IOP-406SLN&DSN

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California Residents: WARNING: This product contains chemicals known to the State of California to cause cancer and/or reproductive harm, and birth defects or other reproductive harm. Learn more here. THIS MANUAL IS TO BE USED TO SERVICE SINGLE LEVEL (SLN) AS WELL AS DOUBLE STACK (DSN) BATTERY EXTRACTORS.

ANY VIEWS NOT SPECIFICALLY STATED OTHERWISE ARE OF THE SINGLE LEVEL EXTRACTOR. THE PARTS LISTED ARE COMMON FOR SINGLE LEVEL AND DOUBLE STACK UNLESS OTHERWISE NOTED IN THE NOTES COLUMN OF THE PARTS LISTS (SEE EXAMPLE BELOW).

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-36	CHAIN-ROLLER-#60		BE-SLN ONLY	4
	00158001-37	CHAIN-ROLLER-#60		BE-DSN ONLY	4

FOR ITEMS OR ASSEMBLIES THAT ARE UNIQUE TO ONLY THE SLN OR DSN, IT WILL BE DESIGNATED AS SUCH ON THE DIAGRAM AND HAVE A SEPARATE, CORRESPONDING PARTS LIST FOR THAT DIAGRAM.

THIS MANUAL IS INTENDED TO COVER ALL STANDARD, PRODUCTION BATTERY EXTRACTORS AND THEIR COMPONENTS. BHS BUILDS EVERY BATTERY EXTRACTOR TO CUSTOMER SPECIFICATIONS WITH POSSIBLE CUSTOM OPTIONS THAT MAY NOT BE INCLUDED IN THIS MANUAL. REFER TO SECTION 9 FOR ANY PARTS UNIQUE TO YOUR MACHINE.

TP-606 - SAFETY AND DE-ENERGIZATION PROCEDURES

GENERAL SAFETY

• Read and understand all instructions and warnings before using or servicing this equipment.

• Keep these instructions for future reference.

• Battery Extractor (BE) units shall only be operated by suitable persons of at least 18 years of age, who have been trained in the proper and safe operation of the BE and expressly certified/charged, in writing, by the user or their representative.

• Only one person is permitted to travel on the BE at any time.

• BE units shall only be used indoors in an industrial setting on a hard, nonslip, and level floor without defects including but not limited to holes, gouges, cracks, drains or obstacles comprised of concrete or other suitable industrial material meeting the minimum requirements specified by BHS as well as any local requirements.

• A licensed structural engineer should be consulted prior to installing a BE on any building level other than the ground floor.

• BE units are not designed to be shipped or transported after initial delivery.

WORK AREA

• Keep work area clean and well lit. Cluttered work areas and poor lighting can lead to accidents.
• Clean up/contain any fluid spills immediately to prevent slips or falls.
• Be aware of potential hazards when performing any service or maintenance to the unit.

SERVICE & MAINTENANCE

Service personnel shall wear Personal Protective Equipment (PPE) appropriate for the task being performed.

LOCKOUT/TAGOUT

Lockout/tagout the BE per your corporate policy, if damaged or not functioning properly. Lockout/tagout and de-energize all systems prior to performing any maintenance or service to unit.

LEAD-ACID BATTERIES-EXPLOSION HAZARD

Do not allow open flames or sparks of any kind near a battery. Highly explosive gas is generated when charging a battery that can remain in battery cells for extended periods of time after charging is complete.

• Always wear appropriate PPE including rubber apron, gloves, boots and full face shield when performing service or maintenance to any lead-acid batteries.

• Do not place metal or other conductive objects on top of battery. Arcing may occur causing damage to the battery and/or serious personal injury or death.

• Use only chargers matching the voltage and amperage of the battery being charged. Overcharging a battery can cause damage to the battery, charger and/or serious personal injury or death.

• Turn off charger before disconnecting battery from charger. Arcing between battery and charger connectors can cause damage to the connectors and/or serious personal injury or death.

HYDRAULIC HAZARD

AVOID HIGH PRESSURE FLUIDS-Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure. Keep hands and body away from pin holes which eject fluids under high pressure. Use a piece of cardboard or paper to search for leaks. DO NOT use your hand.

Any fluid injected into the skin under high pressure should be considered a serious medical emergency despite an initial normal appearance of the skin. There will be a delayed onset of pain, and serious tissue damage may occur. Medical attention should be sought immediately.

OPERATIONAL SAFETY

OPERATIONAL SAFETY

• Only personnel trained in the proper and safe operation of BE units may operate or service the BE

• Operators shall wear appropriate PPE suitable for working with industrial lead-acid batteries while operating the BE (see prior page).

• All data plates, warning labels, placards, etc shall be in place and legible at all times. Contact BHS for replacement data plates, warning labels, placards or instructions.

• All users and service personnel shall be familiar with the meaning and risks associated with all data plates, warning labels, etc.

• All operators and service personnel shall be aware of potential crush and shear points while operating or servicing the BE.

• Keep hands and arms out of the battery compartment while operating the BE.

• Remove BE from service if damaged, defective, or operating improperly (or becomes such while operating) until repairs can be made to correct any problem(s).

• All operators shall be aware of the location of the end stops in the travel path to prevent driving the BE into the end stops.

DO’s AND DON’T’s

• DO NOT exceed the maximum capacity of the BE.

• DO NOT modify or fit the BE with attachments without prior, written approval from BHS.

• DO NOT perform any maintenance or service to the BE with a battery loaded on the BE.

• DO NOT allow anyone to ride in or on the BE.

• DO NOT operate the BE with any guard or cover removed unless required for maintenance or repair.

• Disconnect the BE from all power sources before attempting to perform service or maintenance to the unit.

• DO NOT drive the BE into the end stops.

• DO NOT operate the BE if disengaged from the guidance track.

• DO NOT allow a battery to exit the BE when a lift truck or battery stand is not present to accept the battery.

• DO NOT use the BE in a manner for which it is not intended. Some examples of prohibited use are but not limited to:

• To transport people
• As a vehicle jack
• To lift loads greater than its rated load capacity
• Where unintentional movement may exist
• Having direct contact with foodstuff
• In a potentially explosive atmosphere

DE-ENERGIZATION

1. Fully lower the BE roller bed or position the roller bed on service stands if service requires the bed be raised. See Figures 1 & 2.
Failure to fully lower the roller bed when performing service to the BE could result in injury from the roller bed lowering unexpectedly.


FIGURE 1



FIGURE 2

2. Turn key on dashboard to the “OFF” position. See Figure 3.


FIGURE 3

3. Disconnect power to the extractor or shut off the electrical branch circuit breaker.
Failure to disconnect electrical power to the BE could result in electrical shock. Serious personal injury or death will occur.
4. Actuate all hydraulic levers in both directions to release any stored hydraulic pressure. See Figure 4.
Failure to release any stored hydraulic pressure could result in injury from: • Escaping hydraulic uid under high pressure (see HYDRAULIC HAZARDS in the GENERAL SAFETY section). • Unexpected movement of hydraulic components.

LABELS & PLACARDS

SPECIFICATION DATA

Product Specifications - Imperial / Metric	BE-24-2-SLN	BE-36-2-SLN	BE-24-2-DSN	BE-36-2-DSN	BE-24-2-TSN	BE-36-2-TSN
Travel Speed	0-190 FPM / 0-1 mps		0-190 FPM / 0-1 mps		0-190 FPM / 0-1 mps
Raise - Lower Speed	0-10 FPM / 0 -.05 mps		0-16 FPM / 0-.08 mps		0-26 FPM / 0-.13 mps
Powered Roller Speed	0-37 FPM / 0-.18 mps		0-37 FPM / 0-.18 mps		0-37 FPM / 0-.18 mps
Arm Traverse Speed	0-20 FPM / 0-.10 mps		0-20 FPM / 0-.10 mps		0-20 FPM / 0-.10 mps
Arm Rotation Time	6 - 8 Seconds		6 - 8 Seconds		6 - 8 Seconds
Draw Bar Pull Vacuum (12” Round Cup)	1,000 lbs / 450 kg		1,000 lbs / 450 kg		1,000 lbs / 450 kg
Vacuum Attach Time / Release Time	< 1 sec / < 1 sec		< 1 sec / < 1 sec		< 1 sec / < 1 sec
Input Voltage	240/480 VAC/60Hz		240/480 VAC/60Hz		240/480 VAC/60Hz
AC Current Draw	13.6 / 6.8 Amps		13.6 / 6.8 Amps		27.2 / 13.6 Amps
Control Circuit Voltage	120 VAC		120 VAC		120 VAC
Hydraulic Power Unit	5 HP / 3.73 KW		5 HP / 3.73 KW		10 HP / 7.46 KW
Hydraulic Pump	8 GPM / 30 LPM		8 GPM / 30 LPM		16 GPM / 60 LPM
Power Unit	Hydraulic, Variable Displacement		Hydraulic, Variable Displacement		Hydraulic, Variable Displacement
Operating Pressure	1,500 PSI / 103 Bar		1,500 PSI / 103 Bar		1,500 PSI / 103 Bar
Vacuum Pump	1/3 HP / .25 KW		1/3 HP / .25 KW		1/3 HP / .25 KW
Vacuum	21” Hg / 0.73 kg/cm2		21” Hg / 0.73 kg/cm2		21” Hg / 0.73 kg/cm2
Full Load Capacity	10,000 lbs / 4535 kg		10,000 lbs / 4535 kg		10,000 lbs / 4535 kg
Weight (Empty)	5,300 lbs / 2404 kg	5,700 lbs / 2585 kg	5,500 lbs / 2495 kg	6,100 lbs / 2767 kg	7,500 lbs / 3402 kg	7,800 lbs / 3538 kg
Total Compartment Rollers / Powered	11/5		11/5		11/5
Guide Track	2” x 2.5” Angle / 51 mm x 64 mm		2” x 2.5” Angle / 51 mm x 64 mm		3” x 2.5” Angle / 76 mm x 64 mm
Overall Dimensions (L x W x H)	130” x 67” x 65” / 3302 mm x 1702 mm x 1651 mm	154” x 67” x 65” / 3912 mm x 1702 mm x 1651 mm	128” x 67” x 90” / 3252 mm x 1829 mm x 2286 mm	152” x 67” x 90” / 3861 mm x 1702 mm x 2286 mm	156 .5” x 67” x 158.06” / 3975 mm x 1702 mm x 4015 mm	180.5” x 67” x 158.06” / 4585 mm x 1702 mm x 4015 mm
Vacuum Arm Reach (Stand Side)	9” / 229 mm		9” / 229 mm		9” / 229 mm
Vacuum Arm Reach (Hydraulic Extension)	5” - 17” / 127 mm - 432 mm		5” - 17” / 127 mm - 432 mm		5” - 17” / 127 mm - 432 mm
Wheel Base	95.75” / 2432 mm	119.75” / 3042 mm	95.75” / 2432 mm	119.75” / 3042 mm	98” / 2489 mm	122” / 3099 mm
Drive Wheel Centerline	48” / 1219 mm		48” / 1219 mm		48” / 1219 mm
Battery Compartment Width	24” / 610 mm	36” / 915 mm	24” / 610 mm	36” / 915 mm	24” / 610 mm	36” / 915 mm
Maximum Battery Dimensions (L x W x H)	48” x 23” x 36” / 1220 mm x 580 mm x 910 mm	48” x 35” x 36” / 1220 mm x 890 mm x 910 mm	48” x 23” x 36” / 1220 mm x 580 mm x 910 mm	48” x 35” x 36” / 1220 mm x 890 mm x 910 mm	48” x 23” x 36” 1220 mm x 580 mm x 910 mm	48” x 35” x 36” / 1220 mm x 890 mm x 910 mm
Minimum Battery Width	12” / 305 mm		12” / 305 mm		12” / 305 mm
Minimum Battery Height	17.75” / 450 mm		17.75” / 450 mm		17.75” / 450 mm
Ground Clearance	.625” / 15 mm		.625” / 15 mm		.625” / 15 mm
Roller Height	6.5” Min - 26.5” Max 165 mm Min - 670 mm Max		6.5” Min - 56” Max 165 mm Min - 1420 mm Max		6.5” Min - 96” Max 165 mm Min - 2435 mm Max

Note: Specifications may vary +/- 5% due to temperature, floor considerations and operator efficiency. Values represented under normal operating conditions.

PRE-INSTALLATION CHECK

FLOOR CONDITIONS

The floor is the single most critical area of the battery room. A bad floor can cause significant issues with the installation as well as downtime and maintenance problems with the extractor. The floor should be verified as to its minimum thickness and strength with user. As noted on the drawing, the specific requirement of flatness for your particular type of system is listed. Below is a chart stating floor requirements. If possible, especially on double stack and higher systems, a digital level should be used to shoot the grade for compliance with the specification. The floor should also be inspected for severe cracks or excessively wide expansion joints in the travel path of the machine. If floor drains are present, they must not have a grade to the opening that encroaches into the travel path.

F-min is a rating method used to evaluate the flatness and levelness of a floor designated as "defined travel path". For example, an F-min rating of 60 means that there is no more than .129" of variation in the transverse axis (wheels left to right) and .287" variation in the longitudinal axis (front to back) on the equipment.

To avoid potential damage to drive wheel assemblies, guide track, structural components, guide rollers and issues with the inner frame equalization the "defined travel path" of the Battery Extractor should meet or exceed the recommended F-min specification. See chart below for the model specifications

Model	F-Min	+/- Longitudinal	+/- Transverse	Slope Defect
SLN, DSN	40	.287”	.192”	.096”
TS	60	.186”	.129”	.066”
QS	85	.131”	.091”	.047”

OPERATING CONTROLS

NOTE: Safety devices for the machine and the machine operating area shall not be rendered inoperable or misused.

SAFETY FEATURES

Key Switch – Located on the dash (see above). Primary on/off switch to prevent unauthorized personnel from operating the BE.

Foot Switch – Must be depressed to operate the BE. Stepping off the foot switch will stop all functions immediately, locking all hydraulics in place. To resume use, depress the foot switch.

Gate Switch – The gate must be fully closed for the BE to operate.

Extractor Arm Switch – Does not permit the machine to move forward or backward unless the extractor arm is located in the center of the carriage between the indicating arrows located on the arm guard.

OPERATION OVERVIEW

• The controls consist of six, manually operated, hydraulic control valves and a three position selector switch which controls the left and right vacuum cups or magnets.
• All manual valves are moved in the direction of the function travel which it controls with exception of the lift/lower valve, which is pulled toward the operator for “up” and pushed away for “down.”
• In the event of any failure or malfunction, step off the foot switch and all functions will stop immediately, locking all hydraulics in place.
• The extractor arm must be in the center of the carriage (between the extractor arm position labels) or the unit will not travel forward or reverse.
• To ensure smooth operation, all valve movements should be made in a slow, deliberate motion.

OPERATING INSTRUCTIONS

PRE-CHANGE OUT PREPARATION

1. Position lift truck for change out in designated area.
2. Remove all battery restraints and disconnect battery cables following manufacturers guidelines. (Be sure to position battery cables so as not to be damaged by battery during change out.)
3. Board battery extractor and close safety gate. (Gate must be fully closed or unit will not operate.)
4. Depress foot pedal.
5. Turn key switch to “ON” position.

DISCHARGED BATTERY REMOVAL

1. Move extractor forward or reverse to position center of empty compartment with center of lift truck battery compartment. (Lead roller of extractor is equipped with a centering groove. Users may find it beneficial to mark center of lift truck compartment to aid in alignment.)
2. Align extractor’s roller bed height with lift truck’s battery compartment.
3. Rotate extractor arm into battery compartment aligned in Step 2.
4. Move extractor arm toward battery until vacuum cup/ magnet contacts battery.
DO NOT force cup/magnet to battery after initial contact with battery is made.
5. Energize vacuum cup/magnet by turning selector switch to proper direction, left or right.
6. Move extractor arm away from lift truck toward center of extractor roller bed, removing discharged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)
7. Turn off vacuum/magnet and move extractor arm away from battery 1” to 2”.
8. Rotate extractor arm out of battery compartment into opposite compartment (if empty) and center arm in carriage.
9. Move battery into center of compartment using powered rollers.

CHARGED BATTERY RETRIEVAL

1. Locate charged battery of appropriate type for lift truck being changed.
2. Raise battery extractor roller compartment to proper level to gain access as needed to disconnect desired battery from its charger and disengage battery safety stop.
ALWAYS be sure charging has been completed and charger is not still charging battery. Dangerous sparking/arcing can occur if battery is unplugged from charger while charging.
3. Move extractor to appropriate rack position and align empty roller compartment with the center of the battery storage rack compartment. (The battery safety stop of each compartment is the center of that compartment and should be used for alignment with the groove in the lead roller of the battery extractor compartment.)
4. Rotate arm into empty compartment (if not already positioned there.)
5. Move extractor arm toward battery until vacuum cup/ magnet contacts battery.
6. Energize vacuum cup/magnet by turning selector switch to proper direction, left or right.
DO NOT force cup/magnet to battery after initial contact with battery is made.
7. Move extractor arm away from battery rack toward center of extractor roller bed, removing charged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)
8. Turn off vacuum/magnet and move extractor arm away from battery 1” to 2”.
9. Rotate extractor arm out of battery compartment into fully vertical position.
10. Move battery into center of compartment using powered rollers.

DISCHARGED BATTERY RETURN

1. If required, adjust extractor compartment height to battery rack level with open battery compartment. Drive extractor to align roller compartment containing discharged battery with open battery compartment.
2. Return discharged battery to battery rack using powered rollers.
NOTE: In most instances, batteries can be deposited into battery racks in one motion using only powered rollers. When this does not work, the battery may need slight assistance from extractor arm. To do this, rotate arm into compartment such as one would if removing battery from rack. If extractor is vacuum equipped, position top edge of cup slightly higher than edge of battery (or over lifting eye if so equipped) to prevent cup from adhering to battery - No vacuum/magnet is necessary for pushing. DO NOT activate vacuum/magnet switch. Slowly push battery into rack until fully into compartment.
3. Engage battery safety stop and connect battery to charger as required.

CHARGED BATTERY INSTALLATION

1. Lower extractor roller compartment to fully lowered position.
2. Drive extractor back to lift truck and align roller compartment containing charged battery as performed in steps 1 and 2 of ”Discharged Battery Removal”.
3. Move charged battery toward lift truck compartment by using powered rollers, verifying precise battery alignment.
Many batteries are a tight fit into lift truck battery compartments. Care MUST be taken to ensure alignment is precise to avoid damage to battery, lift truck, and/or battery extractor.
4. Adjust extractor vertically as well as horizontally, if needed.
5. Insert battery into lift truck as far as possible using only the powered rollers.
6. Rotate extractor arm into compartment and SLOWLY push battery into lift truck. (Be sure to watch battery cables for interference.)
7. Return extractor arm to center of roller bed and lower extractor to fully lowered position. Drive extractor out of immediate area.
8. Turn off key switch, remove key from switch and carefully exit extractor.
9. Secure newly installed battery in lift truck and reconnect battery cables.
10. Return lift truck to service.

DO NOT drive the B.E. into the travel path end stops. The end stops are designed to prevent the B.E. from accidentally traveling beyond its designated travel path. Driving the B.E. into the end stops will cause the B.E. to stop suddenly, possibly causing damage to the end stop, the B.E. and/or personal injury.

MANUAL UNLOADING

Lockout/tagout and de-energize all equipment prior to manually unloading any battery.

In the event of power loss or an operational malfunction of the BE not allowing a battery to be unloaded using normal operating procedures, it is recommended a battery be removed from the BE using certified and approved vertical extraction methods and devices.

Read, understand and observe all safety warnings and procedures related to the vertical extraction device(s) being used.

Should the status of the BE not allow for safe vertical extraction due to position in the battery aisle, only repairs required to safely maneuver the BE to a position allowing for safe vertical extraction should be made. Once any batteries are safely unloaded, any remaining repairs can be made.

Extreme care should be taken when working under or around equipment supporting elevated loads. Unexpected movement of the equipment could cause the load and/or equipment to fall. ALWAYS be sure devices of adequate size and strength are in place to prevent any personnel working under the elevated load from being crushed. Serious personal injury or death will occur.

SPARE PARTS LIST

Refer to the Spare Parts Kit (Pt# BE-SPKV-SLDS) at the beginning of Section 7 for the list of items recommended by the factory to have on hand for BE-SLN & DSN models to minimize any downtime due to minor breakdown that may occur under normal operating conditions.

Use only BHS approved replacement parts.

BHS recommends that a full maintenance inspection report similar to the one provided be done at least once a month.

Any parts found to be excessively worn or damaged should promptly be replaced unless said parts pose a safety risk to the operator and/or extractor, in which case the unit should be removed from service until the problem(s) are remedied (See Operator’s Daily Checklist.)

PARTS SECTIONS

CHASSIS

EQUALIZATION

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-36	CHAIN-ROLLER-#60		BE-SLN ONLY	4
	00158001-37	CHAIN-ROLLER-#60		BE-DSN ONLY	4
2	43097001	STUD-ANCHOR-5”		UPPER	4
3	PT0222-1	LINK-CONNECTING-#60			8
4	HW0115	WASHER-LOCK-3/4”			4
5	HW0017	NUT-HEX-3/4-10			8
6	43097002	STUD-ANCHOR-2”			4
7	HW0020	NUT-JAM-3/4-10			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43127001	SHAFT-EQUALIZATION		BE-24-2	2
	43327001	SHAFT-EQUALIZATION		BE-36-2	2
2	PT0405	BEARING-FLANGE-2 BOLT-1 1/2”			4
3	HW0502	BOLT-HHCS-1/2-13 X 1 1/4”			8
4	HW0110	WASHER-LOCK-1/2”			8
5	PT0224	SPROCKET-60B12 X 1 1/2”		KEYED IN-LINE	8
6	43097006	KEY-3/8” X 2 3/4”			4
7	PT0416	COLLAR-SHAFT-1 1/2”			4
8	PT0503	BEARING-FLANGED LOAD-2 1/4”			8
9	HW0025	NUT-JAM-7/8-14			8

CROSS BAR

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0515	BOLT-HHCS-1/2-13 X 2”		FULLY THREADED	8
2	HW0112	WASHER-FLAT-1/2”-SAE			8
3	HW0110	WASHER-LOCK-1/2”			8
4	HW0007	NUT-HEX-1/2-13			8

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0515	BOLT-HHCS-1/2-13 X 2”		FULLY THREADED	8
2	HW0504	BOLT-HHCS-1/2-13 X 2”			8
3	HW0112	WASHER-FLAT-1/2”-SAE			8
4	HW0110	WASHER-LOCK-1/2”			16
5	HW0007	NUT-HEX-1/2-13			16
6	43717040	STOP-CARRIAGE			4

LIFT CYLINDER CONNECTIONS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43617016	CLEVIS			4
2	HW0403	BOLT-HHCS-3/8-16 X 1 1/4”			8
3	HW0107	WASHER-LOCK-3/8”			8
4	HW0108	WASHER-FLAT-3/8”-SAE			8
5	00197036	PIN-CLEVIS			4
6	00197035	PIN-CYLINDER			4
7	HW1058	PIN-HITCH			16

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-11	CHAIN-ROLLER-#80			4
2	HW0014	NUT-HEX-1-8			8
3	43897002	STUD-LIFT-INNER FRAME			4
4	PT0204-1	LINK-CONNECTING-#80			8
5	43897001	STUD-LIFT-OUTER FRAME			4
6	43715006	BRACKET-CYLINDER SUPPORT			4
7	HW1043	CLAMP-CYLINDER			4
8	HW0303	BOLT-HHCS-1/4-20 X 1"			4
9	HW0104	WASHER-FLAT-1/4"-SAE			4
10	HW0143	WASHER-FLAT-1/4"-FENDER			12
11	HW0103	WASHER-LOCK-1/4"			4
12	HW0002	NUT-HEX-1/4-20			4
13	00197035	PIN-CYLINDER			4
14	HW1058	PIN-HITCH			8

GUIDANCE ARM

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43015011	GUIDE ARM WELDMENT			2
2	HW0505	BOLT-HHCS-1/2-13 X 3 1/2”			4
3	HW0112	WASHER-FLAT-1/2”-SAE			8
4	HW0110	WASHER-LOCK-1/2”			4
5	HW0007	NUT-HEX-1/2-13			4
6	PT0510	CAM ROLLER-1 3/4”			4
7	HW0115	WASHER-LOCK-3/4”			4
8	HW0011	NUT-HEX-3/4-16			4

IDLER ROLLERS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43182001	LEAD ROLLER ASSEMBLY-24”		W/ Alignment GROOVE	4
	43382001	LEAD ROLLER ASSEMBLY-36”		W/ ALIGNMENT GROOVE	4
2	43182002	IDLER ROLLER ASSEMBLY-24”			8
	43382002	IDLER ROLLER ASSEMBLY-36”			8
3	43187002	SHAFT-HEX-.75” X 25.75”			8
	43387002	SHAFT-HEX-.75” X 37.75”			8
4	43187003	SHAFT-HEX-.75” X 27.5”			4
	43387003	SHAFT-HEX-.75” X 39.5”			4
5	HW1058	PIN-HITCH			24

POWERED ROLLERS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43182003	POWERED ROLLER-24”			10
	43382003	POWERED ROLLER-36”			10
2	43087001	JOURNAL-POWERED ROLLER			10
3	PT0404	FLANGE BEARING-3-BOLT-1”			20
4	HW0321	BOLT-HHCS-5/16-18 X 1 1/4”			60
5	HW0105	WASHER-LOCK-5/16”			60
6	HW0004	NUT-HEX-5/16-18			60
7	PT0033	SPROCKET-35B18 X 1”			16
8	00197028	KEY-1/4” X 1 1/4”			8
9	00158001-38	CHAIN-ROLLER-#35		† 49 PITCH LENGTH	6
	00158001-39	CHAIN-ROLLER-#35		51 PITCH LENGTH	2
10	PT0031	LINK-CONNECTING-#35			8
11	PT0418	COLLAR-SHAFT-1”			10
12	PT0032	LINK-OFFSET-#35		† NOT SHOWN	6

† OFFSET LINKS FOR USE WITH 49 PITCH LENGTH CHAINS ONLY.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0120	MOTOR-HYDRAULIC-160CC			2
2	HW1071	KEY-WOODRUFF-#808 STD		SUPPLIED WITH ITEM 1	A/R
3	H1544	ADAPTER-#6 JICM X #10 SAEM			4
4	HW0402	BOLT-HHCS-3/8-16 X 1”			18
5	HW0107	WASHER-LOCK-3/8”			18
6	50017005	PLATE-MOTOR MOUNTING			2
7	PT0302-1	COUPLING BODY-#40 X 1”			4
8	PT0301	CHAIN-COUPLING-#40		INCL. CONNECTING PIN	2
9	00197026	KEY-1/4” X 1”			4

OPERATOR GATE

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43017064-2	LATCH-SWING GATE			1
2	HW0030	BOLT-HHCS-3/8-16 X 2 1/4”			1
3	HW0031	NUT-LOCK-3/8-16			1
4	HW9000	HINGE-SPRING			1
5	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			3
6	HW1037	STOP-GATE	80092001	USED ON BE-DSN UNITS ONLY	1
7	HW0303	BOLT-HHCS-1/4-20 X 1”	80092001		1
8	HW0104	WASHER-FLAT-1/4”-SAE (NOT SHOWN)	80092001		1
9	HW0003	NUT-NILN-1/4-20 (NOT SHOWN)	80092001		1

OPERATOR STEP

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43015007	STEP			1
2	HW0406	BOLT-HHCS-3/8-16 X 2 1/2”			2
3	HW0108	WASHER-FLAT-3/8”-SAE			4
4	HW0107	WASHER-LOCK-3/8”			2
5	HW0005	NUT-HEX-3/8-16			2
6	51006001	ANTI-FATIGUE MAT		† BE-SLN	1
	52006001	ANTI-FATIGUE MAT		† BE-DSN	1
7	43017058-2	THRESHOLD			1

† ANTI-FATIGUE MATS SHIPPED WITHOUT CUTOUT FOR FOOT SWITCH.

HYDRAULIC HOSE REEL

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	CCR-12HD	HOSE REEL			1
2	43717122	PLATE-MOUNTING			1
3	HW0413	BOLT-FHSMS-3/8-16 X 1 1/4"			2
4	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD			2
5	HW0110	WASHER-LOCK-1/2"			2
6	HW0112	WASHER-FLAT-1/2"-SAE			2

GUARDING

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	51017008-2	GUARD-FAR			1
2	51017007	GUARD-NEAR			2
3	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			30

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	51017006-2	GUARD-INNER CARRIAGE			2
2	50017010-2	GUARD-LINEAR DRIVE SCREW			1
3	50017011-2	GUARD-SIDE-ARM CARRIER SHAFT			2
4	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			32
5	HW0306	BOLT-FHSCS-1/4-20 X 1”			4
6	HW0104	WASHER-FLAT-1/4”-SAE			4
7	HW0103	WASHER-LOCK-1/4”			4
8	HW0002	NUT-HEX-1/4-20			4
9	PL0602	VINYL EDGING		6’ EA. FOR ITEM 3 (NOT SHOWN)	12’

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	51017011	DASHBOARD			1
2	43617039	COVER PLATE			2
3	SS0104	BOLT-SHCS-1/4-20 X 5/8”			18
4	SS0300	WASHER-FLAT-1/4”-SAE			18
5	51017009-2	KICK PLATE-OPERATOR CONSOLE			1
6	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			14
7	PL0602	VINYL EDGING		TWO 1’ PCS. (NOT SHOWN)	2’

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	51017010	PANEL-OPERATOR PLATFORM			1
2	HW0303	BOLT-HHCS-1/4-20 X 1”			8
3	HW0104	WASHER-FLAT-1/4”-SAE			8
4	HW0103	WASHER-LOCK-1/4”			8
5	HW0002	NUT-HEX-1/4-20			8

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	52017013-2	GUARD-FAR END-UPPER			1
2	52017012-2	GUARD-FAR END-LOWER			1
3	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			22

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	52017018-2	DASHBOARD			1
2	52017014-2	GUARD-FRONT-OPERATOR CONSOLE			1
3	52017011-2	GUARD-INNER FRAME			2
4	50017010-2	GUARD-LINEAR DRIVE SCREW			1
5	50017011-2	GUARD-SIDE-ARM CARRIER SHAFT			2
6	52017015-2	KICK PLATE-OPERATOR CONSOLE			1
7	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			56
8	HW0306	BOLT-FHSCS-1/4-20 X 1”			4
9	HW0104	WASHER-FLAT-1/4”-SAE			4
10	HW0103	WASHER-LOCK-1/4”			4
11	HW0002	NUT-HEX-1/4-20			4
12	PL0602	VINYL EDGING		8’ EA. FOR ITEM 3 (NOT SHOWN)	16’
13	PL0602	VINYL EDGING		6’ EA. FOR ITEM 5 (NOT SHOWN)	12’
14	PL0602	VINYL EDGING		TWO 1’ PCS. FOR ITEM 6 (NOT SHOWN)	2’

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	52015006	PANEL-FLOOR			1
2	HW0303	BOLT-HHCS-1/4-20 X 1”			8
3	HW0104	WASHER-FLAT-1/4”-SAE			8
4	HW0103	WASHER-LOCK-1/4”			8
5	HW0002	NUT-HEX-1/4-20			8
6	52017016	GRILL-HYDRAULIC COMPONENT			1
7	HW0403	BOLT-HHCS-3/8-16 X 1 1/4”			2
8	HW0107	WASHER-LOCK-3/8”			2
9	HW0108	WASHER-FLAT-3/8”-SAE			2
10	PL0602	VINYL EDGING		FOR ITEM 6 (NOT SHOWN)	13’

Extractor Arms

VACUUM STUDS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	P0505	BUSHING-RED-#6 NPT X #4 NPTF-BRASS			2
2	P0402	HOSE BARB-1/4 X #4 NPTM-BRASS		FIXED SIDE ONLY	1
3	HW0428	STUD-VACUUM-3/8-16 X 5”	HW-KIT-2		8
4	HW0108	WASHER-FLAT-3/8”-SAE	HW-KIT-2		40
5	HW1001	SPRING-3/8”	HW-KIT-2		24
6	HW0006	NUT-NILN-3/8-16	HW-KIT-2		8
7	HW0424	NUT-JAM-3/8-16	HW-KIT-2		8

VACUUM CUPS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	P0110	VACUUM CUP-12” ROUND		† SEE NOTE	2
	N/A	VACUUM CUP-10” ROUND	00162001	† AVAILABLE AS KIT ONLY	2
2	00117059	PLATE-VACUUM CUP ADAPTER	00162001		2
3	HW0328	BOLT-HHCS-5/16-18 X 3/4”	00162001		8
4	P0401	ELBOW-#4 NPTM X 1/4” BARB-BRASS	00162001		2
5	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS	00162001		2
6	P0505	BUSHING-RED-#6 NPT X #4 NPTF-BRASS	00162001		2
7	00166001	CASTING-12” VACUUM CUP	00162003		2
8	00164001	SEAL-RUBBER	00162003		2
9	00165001	PLATE-FRONT	00162003		2
10	HW0311	BOLT-FHSCS-1/4-20 X 5/8”	00162003		16

† ONE-PIECE CONSTRUCTION

SWING ARMS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41257014	TIE PLATE-SWING ARM			1
2	43055004	SWING ARM-RHS	†	NOT SOLD INDIVIDUALLY	1
3	43055002	SWING ARM-LHS	†	NOT SOLD INDIVIDUALLY	1
4	HW0603	BOLT-FHSCS-5/8-11 X 2”			4
5	HW0113	WASHER-LOCK-5/8”			4
6	HW0010	NUT-JAM-5/8-11			4
7	PT0413	COLLAR-SHAFT-3”	80252001		2
8	43027001	SHAFT-ROTARY ACTUATOR	80252001		1
9	HW1013	KEY-3/8” X 12”	80252001		1
10	PT0419	BEARING-SAE 841-2” ID, 3” OD, 1/8” THICK	80252001		3
11	43052005	CAP-BEARING		INCLUDES BEARING	2
12	HW0303	BOLT-HHCS-1/4-20 X 1”			6
13	HW0103	WASHER-LOCK-1/4”			6
14	43057014	STANDOFF-WIRE			1
15	HW0312	SCREW-SHSS-1/4-20 X 1”-CUP POINT			1
16	H1565	ADAPTER-45 DEG-#6 JICM X #4 NPTM			4
17	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2

† INCLUDED IN MULTIPLE KITS

SWING ARM STOPS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43057003	CUSHION-SWING ARM			2
2	HW0306	BOLT-FHSCS-1/4-20 X 1			4
3	43055001	STOP-SWING ARM			2
	44555001	STOP-SWING ARM		BE-42-1 ONLY	1
4	HW0403	BOLT-HHCS-3/8-16 X 1 1/4			4
5	HW0107	WASHER-LOCK-3/8			4
6	HW0108	WASHER-FLAT-3/8-SAE			4
7	43057008	SPACER-SWING ARM STOP		NOT SHOWN	2

VACUUM PUMP

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	P0005	PUMP-VACUUM			1
2	P0208	FILTER-HI FLOW			3
3	P0503	NIPPLE-#4 NPT-BRASS			3
4	P0502	TEE-#4 NPTF-BRASS			1
5	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS			4
6	P0402	HOSE BARB-1/4” X #4 NPTM-BRASS			5
7	P0207	VALVE-VACUUM RELEASE			2
8	P0302	HOSE-VACUUM-1/4” ID		TWO 6” PIECES	1’
9	P0302	HOSE-VACUUM-1/4” ID		FIXED SIDE	1’
10	P0301-1	HOSE-COIL-VACUUM			1
11	E0611	JUNCTION BOX-4” X 2” X 2”			1
12	E0612	COVER-JUNCTION BOX			1
13	HW0212	SCREW-RHMS-#10-24 X 1/2”			2
14	E0624	CONNECTOR-1/2”			1
15	E0608-1	RESTRAINT-1/2”-90 DEG		GRIP SIZE .450 - .560	1
15a	E0617	LOCKNUT-CONDUIT-1/2”		NOT SHOWN	2
16	E0501	CORD-14-4 SW/SOW			15’
17	43057014	STANDOFF-CABLE			1
18	HW0206	SCREW-RHMS-#10-32 X 3/4”			4
19	HW0306	BOLT-FHSCS-1/4-20 X 1”			1
20	43057021	PLATE-STIFFENER	†		2
21	HW0402	BOLT-HHCS-3/8-16 X 1”	†		12
22	HW0107	WASHER-LOCK-3/8”	†		12
23	HW0005	NUT-HEX-3/8-16	†		12
24	HW0108	WASHER-FLAT-3/8”-SAE	†	NOT SHOWN	24
25	P0111	FILTER-VACUUM-IN LINE			2

† INCLUDED IN MULTIPLE KITS

EXTRACTOR ARM MOUNTING

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0504	BOLT-HHCS-1/2-13 X 2”		† SEE NOTE	6
2	HW0112	WASHER-FLAT-1/2”-SAE			6
3	HW0110	WASHER-LOCK-1/2”			6
4	HW0007	NUT-HEX-1/2-13			6
5	41655008	EXTENSION-EXTRACTOR ARM		BE-36	A/R

† QTY 12 REQUIRED WITH EXTRACTOR ARM EXTENSION.

HOSE MOUNTING

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41257035	STANDOFF			2
2	HW1072	RESTRAINT-HOSE			2
3	HW0104	WASHER-FLAT-1/4”-SAE			2
4	HW0103	WASHER-LOCK-1/4”			2
5	HW0318	BOLT-SHCS-1/4-20 X 1 1/2”			2
6	HW0302	BOLT-HHCS-1/4-20 X 3/4”			1
7	HW0312	SCREW-SHSS-1/4-20 X 1”-CUP POINT			1

ARM CYLINDER

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	50055002	ARM-EXTENSION			1
2	HC0416	CYLINDER-EXTENED REACH			1
3	H1578	ADAPTER-90 DEG-#6 JICM X #6 NPTM			2
4	41257031	PIN-CLEVIS END			1
5	00197036	PIN-ROD END			1
6	HW1058	PIN-HITCH			4

BEARING PLATES

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	50055001	HOUSING-EXTENDED REACH			1
2	50057008	PLATE-END			1
3	HW0303	BOLT-HHCS-1/4-20 X 1”			4
4	HW0104	WASHER-FLAT-1/4”-SAE			8
5	HW0103	WASHER-LOCK-1/4”			4
6	HW0002	NUT-HEX-1/4-20			24
7	50058003	PLATE-BEARING		SIDE	2
8	50058006	PLATE-SHIM		SIDE	2
9	50058004	PLATE-BEARING		UPPER/ LOWER	2
10	50058005	PLATE-SHIM		UPPER/ LOWER	2
11	HW0812	SCREW-SHSS-1/4-20 X 5/8”-HALF DOG			20

ROTARY ACTUATOR

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43046001	ROTARY ACTUATOR			1
2	80000002	ROTARY ACTUATOR BASE ASSEMBLY		WITHOUT ACTUATOR	1
2A	N/A	VERTICAL CARRIER PLATE-OUTER		INCL. WITH 80000002	2
2B	N/A	VERTICAL CARRIER PLATE-INNER		INCL. WITH 80000002	1
2C	N/A	CARRIER BASE PLATE		INCL. WITH 80000002	1
3	HW1070	PIN-PULL DOWEL-5/8” X 1 1/2”			2
4	HW0508	BOLT-SHCS-1/2-13 X 3/4”			3
5	HW1045	PIN-PULL DOWEL-3/8” X 1 1/2”		INCL. WITH 80000002	6
6	HW0412	BOLT-SHCS-3/8-16 X 1 1/4”		INCL. WITH 80000002	12
7	H0010	FITTING-BULKHEAD-3/4-16 X #4 NPTF			4
8	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM			4

CARRIER SHAFTS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	50057001	CARRIER SHAFT-EXTRACTOR ARM		3” DIA.	2
2	43054007	BEARING-EXTRACTOR ARM CARRIER	80252002		4
3	HW0412	BOLT-SHCS-3/8-16 X 1 1/4”	80252002		16
4	PT0413	COLLAR-SHAFT-3”			4
5	50057009	PLATE-END			4
6	50057010	SHIM-END PLATE			A/R
7	HW1076	BOLT-FHSCS-3/8-16 X 1”			12
8	PT0624	FITTING-ZERK	80252002	NOT SHOWN	4

DRIVE NUT ASSEMBLY

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43054006	DRIVE NUT ASSEMBLY	80252003		1
2	HW0426	BOLT-SHCS-3/8-16 X 5 1/2”	80252003	† SEE NOTES	4
3	HW0108	WASHER-FLAT-3/8”-SAE	80252003	† SEE NOTES	4
4	HW0006	NUT-NILN-3/8-16	80252003	† SEE NOTES	4
5	PT0624	FITTING-ZERK	80252003		1
6	43017009-2	BRACKET-SCREW GUARD MOUNTING			2
7	HW0303	BOLT-HHCS-1/4-20 X 1”			4
8	HW0103	WASHER-LOCK-1/4”			4
9	HW0104	WASHER-FLAT-1/4”-SAE			4

† IT IS RECOMMENDED TO REPLACE MOUNTING HARDWARE WHEN REPLACING DRIVE NUT ASSEMBLY

DRIVE SCREW

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	50024001	SCREW-LINEAR DRIVE			1
2	PT0119	SPROCKET-50B15 X 1 3/16”			1
3	43097004	KEY-1/4” X 7/8”			1
4	00158001-15	CHAIN-ROLLER-#50			1
5	PT0102	LINK-CONNECTING-#50			1
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16”		ALLOY CASTING	2
7	HW0503	BOLT-HHCS-1/2-13 X 1 1/2”			8
8	HW0110	WASHER-LOCK-1/2”			8
9	PT0107	SPROCKET-50B15 X 1”			1
10	HC0121	MOTOR-HYDRAULIC-100CC		SAE 2-BOLT MOUNT	1
11	H1605	ADAPTER-90 DEG-#6 JICM X #10 SAEM			2
12	HW1071	KEY-WOODRUFF-#808 STD		SUPPLIED WITH ITEM 10	A/R
13	HW0403	BOLT-HHCS-3/8-16 X 1 1/4”			6
14	HW0107	WASHER-LOCK-3/8”			6
15	43017007	PLATE-MOUNTING-SCREW DRIVE MOTOR			1
16	43057019	PLATE-COVER			2
17	HW0415	BOLT-SHCS-3/8-16 X 3/4”			8

HOSE CARRIER PLATE

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41696001	BRACKET-MOVABLE END			1
2	HW0306	BOLT-FHSCS-1/4-20 X 1”			4
3	HW0104	WASHER-FLAT-1/4”-SAE			10
4	HW0103	WASHER-LOCK-1/4”			6
5	HW0002	NUT-HEX-1/4-20			6
6	PT0627	HOSE CARRIER		12 LINKS REQD.	34”
7	PT0628	BRACKET-FIXED END			1
8	HC0262	VALVE-CROSS PORT RELIEF			1
8a	HC0236	REPLACEMENT CARTRIDGE		† FOR ITEM 8 (NOT SHOWN)	2
9	HW0308	BOLT-HHCS-1/4-20 X 2 1/2”			2
10	H1546	ADAPTER-#6 JICM X #8 SAEM			2
11	H1617	ADAPTER-45 DEG-#6 JICM X #8 SAEM			2
12	HC0237	VALVE-SEQUENCING			1
13	HW0317	BOLT-HHCS-1/4-20 X 3 1/2”			2
14	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM			4
15	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2
16	50017006	PLATE-HOSE CARRIER			1
17	HW0403	BOLT-HHCS-3/8-16 X 1 1/4”			4
18	HW0108	WASHER-FLAT-3/8”-SAE			8
19	HW0107	WASHER-LOCK-3/8”			4
20	HW0005	NUT-HEX-3/8-16			4

† CARTRIDGES ARE FOR REPLACEMENT ONLY

DRIVE AND CASTERS

FLOOR DRIVE ASSEMBLY

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43722002	FLOOR DRIVE ASSEMBLY			2
1	43715012	FRAME-FLOOR DRIVE			2
2	HW0515	BOLT-HHCS-1/2-13 X 2"-FULL THREAD			6
	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD		CYL. SUPPORT BRACKET BOLT	2
3	HW0110	WASHER-LOCK-1/2"			8
4	HW0112	WASHER-FLAT-1/2"-SAE			8
5	C0050-1	WHEEL-8" X 3"-POLY	80222001		2
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	80222001	ALLOY CASTING	4
7	HW0504	BOLT-HHCS-1/2-13 X 2"			8
8	HW0112	WASHER-FLAT-1/2"-SAE			8
9	HW0110	WASHER-LOCK-1/2"			24
10	HW0007	NUT-HEX-1/2-13			24
11	43797001	ROD-THREADED-1/2-13 X 7"			8
12	43727007	SPACER-DRIVE WHEEL			8
13	43727006	PLATE-MOTOR MOUNTING			2
14	43727008	SHAFT-WHEEL	80222001		2
15	43097005	KEY-1/4" X 3"	80222001		2
16	00197028	KEY-1/4" X 1 1/4"	80222001		2
17	43726003	BUSHING-TAPER LOCK-1 3/16"	80222001	† SHAFT SIDE	2
18	43726004	COUPLING BODY-TAPER BORE-#50	80222001		4
19	HW0323	BOLT-HHCS-5/16-18 X 1"	80222001		8
20	PT0321	CHAIN-COUPLING-#50		INCL. CONNECTING PIN	2
21	43726002	BUSHING-TAPER LOCK-1”		† MOTOR SIDE	2
22	HC0120	MOTOR-HYDRAULIC-160CC			2
23	HW1071	KEY-WOODRUFF-#808 STD		INCL. WITH ITEM 22	A/R
24	HW0402	BOLT-HHCS-3/8-16 X 1"			8
25	HW0107	WASHER-LOCK-3/8"			8
26	H1547	ADAPTER-#8 JICM X #10 SAEM		RIGHT HAND MOTOR	2
	H1618	ADAPTER-45 DEG-#8 JICM X #10 SAEM		LEFT HAND MOTOR (NOT SHOWN)	2
27	43017051	SHIM-CASTER-1/2"			2

† REUSE OF BUSHINGS AFTER DISASSEMBLY NOT RECOMMENDED

CASTERS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	C0220	CASTER-8" X 3"-POLY			2
2	43017022	SHIM-CASTER-1/4"			2
3	43017051	SHIM-CASTER-1/2"			2
4	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD			6
5	HW0518	BOLT-HHCS-1/2-13 X 3"-FULL THREAD		CYL. SUPPORT BRACKET BOLT	2
6	HW0112	WASHER-FLAT-1/2"-SAE			16
7	HW0110	WASHER-LOCK-1/2"			8
8	HW0007	NUT-HEX-1/2-13			8

ELECTRICAL

AC POWER STANCHION

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43735001	STANCHION-POWER			1
2	HW1030	U-BOLT-3/8-16 X 2” X 5”		SQUARE BEND	3
3	HW0108	WASHER-FLAT-3/8”-SAE			6
4	HW0107	WASHER-LOCK-3/8”			6
5	HW0005	NUT-HEX-3/8-16			6
6	46837014-2	TOW ARM-COLLECTOR TROLLEY			1
7	46838015	SPACER BLOCK-TOW ARM			1
8	E0632	RESTRAINT-3/4”		GRIP SIZE .625” TO .750”	1
9	E0618	LOCKNUT-CONDUIT-3/4”			1
10	E0612	COVER-JUNCTION BOX		INCLUDED WITH ITEM 1	1
11	E1105	JUNCTION BOX-4” X 2” X 2”		WEATHERPROOF	1
12	E1106	COVER-JUNCTION BOX		WEATHERPROOF W/ GASKET	1
13	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			2
14	E0608-1	RESTRAINT-1/2”-90 DEG		GRIP SIZE .450” TO .560”	1
15	E0622	RESTRAINT-1/2”		GRIP SIZE .450” TO .560”	1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43735001	STANCHION-POWER			1
2	HW1030	U-BOLT-3/8-16 X 2” X 5”		SQUARE BEND	3
3	HW0108	WASHER-FLAT-3/8”-SAE			6
4	HW0107	WASHER-LOCK-3/8”			6
5	HW0005	NUT-HEX-3/8-16			6
6	46837014-2	TOW ARM-COLLECTOR TROLLEY			1
7	46838015	SPACER BLOCK-TOW ARM			1
8	E0632	RESTRAINT-3/4”		GRIP SIZE .625 “TO .750”	1
9	E0618	LOCKNUT-CONDUIT-3/4”			1
10	E0612	COVER-JUNCTION BOX		INCLUDED WITH ITEM 1	1
11	E1105	JUNCTION BOX-4” X 2” X 2”		WEATHERPROOF	1
12	E1106	COVER-JUNCTION BOX		WEATHERPROOF W/ GASKET	1
13	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			2
14	E0608-1	RESTRAINT-1/2”-90 DEG		GRIP SIZE .450” TO .560”	1
15	E0622	RESTRAINT-1/2”		GRIP SIZE .450” TO .560”	1

MAG STARTER

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0103	MAGNETIC STARTER		NEMA 1	1
2	E0608-1	RESTRAINT-1/2”-90 DEG		GRIP SIZE .450” TO .560”	1
3	E0623	RESTRAINT-1/2”-90 DEG		GRIP SIZE .250” TO .375”	4
4	E0616	RESTRAINT-1/2”		GRIP SIZE .250” TO .375”	1
5	E0622	RESTRAINT-1/2”		GRIP SIZE .450” TO .560”	1
6	E0613	RESTRAINT-3/4”		GRIP SIZE .500” TO .625”	1
7	E0617	LOCKNUT-CONDUIT-1/2”			7
8	E0618	LOCKNUT-CONDUIT-3/4”			1
9	HW0303	BOLT-HHCS-1/4-20 X 1”			3
10	HW0104	WASHER-FLAT-1/4”-SAE			7
11	HW0103	WASHER-LOCK-1/4”			3
12	HW0002	NUT-HEX-1/4-20			4

TRANSFORMER

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0202	TRANSFORMER		1.5 Kva	1
2	E0616	RESTRAINT-1/2”		GRIP SIZE .250” TO .375”	2
3	E0617	LOCKNUT-CONDUIT-1/2”		NOT SHOWN	2
4	HW0303	BOLT-HHCS-1/4-20 X 1”			4
5	HW0104	WASHER-FLAT-1/4”-SAE			8
6	HW0103	WASHER-LOCK-1/4”			4
7	HW0002	NUT-HEX-1/4-20			4
8	00196401	LABEL-DANGER-480V		NOT SHOWN	1
9	00196408	LABEL-DANGER-DISCONNECT POWER		NOT SHOWN	1

OPERATOR CONSOLE

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0327	KEYED ACTUATOR ASSEMBLY		INCL. 2 KEYS & CONTACT BLOCK	1
2	E0351	KEY-REPLACEMENT		SET OF 2 KEYS	A/R
3	E0309	HOUR METER		INCL. MOUNTING HARDWARE	1
4	E0315	SWITCH-SELECTOR-3 POSITION	80232001	ON-OFF-ON	1
5	E1006	CONTACT BLOCK-N/O	80232001		2
6	E1007	CONTACT BLOCK-N/C	80232001		2

GATE & FOOT SWITCH

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	YE0305	SWITCH-ROLLER			1
2	SS0303	WASHER-FLAT-#8			2
3	SS0111	SCREW-SHCS-#8-32 X 1 1/2”			2
4	SS0203	NUT-NILN-#8-32		USED ON BE-DSN ONLY	2
5	E0616	RESTRAINT-1/2”		GRIP SIZE .250” TO .375”	1
6	E0301-1	SWITCH-FOOT OPERATED			1
7	HC0303	BOLT-HHCS-1/4-20 X 1”			2
8	HC0103	WASHER-1/4”-LOCK			2

PROXIMITY SWITCH

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0314	SENSOR-PROXIMITY-30MM			1
2	43017027-2	BRACKET-PROXIMITY SENSOR			1
3	HW0306	BOLT-FHSCS-1/4-20 X 1”			2
4	HW0103	WASHER-LOCK-1/4”			2
5	HW0002	NUT-HEX-1/4-20			2
6	43017037-2	ANGLE-PROXIMITY SENSOR TARGET			1
7	HW0311	BOLT-FHSCS-1/4-20 X 5/8”			2

JUNCTION BOXES

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4” X 2” X 2”			2
2	E0612	COVER-JUNCTION BOX			2
3	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			4
4	E0616	RESTRAINT-1/2”		GRIP SIZE .250” TO .375”	6
5	E0617	LOCKNUT-CONDUIT-1/2”			6

PRIMARY FUSING

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43036001	JUNCTION BOX-4” X 4” X 2”		INCL. COVER	1
2	E0616	RESTRAINT-1/2”		GRIP SIZE .250” TO .375”	2
3	E0617	LOCKNUT-CONDUIT-1/2”			2
4	HW0301	BOLT-HHCS-SELF TAP “F”-1/4-20 X 1/2”			2
5	E1131	FUSE HOLDER			2
6	HW0135	SCREW-RHMS-#8-32 X 3/4”			4
7	HW0132	NUT-NILN-#8-32			4
8	X350057	FUSE-4 AMP			2

SECONDARY FUSING

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0323	FUSE HOLDER			1
2	FLM10	FUSE-10 AMP			1
3	HW0130	SCREW-RHMS-#8-32 X 1/2”			2
4	E0132	NUT-NILN-#8-32		NOT SHOWN	2

WIRING DIAGRAMS

HYDRAULICS

POWER UNIT

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0003	MOTOR-ELECTRIC-5 HP			1
2	HC0305	ADAPTER		PUMP-TO-MOTOR	1
3	HC0319	PUMP-VARIABLE DISPLACEMENT-7.5 GPM		VANE TYPE	1
4	HC0313	COUPLING BODY-1 1/8”		MOTOR END	1
5	HC0312	SPIDER-COUPLING INSERT			1
6	HC0311	COUPLING BODY-3/4”		PUMP END	1
7	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			1
8	H1603	ADAPTER-90 DEG-#16 JICM X #16 SAEM			1
9	H1650	BUSHING-RED-#12 SAEM X #8 SAEF			1
10	H1538	UNION-#8 SAE			1
11	HC0261	VALVE-MAIN SYSTEM PRESSURE			1
11a	HC0236	REPLACEMENT CARTRIDGE		† FOR ITEM 11 (NOT SHOWN)	A/R
12	HC0318	GAUGE-PRESSURE		0-3000 PSI	1
13	H0206	PLUG-#4 NPT			1
14	H1551	ADAPTER-#12 JICM X #8 SAEM			1
15	H1540	ADPATER-#8 JICM X #8 SAEM			1
16	E0613	RESTRAINT-3/4”		GRIP SIZE .500” TO .625”	1
17	E0618	LOCKNUT-CONDUIT-3/4”		NOT SHOWN	1
18	HW0402	BOLT-HHCS-3/8-16 X 1”		MOUNTING HARDWARE USED ON ALL BE-SLN (NOT SHOWN) SEE 5.0.2 FOR BE-DSN MOUNTING HARDWARE	4
19	HW0108	WASHER-FLAT-3/8”-SAE			8
20	HW0107	WASHER-LOCK-3/8”			4
21	HW0005	NUT-HEX-3/8-16			4

† CARTRIDGES ARE FOR REPLACEMENT ONLY.

MOTOR RISER

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43717061-2	RISER-MOTOR			1
2	HW0302	BOLT-HHCS-1/4-20 X 3/4”			4
3	HW0104	WASHER-FLAT-1/4”-SAE			8
4	HW0103	WASHER-LOCK-1/4”			4
5	HW0002	NUT-HEX-1/4-20			4

RESERVOIR

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	52042001	RESERVOIR ASSEMBLY		† INCLUDES ITEMS 1 THRU 9	1
1	HC0542	GASKET-CHANNEL		SOLD BY LENGTH	8’
2	HC0340	GAUGE-SIGHT		W/ THERMOMETER	1
3	HC0306	STRAINER-SUCTION			1
4	HC0308	FILLER/BREATHER ASSEMBLY		INCLUDES GASKETS	1
5	HW0209	SCREW-RHMS-10-32 X 1/2"			6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT			1
7	HW0402	BOLT-HHCS-3/8-16 X 1"			10
8	BI0107	ELBOW-STR-90 DEG-#12 NPT		† SEE NOTES	2
9	H0208	PLUG-#12 NPT			1
10	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT			1
11	BI0405	CAP-#12 NPT			1
12	PB0311-1	NIPPLE-#12 NPT X 2"-BRASS			1
13	HC0307	RETURN LINE FILTER ASSEMBLY		HOUSING AND FILTER	1
14	HC0317	FILTER-RETURN LINE		REPLACEMENT FILTER	1
15	PB0310-1	NIPPLE-CLOSE-#12 NPT-BRASS			2
16	BI0301	TEE-#12 FNPT			3
17	H1502	ADAPTER-#8 JICM X #12 NPTM			3
18	H1580	ADAPTER-90 DEG-#8 JICM X #12 NPTM			1
19	HW0402	BOLT-HHCS-3/8-16 X 1"		MOUNTING HARDWARE (NOT SHOWN)	4
20	HW0108	WASHER-FLAT-3/8"-SAE			8
21	HW0107	WASHER-LOCK-3/8"			4
22	HW0005	NUT-HEX-3/8-16			4

† ONE ELBOW INCLUDED WITH RESERVOIR ASSEMBLY.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	52042001	RESERVOIR ASSEMBLY		† INCLUDES ITEMS 1 THRU 9	1
1	HC0542	GASKET-CHANNEL		SOLD BY LENGTH	8’
2	HC0340	GAUGE-SIGHT		W/ THERMOMETER	1
3	HC0306	STRAINER-SUCTION			1
4	HC0308	FILLER/BREATHER ASSEMBLY		INCLUDES GASKETS	1
5	HW0209	SCREW-RHMS-10-32 X 1/2"			6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT			1
7	HW0402	BOLT-HHCS-3/8-16 X 1"			10
8	BI0107	ELBOW-STR-90 DEG-#12 NPT		† SEE NOTES	2
9	H0208	PLUG-#12 NPT			1
10	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT			1
11	BI0102	ELBOW-90 DEG-#12 NPT			3
12	PB0311-1	NIPPLE-#12 NPT X 2"-BRASS			1
13	HC0307	RETURN LINE FILTER ASSEMBLY		HOUSING AND FILTER	1
14	HC0317	FILTER-RETURN LINE		REPLACEMENT FILTER	1
15	PB0310-1	NIPPLE-CLOSE-#12 NPT-BRASS			3
16	BI0301	TEE-#12 FNPT			2
17	H1502	ADAPTER-#8 JICM X #12 NPTM			4
18	HW0402	BOLT-HHCS-3/8-16 X 1"		MOUNTING HARDWARE (NOT SHOWN)	4
19	HW0108	WASHER-FLAT-3/8"-SAE			8
20	HW0107	WASHER-LOCK-3/8"			4
21	HW0005	NUT-HEX-3/8-16			4

† ONE ELBOW INCLUDED WITH RESERVOIR ASSEMBLY.

VALVE ASSEMBLY

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0233	VALVE-LEVER			3
2	HC0250	MANIFOLD		3 BANK	1
3	H1545	ADAPTER-#10 JICM X #10 SAEM			3
4	H1641	PLUG-#10 SAE			1
5	H1640	PLUG-#6 SAE			1
6	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			2
7	H1602	ADAPTER-90 DEG-#8 JICM X #8 SAEM-LL			2
8	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2
9	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2”			4
10	H1587	ADAPTER-#6 JICSW X #4 NPTM			2
11	HC0211	VALVE-ADJUSTABLE FLOW CONTROL			2
12	H1504	ADAPTER-#6 JICM X #4 NPTM			2
13	HC0233-SK	SEAL KIT		FOR ITEM #1 (NOT SHOWN)	A/R

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0233	VALVE-LEVER			3
2	HC0250	MANIFOLD		3 BANK	1
3	H1641	PLUG-#10 SAE			1
4	H1610	ADAPTER-90 DEG-#10 JICM X #10 SAEM			2
5	H1640	PLUG-#6 SAE			1
6	H1000	ADAPTER-#8 SAEM X #4 NPTF			6
7	H0001	NIPPLE-#4 NPT			4
8	HC0211	VALVE-ADJUSTABLE FLOW CONTROL			4
9	H1504	ADAPTER-#6 JICM X #4 NPTM			6
10	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2”			4
11	HC0233-SK	SEAL KIT		FOR ITEM #1 (NOT SHOWN)	A/R

LIFT CYLINDER

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0403	CYLINDER-LIFT		BE-SLN ONLY	4
	HC0404	CYLINDER-LIFT		BE-DSN ONLY	4
2	H1578	ADAPTER-#6 JICM X #6 NPTM			4
3	HC0426-1	VELOCITY FUSE			4
4	H0302	ELBOW-STR-90 DEG-#6 NPT			4
5	43722001	CLEVIS ASSEMBLY		BE-DSN ONLY	4
6	HW0407	BOLT-HHCS-3/8-16 X 2 3/4”			4
7	HW0107	WASHER-LOCK-3/8”			4
8	HW0005	NUT-HEX-3/8-16			4
9	HC0502	SEAL KIT-CYLINDER		FITS BE-SLN AND BE-DSN CYLINDERS	A/R

LIFT CIRCUIT

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0215	VALVE-CHECK-CARTRIDGE			8
2	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM			4
3	H1670	ADAPTER-45 DEG-#12 JICM X #10 SAEM			1
4	H1647	ADAPTER-90 DEG-#10 SAEM X #8 NPTF			1
5	H0005	NIPPLE-RED-#8 NPT X #6 NPT			1
6	HC0268	VALVE-ADJUSTABLE FLOW CONTROL		PRESSURE COMPENSATED	1
7	H1685	ADAPTER-#10 JICM X #6 NPTM			1
8	H1690	ADAPTER-#10 JICSW X #10 SAEM			1
9	H1612	ADAPTER-90 DEG-#8 JICM X #10 SAEM			1
10	HC0282	VALVE-COUNTER BALANCE			1
11	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM			1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43047002	MANIFOLD-PILOT DOWN			1
2	H1501	ADAPTER-#8 JICM X #6 NPTM			2
3	H1504	ADAPTER-#6 JICM X #4 NPTM			1
4	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM			2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43017014-2	SUPPORT-MANIFOLD-PILOT DOWN			1
2	HW0303	BOLT-HHCS-1/4-20 X 1”			2
3	43718008	STANDOFF			1
4	HW0315	BOLT-HHCS-1/4-20 X 4 1/2”			1
5	HW0308	BOLT-HHCS-1/4-20 X 2 1/2”			2
6	HW0104	WASHER-FLAT-1/4”-SAE			10
7	HW0103	WASHER-LOCK-1/4”			5
8	HW0002	NUT-HEX-1/4-20			5

FLOOR DRIVE CUTOUT

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0265-1	SOLENOID-FLOOR DRIVE CUTOUT			1
2	H1540	ADAPTER-#8 JICM X #8 SAEM			1
3	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			1
4	BI0001	NIPPLE-CLOSE-#8 NPT			1
5	E0617	LOCKNUT-CONDUIT-1/2”			3
6	E0611	JUNCTION BOX-4” X 2” X 2”			1
7	E0612	COVER-JUNCTION BOX			1
8	E0623	RESTRAINT-1/2”-90 DEG		GRIP SIZE .250” TO .375”	2

CROSS PORT RELIEF

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0262	VALVE-CROSS PORT RELIEF			1
1A	HC0236	REPLACEMENT CARTRIDGE		† FOR ITEM 1 (NOT SHOWN)	A/R
2	H1540	ADAPTER-#8 JICM X #8 SAEM			2
3	H1646	ADAPTER-90 DEG-#8 SAEM X #6 NPTF			2
4	H0805	TEE-#6 NPTM			2
5	HC0272	REGULATOR-FIXED FLOW		4.0 GPM	4
6	H1566	ADAPTER-45 DEG-#8 JICM X #6 NPTM			2
7	H1501	ADAPTER-#8 JICM X #6 NPTM			2

† CARTRIDGES ARE FOR REPLACEMENT ONLY.

FLOOR DRIVE CIRCUIT

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0308	BOLT-HHCS-1/4-20 X 2 1/2”			2
2	HW0305	BOLT-HHCS-1/4-20 X 2”			2
3	HW0104	WASHER-FLAT-1/4”-SAE			8
4	HW0103	WASHER-LOCK-1/4”			4
5	HW0002	NUT-HEX-1/4-20			4
6	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2”			2

COUNTER BALANCE VALVE

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0263	VALVE-COUNTER BALANCE			1
2	H1552	ADAPTER-#6 JICM X #6 SAEM			2
3	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM			2
4	HW0305	BOLT-HHCS-1/4-20 X 2”			2
5	HW0104	WASHER-FLAT-1/4”-SAE			4
6	HW0103	WASHER-LOCK-1/4”			2
7	HW0002	NUT-HEX-1/4-20			2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0263	VALVE-COUNTER BALANCE			1
2	H1552	ADAPTER-#6 JICM X #6 SAEM			2
3	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM			2
4	HW0305	BOLT-HHCS-1/4-20 X 2”			2
5	HW0104	WASHER-FLAT-1/4”-SAE			4
6	HW0103	WASHER-LOCK-1/4”			2
7	HW0002	NUT-HEX-1/4-20			2

TRANSITION MANIFOLD

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43747002-2	PLATE-TRANSITION			1
2	H0023	NUT-BULKHEAD-#8 JIC			4
3	H0024	UNION-BULKHEAD-#8 JICM			4
4	HW0303	BOLT-HHCS-1/4-20 X 1”			2
5	HW0104	WASHER-FLAT-1/4”-SAE			4
6	HW0103	WASHER-LOCK-1/4”			2
7	HW0002	NUT-HEX-1/4-20			2

HYDRAULIC SCHEMATICS

STANDARD AVAILABLE OPTIONS

POWERED ROLLER CUTOUT

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E1321	PHOTO EYE		INCLUDES REFLECTOR	2
2	41235057	MOUNT-PHOTO EYE			2
3	HW0216	SCREW-HHSC-#10-24 X 2”			4
4	SS0301	WASHER-FLAT-#10-SAE			4
5	SS0102	NUT-NILN-#10-24			4
6	HW0405	BOLT-HHCS-3/8-16 X 2”			4
7	HW0108	WASHER-FLAT-3/8”-SAE			8
8	HW0107	WASHER-LOCK-3/8”			4
9	HW0005	NUT-HEX-3/8-16			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E1321R	REFLECTOR			2
2	41237013	MOUNT-REFLECTOR			2
3	SS0803	SCREW-RHMS-#6-32 X 5/8”			4
4	HW0405	BOLT-HHCS-3/8-16 X 2”			4
5	HW0108	WASHER-FLAT-3/8”-SAE			8
6	HW0107	WASHER-LOCK-3/8”			4
7	HW0005	NUT-HEX-3/8-16			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0281	SOLENOID-POWER ROLLER CUTOUT			2
2	E0611	JUNCTION BOX-4” X 2” X 2”			1
3	E0612	COVER-JUNCTION BOX			1
4	BI0001	NIPPLE-CLOSE-#8 NPT			2
5	E0617	LOCKNUT-CONDUIT-1/2”			3
6	E0616	RESTRAINT-1/2”		GRIP SIZE .250” TO .375”	1
7	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			3
8	H1546	ADAPTER-#6 JICM X #8 SAEM			1
9	41217089	PLATE-MOUNTING-SOLENOID			1
10	HW0303	BOLT-HHCS-1/4-20 X 1”			2
11	HW0308	BOLT-HHCS-1/4-20 X 2 1/2”			2
12	HW0104	WASHER-FLAT-1/4”-SAE			4
13	HW0103	WASHER-LOCK-1/4”			4
14	HW0002	NUT-HEX-1/4-20			4
15	HW0143	WASHER-FLAT-1/4”-FENDER		USED AS SHIMS (NOT SHOWN)	A/R

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0308	ACTUATOR-PUSH BUTTON-30MM			1
2	E0358	CONTACT BLOCK		NORMALLY CLOSED	1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4” X 2” X 2”			1
2	E0612	COVER-JUNCTION BOX			1
3	E0616	RESTRAINT-1/2”		GRIP SIZE .250” TO .375”	3
4	E0623	RESTRAINT-1/2”-90 DEG		GRIP SIZE .250” TO .375”	1
5	E0617	LOCKNUT-CONDUIT-1/2”			4
6	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2”			2

SCHEMATICS ELETRICAL

STROBE LIGHT & AUDIBLE ALARM

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0364	ALARM-AUDIBLE			1
2	E0363	LIGHT-STROBE			1
3	E0365	BASE-TEMINAL			1
4	E0362	BASE-MOUNTING			1
5	41235060	STANCHION			1
6	SS0118	SCREW-RHMS-#8-32 X 1"			2
7	SS0203	NUT-NILN-#8-32			2
8	SS0303	WASHER-FLAT-#8			2
9	E1010	RECEPTACLE			1
10	E1011	PLUG			1
11	HW0402	BOLT-HHCS-3/8-16 X 1"			3
12	HW0107	WASHER-LOCK-3/8"			3
13	HW0108	WASHER-FLAT-3/8"-SAE			3

OPERATOR SHIELD

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	50015002	FRAME-OPERATOR SHIELD			1
2	43717116	SHIELD-OPERATOR			1
3	43017066-2	SUPPORT-SIDE			2
4	43017065-2	SUPPORT-LOWER			1
5	43017067-2	SUPPORT-UPPER			1
6	HW0303	BOLT-HHCS-1/4-20 X 1"			16
7	HW0104	WASHER-FLAT-1/4"-SAE			32
8	HW0103	WASHER-LOCK-1/4"			16
9	HW0002	NUT-HEX-1/4-20			16
10	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2"			6

OVERHEAD GUARD

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	50015007	GUARD-OVERHEAD			1
2	HW0406	BOLT-HHCS-3/8-16 X 2 1/2"			4
3	HW0108	WASHER-FLAT-3/8"-SAE			8
4	HW0006	NUT-NILN-3/8-16			4
5	41217155	SHIM-14 GA (.075")		NOT SHOWN	A/R
	41217156	SHIM-12 GA (.105")
	41217157	SHIM-10 GA (.135")

WATER CART SUPPORT

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	46915001	SUPPORT-WATER CART			1
2	HW0406	BOLT-HHCS-3/8-16 X 2 1/2”			4
3	HW0108	WASHER-FLAT-3/8”-SAE			8
4	HW0006	NUT-NILN-3/8-16			4

SERVICE AND MAINTENANCE

DAILY INSPECTION LIST

The points listed below should be visually inspected daily prior to initial start up of the Battery Extractor to ensure safe and proper operation of the unit and to help avoid unnecessary down time.

1. Walk around unit and inspect for any physical damage to machine not previously noted.
2. Verify all guards are in place.
3. Inspect the AC power feed for any damage.
4. Inspect vacuum cups for damage to cup sealing surface, backup casting, and vacuum hoses.
5. Inspect travel path and area around unit for any hydraulic oil that could be a potential repair/maintenance issue and/or safety hazard.
6. Check oil level in hydraulic reservoir at fill level gauge.
7. Check that operator safety gate and all safety switches are in proper working order.
8. Verify extractor path is free of obstructions.
9. Check roller beds for any debris and clean as required.
10. Board unit, engage system and verify all functions are operating properly and that no abnormal or unusual noises are present.

• USE FORM IF-5008 WHEN PERFORMING DAILY INSPECTIONS.

(B.E.) - Battery Extractor Daily Checklist

RECOMMENDED BATTERY EXTRACTOR LUBRICATION INTERVALS

	# OF PLACES	INTERVALS
1. Lubricate grease fittings using #2 lithium based grease A. Extractor arm drive nut and carrier bearings B. Idler casters	5 places 2 places	50 hrs/Weekly 500 hrs/Weekly
2. Wipe off and lubricate chains using light machine oil A. #80 Lift chains (Not applicable to BE-SL units) B. #60 Equalization chains C. #35 Powered roller chains	4 places 4 places 8 places	500 hrs/Monthly 500 hrs/Monthly 500 hrs/Monthly
3. Change return line hydraulic fluid filter (BHS PT# HC0317) (Oil filtration of at least 20 microns is recommended)	1 place	500 hrs/Twice quarterly
4. Change/Test hydraulic fluid	-	500 hrs/Quarterly
5. Complete preventative maintenance (PM) (Use form IF-5029 for Vacuum equipped units Use form IF-5028 for Magnet equipped units)	-	500 hrs/Quarterly *

These recommendations are based on average use in a typical warehouse environment and may be adjusted based on individual circumstances. Dusty and/or extreme hot/cold environments may require more frequent lubrication.

• BHS recommends implementing an oil sampling and analysis program to monitor hydraulic fluid condition and determine when hydraulic fluid changes are required. The fluid analysis program should be a continuous process and all results should be evaluated. Changes in the condition of the hydraulic system may indicate component wear, fluid deterioration and contamination.

• The mounted bearings used on the power rollers, equalization shafts, drive wheels, and drive screw are are sealed and shielded bearings. Lubrication may breach the seals of these bearings, therefore these bearings should not be lubricated unless the machine has been cleaned with a high pressure wash on a regular basis (not recommended).
• Hydraulic fluid should not exceed 140° F (60° C) for extended periods.

INTERVALSRESERVOIR	CAPACITIES (APPROX.)
»BE-SL	18 gal (68 L)
»BE-DS	18 gal (68 L)
»BE-TS	30 gal (114 L) pre 2014 45 gal (170 L) post 2014
»BE-QS	60 gal (227 L)

The reservoir should be filled so fluid level is within a half inch (1/2") of the top of sight glass. Use Chevron AW 68 or equivalent ISO 68 grade hydraulic oil with anti-wear additives and foam suppressant.

Battery Extractor Series - Vacuum Extraction Planned Maintenance Inspection Report

EQUALIZATION CHAIN

Installation / Resetting Procedures

P/N: 80292002-I

E.Q. CHAIN RESETTING

These instructions outline the procedures for replacing or resetting the equalization chains on single, double, and triple stack battery extractors.

Tools Required:

1 - Large standard screw driver	1 - 1/8” Allen key
1 - 5/32” Allen key	2 - 1 1/8” End wrenches
1 - 3/16” Allen key	1 - Needle nose pliers
1- Steel ruler	1 - 80292002 EQ. adjustment stop kit

Step 1)

You will need to remove the inner and outer frame guards to access the lower studs to ease the adjustment process. The next step is to level the inner frame of the extractor using the 80292002 equalization adjustment stop kit.

NOTE: THIS PROCESS REQUIRES THE EXTRACTOR TO BE FULLY UNLOADED. BE SURE TO POSITION THE BATTERY EXTRACTOR IN A LEVEL AREA OF THE FLOOR.

Installation of the equalization adjustment stop kit requires (4) persons plus a trained battery extractor operator to raise and lower the extractor from the operator platform.

First, have the operator raise the extractor approximately 30” from the fully lowered position. Next, have (4) persons install a service stop in each corner of the roller beds as shown in the following photos.

Be sure that the word “UP” and the etched arrow are pointing toward the top of the machine.

Once all four stops have been installed as shown, have the operator slowly lower the platform until the roller bed is firmly seated against all (4) stops.

BE SURE ALL STOPS ARE CORRECTLY SEATED AS SHOWN HERE

Step 2)

If you are replacing or adjusting existing EQ chains at this point you will need to remove the hex nuts and lock washers from the upper EQ chain studs and lower the chains. Retain the hex nuts and lock washers for reassembly. Remove and discard the master links from the upper and lower EQ chain studs and remove the chain from the studs.

NOTE: If the equalization chains are being reset due to a master link failure, it is recommended that the stud where the master link failed be replaced at this time.

Step 3)

Thread the lower EQ chain studs into the frame until they are fl ush with the bottom of the frame then turn an additional one half turn with the holes aligned front to back. (See figure 2)

Figure 2

Step 4)

Attach the # 60 EQ chains to the upper and lower studs using the new #60 master links and lay chains in the frame until all 4 chains are reattached. Be sure the hex nut is threaded down near the master link. (See Figure 3)

Figure 3

Step 5)

Align the EQ shafts so that the key stocks are in the 2 o’clock position. This will bring the set screws on the sprockets to the top of the sprocket when the inner frame is lowered. (See Figure 4)

Figure 4

Starting with the inside #60 EQ chain, route the chain over the sprocket directly above the lower EQ chain stud and then under the inside sprocket on the opposite EQ shaft. (See Figures 4 & 5) Be sure to take out as much slack as possible between the sprockets. Then attach the upper EQ Chain Stud to the top cross bar. (See Figure 6)

Figure 5

Figure 6

Next route the outer chain over the outer EQ sprocket and under the outer sprocket on the opposite EQ shaft and attach the upper stud to the top cross bar. Repeat this process for the opposite side of the extractor. Do not tighten the upper EQ stud adjusting nuts at this time. Be sure a lock washer is installed between the top cross bar and lower hex nut. (See figure 6)

Adjust the lower stud up or down to take the slack out of the equalization chain between the lower stud and the sprocket. It will probably be necessary to use a large standard screwdriver to get the fi nal chain over the sprocket.

NOTE: It is recommended that the operator end is done fi rst since it has more obstacles hindering complete and easy access.

Step 6)

Once all the chains have been installed you should now tighten the upper hex nuts on the upper studs until it takes about 10 pounds of force to produce ¼” deflection in the middle of the vertical section of the EQ chain. Tighten the lower hex nut on the upper cross bar studs to lock the studs in position.

Step 7) Using a steel ruler measure the distance of the chain at the lower stud to the inside frame and set the distance of the corresponding sprocket to that distance. (See figures 7 and 8) Repeat this process for the remaining 3 sprockets.

Raise and lower the inner frame several times and listen for any chain popping noise to confi rm the sprockets are in line with the lower studs. If there is no popping noise then tighten the set screws on the sprockets and slide the clamp collars against the outside sprocket and tighten the clamp collars.

Figure 7

Figure 8

80292001-I
BATTERY EXTRACTOR SERVICE STAND INSTALLATION INSTRUCTIONS

THESE INSTRUCTIONS REFER TO BHS PARTS KITS 80292001 & 80392001

REMOVE ALL BATTERIES FROM EXTRACTOR PRIOR TO INSTALLATION

Tools required:

• None

Procedure:

1. Three (3) persons are required to perform the installation of the service stands. DO NOT ATTEMPT INSTALLATION WITH LESS THAN (3) PERSONS.
2. Begin by having a qualified operator enter the operator platform and raise the roller compartment platform of the extractor to the required height. (For single level applications, the required height will be approximately 25 inches from the fully lowered position. For double & triple stack applications, the required height will be approximately 55 inches from the fully lowered position.
3. Once the required platform height is achieved, the stands can be installed as shown in the following photographs. Installation is accomplished by engaging the top of the stand before the bottom. The top flanges of each stand have been tapered to aid in proper alignment of the stand with the roller compartment divider weldments Be sure that the tabs on the top of the stand are properly engaged with the roller compartment divider weldments as shown.








4. The bottom of the stand can now be slid over the lower frame rail as shown.

5. Once BOTH stands have been properly fitted, have the battery extractor operator SLOWLY lower the roller compartment platform while the other (2) persons are holding the stands in place.


SINGLE LEVEL STAND PROPERLY INSTALLED



DOUBLE, TRIPLE, & QUAD LEVEL STAND PROPERLY INSTALLED

6. Once the roller compartment platform is firmly seated against the service stands, carefully check the top and bottom of both stands for proper fitment. The stands should not move when pulled on during inspection.
7. Remember to disconnect power prior to the battery extractor and follow all applicable OSHA lockout / tag-out procedures prior to performing service.
8. On double & triple stack battery extractors; the operator on the operator platform either must remain on the operator platform during service or be provided egress by an approved OSHA method. (The above does not apply to single level battery extractors as the operator platform is fi xed from vertical movement.)

TROUBLESHOOTING GUIDE

PROBLEM SYMPTOM	PROBABLE CAUSE	SOLUTION
Hydraulic power Unit does not operate. No electric to power unit motor.	No AC power to Unit. Reset on magnetic motor starter tripped. Gate switch not actuated. Foot Pedal switch not engaged.	Check fuses or breaker. Check reset button. Make sure safety gate is engaging switch. Check foot pedal for obstruction.
Power unit runs but no pressure reading at gauge also no functions move.	AC input is in reverse phase. Motor is running backwards. Main system relief valve stuck open or defective. Coupling between motor and pump loose.	Reverse any two of the three hot lines to unit. Check relief valve cartridge for trash or debris. Replace as required. Inspect coupling assy.
Magnetic starter contact chatters-at startup. Contact chatters while traveling.	1 leg of 3 phase input power out. Safety gate and/or gate switch out of adjustment.	Check fuse or circuit breaker at service panel. Check and adjust gate or switch as required to ensure full engagement of plunger on gate switch and that the safety gate is not bouncing due to vibration.
No floor travel empty or loaded-all other func- tions work properly.	Extractor arm off center-left to right. Proximity switch or sensing bracket out of target range. Proximity switch defective or broken. Bad solenoid coil on floor cutout valve. Spool on floor cutout valve stuck open.	Center arm. Adjust as needed to achieve 1/4” clearance. Check switch and replace. Check solenoid and replace if needed. Remove and clean spool cartridge or replace.
Floor travel moves but is sluggish and stalls with a load at certain points.	Uneven floor conditions. High/low spots. Excessive tire wear. Wheel shaft-to-motor shaft coupling on drive wheel assembly loose or broken. Debris lodged under battery extractor.	Check flatness of floor. Check guidance track for scraping of guide arm on top of angle. Measure under clearance of battery extractor. Should be no less than 5/8” replace poly wheels as needed. Inspect drive assembly while under load to see if shafts and couplings are moving in unison. Repair as needed. Inspect under unit and remove debris.
Inner cartridge bounces while lifting under load but not when empty.	1. Down speed adjustment valve open too far.	1. Adjust as needed to eliminate carriage bounce.
Inner carriage does not lift evenly. Four corners do not land evenly against outer frame tube.	Equalization chains are out of adjustment. Excessive chain or sprocket wear. Equalization chains are out of synchronization. Possibly may have jumped a sprocket tooth. Broken bearing housing on mounted shaft. Lift cylinder roping chains out of adjustment.	Readjust with the top stud until equal tension is achieved. Replace as needed. Evaluate and resynchronize as required. Inspect and replace. Readjust as needed to equal tension on all four cylinders in full down position.

TECH TIPS

Vacuum Cup Replacement

Tech Tip TT-901

Models Effected: All Vacuum Equipped Extractors

Subject:

Vacuum Cup Replacement for Battery Extractor Systems.

Description:

Vacuum cups are the most frequently replaced items on a battery extractor. This is due to damage of the cup by way of tearing the sealing edge of the cup, separation of the rubber from the metal backing plate, or bending/breaking the metal backing plate.

Recommendation:

When extracting a lift truck battery from either a lift truck or a charging stand, DO NOT change the elevation of the roller bed, or rotate the extractor arm while engaged on a battery case. This causes the cup to slide along the battery case leading to the edge of the cup curling or rolling under and eventually leading to the damage of the cup assembly. To eliminate this from happening, verification of the roller bed height and extractor arm position is critical prior to engaging the cup to the battery case. To help reduce the problem of the cup edge curling under, we recommend a silicone type lubricant applied on the face of the cup to help the cup slide on the battery case.

Repair:

If the vacuum cup has been torn or separated from the metal backing plate, the cup will need to be replaced. BHS offers three cup options with a standard mounting layout. All three options are available for use on any BHS vacuum equipped extractor.

10" REPLACEMENT CUP
P/N: 00162001
STANDARD ON ATC-24 UNITS WITH VACUUM EXTRACTION.

12" REPLACEMENT CUP
P/N: P0110
STANDARD ON ATC UNITS 30" AND ABOVE

3 PIECE, 12" REPLACEMENT CUP
P/N: 00162003
CURRENT STANDARD ON BE UNITS. ALLOWS REPLACEMENT OF RUBBER PAD ONLY.

Moving an Inoperable Battery Extractor

Tech Tip TT-902

Models Effected: All Man-on-Board Extractors

Subject:

Proper procedure for moving a Battery Extractor without AC power to energize the machine.

Description:

It may be necessary to move the Battery Extractor when AC power is unavailable. This could be due to a lack of AC power at the time of install, a problem with the AC power feed, or other such instances. Regardless of the circumstances, special precautions must be taken in order to ensure no damage occurs to the drive wheel motors. DO NOT push the Battery Extractor once it is removed from the shipping skid. Pushing the battery extractor may damage the drive motor seals; thus voiding the warranty.

Recommendation:

Raise the drive wheels so that they do not contact the floor. The drive wheels are typically located at the operator’s end of the machine. Using a forklift to raise this end of the machine while moving the Battery Extractor, will prevent damage to the drive wheel motors. If the machine was moved improperly and damage has occurred, replacement of the hydraulic motors may be necessary.

INCORRECT
Pushing Extractor

CORRECT
Raising Extractor

Hydraulic Systems and Temperature Extremes

Tech Tip TT-903

Models Effected: All Hydraulic Systems

Subject:

Operating temperatures of a hydraulic system have a direct effect on oil, components, and the overall performance of the system. Temperature extremes, whether high or low, can create conditions that will break down the oil and cause component failure well before their anticipated life span.

Description:

Low Temperature increases the viscosity, or thickness, of the oil; this forces the pump to work harder pulling the oil on the inlet side. In some instances, the air dissolved in the oil will desorb and form air bubbles. These bubbles can implode violently inside the pump as it tries to compress this bubbly oil on the high-pressure side causing vibration and sounding as if marbles are inside the pump (cavitation). These implosions actually destroy the internal parts of the pump and the micro-particles are then carried throughout the system to cause additional damage to components downstream.

High Temperature decreases oil viscosity. This thinner oil causes excess wear on moving components. As the oil thins, it loses its lubricating value, which increases friction and creates more heat. This cycle continues until the oil becomes burnt and oxidized, giving it a brown color and burnt smell. At this point the oil is of no value and only damages the system. As long as the system remains below 140° F, the breakdown rate of the oil is minimized. Every 15°F over 140° F decreases the life of the oil by 50%. If the oil has an expected life of 1000 hours and the system runs at 170°F, even intermittently, the oil life is reduced to 250 hours.

Recommendation: BHS systems are shipped from the factory with Chevron AW-68 oil. This provides low temperature performance when ambient temperatures are as low as 60° F. For applications where the temperature may be consistently lower than that, we offer AW-32 oil for ambient temperatures down to 40° F. This application may be found in a refrigerated warehouse.

Be aware of your oil temperature. High temperature extremes are typically caused by a problem within the system that must be addressed as soon as possible to avoid further damage to the oil and components.

BHS recommends hydraulic oil be changed every 500 hours under normal conditions and filters be changed at least every 250 hours of operation. Oil sampling and testing can be very helpful in determining a proper maintenance schedule for your application and environment, or if a change in viscosity is needed.

Hydraulic Oil Cleanliness

Tech Tip TT-904

Models Effected: All Hydraulic Systems

Subject:

One of the most common factors of poor performance and damage to a hydraulic system is also one of the easiest to avoid - dirty hydraulic fluid. Although invisible to the naked eye, germ size particles at high counts are detrimental to the performance of close tolerance valves and system components. A single large particle or an accumulation of small particles may cause valve control to become erratic. The presence of many small particles also leads to shortened pump, motor, and actuator life by causing accelerated wear to seals and bearings.

Description:

Contamination enters a system in many ways. The following are some of the most common:

• Built In Contamination – Typical built-in contaminants include metal burrs, dust, lint from rags, and sealant which can be introduced into the system during the assembly process.
• New Oil – New oil is not necessarily clean oil and should be pre-filtered before it is put into the machine. Improperly cleaned reservoirs contain contaminants that mix with the new oil and are recirculated into the system.
• Environmental Contamination – Dust, dirt, and other airborne contaminants typically found in manufacturing environments can enter a system through exposed cylinder rods. Removal of any cap, cover, plug or line connection will expose a system to environmental contaminants.
• Generated Contamination – Even the best maintained machine in the cleanest environment will have contamination introduced from the normal wear of components and degradation of oil. Exposure to the sources described above will accelerate the generation of contaminants.

Recommendation:

Proper monitoring and maintenance of system fl uids can improve operating performance more than any other single factor. BHS recommends to change oil fi lters (20 micron or better) at least every 250 hours of operation and to change hydraulic oil every 500 hours under normal conditions. Oil sampling and testing can be very helpful in determining a proper maintenance schedule for your application and environment.

Trimming Powered Rollers

Tech Tip TT-905

Models Affected: BE-SL,DS,TS & QS Models

Subject:

Trimming the plastic coating on powered rollers for battery extractors.

Description:

Due to the weight of batteries traveling on the powered rollers, the plastic coating on the rollers may extrude or become elongated, much like rolling a piece of clay between your hand and a table. Over time the plastic coating of the powered rollers will be forced toward the end of the rollers, eventually coming in contact with the frame of the roller bed. See Figures 1 & 2. Once in contact with the frame, the rollers become more difficult to turn, causing excessive strain on the power roller components. Left uncorrected, the rollers will become bound against the frame and damage to components will occur.

Recommendation:

Trimming the plastic coating on the powered rollers as part of a regularly scheduled preventative maintenance program will keep the plastic from contacting the frame. With the right tools and proper instruction, trimming the powered rollers is a quick and easy two person procedure.

Repair:

BHS offers a Power Roller Trim Kit (P/N 80282001) which contains the trimming tool along with detailed instructions to properly and safely trim the powered rollers.

FIGURE1

FIGURE2

POWERED ROLLER AFTER TRIMMING

Extractor Swing Arm Cover / Stiffener Plate Mounting

Tech Tip TT-909

Models Effected: Operator Aboard Extractors

Subject: Proper mounting of extractor swing arm cover/stiffener plates.

Description:

The plates that cover the vacuum pump or magnet circuitry on the extractor should be properly mounted and secured. These plates not only protect the components in the extractor arm, but are part of the overall structure of the extractor swing arms. Improper plate mounting increases the chance of damage to the extractor swing arms due to excessive flexing.

Recommendation:

It is important that both plates be properly mounted and secured on the extractor swing arms at all times during Battery Extractor (BE) operation. Install and secure new cover/stiffener plates if the current cover/stiffener plates are missing or damaged. In addition, replace any damaged or missing mounting hardware.

Repair:

If only new plates and hardware are required, BHS offers a Swing Arm Stiffener Plate Kit (P/N 80252004) to replace damaged or missing components. If the extractor swing arms need replacement along with the covers/stiffener plates, contact the BHS Tech Support Department for additional kits to best suit your needs.

COVER/STIFFENER PLATES & HARDWARE MISSING

COVER/STIFFENER PLATES PROPERLY INSTALLED

Collector Trolley Alignment

Tech Tip TT-911

Models Effected: All Energy Rail Powered Equipment

Subject:

Proper installation and maintenance of the energy rail, collector trolley, and tow arm.

Description:

Proper alignment of the tow arm and collector trolley with the energy rail is critical and should be inspected regularly. Improper alignment of the trolley/tow arm with the energy rail will cause side loading of the trolley resulting in uneven brush wear. This uneven wear will result in premature failure of the brushes which could cause intermittent machine operation requiring replacement of the brushes or collector trolley.

Recommendation: The tow arm and collector trolley must be properly aligned with the energy rail. Check the tow arm and collector trolley on a regular basis to ensure proper alignment, verify the hardware is secure, and that the tow arm is not bent. Inspect by slowly driving the Battery Extractor the length of the system while checking for proper alignment. Adjust the collector trolley/tow arm mounting or energy rail as required. Note that a straight energy rail is not necessarily properly aligned. Variances in floor levelness may require the energy rail to be adjusted to align with the trolley in some areas.

IMPROPER ALIGNMENT

PROPER ALIGNMENT

Repair:

If the tow arm is bent, replacement parts are required to correct the damage.

Proper Vacuum Cup Mounting

Tech Tip TT-913

Models Effected: All BHS units with vacuum extraction

Subject:

Proper vacuum cup mounting is important for efficient operation as well as reducing risk of damage.

Description:

Loose, missing, or damaged vacuum cup mounting hardware can allow the vacuum cup to pull off-line or diagonally. This may cause the cup to disengage from the battery case during extraction creating lost time and unsafe situations. Improperly mounted hardware can also cause damage to the extractor arm as the stud threads can deform the inside of the mounting holes.

Recommendation:

Vacuum cup hardware should be monitored daily as part of a daily inspection. Inspect for proper tightness (the springs should be snug without being compressed while allowing a 1/4" pitch to the vacuum cup). Also inspect for damaged or missing hardware and replace as required.

BHS offers (2) hardware kits. The HW-KIT-1 for ATC units with vacuum extraction contains (4) 4" studs and (8) springs along with the required nuts and washers for installation. The HW-KIT-2 for BE units with vacuum extraction contains (4) 5" studs and (12) springs as well as required nuts and washers. Proper installation of either kit requires that the studs be tightened securely into the vacuum cup or adapter plate (10" cups only). See photos below for proper installation of washers and springs. The nuts should then be installed and tightened until the springs are just tight enough that they cannot be moved by hand. The nuts on the lower studs should then be tightened additionally to supply a 1/4" forward pitch to the vacuum cup.

Hardware kits contain all hardware required for mounting one vacuum cup HW-KIT-2 (BE units) shown

Proper installation of HW-KIT-1 (ATC units) 10" vacuum cup shown

Proper installation of HW-KIT-2 (BE units) 12" vacuum cup shown

Drive Wheel Assembly Failure

Tech Tip TT-917

Models Effected: All Man-on-Board Extractors

Subject:

Difficulty or inability for extractor to move when loaded unless pushed to start.

Description:

The battery extractor is driven by two drive wheel assemblies. If one wheel assembly fails, it is possible for the extractor to travel unloaded with little or no trouble. Once loaded however, the extractor may be diffi cult or even impossible to start moving with out pushing it with a lift truck. Once moving, the extractor may travel normally until coming to a stop where problems moving occur again.

Recommendation:

There are two different processes to check for drive wheel assembly failure.

Machine Loaded

1. Load the extractor with two batteries that will produce the problem condition.
2. With someone carefully operating the drive function on the extractor, examine the drive wheel couplings for each drive wheel assembly. A flashlight will be helpful in this examination.
3. If a coupling assembly is found to be turning but the wheel is not, this indicates a failure of the wheel/shaft connection and repair is necessary.

Machine Unloaded

1. Raise the operator's end of the extractor so that both drive wheels are slightly off the ground.
2. With someone carefully operating the drive function on the extractor, examine the drive couplings and the wheels themselves for operation. A flashlight will be helpful in this examination. Note: It is possible for a failed assembly to still turn without resistance on the wheel.
3. If both wheels appear to be turning, use a large screwdriver or small pry bar 3. to apply pressure to the wheel. If the wheel stops turning when pressure is applied, this indicates a failure of the wheel/shaft connection and repair is necessary.

Top View of Drive Wheel Coupling

Bottom View of Drive Wheel

Repair:

BHS offers several options to repair the drive wheel from a Drive Wheel Repair Kit to a complete Drive Wheel Assembly. Contact the BHS Tech Support Department for the repair parts that best suit your needs.

Lift Circuit Velocity Fuse

Tech Tip TT-919

Models Effected: All Man-on-Board Extractors

Subject:

All BHS man-on-board battery extractors are equipped with velocity fuses on each cylinder to prevent sudden, unexpected lowering of the battery compartment. Properly sized velocity fuses will prevent free-fall of the battery compartment in the event of a disconnected cylinder hose, hose breakage, or other component failure that would allow oil in the cylinders to be released at a rapid rate.

Description:

Velocity fuses work by sensing higher than normal oil fl ow rates exiting the bottom port of the cylinders. When the velocity fuse senses this higher fl ow, the fuse locks closed, preventing any oil from passing through the fuse. The typical time for a velocity fuse to activate is less than 0.5 second. In the event of a velocity fuse failure, the fuse will fail in the closed position.

Recommendation:

A failed velocity fuse will prevent the cylinder from lowering. If this occurs during normal operation, lowering should be stopped IMMEDIATELY to prevent damage to the extractor. It may be possible to reset a locked velocity fuse by raising the carriage a few inches and then lowering it again.

The hydraulic system must be properly maintained to ensure dependable function of the velocity fuses. Proper maintenance will prevent oil contamination which can lead to potential velocity fuse failure.

Repair:

If a velocity fuse is found to be defective, BHS recommends replacing all (4) fuses.

ALWAYS properly secure the inner carriage when servicing any area under the extractor.

Technical Support Information

Tech Tip TT-922

BHS TECHNICAL SUPPORT
CONVENIENT ACCESS TO A WEALTH OF TECHNICAL INFORMATION

Live Phone Support: Call 877-BHS-4YOU from 8:00 - 4:30 Central time to speak with our team of BHS Technical Support Professionals. With over 75 years combined experience in assembly, shipping, installation, equipment design, manual publication and quality control, the Technical Support Team can answer all of your questions.

After Hours Support: Need a question answered outside of normal business hours? No problem! Just call 877-BHS-4YOU (877-247-4968) and leave a message for our system to alert the on-call service technician to contact you. After hours emergency shipping via air cargo is also available.

Website Knowledgebase: From available parts kits and the latest Tech Tips, to inspection forms and planned maintenance information, BHS1.com is always available. Go to BHS1.com and click on "Knowledgebase" under the Service & Support tab for the latest available information.

DAILY INSPECTIONS

Tech Tip TT-923

Models Effected: All

Subject:

As with all machinery, proper maintenance will greatly extend the useful life of your battery handling equipment. A big part of properly maintaining any equipment is routine inspection of the equipment.

Description:

A proper daily or pre-shift inspection of the battery handling system is important for ensuring proper operation of the equipment as well as the safety of the operator(s). By inspecting the equipment and addressing any issues prior to machine operation, small repairs and adjustments can be made before major repairs are required thus avoiding possible machine failures and saving lost production due to down time.

Recommendation:

As with all material handling equipment, the battery handling equipment should be inspected prior to each use for any visual damage or defects and any required liquids should be checked for proper fill level. Any defects or damage found during the inspection should be addressed prior to operation. The equipment should also undergo scheduled Planned Maintenance (PM) which includes thorough inspection and maintenance performed by trained personnel.

A general "Daily Inspection" form as well as model specific Planned Maintenance (PM) inspection reports can be found on our website. Go to https://na.bhs1.com/media-library/technical-literature/planned-maintenance/

Parts Order Information

Tech Tip TT-924

Things to know about ordering parts from BHS

Parts, like equipment, are sold through our dealer network. If you have BHS equipment, chances are it was sold to you by a dealer. This same dealer will sell the parts for your BHS equipment. If you do not know your BHS dealer, we will be happy to refer you to one.

BHS will not accept orders over the phone. In an effort to avoid possible errors and misunderstandings, a hard copy of your order is required. Orders can be faxed(314-423-5948) or e-mailed (order@bhs1.com) and must include:

• PO number
• Ship to address
• Sold to (if different from ship to)
• Ship method
• Part numbers
• Quantity required

BHS ships all orders via UPS ground unless otherwise specified. Items in stock typically ship within three (3) business days of date ordered. Expedited ground shipping is available upon request. Orders requiring same day shipping must be received before 3:00pm Central. Orders received after 3:00pm will be processed the following business day. Requested ship methods other than UPS for parcel shipments (i.e. FedEx) will incur an additional $13 handling fee. An account number for collect or third party billing of freight charges for non-UPS shipments must also be supplied. All UPS freight charges are prepaid/added to the invoice. Collect & 3rd party shipping is available upon request (appropriate account number must be supplied at time of order).

All orders are confirmed via acknowledgements which are faxed daily to the primary fax number on file with BHS.

Transit times shown for orders shipped via UPS ground. Three Day Select (UPS/ORN), Two Day (UPS/BLU), Next Day (UPS/RED), Saturday and same day (next flight out) delivery are also available. Orders ship from St. Louis, MO 63132.

BE Service Intervals

Tech Tip TT-925

Models Effected: All BE Units

Subject:

In Tech Tip #923 we discussed the importance of Daily Inspections to properly maintain your battery handling equipment. Equally important to the Daily Inspection is proper lubrication and scheduled maintenance. This helps prevent issues and ensures optimal performance of your equipment.

Description:

Scheduled lubrication and maintenance at proper intervals can prevent unnecessary wear and tear on machine components.

• Lubricating the drive screw nut and arm carrier bearings every 50 hours (weekly) will reduce friction on the carrier shafts and allow the arm to move freely, reducing stress on the arm traverse components.
• Properly lubricating the idler casters every 200 hours (monthly) can prevent bearing failures requiring wheel replacement.
• Cleaning and oiling of the roller chains every 200 hours (monthly) can prevent rust and debris build-up. Failing to maintain the chains could lead to undue chain and sprocket wear and possible breakage.
• Changing the filter every 300 hours (twice quarterly) prevents contaminants from circulating through the sytem, possibly clogging ports, causing erratic machine operation.
• Changing the hydraulic fluid every 600 hours (quarterly) prevents internal component wear from fluid deterioration and contamination.
• Every 600 hours (quarterly) the equipment should also undergo scheduled Planned Maintenance (PM) which includes thorough inspection and maintenance performed by trained personnel.

These recommendations are based on average use in a typical warehouse environment and may be adjusted based on individual circumstances. Dusty and/or extreme hot/cold environments may require more frequent lubrication.

BHS recommends implementing an oil sampling and analysis program to monitor hydraulic fluid condition and determine when hydraulic fluid changes are required. The fluid analysis program should be a continuous process and all results should be evaluated. Changes in the condition of the hydraulic system may indicate component wear, fluid deterioration and contamination.

Recommendation:

The BE Manuals contain information on recommended service and the proper intervals in which it should be performed. The most current service information can also be found on our website. Go to BHS1.com and look for the required information in the "Knowledgebase" under the "Service & Support" tab.

WARNING LABELS & PLACARDS

Tech Tip TT-926

Models Affected: All

Subject:

Warning labels and placards are important parts of the machine and should not be overlooked during regular maintenance. All operators and service personnel should be familiar with all labels and their meaning. Warning labels and placards should be legible at all times, and worn or damaged labels should be replaced as soon as possible.

Description:

BHS uses various types of labels and placards to convey potential hazards and operational information on our battery handling equipment.

Graphical Labels are graphic symbols within a safety sign. The shape and color of the graphical label is determined by the purpose for which it is used.

A white graphical symbol inside a blue circle indicates an action shall be taken to avoid a hazard - in this case, read and understand instruction manual prior to use.

A black graphical symbol inside a red circular band with a diagonal bar indicates an action shall not be taken - in this case, do not operate with guards or covers removed.

A black graphical symbol inside a yellow triangle with a black band indicates a potential hazard - in this case, moving chains and sprockets which can crush and cut.

Combination Labels combine a hazard severity panel with supplementary information regarding the hazard.

The hazard severity panels identify the severity of potential hazards as follows:

Notice is used to address practices not related to personal injury.

Caution used with the safety alert symbol indicates a hazardous situation, which if not avoided, can result in minor or moderate injury.

Warning used with the safety alert symbol indicates a hazardous situation, which if not avoided, can result in death or serious injury.

Danger used with the safety alert symbol indicates a hazardous situation, which if not avoided, will result in death or serious injury.

Operational Placards are used to convey actions required in machine operation such as valve handle movement and switch position.

Recommendation:

Replace any labels that are worn, illegible or missing. Visit BHS1.com to find the Label Replacement Kit for your equipment or contact BHS for more information.

Vacuum Pump and Filter Cleaning

Tech Tip TT-927

Models Affected: Models Affected: All Models Equipped with Vacuum Extraction

Subject:

Decreased performance of the vacuum pump due to dust accumulation inside the pump.

Description:

When operating in dirty or dusty environments, fine particulate can pass through the internal vacuum pump filters, causing a build up of dust inside the vacuum pump. This build up can cause the vacuum pump to operate inefficiently, eventually leading to complete loss of vacuum. This fine particulate can also clog the internal filters causing loss of vacuum.

Recommendation:

If loss of vacuum occurs and all other vacuum system components are found to be in working order, then the vacuum pump can be carefully disassembled and cleaned.

Repair:

1. Remove the vacuum pump head.
   
   Use care not to damage the gasket.
2. Remove the (2) foam filters from the head and clean using compressed air.
3. Clean the valve plate with compressed air, careful not to damage the leaf valve or valve limiter.
4. Reinstall the filters into the head and reassemble the vacuum pump.

Note: Units built after January 1, 2010 are equipped with additional in-line filters. These filters should be cleaned or replaced regularly to avoid dust build up inside the vacuum pump. The in-line filters may also be installed on units manufactured prior to 2010.

Contact the BHS Tech Support Department for more information regarding vacuum pump cleaning and/or in-line filters.

PARTS KITS

BE-SL/DS W/ VACUUM SPARE PARTS KIT

P/N: BE-SPKV-SLDS

QTY	PART#	DESCRIPTION
1	00162003	VACUUM CUP ASSEMBLY-12”
1	43722002	BE-SL/DS DRIVE WHEEL ASSY
1	80232001	SELECTOR SWITCH KIT
1	C0220	CASTER-8” X 3”-POLY
1	E0314	PROXIMITY SENSOR
1	E0327	KEY SWITCH
1	E0351	KEY SET-REPLACMENT
1	HC0121	100CC HYDRAULIC MOTOR
1	HC0233	BRANNON LEVER VALVE
1	HC0317	OIL FILTER
1	HW-KIT-2	VACUUM STUD KIT
1	HC0236	CROSS PORT RELIEF CARTRIDGE
2	P0111	IN-LINE VACUUM FILTER

10" VACUUM CUP ASSEMBLY

P/N: 00162001

QTY	PART#	DESCRIPTION
1	N/A	10" VACUUM CUP
1	00117059	PLATE-ADAPTER-VACUUM CUP
4	HW0328	BOLT-HHCS-5/16-18 X 3/4"
1	P0505	BUSHING-RED-#6 NPT X #4 FNPT-BRASS
1	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS
1	P0401	ELBOW-#4 NPTM X 1/4" BARB-BRASS
24	HW0108	WASHER-FLAT-3/8"-SAE

BATTERY EXTRACTOR
12" VACUUM CUP ASSEMBLY

P/N: 00162003

QTY	PART#	DESCRIPTION
1	00166001	CASTING-12" VACUUM CUP
1	00165001	FRONT PLATE-12" VACUUM CUP
1	00164001	RUBBER PAD-12" VACUUM CUP
8	HW0311	BOLT-FHSCS-1/4-20 X 3/4"

BATTERY EXTRACTOR
VACUUM STUD SPRING KIT

P/N: HW-KIT-2

QTY	PART#	DESCRIPTION
4	HW0006	NUT-NILN-3/8-16
20	HW0108	WASHER-FLAT-3/8"-SAE
4	HW0428	STUD-3/8-16 X 5"
12	HW1001	SPRING-3/8"
4	HW0424	NUT-JAM-3/8-16

BATTERY EXTRACTOR
BE SWING ARM REPLACEMENT KIT

P/N: 80252001

QTY	PART#	DESCRIPTION
2	PT0413	SHAFT COLLAR
3	PT0419	THRUST BEARING
1	HW1013	KEY STOCK
1	43027001	ROTARY ACTUATOR SHAFT
1	43055002	SWING ARM-LH
1	43055004	SWING ARM-RH
2	43057021	STIFFENER PLATE
12	HW0402	BOLT-HHCS-3/8-16 X 1"
24	HW0108	WASHER-FLAT-3/8"-SAE
12	HW0107	WASHER-LOCK-3/8"
12	HW0005	NUT-HEX-3/8-16

BATTERY EXTRACTOR
BE SWING ARM STIFFENER PLATE KIT

P/N: 80252004

QTY	PART#	DESCRIPTION
2	43057021	STIFFENER-SWING ARM
12	HW0402	BOLT-HHCS 3/8-16 X 1”
12	HW0005	NUT-HEX-3/8-16
12	HW0107	WASHER-LOCK-3/8”
24	HW0108	WASHER-FLAT-3/8”-SAE

BATTERY EXTRACTOR
BE SWING ARM/STIFFENER KIT

P/N: 80252005

QTY	PART#	DESCRIPTION
1	43055002	SWING ARM-LH
1	43055004	SWING ARM-RH
2	43057021	STIFFENER-SWING ARM
12	HW0402	BOLT-HHCS-3/8-16 X 1”
12	HW0005	NUT-HEX-3/8-16
12	HW0107	WASHER-LOCK-3/8”
24	HW0108	WASHER-FLAT-3/8”-SAE

BATTERY EXTRACTOR
LINEAR SLIDE BLOCK KIT

P/N: 80252002

QTY	PART#	DESCRIPTION
4	43054007	LINEAR SLIDE BLOCK
16	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"
4	PT0624	FITTING-ZERK

BATTERY EXTRACTOR
LEAD SCREW DRIVE NUT KIT

P/N: 80252003

QTY	PART#	DESCRIPTION
1	43054006	DRIVE NUT ASSEMBLY
4	HW0426	BOLT-SHCS 3/8-16 X 5 1/2"
4	HW0108	WASHER-FLAT-3/8"-SAE
4	HW0006	NUT-NILN-3/8-16
1	PT0624	FITTING-ZERK

BE-SL/DS DRIVE WHEEL REPAIR KIT

P/N: 80222001

QTY	PART#	DESCRIPTION
1	C0050-1	WHEEL-8" X 3"-POLY
1	43727008	SHAFT-WHEEL
2	PT0406	FLANGE BEARING-4 BOLT-1 3/16"
1	43097005	KEY-1/4" X 3"
1	00197028	KEY-1/4" X 1 1/4"
1	*43726003	BUSHING-FLOOR DRIVE-1 3/16"
1	*43726004	SPROCKET-FLOOR DRIVE
4	*HW0323	BOLT-HHCS-5/16-18 X 1"

BATTERY EXTRACTOR BE VACUUM SWITCH KIT

P/N: 80232001

UNASSEMBLED

ASSEMBLED

QTY	PART#	DESCRIPTION
1	E0315	SELECTOR SWITCH-3 POSITION-30MM
2	E1006	BLOCK-CONTACT-N/O-30MM
2	E1007	BLOCK-CONTACT-N/C-30MM

BE-SL/DS REPLACEMENT TRANSFORMER KIT

P/N: 80232002

QTY	PART#	DESCRIPTION
1	E0202	TRANSFORMER-1.5KVA
1	E0323	FUSE HOLDER-KLK TYPE
1	FLM10	FUSE-10A
1	43096008	LEGEND PLATE-"...10 AMP FUSE..."
2	HW0130	SCREW-RHMS-#8-32 X 1/2"
2	HW0132	NUT-NILN-#8-32
1	E0616	RESTRAINT-1/2"
1	E0617	LOCKNUT-CONDUIT-1/2"
3'	E0505	16-3 SO CABLE
3	E0405	CONNECTOR 16-14 GA
1	E1038	TERMINAL-PUSH ON-1/4”
1'	E1027	16 GA MTW-BLACK
2'	E1032	16 GA MTW-GREEN
1	41639001	ELECTRICAL SCHEMATIC

*ALL PARTS SHOWN ASSEMBLED

BATTERY EXTRACTOR POWER ROLLER TRIM KIT

P/N: 80282001

QTY	PART#	DESCRIPTION
1	43080100	TRIMMING TOOL
1	TP-608	INSTRUCTIONS

BATTERY EXTRACTOR
BE SERVICE STAND KIT - SINGLE LEVEL

P/N: 80292001

NOTE: EACH STAND WEIGHS 16 LBS

QTY	PART#	DESCRIPTION
2	46815002	SERVICE STAND
1	80292001-i	INSTRUCTIONS

BATTERY EXTRACTOR
BE SERVICE STAND KIT - DOUBLE, TRIPLE, & QUAD STACK MACHINES

P/N: 80392001

NOTE: EACH STAND WEIGHS 25 LBS

QTY	PART#	DESCRIPTION
2	46815001	SERVICE STAND
1	80292001-i	INSTRUCTIONS

BATTERY EXTRACTOR
EQUALIZATION ADJUSTMENT STOP KIT

P/N: 80292002

NOTE: NOT FOR USE ON QUAD STACK BATTERY EXTRACTORS

QTY	PART#	DESCRIPTION
4	90015114	18" SERVICE STAND
1	80292002-i	INSTALLATION INSTRUCTIONS

STATEMENT OF WARRANTY

Statement of Warranty

Click here for details on BHS' Statement of Warranty.