

Vacuum Components (Helical Actuator)

BE-SL & BE-DS Vacuum Pump Components (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43058021 STIFFENER PLATE-HELICAL SWING ARM 2
2 HW0402 BOLT-HHCS-3/8-16 X 1" 12
3 HW0108 WASHER-FLAT-3/8" 24
4 HW0107 WASHER-LOCK-3/8" 12
5 HW0005 NUT-HEX-3/8-16 12
6 P0005 PUMP-VACUUM 1
7 P0207 VALVE-VACUUM RELEASE 2
8 P0208 FILTER-HI FLOW 3
9 H0011 NIPPLE-#4 X 2"-BRASS 1
10 P0502 TEE-#4 FNPT-BRASS 1
11 P0506 ELBOW-STR-90 DEG-#4 NPT-BRASS 4
12 P0503 NIPPLE-#4 NPT-BRASS 2
13 P0402 HOSE BARB-1/4" X #4 MNPT-BRASS 6
14 P0111 FILTER-VACUUM-IN-LINE 2
15 HW0206 SCREW-RHMS-#10-32 X 3/4" 4
16 43037014-2 BRACKET-CABLE RESTRAINT 1
17 E0622 RESTRAINT-1/2" Grip size .450" to .560" 2
18 E0617 LOCKNUT-CONDUIT-1/2" 2
19 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 2
20 E0611 JUNCTION BOX-4" X 2" X 2" 1
21 E0612 COVER-JUNCTION BOX 1
22 E0624 CONNECTOR-1/2" Includes Lock Nut 1
23 HW0212 SCREW-RHMS-#10-24 X 1/2" 2

Magnet Extractor Arm (Helical Actuator)

Magnet Arm (Helical Actuator)

BE-SL & BE-DS Magnet Arm (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
REF 43052014 ADJUSTABLE PUSH-PULL ARM Includes Items 1 through 5 A/R
1 43055018 ARM BASE 1
2 43055019 VACUUM CUP MOUNT 2
3 HW0523 BOLT-HHCS-1/2-13 X 4" 2
4 HW0112 WASHER-FLAT-1/2"-SAE 4
5 HW0008 NUT-NILN-1/2-13 2
6 43055016 MOUNT-PIVOT-MAGNET 2
7 PT0470 BEARING-PIVOT 2
8 HW0525 BOLT-CARRIAGE-1/2-13 X 1 1/2" 12
9 HW0524 BOLT-CARRIAGE-1/2-13 X 2" 4
10 HW0110 WASHER-LOCK-1/2" 16
11 HW0008 NUT-HEX-1/2-13 16
12 43058009 PLATE-ROTATION STOP 2
13 43058003 SLEEVE-STOP 2
14 43058010 SUPPORT-CABLE 2
15 HW0523 BOLT-HHCS-1/2-13 X 4" 2
16 HW0008 NUT-NILN-1/2-13 2
17 E0622 RESTRAINT-1/2" Grip Size .450" to .560" 2
18 E0617 LOCKNUT-CONDUIT-1/2" 2
19 43037002-2 SUPPORT-CABLE RESTRAINT 2
20 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 4
21 E0334-6' CORD-5 PIN FEMALE With 72" Lead 2
22 E1041 WIRE LOOM-SPIRAL-3/8" 2 Pieces at 24" each 48"
23 PL0501 GROMMET-1/2" I.D. 2
24 43057037 INSULATOR-BOTTOM 2
25 HW0306 BOLT-FHSCS-1/4-20 X 1" 8
26 41657008 SLIDE-MAGNET 2
27 HW0314 BOLT-FHSCS-1/4-20 X 1/2" 4

Magnet Assembly (Helical Actuator)

BE-SL & BE-DS Magnet Assembly (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
REF 43032009 MAGNET ASSEMBLY Includes items 1 through 12 A/R
1 N/A ELECTROMAGNET-95VDC 2
2 E0314 SENSOR-PROXIMITY-30MM 2
3 41657002 COVER-PROXIMITY SENSOR HOUSING Rear 2
4 HW1065 SCREW-SHCS-#6-32 X 3/8" 8
5 HW1066 WASHER-LOCK-#6 8
6 E0335 RECEPTACLE-5 PIN MALE With 12" Lead 2
7 E0617 LOCKNUT-CONDUIT-1/2" 2
8 E0376 INDICATOR LIGHT See notes 2
9 41657003 COVER-PROXIMITY SENSOR HOUSING 80252015 Front 2
10 HW0138 SCREW-FHSCS-#8-32 X 3/8" 80252015 8
11 HW0514 BOLT-HHCS-1/2-13 X 2 1/2" 80252014 4
12 HW1002 SPRING-1/2" 80252014 4
13 HW0112 WASHER-FLAT-1/2"-SAE 80252014 8
14 HW0007 NUT-HEX-1/2-13 80252014 4
15 E0336 METAL OXIDE VARISTOR Not shown 1
NOTES
Extractors built or Replacement Magnets shipped prior to October 2021 used Multi-piece Indicator Lights with Replaceable Bulb and Lens and are no longer available.

Current Indicator Light is a 1-Piece LED assembly. Replacement of any Multi-Piece Component requires replacing entire assembly with current, 1-Piece Indicator Light

Magnet Components (Helical Actuator)

BE-SL & BE-DS Magnet Components (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43058021 STIFFENER PLATE-HELICAL SWING ARM 1
2 43057051-2 STIFFENER-MAGNET-HELICAL SWING ARM 1
3 HW0402 BOLT-HHCS-3/8-16 X 1" 12
4 HW0108 WASHER-FLAT-3/8" 24
5 HW0107 WASHER-LOCK-3/8" 12
6 HW0005 NUT-HEX-3/8-16 12
7 PL0307 INSULATOR-MALE STUD 4
8 HW0106 WASHER-FLAT-5/16"-SAE 8
9 HW0105 WASHER-LOCK-5/16" 8
10 HW0004 NUT-HEX-5/16-18 8
11 E0622 RESTRAINT-1/2" Grip Size .450" to .560" 1
12 E0608-1 RESTRAINT-1/2"-90 DEG Grip Size .450" to .560" 2
13 E0617 LOCKNUT-CONDUIT-1/2" 3
14 E1016 FUSE HOLDER 1
15 E0325 FUSE-7 AMP-250VAC FLM-7 or FNM-7 1
16 HW0130 SCREW-RHMS-#8-32 X 1/2" 1
17 HW0133 WASHER-FLAT-#8-SAE 1
18 HW0132 NUT-NILN-#8-32 1

Magnet Electrical Panel (Helical Actuator)

BE-SL & BE-DS Magnet Electrical Panel (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 41637001 PANEL-COMPONENT MOUNTING 1
2 41637002 WIRE WAY-SHORT 2
3 41637003 WIRE WAY-LONG 1
4 41637004 TRACK-MOUNTING-SHORT 1
5 41637005 TRACK-MOUNTING-LONG 1
6 HW0130 SCREW-RHMS-#8-32 X 1/2" Mounting Track Hardware not shown 10
7 HW0132 WASHER-FLAT-#8-SAE 10
8 HW0133 NUT-NILN-#8-32 16
9 E1020 TERMINAL BLOCK 12
10 E1040 END BARRIER 2
11 E1330 END ANCHOR 4
12 E1009 RECTIFIER-FULL WAVE BRIDGE 2
13 HW0135 SCREW-RHMS-#8-32 X 3/4" 2
14 E1313 SOCKET-RELAY-8 PIN 2
15 E0331 RELAY-DPDT-110VAC With Indicator Light 2
16 HW0139 SCREW-RHMS-#8-32 X 1 1/4" 4

Extended Reach Hydraulics (Helical Actuator)

[Discontinued] Helical Actuator (Prior to July 2023)

BE-SL & BE-DS Discontinued Helical Actuator

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43042009 3/8" TUBE X #6 JIC HARD-PIPE 2
2 H1579 ADAPTER-90 DEG-#6 JICM X #4 MNPT 2
3 H0010 FITTING-BULKHEAD-3/4-16 X #4 FNPT 2
4 43055017 ELBOW-BULKHEAD 2
5 HW0302 BOLT-HHCS-1/4-20 X 3/4" 4
6 HW0103 WASHER-LOCK-1/4" 4
7 4-48-0402-0402 HYD HOSE-1/4" X 48" (BE-24 UNITS) Cylinder Rod-End Hose 1
4-54-0402-0402 HYD HOSE-1/4" X 54" (BE-36 UNITS)
4-56-0402-0402 HYD HOSE-1/4" X 56" (BE-42 UNITS)
8 4-38-0402-0402 HYD HOSE-1/4" X 38" (BE-24 UNITS) Cylinder Base-End Hose 1
4-44-0402-0402 HYD HOSE-1/4" X 44" (BE-36 UNITS)
4-46-0402-0402 HYD HOSE-1/4" X 46" (BE-42 UNITS)
9 41257035 STANDOFF-HOSE 2
10 HW1093 CLAMP-CABLE-3/4" 2
11 HW0311 BOLT-FHSCS-1/4-20 X 3/4" 2
12 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 2

[Current] Helical Actuator (July 2023 to Present)

BE-SL & BE-DS Current Extended Reach Helical Actuator

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43042013 3/8" TUBE X #6 JIC HARD-PIPE 2
2 H1579 ADAPTER-90 DEG-#6 JICM X #4 MNPT 2
3 H0010 FITTING-BULKHEAD-3/4-16 X #4 FNPT 2
4 43055021 ELBOW-BULKHEAD 2
5 HW0302 BOLT-HHCS-1/4-20 X 3/4" 4
6 HW0103 WASHER-LOCK-1/4" 4
7 4-48-0402-0402 HYD HOSE-1/4" X 48" (BE-24 UNITS) Cylinder Rod-End Hose 1
4-54-0402-0402 HYD HOSE-1/4" X 54" (BE-36 UNITS)
4-56-0402-0402 HYD HOSE-1/4" X 56" (BE-42 UNITS)
8 4-38-0402-0402 HYD HOSE-1/4" X 38" (BE-24 UNITS) Cylinder Base-End Hose 1
4-44-0402-0402 HYD HOSE-1/4" X 44" (BE-36 UNITS)
4-46-0402-0402 HYD HOSE-1/4" X 46" (BE-42 UNITS)
9 41257035 STANDOFF-HOSE 2
10 HW1093 CLAMP-CABLE-3/4" 2
11 HW0311 BOLT-FHSCS-1/4-20 X 3/4" 2
12 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 2

Vacuum Extended Reach (Helical Actuator)

Non-Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator) [Prior to October 2022]

BE-SL & BE-DS Non-Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 41255005 ARM-EXTENSION 1
2 41255004 HOUSING-EXTENDED REACH 1
3 HC0416 CYLINDER-2 1/2" X 12" 1
4 43057042 PIN-CYLINDER-REAR 1
5 43057043 PIN-CYLINDER-ROD 1
6 HW1132 RETAINING RING-3/4" I.D. 4
7 H1578 ADAPTER-90 DEG-#6 JIC X # 6 NPT 2
8 50057008 PLATE-END 1
9 HW0303 BOLT-HHCS-1/4-20 X 1" 4
10 HW0104 WASHER-FLAT-1/4" 8
11 HW0103 WASHER-LOCK-1/4" 4
12 HW0002 NUT-HEX-1/4-20 4
13 HW0812 SCREW-SHSS-1/4-20 X 5/8"-HALF DOG 28
14 HW0002 NUT-HEX-1/4-20 28
15 41258002 PLATE-BEARING 80258001 Side 2
16 41258005 PLATE-SHIM 80258001 Side 2
17 41258003 PLATE-BEARING 80258001 Upper/Lower 2
18 41258004 PLATE-SHIM 80258001 Upper/Lower 2
[Current] Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator) [October 2022 to Present]

BE-SL & BE-DS Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 43055011 ARM-EXTENSION Pivoting cup only 1
2 43055012 HOUSING-EXTENDED REACH Pivoting cup only 1
3 HC0415 CYLINDER-2 1/2" X 8" 1
4 43057042 PIN-CYLINDER-REAR 1
5 43057043 PIN-CYLINDER-ROD 1
6 HW1132 RETAINING RING-3/4" I.D. 4
7 H1578 ADAPTER-90 DEG-#6 JIC X # 6 NPT 2
8 50057008 PLATE-END 1
9 HW0303 BOLT-HHCS-1/4-20 X 1" 4
10 HW0104 WASHER-FLAT-1/4" 8
11 HW0103 WASHER-LOCK-1/4" 4
12 HW0002 NUT-HEX-1/4-20 4
13 HW0812 SCREW-SHSS-1/4-20 X 5/8"-HALF DOG 24
14 HW0002 NUT-HEX-1/4-20 24
15 43058013 PLATE-BEARING Side 2
16 43058016 PLATE-SHIM Side 2
17 43058014 PLATE-BEARING Upper/ Lower 2
18 43058015 PLATE-SHIM Upper/ Lower 2
19 HW1043 CLAMP-CYLINDER 2
20 43058019 SUPPORT-CABLE-BAND CLAMP 2
21 E0622 RESTRAINT-1/2" Grip size .450" to .560" 2
22 E0617 LOCKNUT-CONDUIT-1/2" 2
23 HW0104 WASHER-FLAT-1/4" 4
24 HW0103 WASHER-LOCK-1/4" 2

Magnet Extended Reach (Helical Actuator)

[Discontinued] Extended Reach Magnet Arm (Helical Actuator) [Prior to October 2022]

BE-SL & BE-DS Discontinued Extended Reach Magnet Arm (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
REF 43052014 ADJUSTABLE PUSH-PULL ARM Includes Items 1 through 5 A/R
1 43055018 ARM BASE 1
2 43055019 VACUUM CUP MOUNT 2
3 HW0523 BOLT-HHCS-1/2-13 X 4" 2
4 HW0112 WASHER-FLAT-1/2"-SAE 4
5 HW0008 NUT-NILN-1/2-13 2
6 43055016 MOUNT-PIVOT-MAGNET 2
7 PT0470 BEARING-PIVOT 2
8 HW0525 BOLT-CARRIAGE-1/2-13 X 1 1/2" 12
9 HW0524 BOLT-CARRIAGE-1/2-13 X 2" 4
10 HW0110 WASHER-LOCK-1/2" 16
11 HW0008 NUT-HEX-1/2-13 16
12 43058009 PLATE-ROTATION STOP 2
13 43058003 SLEEVE-STOP 2
14 43058010 SUPPORT-CABLE 2
15 HW0523 BOLT-HHCS-1/2-13 X 4" 2
16 HW0008 NUT-NILN-1/2-13 2
17 E0622 RESTRAINT-1/2" Grip size .450" to .560" 2
18 E0617 LOCKNUT-CONDUIT-1/2" 2
19 43037002-2 SUPPORT-CABLE RESTRAINT 2
20 HW0301 BOLT-SELF TAP "F"-1/4-20 X 1/2" 4
21 E0334-6' CORD-5 PIN FEMALE With 72" Lead 2
22 E1041 WIRE LOOM-SPIRAL-3/8" 2 Pieces at 24" each 48"
23 PL0501 GROMMET-1/2" I.D. 2
24 43057037 INSULATOR-BOTTOM 2
25 HW0306 BOLT-FHSCS-1/4-20 X 1" 8
26 41657008 SLIDE-MAGNET 2
27 HW0314 BOLT-FHSCS-1/4-20 X 1/2" 4
[Current] Extended Reach Magnet Arm (Helical Actuator) [October 2022 to Present]

BE-SL & BE-DS Current Extended Reach Magnet Arm (Helical Actuator)

ITEM BHS PART NUMBER DESCRIPTION REF. KIT NO. NOTES NO. REQ
1 50055004 ARM-EXTENSION 1
2 50055005 HOUSING-EXTENDED REACH 1
3 HC0415 CYLINDER-2 1/2" X 8" 1
4 43057042 PIN-CYLINDER-REAR 1
5 43057043 PIN-CYLINDER-ROD 1
6 HW1132 RETAINING RING-3/4" I.D. 4
7 H1578 ADAPTER-90 DEG-#6 JIC X # 6 NPT 2
8 50057008 PLATE-END 1
9 HW0303 BOLT-HHCS-1/4-20 X 1" 4
10 HW0104 WASHER-FLAT-1/4" 8
11 HW0103 WASHER-LOCK-1/4" 4
12 HW0002 NUT-HEX-1/4-20 4
13 HW0812 SCREW-SHSS-1/4-20 X 5/8"-HALF DOG 20
14 HW0002 NUT-HEX-1/4-20 20
15 50058009 PLATE-BEARING Side 2
16 50058012 PLATE-SHIM Side 2
17 50058010 PLATE-BEARING Upper/ Lower 2
18 50058011 PLATE-SHIM Upper/ Lower 2
19 HW1043 CLAMP-CYLINDER 2
20 43058019 SUPPORT-CABLE-BAND CLAMP 2
21 PL0501 GROMMET-1/2" I.D. 4
22 HW0104 WASHER-FLAT-1/4" 4
23 HW0103 WASHER-LOCK-1/4" 2
24 43057004-2 SUPPORT-CABLE-MAGNET 2

Floor Drive & Casters

Drive Wheel Assembly

Discontinued Drive Wheel Assembly (Prior to November 2012)

Discontinued Drive Wheel Assembly (November 2012 to November 2013)

Current Drive Wheel Assembly for BE-24 & BE-36 units (November 2013 to Present) & Discontinued Drive Wheel Assembly for BE-42 units (November 2013 to August 2021)

Current Radial Piston Drive Wheel Assembly for BE-42 units (August 2021 to Present)

Idler Casters

Electrical

AC Power Stanchion

BE-SL Aero-Motive Energy Rail

BE-DS Aero-Motive Energy Rail

Vahle Energy Rail

Transformer & Magnet Starter

Magnet Starter

Transformer

Operator Console

Switches

Foot Switch

Gate Switch

Proximity Switch

Junction Boxes

Fusing

Primary Fusing

Secondary Fusing

120V Receptacle

Wiring Diagrams & Schematics

Hydraulics

Power Unit & Riser

Power Unit

Power Unit Riser

Reservoir

BE-SL 18 Gallon Reservoir

Current BE-DS 18 Gallon Reservoir

Discontinued BE-DS 10 Gallon Reservoir

Discontinued BE-DS Heat Exchanger

Control Valve Assemblies

Lift / Floor Drive / Arm Rotation Valve & Manifold Detail

Rollers / Arm Traverse Valve & Manifold Detail

Lift Circuit

Lift Cylinders

Current Lift Circuit Configuration (Non-Interflow Manifold)

Current Lift Circuit Configuration (Pilot-Down Manifold)

Discontinued Lift Circuit Configuration (Prior to June 2003)

Lift Circuit Mounting

Floor Drive Circuit

Cross Port Relief

Floor Drive Cutout

Rotary Actuator Circuit

Discontinued BE-SL Counter Balance Valve Configuration (Prior to January 2004)

Current BE-SL Counter Balance Valve Configuration (January 2004 to Present)

Discontinued BE-DS Counter Balance Valve Configuration (Prior to January 2004)

Current BE-DS Counter Balance Valve Configuration (January 2004 to Present)

Powered Roller Cutout Override Button

Miscellaneous Components

Transition Manifold

E.Q. Chain Hose Guard

Hydraulic Schematics

Standard Available Options

Powered Roller Cutout (PRC)

Powered Roller Cutout Photo Eye Locations (Prior to August 2022)

Powered Roller Cutout Reflector Locations (Prior to August 2022)

Powered Roller Cutout Photo Eye & Reflector Locations (August 2022 to Present)

Powered Roller Cutout Junction Box

Powered Roller Cutout Electrical Schematic

Strobe Light & Audible Alarm

Discontinued Strobe Light & Stanchion Configuration

Discontinued Audible Alarm Configuration

Current Stack Light Strobe & Alarm Configuration

Stack Light Strobe & Alarm Overhead Guard Mount & Stanchion Assembly

Horn

BE-SL Horn

BE-DS Horn

Overhead Guard

Operator Shield

High Performance Options

Discontinued Outer Frame Guarding (Prior to December 2005)

Discontinued Inner Frame Guarding (Prior to December 2005)

Discontinued Cylinder Clamp Configuration (Prior to December 2005)

Discontinued Lift Cylinder Configuration (Prior to December 2005)

Current Lift Cylinder Configuration (December 2005 to Present)

Discontinued Floor Drive Assembly (Prior to December 2005)

Discontinued Pump & Motor Configuration (Prior to December 2005)

Current Pump & Motor Configuration (December 2005 to Present)

Current Relief Valve Configuration (December 2005 to Present)

Discontinued Oil Cooler Configuration (Prior to December 2005)

Return Line Manifold

Discontinued Pressure Reducing Valve Configuration (Prior to December 2005)

Current BE-DS-HP Lift Circuit Configuration (December 2005 to Present)

Magnetic Starter Assembly

Water Cart

3 sections

Level Assist (LAI)

BE-SL Level Assist

BE-DS Level Assist

Level Assist Junction Box Mounting

Blue Light (BE-BLU-LT)

BE-SL Blue Light

BE-DS Blue Light

Blue Light Power Supply for Units Without IIoT (Prior to February 2020)

Service & Maintenance

Daily Inspection List

Operator's Daily Checklist

Recommended Lubrication Intervals

Preventative Maintenance Reports

Vacuum Extraction

Magnet Extraction

Equalization Chain Installation / Resetting Procedure

Required Tools

Optional Tools

Notes

IMPORTANT

Procedure

Service Stand Installation Instructions

Required Tools

Notes

IMPORTANT

Procedure

Trouble Shooting Guide

Aftermarket Support

Statement of Warranty