IOP-406SLN&DSN

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California Residents: WARNING: This product contains chemicals known to the State of California to cause cancer and/or reproductive harm, and birth defects or other reproductive harm. Learn more here. THIS MANUAL IS TO BE USED TO SERVICE SINGLE LEVEL (SLN) AS WELL AS DOUBLE STACK (DSN) BATTERY EXTRACTORS.

ANY VIEWS NOT SPECIFICALLY STATED OTHERWISE ARE OF THE SINGLE LEVEL EXTRACTOR. THE PARTS LISTED ARE COMMON FOR SINGLE LEVEL AND DOUBLE STACK UNLESS OTHERWISE NOTED IN THE NOTES COLUMN OF THE PARTS LISTS (SEE EXAMPLE BELOW).

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

00158001-36

CHAIN-ROLLER-#60


BE-SLN ONLY

4

00158001-37

CHAIN-ROLLER-#60


BE-DSN ONLY

4

FOR ITEMS OR ASSEMBLIES THAT ARE UNIQUE TO ONLY THE SLN OR DSN, IT WILL BE DESIGNATED AS SUCH ON THE DIAGRAM AND HAVE A SEPARATE, CORRESPONDING PARTS LIST FOR THAT DIAGRAM.

THIS MANUAL IS INTENDED TO COVER ALL STANDARD, PRODUCTION BATTERY EXTRACTORS AND THEIR COMPONENTS. BHS BUILDS EVERY BATTERY EXTRACTOR TO CUSTOMER SPECIFICATIONS WITH POSSIBLE CUSTOM OPTIONS THAT MAY NOT BE INCLUDED IN THIS MANUAL. REFER TO SECTION 9 FOR ANY PARTS UNIQUE TO YOUR MACHINE.

TP-606 - SAFETY AND DE-ENERGIZATION PROCEDURES

GENERAL INFORMATION

GENERAL SAFETY

  • Read and understand all instructions and warnings before using or servicing this equipment.
  • Keep these instructions for future reference.
  • Battery Extractor (BE) units shall only be operated by suitable persons of at least 18 years of age, who have been trained in the proper and safe operation of the BE and expressly certified/charged, in writing, by the user or their representative.
  • Only one person is permitted to travel on the BE at any time.
  • BE units shall only be used indoors in an industrial setting on a hard, nonslip, and level floor without defects including but not limited to holes, gouges, cracks, drains or obstacles comprised of concrete or other suitable industrial material meeting the minimum requirements specified by BHS as well as any local requirements.
  • A licensed structural engineer should be consulted prior to installing a BE on any building level other than the ground floor.
  • BE units are not designed to be shipped or transported after initial delivery.

WORK AREA

  • Keep work area clean and well lit. Cluttered work areas and poor lighting can lead to accidents.
  • Clean up/contain any fluid spills immediately to prevent slips or falls.
  • Be aware of potential hazards when performing any service or maintenance to the unit.

SERVICE & MAINTENANCE

Service personnel shall wear Personal Protective Equipment (PPE) appropriate for the task being performed.

LOCKOUT/TAGOUT

Lockout/tagout the BE per your corporate policy, if damaged or not functioning properly. Lockout/tagout and de-energize all systems prior to performing any maintenance or service to unit.

LEAD-ACID BATTERIES-EXPLOSION HAZARD

Warning bhs sign (2).JPG

Do not allow open flames or sparks of any kind near a battery. Highly explosive gas is generated when charging a battery that can remain in battery cells for extended periods of time after charging is complete.

  • Always wear appropriate PPE including rubber apron, gloves, boots and full face shield when performing service or maintenance to any lead-acid batteries.
  • Do not place metal or other conductive objects on top of battery. Arcing may occur causing damage to the battery and/or serious personal injury or death.
  • Use only chargers matching the voltage and amperage of the battery being charged. Overcharging a battery can cause damage to the battery, charger and/or serious personal injury or death.
  • Turn off charger before disconnecting battery from charger. Arcing between battery and charger connectors can cause damage to the connectors and/or serious personal injury or death.

HYDRAULIC HAZARD

Warning bhs sign (1).JPG

AVOID HIGH PRESSURE FLUIDS-Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure. Keep hands and body away from pin holes which eject fluids under high pressure. Use a piece of cardboard or paper to search for leaks. DO NOT use your hand.

Any fluid injected into the skin under high pressure should be considered a serious medical emergency despite an initial normal appearance of the skin. There will be a delayed onset of pain, and serious tissue damage may occur. Medical attention should be sought immediately.


OPERATIONAL SAFETY

OPERATIONAL SAFETY

  • Only personnel trained in the proper and safe operation of BE units may operate or service the BE
  • Operators shall wear appropriate PPE suitable for working with industrial lead-acid batteries while operating the BE (see prior page).
  • All data plates, warning labels, placards, etc shall be in place and legible at all times. Contact BHS for replacement data plates, warning labels, placards or instructions.
  • All users and service personnel shall be familiar with the meaning and risks associated with all data plates, warning labels, etc.
  • All operators and service personnel shall be aware of potential crush and shear points while operating or servicing the BE.
  • Keep hands and arms out of the battery compartment while operating the BE.
  • Remove BE from service if damaged, defective, or operating improperly (or becomes such while operating) until repairs can be made to correct any problem(s).
  • All operators shall be aware of the location of the end stops in the travel path to prevent driving the BE into the end stops.

DO’s AND DON’T’s

  • DO NOT exceed the maximum capacity of the BE.
  • DO NOT modify or fit the BE with attachments without prior, written approval from BHS.
  • DO NOT perform any maintenance or service to the BE with a battery loaded on the BE.
  • DO NOT allow anyone to ride in or on the BE.
  • DO NOT operate the BE with any guard or cover removed unless required for maintenance or repair.
  • Disconnect the BE from all power sources before attempting to perform service or maintenance to the unit.
  • DO NOT drive the BE into the end stops.
  • DO NOT operate the BE if disengaged from the guidance track.
  • DO NOT allow a battery to exit the BE when a lift truck or battery stand is not present to accept the battery.
  • DO NOT use the BE in a manner for which it is not intended. Some examples of prohibited use are but not limited to:
  • To transport people
  • As a vehicle jack
  • To lift loads greater than its rated load capacity
  • Where unintentional movement may exist
  • Having direct contact with foodstuff
  • In a potentially explosive atmosphere

DE-ENERGIZATION

  1. Fully lower the BE roller bed or position the roller bed on service stands if service requires the bed be raised. See Figures 1 & 2.
  2. Warning bhs sign (1).JPG Failure to fully lower the roller bed when performing service to the BE could result in injury from the roller bed lowering unexpectedly.
    caption

    FIGURE 1

    caption

    FIGURE 2

  3. Turn key on dashboard to the “OFF” position. See Figure 3.
  4. caption

    FIGURE 3

  5. Disconnect power to the extractor or shut off the electrical branch circuit breaker.
  6. Warning bhs sign (2).JPG Failure to disconnect electrical power to the BE could result in electrical shock. Serious personal injury or death will occur.
  7. Actuate all hydraulic levers in both directions to release any stored hydraulic pressure. See Figure 4.
  8. Warning bhs sign (1).JPG Failure to release any stored hydraulic pressure could result in injury from: • Escaping hydraulic uid under high pressure (see HYDRAULIC HAZARDS in the GENERAL SAFETY section). • Unexpected movement of hydraulic components.
    caption

LABELS & PLACARDS

IOP-402 BE-QS (05-09-19)TP-606(4).jpg

IOP-407 BE-TSN (03-30-12)TP-606(5).jpg

SPECIFICATION DATA

Product Specifications - Imperial / Metric

BE-24-2-SLN

BE-36-2-SLN

BE-24-2-DSN

BE-36-2-DSN

BE-24-2-TSN

BE-36-2-TSN

Travel Speed

0-190 FPM / 0-1 mps

0-190 FPM / 0-1 mps

0-190 FPM / 0-1 mps

Raise - Lower Speed

0-10 FPM / 0 -.05 mps

0-16 FPM / 0-.08 mps

0-26 FPM / 0-.13 mps

Powered Roller Speed

0-37 FPM / 0-.18 mps

0-37 FPM / 0-.18 mps

0-37 FPM / 0-.18 mps

Arm Traverse Speed

0-20 FPM / 0-.10 mps

0-20 FPM / 0-.10 mps

0-20 FPM / 0-.10 mps

Arm Rotation Time

6 - 8 Seconds

6 - 8 Seconds

6 - 8 Seconds

Draw Bar Pull Vacuum (12” Round Cup)

1,000 lbs / 450 kg

1,000 lbs / 450 kg

1,000 lbs / 450 kg

Vacuum Attach Time / Release Time

< 1 sec / < 1 sec

< 1 sec / < 1 sec

< 1 sec / < 1 sec

Input Voltage

240/480 VAC/60Hz

240/480 VAC/60Hz

240/480 VAC/60Hz

AC Current Draw

13.6 / 6.8 Amps

13.6 / 6.8 Amps

27.2 / 13.6 Amps

Control Circuit Voltage

120 VAC

120 VAC

120 VAC

Hydraulic Power Unit

5 HP / 3.73 KW

5 HP / 3.73 KW

10 HP / 7.46 KW

Hydraulic Pump

8 GPM / 30 LPM

8 GPM / 30 LPM

16 GPM / 60 LPM

Power Unit

Hydraulic, Variable Displacement

Hydraulic, Variable Displacement

Hydraulic, Variable Displacement

Operating Pressure

1,500 PSI / 103 Bar

1,500 PSI / 103 Bar

1,500 PSI / 103 Bar

Vacuum Pump

1/3 HP / .25 KW

1/3 HP / .25 KW

1/3 HP / .25 KW

Vacuum

21” Hg / 0.73 kg/cm2

21” Hg / 0.73 kg/cm2

21” Hg / 0.73 kg/cm2

Full Load Capacity

10,000 lbs / 4535 kg

10,000 lbs / 4535 kg

10,000 lbs / 4535 kg

Weight (Empty)

5,300 lbs / 2404 kg

5,700 lbs / 2585 kg

5,500 lbs / 2495 kg

6,100 lbs / 2767 kg

7,500 lbs / 3402 kg

7,800 lbs / 3538 kg

Total Compartment Rollers / Powered

11/5

11/5

11/5

Guide Track

2” x 2.5” Angle / 51 mm x 64 mm

2” x 2.5” Angle / 51 mm x 64 mm

3” x 2.5” Angle / 76 mm x 64 mm


Overall Dimensions (L x W x H)

130” x 67” x 65” /

3302 mm x 1702

mm x 1651 mm

154” x 67” x 65” /

3912 mm x 1702

mm x 1651 mm

128” x 67” x 90” /

3252 mm x 1829

mm x 2286 mm

152” x 67” x 90” /

3861 mm x 1702

mm x 2286 mm

156 .5” x 67” x

158.06” /

3975 mm x 1702

mm x 4015 mm

180.5” x 67” x

158.06” /

4585 mm x 1702

mm x 4015 mm

Vacuum Arm Reach (Stand Side)

9” / 229 mm

9” / 229 mm

9” / 229 mm

Vacuum Arm Reach (Hydraulic Extension)

5” - 17” / 127 mm - 432 mm

5” - 17” / 127 mm - 432 mm

5” - 17” / 127 mm - 432 mm

Wheel Base

95.75” / 2432 mm

119.75” / 3042 mm

95.75” / 2432 mm

119.75” / 3042 mm

98” / 2489 mm

122” / 3099 mm

Drive Wheel Centerline

48” / 1219 mm

48” / 1219 mm

48” / 1219 mm

Battery Compartment Width

24” / 610 mm

36” / 915 mm

24” / 610 mm

36” / 915 mm

24” / 610 mm

36” / 915 mm


Maximum Battery Dimensions (L x W x H)

48” x 23” x 36” /

1220 mm x 580 mm

x 910 mm

48” x 35” x 36” /

1220 mm x 890 mm

x 910 mm

48” x 23” x 36” /

1220 mm x 580 mm

x 910 mm

48” x 35” x 36” /

1220 mm x 890 mm

x 910 mm

48” x 23” x 36”

1220 mm x 580 mm

x 910 mm

48” x 35” x 36” /

1220 mm x 890 mm

x 910 mm

Minimum Battery Width

12” / 305 mm

12” / 305 mm

12” / 305 mm

Minimum Battery Height

17.75” / 450 mm

17.75” / 450 mm

17.75” / 450 mm

Ground Clearance

.625” / 15 mm

.625” / 15 mm

.625” / 15 mm

Roller Height

6.5” Min - 26.5” Max

165 mm Min - 670 mm Max

6.5” Min - 56” Max

165 mm Min - 1420 mm Max

6.5” Min - 96” Max

165 mm Min - 2435 mm Max

Note: Specifications may vary +/- 5% due to temperature, floor considerations and operator efficiency. Values represented under normal operating conditions.

PRE-INSTALLATION CHECK

FLOOR CONDITIONS

The floor is the single most critical area of the battery room. A bad floor can cause significant issues with the installation as well as downtime and maintenance problems with the extractor. The floor should be verified as to its minimum thickness and strength with user. As noted on the drawing, the specific requirement of flatness for your particular type of system is listed. Below is a chart stating floor requirements. If possible, especially on double stack and higher systems, a digital level should be used to shoot the grade for compliance with the specification. The floor should also be inspected for severe cracks or excessively wide expansion joints in the travel path of the machine. If floor drains are present, they must not have a grade to the opening that encroaches into the travel path.

F-min is a rating method used to evaluate the flatness and levelness of a floor designated as "defined travel path". For example, an F-min rating of 60 means that there is no more than .129" of variation in the transverse axis (wheels left to right) and .287" variation in the longitudinal axis (front to back) on the equipment.

To avoid potential damage to drive wheel assemblies, guide track, structural components, guide rollers and issues with the inner frame equalization the "defined travel path" of the Battery Extractor should meet or exceed the recommended F-min specification. See chart below for the model specifications

Model

F-Min

+/- Longitudinal

+/- Transverse

Slope Defect

SLN, DSN

40

.287”

.192”

.096”

TS

60

.186”

.129”

.066”

QS

85

.131”

.091”

.047”

IOP-400 (BE-SL DS) B1.jpg

OPERATING CONTROLS

IOP-407 BE-TSN (03-30-12)C1.jpg

NOTE: Safety devices for the machine and the machine operating area shall not be rendered inoperable or misused.

SAFETY FEATURES

Key Switch – Located on the dash (see above). Primary on/off switch to prevent unauthorized personnel from operating the BE.

Foot Switch – Must be depressed to operate the BE. Stepping off the foot switch will stop all functions immediately, locking all hydraulics in place. To resume use, depress the foot switch.

Gate Switch – The gate must be fully closed for the BE to operate.

Extractor Arm Switch – Does not permit the machine to move forward or backward unless the extractor arm is located in the center of the carriage between the indicating arrows located on the arm guard.

OPERATION OVERVIEW

  • The controls consist of six, manually operated, hydraulic control valves and a three position selector switch which controls the left and right vacuum cups or magnets.
  • All manual valves are moved in the direction of the function travel which it controls with exception of the lift/lower valve, which is pulled toward the operator for “up” and pushed away for “down.”
  • In the event of any failure or malfunction, step off the foot switch and all functions will stop immediately, locking all hydraulics in place.
  • The extractor arm must be in the center of the carriage (between the extractor arm position labels) or the unit will not travel forward or reverse.
  • To ensure smooth operation, all valve movements should be made in a slow, deliberate motion.

OPERATING INSTRUCTIONS

PRE-CHANGE OUT PREPARATION

  1. Position lift truck for change out in designated area.
  2. Remove all battery restraints and disconnect battery cables following manufacturers guidelines. (Be sure to position battery cables so as not to be damaged by battery during change out.)
  3. Board battery extractor and close safety gate. (Gate must be fully closed or unit will not operate.)
  4. Depress foot pedal.
  5. Turn key switch to “ON” position.

DISCHARGED BATTERY REMOVAL

  1. Move extractor forward or reverse to position center of empty compartment with center of lift truck battery compartment. (Lead roller of extractor is equipped with a centering groove. Users may find it beneficial to mark center of lift truck compartment to aid in alignment.)
  2. Align extractor’s roller bed height with lift truck’s battery compartment.
  3. Rotate extractor arm into battery compartment aligned in Step 2.
  4. Move extractor arm toward battery until vacuum cup/ magnet contacts battery.
  5. Notice sign.jpg DO NOT force cup/magnet to battery after initial contact with battery is made.
  6. Energize vacuum cup/magnet by turning selector switch to proper direction, left or right.
  7. Move extractor arm away from lift truck toward center of extractor roller bed, removing discharged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)
  8. Turn off vacuum/magnet and move extractor arm away from battery 1” to 2”.
  9. Rotate extractor arm out of battery compartment into opposite compartment (if empty) and center arm in carriage.
  10. Move battery into center of compartment using powered rollers.

CHARGED BATTERY RETRIEVAL

  1. Locate charged battery of appropriate type for lift truck being changed.
  2. Raise battery extractor roller compartment to proper level to gain access as needed to disconnect desired battery from its charger and disengage battery safety stop.
  3. Warning bhs sign (1).JPG ALWAYS be sure charging has been completed and charger is not still charging battery. Dangerous sparking/arcing can occur if battery is unplugged from charger while charging.
  4. Move extractor to appropriate rack position and align empty roller compartment with the center of the battery storage rack compartment. (The battery safety stop of each compartment is the center of that compartment and should be used for alignment with the groove in the lead roller of the battery extractor compartment.)
  5. Rotate arm into empty compartment (if not already positioned there.)
  6. Move extractor arm toward battery until vacuum cup/ magnet contacts battery.
  7. Energize vacuum cup/magnet by turning selector switch to proper direction, left or right.
  8. Notice sign.jpg DO NOT force cup/magnet to battery after initial contact with battery is made.
  9. Move extractor arm away from battery rack toward center of extractor roller bed, removing charged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)
  10. Turn off vacuum/magnet and move extractor arm away from battery 1” to 2”.
  11. Rotate extractor arm out of battery compartment into fully vertical position.
  12. Move battery into center of compartment using powered rollers.

DISCHARGED BATTERY RETURN

  1. If required, adjust extractor compartment height to battery rack level with open battery compartment. Drive extractor to align roller compartment containing discharged battery with open battery compartment.
  2. Return discharged battery to battery rack using powered rollers.
  3. NOTE: In most instances, batteries can be deposited into battery racks in one motion using only powered rollers. When this does not work, the battery may need slight assistance from extractor arm. To do this, rotate arm into compartment such as one would if removing battery from rack. If extractor is vacuum equipped, position top edge of cup slightly higher than edge of battery (or over lifting eye if so equipped) to prevent cup from adhering to battery - No vacuum/magnet is necessary for pushing. DO NOT activate vacuum/magnet switch. Slowly push battery into rack until fully into compartment.
  4. Engage battery safety stop and connect battery to charger as required.

CHARGED BATTERY INSTALLATION

  1. Lower extractor roller compartment to fully lowered position.
  2. Drive extractor back to lift truck and align roller compartment containing charged battery as performed in steps 1 and 2 of ”Discharged Battery Removal”.
  3. Move charged battery toward lift truck compartment by using powered rollers, verifying precise battery alignment.
  4. Notice sign.jpg Many batteries are a tight fit into lift truck battery compartments. Care MUST be taken to ensure alignment is precise to avoid damage to battery, lift truck, and/or battery extractor.
  5. Adjust extractor vertically as well as horizontally, if needed.
  6. Insert battery into lift truck as far as possible using only the powered rollers.
  7. Rotate extractor arm into compartment and SLOWLY push battery into lift truck. (Be sure to watch battery cables for interference.)
  8. Return extractor arm to center of roller bed and lower extractor to fully lowered position. Drive extractor out of immediate area.
  9. Turn off key switch, remove key from switch and carefully exit extractor.
  10. Secure newly installed battery in lift truck and reconnect battery cables.
  11. Return lift truck to service.

Warning-bhs-sign-(3).jpg

DO NOT drive the B.E. into the travel path end stops. The end stops are designed to prevent the B.E. from accidentally traveling beyond its designated travel path. Driving the B.E. into the end stops will cause the B.E. to stop suddenly, possibly causing damage to the end stop, the B.E. and/or personal injury.

MANUAL UNLOADING

Lockout/tagout and de-energize all equipment prior to manually unloading any battery.

In the event of power loss or an operational malfunction of the BE not allowing a battery to be unloaded using normal operating procedures, it is recommended a battery be removed from the BE using certified and approved vertical extraction methods and devices.

Warning bhs sign (2).JPG

Read, understand and observe all safety warnings and procedures related to the vertical extraction device(s) being used.

Should the status of the BE not allow for safe vertical extraction due to position in the battery aisle, only repairs required to safely maneuver the BE to a position allowing for safe vertical extraction should be made. Once any batteries are safely unloaded, any remaining repairs can be made.

Warning bhs sign (2).JPG

Extreme care should be taken when working under or around equipment supporting elevated loads. Unexpected movement of the equipment could cause the load and/or equipment to fall. ALWAYS be sure devices of adequate size and strength are in place to prevent any personnel working under the elevated load from being crushed. Serious personal injury or death will occur.

SPARE PARTS LIST

Refer to the Spare Parts Kit (Pt# BE-SPKV-SLDS) at the beginning of Section 7 for the list of items recommended by the factory to have on hand for BE-SLN & DSN models to minimize any downtime due to minor breakdown that may occur under normal operating conditions.

Use only BHS approved replacement parts.

BHS recommends that a full maintenance inspection report similar to the one provided be done at least once a month.

Any parts found to be excessively worn or damaged should promptly be replaced unless said parts pose a safety risk to the operator and/or extractor, in which case the unit should be removed from service until the problem(s) are remedied (See Operator’s Daily Checklist.)

PARTS SECTIONS

CHASSIS

EQUALIZATION

IOP-406 SLN DSN (08-02-12)1.0.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

00158001-36

CHAIN-ROLLER-#60


BE-SLN ONLY

4

00158001-37

CHAIN-ROLLER-#60


BE-DSN ONLY

4

2

43097001

STUD-ANCHOR-5”


UPPER

4

3

PT0222-1

LINK-CONNECTING-#60



8

4

HW0115

WASHER-LOCK-3/4”



4

5

HW0017

NUT-HEX-3/4-10



8

6

43097002

STUD-ANCHOR-2”



4

7

HW0020

NUT-JAM-3/4-10



4

IOP-406 SLN DSN (08-02-12)1.0.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43127001

SHAFT-EQUALIZATION


BE-24-2

2

43327001

SHAFT-EQUALIZATION


BE-36-2

2

2

PT0405

BEARING-FLANGE-2 BOLT-1 1/2”



4

3

HW0502

BOLT-HHCS-1/2-13 X 1 1/4”



8

4

HW0110

WASHER-LOCK-1/2”



8

5

PT0224

SPROCKET-60B12 X 1 1/2”


KEYED IN-LINE

8

6

43097006

KEY-3/8” X 2 3/4”



4

7

PT0416

COLLAR-SHAFT-1 1/2”



4

8

PT0503

BEARING-FLANGED LOAD-2 1/4”



8

9

HW0025

NUT-JAM-7/8-14



8

CROSS BAR

IOP-406 SLN DSN (08-02-12)1.1.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HW0515

BOLT-HHCS-1/2-13 X 2”


FULLY THREADED

8

2

HW0112

WASHER-FLAT-1/2”-SAE



8

3

HW0110

WASHER-LOCK-1/2”



8

4

HW0007

NUT-HEX-1/2-13



8

IOP-406 SLN DSN (08-02-12)1.1.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HW0515

BOLT-HHCS-1/2-13 X 2”


FULLY THREADED

8

2

HW0504

BOLT-HHCS-1/2-13 X 2”



8

3

HW0112

WASHER-FLAT-1/2”-SAE



8

4

HW0110

WASHER-LOCK-1/2”



16

5

HW0007

NUT-HEX-1/2-13



16

6

43717040

STOP-CARRIAGE



4

LIFT CYLINDER CONNECTIONS

IOP-406 SLN DSN (08-02-12)1.2.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43617016

CLEVIS



4

2

HW0403

BOLT-HHCS-3/8-16 X 1 1/4”



8

3

HW0107

WASHER-LOCK-3/8”



8

4

HW0108

WASHER-FLAT-3/8”-SAE



8

5

00197036

PIN-CLEVIS



4

6

00197035

PIN-CYLINDER



4

7

HW1058

PIN-HITCH



16


IOP-406 SLN DSN (08-02-12)1.2.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

00158001-11

CHAIN-ROLLER-#80



4

2

HW0014

NUT-HEX-1-8



8

3

43897002

STUD-LIFT-INNER FRAME



4

4

PT0204-1

LINK-CONNECTING-#80



8

5

43897001

STUD-LIFT-OUTER FRAME



4

6

43715006

BRACKET-CYLINDER SUPPORT



4

7

HW1043

CLAMP-CYLINDER



4

8

HW0303

BOLT-HHCS-1/4-20 X 1"



4

9

HW0104

WASHER-FLAT-1/4"-SAE



4

10

HW0143

WASHER-FLAT-1/4"-FENDER



12

11

HW0103

WASHER-LOCK-1/4"



4

12

HW0002

NUT-HEX-1/4-20



4

13

00197035

PIN-CYLINDER



4

14

HW1058

PIN-HITCH



8

GUIDANCE ARM

IOP-406 SLN DSN (08-02-12)1.3.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43015011

GUIDE ARM WELDMENT



2

2

HW0505

BOLT-HHCS-1/2-13 X 3 1/2”



4

3

HW0112

WASHER-FLAT-1/2”-SAE



8

4

HW0110

WASHER-LOCK-1/2”



4

5

HW0007

NUT-HEX-1/2-13



4

6

PT0510

CAM ROLLER-1 3/4”



4

7

HW0115

WASHER-LOCK-3/4”



4

8

HW0011

NUT-HEX-3/4-16



4

IDLER ROLLERS

IOP-406 SLN DSN (08-02-12)1.4.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43182001

LEAD ROLLER ASSEMBLY-24”


W/ Alignment GROOVE

4

43382001

LEAD ROLLER ASSEMBLY-36”


W/ ALIGNMENT GROOVE

4

2

43182002

IDLER ROLLER ASSEMBLY-24”



8

43382002

IDLER ROLLER ASSEMBLY-36”



8

3

43187002

SHAFT-HEX-.75” X 25.75”



8

43387002

SHAFT-HEX-.75” X 37.75”



8

4

43187003

SHAFT-HEX-.75” X 27.5”



4

43387003

SHAFT-HEX-.75” X 39.5”



4

5

HW1058

PIN-HITCH



24

POWERED ROLLERS

IOP-406 SLN DSN (08-02-12)1.4.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43182003

POWERED ROLLER-24”



10

43382003

POWERED ROLLER-36”



10

2

43087001

JOURNAL-POWERED ROLLER



10

3

PT0404

FLANGE BEARING-3-BOLT-1”



20

4

HW0321

BOLT-HHCS-5/16-18 X 1 1/4”



60

5

HW0105

WASHER-LOCK-5/16”



60

6

HW0004

NUT-HEX-5/16-18



60

7

PT0033

SPROCKET-35B18 X 1”



16

8

00197028

KEY-1/4” X 1 1/4”



8

9

00158001-38

CHAIN-ROLLER-#35


49 PITCH LENGTH

6

00158001-39

CHAIN-ROLLER-#35


51 PITCH LENGTH

2

10

PT0031

LINK-CONNECTING-#35



8

11

PT0418

COLLAR-SHAFT-1”



10

12

PT0032

LINK-OFFSET-#35


NOT SHOWN

6

† OFFSET LINKS FOR USE WITH 49 PITCH LENGTH CHAINS ONLY.


IOP-406 SLN DSN (08-02-12)1.4.3.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HC0120

MOTOR-HYDRAULIC-160CC



2

2

HW1071

KEY-WOODRUFF-#808 STD


SUPPLIED WITH ITEM 1

A/R

3

H1544

ADAPTER-#6 JICM X #10 SAEM



4

4

HW0402

BOLT-HHCS-3/8-16 X 1”



18

5

HW0107

WASHER-LOCK-3/8”



18

6

50017005

PLATE-MOTOR MOUNTING



2

7

PT0302-1

COUPLING BODY-#40 X 1”



4

8

PT0301

CHAIN-COUPLING-#40


INCL. CONNECTING PIN

2

9

00197026

KEY-1/4” X 1”



4

OPERATOR GATE

IOP-406 SLN DSN (08-02-12)1.5.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43017064-2

LATCH-SWING GATE



1

2

HW0030

BOLT-HHCS-3/8-16 X 2 1/4”



1

3

HW0031

NUT-LOCK-3/8-16



1

4

HW9000

HINGE-SPRING



1

5

HW0301

BOLT-SELF TAP ”F”-1/4-20 X 1/2”



3

6

HW1037

STOP-GATE

80092001


USED ON BE-DSN UNITS ONLY

1

7

HW0303

BOLT-HHCS-1/4-20 X 1”

80092001

1

8

HW0104

WASHER-FLAT-1/4”-SAE (NOT SHOWN)

80092001

1

9

HW0003

NUT-NILN-1/4-20 (NOT SHOWN)

80092001

1

OPERATOR STEP

IOP-406 SLN DSN (08-02-12)1.5.2.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43015007

STEP



1

2

HW0406

BOLT-HHCS-3/8-16 X 2 1/2”



2

3

HW0108

WASHER-FLAT-3/8”-SAE



4

4

HW0107

WASHER-LOCK-3/8”



2

5

HW0005

NUT-HEX-3/8-16



2

6

51006001

ANTI-FATIGUE MAT


BE-SLN

1

52006001

ANTI-FATIGUE MAT


BE-DSN

1

7

43017058-2

THRESHOLD



1

† ANTI-FATIGUE MATS SHIPPED WITHOUT CUTOUT FOR FOOT SWITCH.

HYDRAULIC HOSE REEL

IOP-406 SLN DSN (08-02-12)1.5.3.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

CCR-12HD

HOSE REEL



1

2

43717122

PLATE-MOUNTING



1

3

HW0413

BOLT-FHSMS-3/8-16 X 1 1/4"



2

4

HW0517

BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD



2

5

HW0110

WASHER-LOCK-1/2"



2

6

HW0112

WASHER-FLAT-1/2"-SAE



2

GUARDING

IOP-406 SLN DSN (08-02-12)1.6.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

51017008-2

GUARD-FAR



1

2

51017007

GUARD-NEAR



2

3

HW0301

BOLT-SELF TAP ”F”-1/4-20 X 1/2”



30


IOP-406 SLN DSN (08-02-12)1.6.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

51017006-2

GUARD-INNER CARRIAGE



2

2

50017010-2

GUARD-LINEAR DRIVE SCREW



1

3

50017011-2

GUARD-SIDE-ARM CARRIER SHAFT



2

4

HW0301

BOLT-SELF TAP ”F”-1/4-20 X 1/2”



32

5

HW0306

BOLT-FHSCS-1/4-20 X 1”



4

6

HW0104

WASHER-FLAT-1/4”-SAE



4

7

HW0103

WASHER-LOCK-1/4”



4

8

HW0002

NUT-HEX-1/4-20



4

9

PL0602

VINYL EDGING


6’ EA. FOR ITEM 3 (NOT SHOWN)

12’


IOP-406 SLN DSN (08-02-12)1.6.3.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

51017011

DASHBOARD



1

2

43617039

COVER PLATE



2

3

SS0104

BOLT-SHCS-1/4-20 X 5/8”



18

4

SS0300

WASHER-FLAT-1/4”-SAE



18

5

51017009-2

KICK PLATE-OPERATOR CONSOLE



1

6

HW0301

BOLT-SELF TAP ”F”-1/4-20 X 1/2”



14

7

PL0602

VINYL EDGING


TWO 1’ PCS. (NOT SHOWN)

2’


IOP-406 SLN DSN (08-02-12)1.6.4.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

51017010

PANEL-OPERATOR PLATFORM



1

2

HW0303

BOLT-HHCS-1/4-20 X 1”



8

3

HW0104

WASHER-FLAT-1/4”-SAE



8

4

HW0103

WASHER-LOCK-1/4”



8

5

HW0002

NUT-HEX-1/4-20



8


IOP-406 SLN DSN (08-02-12)1.6.5.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

52017013-2

GUARD-FAR END-UPPER



1

2

52017012-2

GUARD-FAR END-LOWER



1

3

HW0301

BOLT-SELF TAP ”F”-1/4-20 X 1/2”



22


IOP-406 SLN DSN (08-02-12)1.6.6.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

52017018-2

DASHBOARD



1

2

52017014-2

GUARD-FRONT-OPERATOR CONSOLE



1

3

52017011-2

GUARD-INNER FRAME



2

4

50017010-2

GUARD-LINEAR DRIVE SCREW



1

5

50017011-2

GUARD-SIDE-ARM CARRIER SHAFT



2

6

52017015-2

KICK PLATE-OPERATOR CONSOLE



1

7

HW0301

BOLT-SELF TAP ”F”-1/4-20 X 1/2”



56

8

HW0306

BOLT-FHSCS-1/4-20 X 1”



4

9

HW0104

WASHER-FLAT-1/4”-SAE



4

10

HW0103

WASHER-LOCK-1/4”



4

11

HW0002

NUT-HEX-1/4-20



4

12

PL0602

VINYL EDGING


8’ EA. FOR ITEM 3 (NOT SHOWN)

16’

13

PL0602

VINYL EDGING


6’ EA. FOR ITEM 5 (NOT SHOWN)

12’

14

PL0602

VINYL EDGING


TWO 1’ PCS. FOR ITEM 6 (NOT SHOWN)

2’


IOP-406 SLN DSN (08-02-12)1.6.7.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

52015006

PANEL-FLOOR



1

2

HW0303

BOLT-HHCS-1/4-20 X 1”



8

3

HW0104

WASHER-FLAT-1/4”-SAE



8

4

HW0103

WASHER-LOCK-1/4”



8

5

HW0002

NUT-HEX-1/4-20



8

6

52017016

GRILL-HYDRAULIC COMPONENT



1

7

HW0403

BOLT-HHCS-3/8-16 X 1 1/4”



2

8

HW0107

WASHER-LOCK-3/8”



2

9

HW0108

WASHER-FLAT-3/8”-SAE



2

10

PL0602

VINYL EDGING


FOR ITEM 6 (NOT SHOWN)

13’

Extractor Arms

VACUUM STUDS

IOP-406 SLN DSN (08-02-12)2.0.1.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

P0505

BUSHING-RED-#6 NPT X #4 NPTF-BRASS



2

2

P0402

HOSE BARB-1/4 X #4 NPTM-BRASS


FIXED SIDE ONLY

1

3

HW0428

STUD-VACUUM-3/8-16 X 5”

HW-KIT-2


8

4

HW0108

WASHER-FLAT-3/8”-SAE

HW-KIT-2


40

5

HW1001

SPRING-3/8”

HW-KIT-2


24

6

HW0006

NUT-NILN-3/8-16

HW-KIT-2


8

7

HW0424

NUT-JAM-3/8-16

HW-KIT-2


8

VACUUM CUPS

IOP-406 SLN DSN (08-02-12)2.0.2.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

P0110

VACUUM CUP-12” ROUND


SEE NOTE

2


N/A

VACUUM CUP-10” ROUND

00162001

AVAILABLE AS KIT ONLY

2

2

00117059

PLATE-VACUUM CUP ADAPTER

00162001


2

3

HW0328

BOLT-HHCS-5/16-18 X 3/4”

00162001


8

4

P0401

ELBOW-#4 NPTM X 1/4” BARB-BRASS

00162001


2

5

P0506

ELBOW-STR-90 DEG-#4 NPT-BRASS

00162001


2

6

P0505

BUSHING-RED-#6 NPT X #4 NPTF-BRASS

00162001


2

7

00166001

CASTING-12” VACUUM CUP

00162003


2

8

00164001

SEAL-RUBBER

00162003


2

9

00165001

PLATE-FRONT

00162003


2

10

HW0311

BOLT-FHSCS-1/4-20 X 5/8”

00162003


16

† ONE-PIECE CONSTRUCTION

SWING ARMS

IOP-406 SLN DSN (08-02-12)2.0.3.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

41257014

TIE PLATE-SWING ARM



1

2

43055004

SWING ARM-RHS

NOT SOLD INDIVIDUALLY

1

3

43055002

SWING ARM-LHS

NOT SOLD INDIVIDUALLY

1

4

HW0603

BOLT-FHSCS-5/8-11 X 2”



4

5

HW0113

WASHER-LOCK-5/8”



4

6

HW0010

NUT-JAM-5/8-11



4

7

PT0413

COLLAR-SHAFT-3”

80252001


2

8

43027001

SHAFT-ROTARY ACTUATOR

80252001


1

9

HW1013

KEY-3/8” X 12”

80252001


1

10

PT0419

BEARING-SAE 841-2” ID, 3” OD, 1/8” THICK

80252001


3

11

43052005

CAP-BEARING


INCLUDES BEARING

2

12

HW0303

BOLT-HHCS-1/4-20 X 1”



6

13

HW0103

WASHER-LOCK-1/4”



6

14

43057014

STANDOFF-WIRE



1

15

HW0312

SCREW-SHSS-1/4-20 X 1”-CUP POINT



1

16

H1565

ADAPTER-45 DEG-#6 JICM X #4 NPTM



4

17

H1600

ADAPTER-90 DEG-#6 JICM X #8 SAEM



2

† INCLUDED IN MULTIPLE KITS

SWING ARM STOPS

IOP-406 SLN DSN (08-02-12)2.0.4.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43057003

CUSHION-SWING ARM



2

2

HW0306

BOLT-FHSCS-1/4-20 X 1



4

3

43055001

STOP-SWING ARM



2

44555001

STOP-SWING ARM


BE-42-1 ONLY

1

4

HW0403

BOLT-HHCS-3/8-16 X 1 1/4



4

5

HW0107

WASHER-LOCK-3/8



4

6

HW0108

WASHER-FLAT-3/8-SAE



4

7

43057008

SPACER-SWING ARM STOP


NOT SHOWN

2

VACUUM PUMP

IOP-406 SLN DSN (08-02-12)2.0.5.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

P0005

PUMP-VACUUM



1

2

P0208

FILTER-HI FLOW



3

3

P0503

NIPPLE-#4 NPT-BRASS



3

4

P0502

TEE-#4 NPTF-BRASS



1

5

P0506

ELBOW-STR-90 DEG-#4 NPT-BRASS



4

6

P0402

HOSE BARB-1/4” X #4 NPTM-BRASS



5

7

P0207

VALVE-VACUUM RELEASE



2

8

P0302

HOSE-VACUUM-1/4” ID


TWO 6” PIECES

1’

9

P0302

HOSE-VACUUM-1/4” ID


FIXED SIDE

1’

10

P0301-1

HOSE-COIL-VACUUM



1

11

E0611

JUNCTION BOX-4” X 2” X 2”



1

12

E0612

COVER-JUNCTION BOX



1

13

HW0212

SCREW-RHMS-#10-24 X 1/2”



2

14

E0624

CONNECTOR-1/2”



1

15

E0608-1

RESTRAINT-1/2”-90 DEG


GRIP SIZE .450 - .560

1

15a

E0617

LOCKNUT-CONDUIT-1/2”


NOT SHOWN

2

16

E0501

CORD-14-4 SW/SOW



15’

17

43057014

STANDOFF-CABLE



1

18

HW0206

SCREW-RHMS-#10-32 X 3/4”



4

19

HW0306

BOLT-FHSCS-1/4-20 X 1”



1

20

43057021

PLATE-STIFFENER


2

21

HW0402

BOLT-HHCS-3/8-16 X 1”


12

22

HW0107

WASHER-LOCK-3/8”


12

23

HW0005

NUT-HEX-3/8-16


12

24

HW0108

WASHER-FLAT-3/8”-SAE

NOT SHOWN

24

25

P0111

FILTER-VACUUM-IN LINE



2

† INCLUDED IN MULTIPLE KITS

EXTRACTOR ARM MOUNTING

IOP-406 SLN DSN (08-02-12)2.0.6.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HW0504

BOLT-HHCS-1/2-13 X 2”



SEE NOTE

6

2

HW0112

WASHER-FLAT-1/2”-SAE


6

3

HW0110

WASHER-LOCK-1/2”


6

4

HW0007

NUT-HEX-1/2-13


6

5

41655008

EXTENSION-EXTRACTOR ARM


BE-36

A/R

† QTY 12 REQUIRED WITH EXTRACTOR ARM EXTENSION.

HOSE MOUNTING

IOP-406 SLN DSN (08-02-12)2.0.7.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

41257035

STANDOFF



2

2

HW1072

RESTRAINT-HOSE



2

3

HW0104

WASHER-FLAT-1/4”-SAE



2

4

HW0103

WASHER-LOCK-1/4”



2

5

HW0318

BOLT-SHCS-1/4-20 X 1 1/2”



2

6

HW0302

BOLT-HHCS-1/4-20 X 3/4”



1

7

HW0312

SCREW-SHSS-1/4-20 X 1”-CUP POINT



1

ARM CYLINDER

IOP-406 SLN DSN (08-02-12)2.0.8.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

50055002

ARM-EXTENSION



1

2

HC0416

CYLINDER-EXTENED REACH



1

3

H1578

ADAPTER-90 DEG-#6 JICM X #6 NPTM



2

4

41257031

PIN-CLEVIS END



1

5

00197036

PIN-ROD END



1

6

HW1058

PIN-HITCH



4

BEARING PLATES

IOP-406 SLN DSN (08-02-12)2.0.9.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

50055001

HOUSING-EXTENDED REACH



1

2

50057008

PLATE-END



1

3

HW0303

BOLT-HHCS-1/4-20 X 1”



4

4

HW0104

WASHER-FLAT-1/4”-SAE



8

5

HW0103

WASHER-LOCK-1/4”



4

6

HW0002

NUT-HEX-1/4-20



24

7

50058003

PLATE-BEARING


SIDE

2

8

50058006

PLATE-SHIM


SIDE

2

9

50058004

PLATE-BEARING


UPPER/ LOWER

2

10

50058005

PLATE-SHIM


UPPER/ LOWER

2

11

HW0812

SCREW-SHSS-1/4-20 X 5/8”-HALF DOG



20

ROTARY ACTUATOR

IOP-406 SLN DSN (08-02-12)2.1.1.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43046001

ROTARY ACTUATOR



1

2

80000002

ROTARY ACTUATOR BASE ASSEMBLY


WITHOUT ACTUATOR

1

2A

N/A

VERTICAL CARRIER PLATE-OUTER


INCL. WITH 80000002

2

2B

N/A

VERTICAL CARRIER PLATE-INNER


INCL. WITH 80000002

1

2C

N/A

CARRIER BASE PLATE


INCL. WITH 80000002

1

3

HW1070

PIN-PULL DOWEL-5/8” X 1 1/2”



2

4

HW0508

BOLT-SHCS-1/2-13 X 3/4”



3

5

HW1045

PIN-PULL DOWEL-3/8” X 1 1/2”


INCL. WITH 80000002

6

6

HW0412

BOLT-SHCS-3/8-16 X 1 1/4”


INCL. WITH 80000002

12

7

H0010

FITTING-BULKHEAD-3/4-16 X #4 NPTF



4

8

H1579

ADAPTER-90 DEG-#6 JICM X #4 NPTM



4

CARRIER SHAFTS

IOP-406 SLN DSN (08-02-12)2.2.1.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

50057001

CARRIER SHAFT-EXTRACTOR ARM


3” DIA.

2

2

43054007

BEARING-EXTRACTOR ARM CARRIER

80252002


4

3

HW0412

BOLT-SHCS-3/8-16 X 1 1/4”

80252002


16

4

PT0413

COLLAR-SHAFT-3”



4

5

50057009

PLATE-END



4

6

50057010

SHIM-END PLATE



A/R

7

HW1076

BOLT-FHSCS-3/8-16 X 1”



12

8

PT0624

FITTING-ZERK

80252002

NOT SHOWN

4

DRIVE NUT ASSEMBLY

IOP-406 SLN DSN (08-02-12)2.3.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43054006

DRIVE NUT ASSEMBLY

80252003


1

2

HW0426

BOLT-SHCS-3/8-16 X 5 1/2”

80252003

SEE NOTES

4

3

HW0108

WASHER-FLAT-3/8”-SAE

80252003

SEE NOTES

4

4

HW0006

NUT-NILN-3/8-16

80252003

SEE NOTES

4

5

PT0624

FITTING-ZERK

80252003


1

6

43017009-2

BRACKET-SCREW GUARD MOUNTING



2

7

HW0303

BOLT-HHCS-1/4-20 X 1”



4

8

HW0103

WASHER-LOCK-1/4”



4

9

HW0104

WASHER-FLAT-1/4”-SAE



4

† IT IS RECOMMENDED TO REPLACE MOUNTING HARDWARE WHEN REPLACING DRIVE NUT ASSEMBLY


DRIVE SCREW

IOP-406 SLN DSN (08-02-12)2.3.2.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

50024001

SCREW-LINEAR DRIVE



1

2

PT0119

SPROCKET-50B15 X 1 3/16”



1

3

43097004

KEY-1/4” X 7/8”



1

4

00158001-15

CHAIN-ROLLER-#50



1

5

PT0102

LINK-CONNECTING-#50



1

6

PT0406

FLANGE BEARING-4 BOLT-1 3/16”


ALLOY CASTING

2

7

HW0503

BOLT-HHCS-1/2-13 X 1 1/2”



8

8

HW0110

WASHER-LOCK-1/2”



8

9

PT0107

SPROCKET-50B15 X 1”



1

10

HC0121

MOTOR-HYDRAULIC-100CC


SAE 2-BOLT MOUNT

1

11

H1605

ADAPTER-90 DEG-#6 JICM X #10 SAEM



2

12

HW1071

KEY-WOODRUFF-#808 STD


SUPPLIED WITH ITEM 10

A/R

13

HW0403

BOLT-HHCS-3/8-16 X 1 1/4”



6

14

HW0107

WASHER-LOCK-3/8”



6

15

43017007

PLATE-MOUNTING-SCREW DRIVE MOTOR



1

16

43057019

PLATE-COVER



2

17

HW0415

BOLT-SHCS-3/8-16 X 3/4”



8

HOSE CARRIER PLATE

IOP-406 SLN DSN (08-02-12)2.4.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

41696001

BRACKET-MOVABLE END



1

2

HW0306

BOLT-FHSCS-1/4-20 X 1”



4

3

HW0104

WASHER-FLAT-1/4”-SAE



10

4

HW0103

WASHER-LOCK-1/4”



6

5

HW0002

NUT-HEX-1/4-20



6

6

PT0627

HOSE CARRIER


12 LINKS REQD.

34”

7

PT0628

BRACKET-FIXED END



1

8

HC0262

VALVE-CROSS PORT RELIEF



1

8a

HC0236

REPLACEMENT CARTRIDGE


FOR ITEM 8 (NOT SHOWN)

2

9

HW0308

BOLT-HHCS-1/4-20 X 2 1/2”



2

10

H1546

ADAPTER-#6 JICM X #8 SAEM



2

11

H1617

ADAPTER-45 DEG-#6 JICM X #8 SAEM



2

12

HC0237

VALVE-SEQUENCING



1

13

HW0317

BOLT-HHCS-1/4-20 X 3 1/2”



2

14

H1560

ADAPTER-45 DEG-#8 JICM X #8 SAEM



4

15

H1600

ADAPTER-90 DEG-#6 JICM X #8 SAEM



2

16

50017006

PLATE-HOSE CARRIER



1

17

HW0403

BOLT-HHCS-3/8-16 X 1 1/4”



4

18

HW0108

WASHER-FLAT-3/8”-SAE



8

19

HW0107

WASHER-LOCK-3/8”



4

20

HW0005

NUT-HEX-3/8-16



4

† CARTRIDGES ARE FOR REPLACEMENT ONLY

DRIVE AND CASTERS

FLOOR DRIVE ASSEMBLY

IOP-406 SLN DSN (08-02-12)3.0.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

REF

43722002

FLOOR DRIVE ASSEMBLY



2

1

43715012

FRAME-FLOOR DRIVE



2


2

HW0515

BOLT-HHCS-1/2-13 X 2"-FULL THREAD



6

HW0517

BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD


CYL. SUPPORT BRACKET BOLT

2

3

HW0110

WASHER-LOCK-1/2"



8

4

HW0112

WASHER-FLAT-1/2"-SAE



8

5

C0050-1

WHEEL-8" X 3"-POLY

80222001


2

6

PT0406

FLANGE BEARING-4 BOLT-1 3/16"

80222001

ALLOY CASTING

4

7

HW0504

BOLT-HHCS-1/2-13 X 2"



8

8

HW0112

WASHER-FLAT-1/2"-SAE



8

9

HW0110

WASHER-LOCK-1/2"



24

10

HW0007

NUT-HEX-1/2-13



24

11

43797001

ROD-THREADED-1/2-13 X 7"



8

12

43727007

SPACER-DRIVE WHEEL



8

13

43727006

PLATE-MOTOR MOUNTING



2

14

43727008

SHAFT-WHEEL

80222001


2

15

43097005

KEY-1/4" X 3"

80222001


2

16

00197028

KEY-1/4" X 1 1/4"

80222001


2

17

43726003

BUSHING-TAPER LOCK-1 3/16"

80222001

SHAFT SIDE

2

18

43726004

COUPLING BODY-TAPER BORE-#50

80222001


4

19

HW0323

BOLT-HHCS-5/16-18 X 1"

80222001


8

20

PT0321

CHAIN-COUPLING-#50


INCL. CONNECTING PIN

2

21

43726002

BUSHING-TAPER LOCK-1”


MOTOR SIDE

2

22

HC0120

MOTOR-HYDRAULIC-160CC



2

23

HW1071

KEY-WOODRUFF-#808 STD


INCL. WITH ITEM 22

A/R

24

HW0402

BOLT-HHCS-3/8-16 X 1"



8

25

HW0107

WASHER-LOCK-3/8"



8

26

H1547

ADAPTER-#8 JICM X #10 SAEM


RIGHT HAND MOTOR

2

H1618

ADAPTER-45 DEG-#8 JICM X #10 SAEM


LEFT HAND MOTOR (NOT SHOWN)

2

27

43017051

SHIM-CASTER-1/2"



2

† REUSE OF BUSHINGS AFTER DISASSEMBLY NOT RECOMMENDED

CASTERS

IOP-406 SLN DSN (08-02-12)3.1.1.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

C0220

CASTER-8" X 3"-POLY



2

2

43017022

SHIM-CASTER-1/4"



2

3

43017051

SHIM-CASTER-1/2"



2

4

HW0517

BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD



6

5

HW0518

BOLT-HHCS-1/2-13 X 3"-FULL THREAD


CYL. SUPPORT BRACKET BOLT

2

6

HW0112

WASHER-FLAT-1/2"-SAE



16

7

HW0110

WASHER-LOCK-1/2"



8

8

HW0007

NUT-HEX-1/2-13



8

ELECTRICAL

AC POWER STANCHION

IOP-406 SLN DSN (08-02-12)4.0.1.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43735001

STANCHION-POWER



1

2

HW1030

U-BOLT-3/8-16 X 2” X 5”


SQUARE BEND

3

3

HW0108

WASHER-FLAT-3/8”-SAE



6

4

HW0107

WASHER-LOCK-3/8”



6

5

HW0005

NUT-HEX-3/8-16



6

6

46837014-2

TOW ARM-COLLECTOR TROLLEY



1

7

46838015

SPACER BLOCK-TOW ARM



1

8

E0632

RESTRAINT-3/4”


GRIP SIZE .625” TO .750”

1

9

E0618

LOCKNUT-CONDUIT-3/4”



1

10

E0612

COVER-JUNCTION BOX


INCLUDED WITH ITEM 1

1

11

E1105

JUNCTION BOX-4” X 2” X 2”


WEATHERPROOF

1

12

E1106

COVER-JUNCTION BOX


WEATHERPROOF W/ GASKET

1

13

HW0301

BOLT-SELF TAP ”F”-1/4-20 X 1/2”



2

14

E0608-1

RESTRAINT-1/2”-90 DEG


GRIP SIZE .450” TO .560”

1

15

E0622

RESTRAINT-1/2”


GRIP SIZE .450” TO .560”

1


IOP-406 SLN DSN (08-02-12)4.0.2.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43735001

STANCHION-POWER



1

2

HW1030

U-BOLT-3/8-16 X 2” X 5”


SQUARE BEND

3

3

HW0108

WASHER-FLAT-3/8”-SAE



6

4

HW0107

WASHER-LOCK-3/8”



6

5

HW0005

NUT-HEX-3/8-16



6

6

46837014-2

TOW ARM-COLLECTOR TROLLEY



1

7

46838015

SPACER BLOCK-TOW ARM



1

8

E0632

RESTRAINT-3/4”


GRIP SIZE .625 “TO .750”

1

9

E0618

LOCKNUT-CONDUIT-3/4”



1

10

E0612

COVER-JUNCTION BOX


INCLUDED WITH ITEM 1

1

11

E1105

JUNCTION BOX-4” X 2” X 2”


WEATHERPROOF

1

12

E1106

COVER-JUNCTION BOX


WEATHERPROOF W/ GASKET

1

13

HW0301

BOLT-SELF TAP ”F”-1/4-20 X 1/2”



2

14

E0608-1

RESTRAINT-1/2”-90 DEG


GRIP SIZE .450” TO .560”

1

15

E0622

RESTRAINT-1/2”


GRIP SIZE .450” TO .560”

1


MAG STARTER

IOP-406 SLN DSN (08-02-12)4.1.1.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E0103

MAGNETIC STARTER


NEMA 1

1

2

E0608-1

RESTRAINT-1/2”-90 DEG


GRIP SIZE .450” TO .560”

1

3

E0623

RESTRAINT-1/2”-90 DEG


GRIP SIZE .250” TO .375”

4

4

E0616

RESTRAINT-1/2”


GRIP SIZE .250” TO .375”

1

5

E0622

RESTRAINT-1/2”


GRIP SIZE .450” TO .560”

1

6

E0613

RESTRAINT-3/4”


GRIP SIZE .500” TO .625”

1

7

E0617

LOCKNUT-CONDUIT-1/2”



7

8

E0618

LOCKNUT-CONDUIT-3/4”



1

9

HW0303

BOLT-HHCS-1/4-20 X 1”



3

10

HW0104

WASHER-FLAT-1/4”-SAE



7

11

HW0103

WASHER-LOCK-1/4”



3

12

HW0002

NUT-HEX-1/4-20



4

TRANSFORMER

IOP-406 SLN DSN (08-02-12)4.1.2.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E0202

TRANSFORMER


1.5 Kva

1

2

E0616

RESTRAINT-1/2”


GRIP SIZE .250” TO .375”

2

3

E0617

LOCKNUT-CONDUIT-1/2”


NOT SHOWN

2

4

HW0303

BOLT-HHCS-1/4-20 X 1”



4

5

HW0104

WASHER-FLAT-1/4”-SAE



8

6

HW0103

WASHER-LOCK-1/4”



4

7

HW0002

NUT-HEX-1/4-20



4

8

00196401

LABEL-DANGER-480V


NOT SHOWN

1

9

00196408

LABEL-DANGER-DISCONNECT POWER


NOT SHOWN

1

OPERATOR CONSOLE

IOP-406 SLN DSN (08-02-12)4.2.1.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E0327

KEYED ACTUATOR ASSEMBLY


INCL. 2 KEYS & CONTACT BLOCK

1

2

E0351

KEY-REPLACEMENT


SET OF 2 KEYS

A/R

3

E0309

HOUR METER


INCL. MOUNTING HARDWARE

1

4

E0315

SWITCH-SELECTOR-3 POSITION

80232001

ON-OFF-ON

1

5

E1006

CONTACT BLOCK-N/O

80232001


2

6

E1007

CONTACT BLOCK-N/C

80232001


2

GATE & FOOT SWITCH

IOP-406 SLN DSN (08-02-12)4.3.1.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

YE0305

SWITCH-ROLLER



1

2

SS0303

WASHER-FLAT-#8



2

3

SS0111

SCREW-SHCS-#8-32 X 1 1/2”



2

4

SS0203

NUT-NILN-#8-32


USED ON BE-DSN ONLY

2

5

E0616

RESTRAINT-1/2”


GRIP SIZE .250” TO .375”

1

6

E0301-1

SWITCH-FOOT OPERATED



1

7

HC0303

BOLT-HHCS-1/4-20 X 1”



2

8

HC0103

WASHER-1/4”-LOCK



2

PROXIMITY SWITCH

IOP-406 SLN DSN (08-02-12)4.3.2.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E0314

SENSOR-PROXIMITY-30MM



1

2

43017027-2

BRACKET-PROXIMITY SENSOR



1

3

HW0306

BOLT-FHSCS-1/4-20 X 1”



2

4

HW0103

WASHER-LOCK-1/4”



2

5

HW0002

NUT-HEX-1/4-20



2

6

43017037-2

ANGLE-PROXIMITY SENSOR TARGET



1

7

HW0311

BOLT-FHSCS-1/4-20 X 5/8”



2

JUNCTION BOXES

IOP-406 SLN DSN (08-02-12)4.4.1.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E0611

JUNCTION BOX-4” X 2” X 2”



2

2

E0612

COVER-JUNCTION BOX



2

3

HW0301

BOLT-SELF TAP ”F”-1/4-20 X 1/2”



4

4

E0616

RESTRAINT-1/2”


GRIP SIZE .250” TO .375”

6

5

E0617

LOCKNUT-CONDUIT-1/2”



6

PRIMARY FUSING

IOP-406 SLN DSN (08-02-12)4.5.1.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43036001

JUNCTION BOX-4” X 4” X 2”


INCL. COVER

1

2

E0616

RESTRAINT-1/2”


GRIP SIZE .250” TO .375”

2

3

E0617

LOCKNUT-CONDUIT-1/2”



2

4

HW0301

BOLT-HHCS-SELF TAP “F”-1/4-20 X 1/2”



2

5

E1131

FUSE HOLDER



2

6

HW0135

SCREW-RHMS-#8-32 X 3/4”



4

7

HW0132

NUT-NILN-#8-32



4

8

X350057

FUSE-4 AMP



2

SECONDARY FUSING

IOP-406 SLN DSN (08-02-12)4.5.2.jpg


ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E0323

FUSE HOLDER



1

2

FLM10

FUSE-10 AMP



1

3

HW0130

SCREW-RHMS-#8-32 X 1/2”



2

4

E0132

NUT-NILN-#8-32


NOT SHOWN

2

WIRING DIAGRAMS

IOP-406 SLN DSN (08-02-12)PAGE117.jpg

IOP-406 SLN DSN (08-02-12)PAGE119.jpg

HYDRAULICS

POWER UNIT

IOP-406 SLN DSN (08-02-12)5.0.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E0003

MOTOR-ELECTRIC-5 HP



1

2

HC0305

ADAPTER


PUMP-TO-MOTOR

1

3

HC0319

PUMP-VARIABLE DISPLACEMENT-7.5 GPM


VANE TYPE

1

4

HC0313

COUPLING BODY-1 1/8”


MOTOR END

1

5

HC0312

SPIDER-COUPLING INSERT



1

6

HC0311

COUPLING BODY-3/4”


PUMP END

1

7

H1606

ADAPTER-90 DEG-#8 JICM X #8 SAEM



1

8

H1603

ADAPTER-90 DEG-#16 JICM X #16 SAEM



1

9

H1650

BUSHING-RED-#12 SAEM X #8 SAEF



1

10

H1538

UNION-#8 SAE



1

11

HC0261

VALVE-MAIN SYSTEM PRESSURE



1

11a

HC0236

REPLACEMENT CARTRIDGE


FOR ITEM 11 (NOT SHOWN)

A/R

12

HC0318

GAUGE-PRESSURE


0-3000 PSI

1

13

H0206

PLUG-#4 NPT



1

14

H1551

ADAPTER-#12 JICM X #8 SAEM



1

15

H1540

ADPATER-#8 JICM X #8 SAEM



1

16

E0613

RESTRAINT-3/4”


GRIP SIZE .500” TO .625”

1

17

E0618

LOCKNUT-CONDUIT-3/4”


NOT SHOWN

1

18

HW0402

BOLT-HHCS-3/8-16 X 1”


MOUNTING HARDWARE USED ON ALL BE-SLN (NOT SHOWN)

SEE 5.0.2 FOR BE-DSN MOUNTING HARDWARE

4

19

HW0108

WASHER-FLAT-3/8”-SAE


8

20

HW0107

WASHER-LOCK-3/8”


4

21

HW0005

NUT-HEX-3/8-16


4

† CARTRIDGES ARE FOR REPLACEMENT ONLY.

MOTOR RISER

IOP-406 SLN DSN (08-02-12)5.0.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43717061-2

RISER-MOTOR



1

2

HW0302

BOLT-HHCS-1/4-20 X 3/4”



4

3

HW0104

WASHER-FLAT-1/4”-SAE



8

4

HW0103

WASHER-LOCK-1/4”



4

5

HW0002

NUT-HEX-1/4-20



4

RESERVOIR

IOP-406 SLN DSN (08-02-12)5.1.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

REF

52042001

RESERVOIR ASSEMBLY


INCLUDES ITEMS 1 THRU 9

1

1

HC0542

GASKET-CHANNEL


SOLD BY LENGTH

8’

2

HC0340

GAUGE-SIGHT


W/ THERMOMETER

1

3

HC0306

STRAINER-SUCTION



1

4

HC0308

FILLER/BREATHER ASSEMBLY


INCLUDES GASKETS

1

5

HW0209

SCREW-RHMS-10-32 X 1/2"



6

6

BI0110

ELBOW-STR-90 DEG-#16 NPT



1

7

HW0402

BOLT-HHCS-3/8-16 X 1"



10

8

BI0107

ELBOW-STR-90 DEG-#12 NPT


SEE NOTES

2

9

H0208

PLUG-#12 NPT



1

10

H1590

ADAPTER-90 DEG-#16 JICM X #16 FNPT



1

11

BI0405

CAP-#12 NPT



1

12

PB0311-1

NIPPLE-#12 NPT X 2"-BRASS



1

13

HC0307

RETURN LINE FILTER ASSEMBLY


HOUSING AND FILTER

1

14

HC0317

FILTER-RETURN LINE


REPLACEMENT FILTER

1

15

PB0310-1

NIPPLE-CLOSE-#12 NPT-BRASS



2

16

BI0301

TEE-#12 FNPT



3

17

H1502

ADAPTER-#8 JICM X #12 NPTM



3

18

H1580

ADAPTER-90 DEG-#8 JICM X #12 NPTM



1

19

HW0402

BOLT-HHCS-3/8-16 X 1"



MOUNTING HARDWARE (NOT SHOWN)

4

20

HW0108

WASHER-FLAT-3/8"-SAE


8

21

HW0107

WASHER-LOCK-3/8"


4

22

HW0005

NUT-HEX-3/8-16


4

† ONE ELBOW INCLUDED WITH RESERVOIR ASSEMBLY.

IOP-406 SLN DSN (08-02-12)5.1.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

REF

52042001

RESERVOIR ASSEMBLY


INCLUDES ITEMS 1 THRU 9

1

1

HC0542

GASKET-CHANNEL


SOLD BY LENGTH

8’

2

HC0340

GAUGE-SIGHT


W/ THERMOMETER

1

3

HC0306

STRAINER-SUCTION



1

4

HC0308

FILLER/BREATHER ASSEMBLY


INCLUDES GASKETS

1

5

HW0209

SCREW-RHMS-10-32 X 1/2"



6

6

BI0110

ELBOW-STR-90 DEG-#16 NPT



1

7

HW0402

BOLT-HHCS-3/8-16 X 1"



10

8

BI0107

ELBOW-STR-90 DEG-#12 NPT


SEE NOTES

2

9

H0208

PLUG-#12 NPT



1

10

H1590

ADAPTER-90 DEG-#16 JICM X #16 FNPT



1

11

BI0102

ELBOW-90 DEG-#12 NPT



3

12

PB0311-1

NIPPLE-#12 NPT X 2"-BRASS



1

13

HC0307

RETURN LINE FILTER ASSEMBLY


HOUSING AND FILTER

1

14

HC0317

FILTER-RETURN LINE


REPLACEMENT FILTER

1

15

PB0310-1

NIPPLE-CLOSE-#12 NPT-BRASS



3

16

BI0301

TEE-#12 FNPT



2

17

H1502

ADAPTER-#8 JICM X #12 NPTM



4

18

HW0402

BOLT-HHCS-3/8-16 X 1"



MOUNTING HARDWARE (NOT SHOWN)

4

19

HW0108

WASHER-FLAT-3/8"-SAE


8

20

HW0107

WASHER-LOCK-3/8"


4

21

HW0005

NUT-HEX-3/8-16


4

† ONE ELBOW INCLUDED WITH RESERVOIR ASSEMBLY.

VALVE ASSEMBLY

IOP-406 SLN DSN (08-02-12)5.2.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HC0233

VALVE-LEVER



3

2

HC0250

MANIFOLD


3 BANK

1

3

H1545

ADAPTER-#10 JICM X #10 SAEM



3

4

H1641

PLUG-#10 SAE



1

5

H1640

PLUG-#6 SAE



1

6

H1606

ADAPTER-90 DEG-#8 JICM X #8 SAEM



2

7

H1602

ADAPTER-90 DEG-#8 JICM X #8 SAEM-LL



2

8

H1600

ADAPTER-90 DEG-#6 JICM X #8 SAEM



2

9

HW0301

BOLT-SELF TAP “F”-1/4-20 X 1/2”



4

10

H1587

ADAPTER-#6 JICSW X #4 NPTM



2

11

HC0211

VALVE-ADJUSTABLE FLOW CONTROL



2

12

H1504

ADAPTER-#6 JICM X #4 NPTM



2

13

HC0233-SK

SEAL KIT


FOR ITEM #1 (NOT SHOWN)

A/R

IOP-406 SLN DSN (08-02-12)5.2.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HC0233

VALVE-LEVER



3

2

HC0250

MANIFOLD


3 BANK

1

3

H1641

PLUG-#10 SAE



1

4

H1610

ADAPTER-90 DEG-#10 JICM X #10 SAEM



2

5

H1640

PLUG-#6 SAE



1

6

H1000

ADAPTER-#8 SAEM X #4 NPTF



6

7

H0001

NIPPLE-#4 NPT



4

8

HC0211

VALVE-ADJUSTABLE FLOW CONTROL



4

9

H1504

ADAPTER-#6 JICM X #4 NPTM



6

10

HW0301

BOLT-SELF TAP “F”-1/4-20 X 1/2”



4

11

HC0233-SK

SEAL KIT


FOR ITEM #1 (NOT SHOWN)

A/R

LIFT CYLINDER

IOP-406 SLN DSN (08-02-12)5.3.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HC0403

CYLINDER-LIFT


BE-SLN ONLY

4

HC0404

CYLINDER-LIFT


BE-DSN ONLY

4

2

H1578

ADAPTER-#6 JICM X #6 NPTM



4

3

HC0426-1

VELOCITY FUSE



4

4

H0302

ELBOW-STR-90 DEG-#6 NPT



4

5

43722001

CLEVIS ASSEMBLY



BE-DSN ONLY

4

6

HW0407

BOLT-HHCS-3/8-16 X 2 3/4”


4

7

HW0107

WASHER-LOCK-3/8”


4

8

HW0005

NUT-HEX-3/8-16


4

9

HC0502

SEAL KIT-CYLINDER


FITS BE-SLN AND BE-DSN

CYLINDERS

A/R

LIFT CIRCUIT

IOP-406 SLN DSN (08-02-12)5.3.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HC0215

VALVE-CHECK-CARTRIDGE



8

2

H1560

ADAPTER-45 DEG-#8 JICM X #8 SAEM



4

3

H1670

ADAPTER-45 DEG-#12 JICM X #10 SAEM



1

4

H1647

ADAPTER-90 DEG-#10 SAEM X #8 NPTF



1

5

H0005

NIPPLE-RED-#8 NPT X #6 NPT



1

6

HC0268

VALVE-ADJUSTABLE FLOW CONTROL


PRESSURE COMPENSATED

1

7

H1685

ADAPTER-#10 JICM X #6 NPTM



1

8

H1690

ADAPTER-#10 JICSW X #10 SAEM



1

9

H1612

ADAPTER-90 DEG-#8 JICM X #10 SAEM



1

10

HC0282

VALVE-COUNTER BALANCE



1

11

H1615

ADAPTER-90 DEG-#6 JICM X #6 SAEM



1

IOP-406 SLN DSN (08-02-12)5.3.3.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43047002

MANIFOLD-PILOT DOWN



1

2

H1501

ADAPTER-#8 JICM X #6 NPTM



2

3

H1504

ADAPTER-#6 JICM X #4 NPTM



1

4

H1579

ADAPTER-90 DEG-#6 JICM X #4 NPTM



2

IOP-406 SLN DSN (08-02-12)5.3.4.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43017014-2

SUPPORT-MANIFOLD-PILOT DOWN



1

2

HW0303

BOLT-HHCS-1/4-20 X 1”



2

3

43718008

STANDOFF



1

4

HW0315

BOLT-HHCS-1/4-20 X 4 1/2”



1

5

HW0308

BOLT-HHCS-1/4-20 X 2 1/2”



2

6

HW0104

WASHER-FLAT-1/4”-SAE



10

7

HW0103

WASHER-LOCK-1/4”



5

8

HW0002

NUT-HEX-1/4-20



5

FLOOR DRIVE CUTOUT

IOP-406 SLN DSN (08-02-12)5.4.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HC0265-1

SOLENOID-FLOOR DRIVE CUTOUT



1

2

H1540

ADAPTER-#8 JICM X #8 SAEM



1

3

H1606

ADAPTER-90 DEG-#8 JICM X #8 SAEM



1

4

BI0001

NIPPLE-CLOSE-#8 NPT



1

5

E0617

LOCKNUT-CONDUIT-1/2”



3

6

E0611

JUNCTION BOX-4” X 2” X 2”



1

7

E0612

COVER-JUNCTION BOX



1

8

E0623

RESTRAINT-1/2”-90 DEG


GRIP SIZE .250” TO .375”

2

CROSS PORT RELIEF

IOP-406 SLN DSN (08-02-12)5.4.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HC0262

VALVE-CROSS PORT RELIEF



1

1A

HC0236

REPLACEMENT CARTRIDGE


FOR ITEM 1 (NOT SHOWN)

A/R

2

H1540

ADAPTER-#8 JICM X #8 SAEM



2

3

H1646

ADAPTER-90 DEG-#8 SAEM X #6 NPTF



2

4

H0805

TEE-#6 NPTM



2

5

HC0272

REGULATOR-FIXED FLOW


4.0 GPM

4

6

H1566

ADAPTER-45 DEG-#8 JICM X #6 NPTM



2

7

H1501

ADAPTER-#8 JICM X #6 NPTM



2

† CARTRIDGES ARE FOR REPLACEMENT ONLY.

FLOOR DRIVE CIRCUIT

IOP-406 SLN DSN (08-02-12)5.4.3.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HW0308

BOLT-HHCS-1/4-20 X 2 1/2”



2

2

HW0305

BOLT-HHCS-1/4-20 X 2”



2

3

HW0104

WASHER-FLAT-1/4”-SAE



8

4

HW0103

WASHER-LOCK-1/4”



4

5

HW0002

NUT-HEX-1/4-20



4

6

HW0301

BOLT-SELF TAP “F”-1/4-20 X 1/2”



2

COUNTER BALANCE VALVE

IOP-406 SLN DSN (08-02-12)5.5.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HC0263

VALVE-COUNTER BALANCE



1

2

H1552

ADAPTER-#6 JICM X #6 SAEM



2

3

H1615

ADAPTER-90 DEG-#6 JICM X #6 SAEM



2

4

HW0305

BOLT-HHCS-1/4-20 X 2”



2

5

HW0104

WASHER-FLAT-1/4”-SAE



4

6

HW0103

WASHER-LOCK-1/4”



2

7

HW0002

NUT-HEX-1/4-20



2

IOP-406 SLN DSN (08-02-12)5.5.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HC0263

VALVE-COUNTER BALANCE



1

2

H1552

ADAPTER-#6 JICM X #6 SAEM



2

3

H1615

ADAPTER-90 DEG-#6 JICM X #6 SAEM



2

4

HW0305

BOLT-HHCS-1/4-20 X 2”



2

5

HW0104

WASHER-FLAT-1/4”-SAE



4

6

HW0103

WASHER-LOCK-1/4”



2

7

HW0002

NUT-HEX-1/4-20



2

TRANSITION MANIFOLD

IOP-406 SLN DSN (08-02-12)5.6.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

43747002-2

PLATE-TRANSITION



1

2

H0023

NUT-BULKHEAD-#8 JIC



4

3

H0024

UNION-BULKHEAD-#8 JICM



4

4

HW0303

BOLT-HHCS-1/4-20 X 1”



2

5

HW0104

WASHER-FLAT-1/4”-SAE



4

6

HW0103

WASHER-LOCK-1/4”



2

7

HW0002

NUT-HEX-1/4-20



2

HYDRAULIC SCHEMATICS

IOP-406 SLN DSN (08-02-12)PAGE155.jpg

IOP-406 SLN DSN (08-02-12)PAGE157.jpg

STANDARD AVAILABLE OPTIONS

POWERED ROLLER CUTOUT

IOP-406 SLN DSN (08-02-12)6.0.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E1321

PHOTO EYE


INCLUDES REFLECTOR

2

2

41235057

MOUNT-PHOTO EYE



2

3

HW0216

SCREW-HHSC-#10-24 X 2”



4

4

SS0301

WASHER-FLAT-#10-SAE



4

5

SS0102

NUT-NILN-#10-24



4

6

HW0405

BOLT-HHCS-3/8-16 X 2”



4

7

HW0108

WASHER-FLAT-3/8”-SAE



8

8

HW0107

WASHER-LOCK-3/8”



4

9

HW0005

NUT-HEX-3/8-16



4

IOP-406 SLN DSN (08-02-12)6.0.2.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E1321R

REFLECTOR



2

2

41237013

MOUNT-REFLECTOR



2

3

SS0803

SCREW-RHMS-#6-32 X 5/8”



4

4

HW0405

BOLT-HHCS-3/8-16 X 2”



4

5

HW0108

WASHER-FLAT-3/8”-SAE



8

6

HW0107

WASHER-LOCK-3/8”



4

7

HW0005

NUT-HEX-3/8-16



4

IOP-406 SLN DSN (08-02-12)6.0.3.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

HC0281

SOLENOID-POWER ROLLER CUTOUT



2

2

E0611

JUNCTION BOX-4” X 2” X 2”



1

3

E0612

COVER-JUNCTION BOX



1

4

BI0001

NIPPLE-CLOSE-#8 NPT



2

5

E0617

LOCKNUT-CONDUIT-1/2”



3

6

E0616

RESTRAINT-1/2”


GRIP SIZE .250” TO .375”

1

7

H1600

ADAPTER-90 DEG-#6 JICM X #8 SAEM



3

8

H1546

ADAPTER-#6 JICM X #8 SAEM



1

9

41217089

PLATE-MOUNTING-SOLENOID



1

10

HW0303

BOLT-HHCS-1/4-20 X 1”



2

11

HW0308

BOLT-HHCS-1/4-20 X 2 1/2”



2

12

HW0104

WASHER-FLAT-1/4”-SAE



4

13

HW0103

WASHER-LOCK-1/4”



4

14

HW0002

NUT-HEX-1/4-20



4

15

HW0143

WASHER-FLAT-1/4”-FENDER


USED AS SHIMS (NOT SHOWN)

A/R

IOP-406 SLN DSN (08-02-12)6.0.4.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E0308

ACTUATOR-PUSH BUTTON-30MM



1

2

E0358

CONTACT BLOCK


NORMALLY CLOSED

1

IOP-406 SLN DSN (08-02-12)6.0.5.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E0611

JUNCTION BOX-4” X 2” X 2”



1

2

E0612

COVER-JUNCTION BOX



1

3

E0616

RESTRAINT-1/2”


GRIP SIZE .250” TO .375”

3

4

E0623

RESTRAINT-1/2”-90 DEG


GRIP SIZE .250” TO .375”

1

5

E0617

LOCKNUT-CONDUIT-1/2”



4

6

HW0301

BOLT-SELF TAP “F”-1/4-20 X 1/2”



2

SCHEMATICS ELETRICAL

IOP-406 SLN DSN (08-02-12)PAGE171.jpg

STROBE LIGHT & AUDIBLE ALARM

IOP-406 SLN DSN (08-02-12)6.1.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

E0364

ALARM-AUDIBLE



1

2

E0363

LIGHT-STROBE



1

3

E0365

BASE-TEMINAL



1

4

E0362

BASE-MOUNTING



1

5

41235060

STANCHION



1

6

SS0118

SCREW-RHMS-#8-32 X 1"



2

7

SS0203

NUT-NILN-#8-32



2

8

SS0303

WASHER-FLAT-#8



2

9

E1010

RECEPTACLE



1

10

E1011

PLUG



1

11

HW0402

BOLT-HHCS-3/8-16 X 1"



3

12

HW0107

WASHER-LOCK-3/8"



3

13

HW0108

WASHER-FLAT-3/8"-SAE



3

OPERATOR SHIELD

IOP-406 SLN DSN (08-02-12)6.2.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

50015002

FRAME-OPERATOR SHIELD



1

2

43717116

SHIELD-OPERATOR



1

3

43017066-2

SUPPORT-SIDE



2

4

43017065-2

SUPPORT-LOWER



1

5

43017067-2

SUPPORT-UPPER



1

6

HW0303

BOLT-HHCS-1/4-20 X 1"



16

7

HW0104

WASHER-FLAT-1/4"-SAE



32

8

HW0103

WASHER-LOCK-1/4"



16

9

HW0002

NUT-HEX-1/4-20



16

10

HW0301

BOLT-SELF TAP “F”-1/4-20 X 1/2"



6

OVERHEAD GUARD

IOP-406 SLN DSN (08-02-12)6.3.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

50015007

GUARD-OVERHEAD



1

2

HW0406

BOLT-HHCS-3/8-16 X 2 1/2"



4

3

HW0108

WASHER-FLAT-3/8"-SAE



8

4

HW0006

NUT-NILN-3/8-16



4


5

41217155

SHIM-14 GA (.075")



NOT SHOWN


A/R

41217156

SHIM-12 GA (.105")


41217157

SHIM-10 GA (.135")


WATER CART SUPPORT

IOP-406 SLN DSN (08-02-12)6.4.1.jpg

ITEM

BHS PART NUMBER

DESCRIPTION

REF. KIT NO.

NOTES

NO. REQ

1

46915001

SUPPORT-WATER CART



1

2

HW0406

BOLT-HHCS-3/8-16 X 2 1/2”



4

3

HW0108

WASHER-FLAT-3/8”-SAE



8

4

HW0006

NUT-NILN-3/8-16



4

SERVICE AND MAINTENANCE

DAILY INSPECTION LIST

The points listed below should be visually inspected daily prior to initial start up of the Battery Extractor to ensure safe and proper operation of the unit and to help avoid unnecessary down time.

  1. Walk around unit and inspect for any physical damage to machine not previously noted.
  2. Verify all guards are in place.
  3. Inspect the AC power feed for any damage.
  4. Inspect vacuum cups for damage to cup sealing surface, backup casting, and vacuum hoses.
  5. Inspect travel path and area around unit for any hydraulic oil that could be a potential repair/maintenance issue and/or safety hazard.
  6. Check oil level in hydraulic reservoir at fill level gauge.
  7. Check that operator safety gate and all safety switches are in proper working order.
  8. Verify extractor path is free of obstructions.
  9. Check roller beds for any debris and clean as required.
  10. Board unit, engage system and verify all functions are operating properly and that no abnormal or unusual noises are present.
  • USE FORM IF-5008 WHEN PERFORMING DAILY INSPECTIONS.


(B.E.) - Battery Extractor Daily Checklist

IOP-406 SLN DSN (08-02-12)PAGE183.jpg

RECOMMENDED BATTERY EXTRACTOR LUBRICATION INTERVALS

# OF PLACES INTERVALS
1. Lubricate grease fittings using #2 lithium based grease
A. Extractor arm drive nut and carrier bearings
B. Idler casters
5 places
2 places
50 hrs/Weekly
500 hrs/Weekly
2. Wipe off and lubricate chains using light machine oil
A. #80 Lift chains (Not applicable to BE-SL units)
B. #60 Equalization chains
C. #35 Powered roller chains
4 places
4 places
8 places
500 hrs/Monthly
500 hrs/Monthly
500 hrs/Monthly
3. Change return line hydraulic fluid filter
(BHS PT# HC0317)
(Oil filtration of at least 20 microns is recommended)
1 place 500 hrs/Twice quarterly
4. Change/Test hydraulic fluid - 500 hrs/Quarterly
5. Complete preventative maintenance (PM)
(Use form IF-5029 for Vacuum equipped units
Use form IF-5028 for Magnet equipped units)
- 500 hrs/Quarterly *

These recommendations are based on average use in a typical warehouse environment and may be adjusted based on individual circumstances. Dusty and/or extreme hot/cold environments may require more frequent lubrication.

  • BHS recommends implementing an oil sampling and analysis program to monitor hydraulic fluid condition and determine when hydraulic fluid changes are required. The fluid analysis program should be a continuous process and all results should be evaluated. Changes in the condition of the hydraulic system may indicate component wear, fluid deterioration and contamination.

Notice sign.jpg

  • The mounted bearings used on the power rollers, equalization shafts, drive wheels, and drive screw are are sealed and shielded bearings. Lubrication may breach the seals of these bearings, therefore these bearings should not be lubricated unless the machine has been cleaned with a high pressure wash on a regular basis (not recommended).
  • Hydraulic fluid should not exceed 140° F (60° C) for extended periods.
INTERVALSRESERVOIR CAPACITIES (APPROX.)
»BE-SL 18 gal (68 L)
»BE-DS 18 gal (68 L)
»BE-TS 30 gal (114 L) pre 2014
45 gal (170 L) post 2014
»BE-QS 60 gal (227 L)

The reservoir should be filled so fluid level is within a half inch (1/2") of the top of sight glass. Use Chevron AW 68 or equivalent ISO 68 grade hydraulic oil with anti-wear additives and foam suppressant.

Battery Extractor Series - Vacuum Extraction Planned Maintenance Inspection Report

IOP-407 BE-TSN (03-30-12)PAGE147.jpg

IOP-407 BE-TSN (03-30-12)PAGE148.jpg

EQUALIZATION CHAIN

Installation / Resetting Procedures

P/N: 80292002-I

E.Q. CHAIN RESETTING

These instructions outline the procedures for replacing or resetting the equalization chains on single, double, and triple stack battery extractors.

Tools Required:

1 - Large standard screw driver 1 - 1/8” Allen key
1 - 5/32” Allen key 2 - 1 1/8” End wrenches
1 - 3/16” Allen key 1 - Needle nose pliers
1- Steel ruler 1 - 80292002 EQ. adjustment stop kit

Step 1)

You will need to remove the inner and outer frame guards to access the lower studs to ease the adjustment process. The next step is to level the inner frame of the extractor using the 80292002 equalization adjustment stop kit.

NOTE: THIS PROCESS REQUIRES THE EXTRACTOR TO BE FULLY UNLOADED. BE SURE TO POSITION THE BATTERY EXTRACTOR IN A LEVEL AREA OF THE FLOOR.

Installation of the equalization adjustment stop kit requires (4) persons plus a trained battery extractor operator to raise and lower the extractor from the operator platform.

First, have the operator raise the extractor approximately 30” from the fully lowered position. Next, have (4) persons install a service stop in each corner of the roller beds as shown in the following photos.

IOP-400 (BE-SL DS) page264.jpg

Be sure that the word “UP” and the etched arrow are pointing toward the top of the machine.

IOP-400 (BE-SL DS) page265.jpg


Once all four stops have been installed as shown, have the operator slowly lower the platform until the roller bed is firmly seated against all (4) stops.

IOP-400-(BE-SL&DS)-265-2.jpg

BE SURE ALL STOPS ARE CORRECTLY SEATED AS SHOWN HERE

Step 2)

If you are replacing or adjusting existing EQ chains at this point you will need to remove the hex nuts and lock washers from the upper EQ chain studs and lower the chains. Retain the hex nuts and lock washers for reassembly. Remove and discard the master links from the upper and lower EQ chain studs and remove the chain from the studs.

NOTE: If the equalization chains are being reset due to a master link failure, it is recommended that the stud where the master link failed be replaced at this time.

Step 3)

Thread the lower EQ chain studs into the frame until they are fl ush with the bottom of the frame then turn an additional one half turn with the holes aligned front to back. (See figure 2)

caption

Figure 2

Step 4)

Attach the # 60 EQ chains to the upper and lower studs using the new #60 master links and lay chains in the frame until all 4 chains are reattached. Be sure the hex nut is threaded down near the master link. (See Figure 3)

caption

Figure 3

Step 5)

Align the EQ shafts so that the key stocks are in the 2 o’clock position. This will bring the set screws on the sprockets to the top of the sprocket when the inner frame is lowered. (See Figure 4)

caption

Figure 4

Starting with the inside #60 EQ chain, route the chain over the sprocket directly above the lower EQ chain stud and then under the inside sprocket on the opposite EQ shaft. (See Figures 4 & 5) Be sure to take out as much slack as possible between the sprockets. Then attach the upper EQ Chain Stud to the top cross bar. (See Figure 6)

caption

Figure 5

caption

Figure 6

Next route the outer chain over the outer EQ sprocket and under the outer sprocket on the opposite EQ shaft and attach the upper stud to the top cross bar. Repeat this process for the opposite side of the extractor. Do not tighten the upper EQ stud adjusting nuts at this time. Be sure a lock washer is installed between the top cross bar and lower hex nut. (See figure 6)

Adjust the lower stud up or down to take the slack out of the equalization chain between the lower stud and the sprocket. It will probably be necessary to use a large standard screwdriver to get the fi nal chain over the sprocket.

NOTE: It is recommended that the operator end is done fi rst since it has more obstacles hindering complete and easy access.

Step 6)

Once all the chains have been installed you should now tighten the upper hex nuts on the upper studs until it takes about 10 pounds of force to produce ¼” deflection in the middle of the vertical section of the EQ chain. Tighten the lower hex nut on the upper cross bar studs to lock the studs in position.

Step 7) Using a steel ruler measure the distance of the chain at the lower stud to the inside frame and set the distance of the corresponding sprocket to that distance. (See figures 7 and 8) Repeat this process for the remaining 3 sprockets.

Raise and lower the inner frame several times and listen for any chain popping noise to confi rm the sprockets are in line with the lower studs. If there is no popping noise then tighten the set screws on the sprockets and slide the clamp collars against the outside sprocket and tighten the clamp collars.

caption

Figure 7

caption

Figure 8

80292001-I
BATTERY EXTRACTOR SERVICE STAND INSTALLATION INSTRUCTIONS

THESE INSTRUCTIONS REFER TO BHS PARTS KITS 80292001 & 80392001

REMOVE ALL BATTERIES FROM EXTRACTOR PRIOR TO INSTALLATION

Tools required:

  • None

Procedure:

  1. Three (3) persons are required to perform the installation of the service stands. DO NOT ATTEMPT INSTALLATION WITH LESS THAN (3) PERSONS.
  2. Begin by having a qualified operator enter the operator platform and raise the roller compartment platform of the extractor to the required height. (For single level applications, the required height will be approximately 25 inches from the fully lowered position. For double & triple stack applications, the required height will be approximately 55 inches from the fully lowered position.
  3. Once the required platform height is achieved, the stands can be installed as shown in the following photographs. Installation is accomplished by engaging the top of the stand before the bottom. The top flanges of each stand have been tapered to aid in proper alignment of the stand with the roller compartment divider weldments Be sure that the tabs on the top of the stand are properly engaged with the roller compartment divider weldments as shown.
  4. IOP-406-SLN-&-DSN-(08-02-12)-194-1.jpg
    IOP-406-SLN-&-DSN-(08-02-12)-194-2.jpg


    IOP-406-SLN-&-DSN-(08-02-12)-195-1.jpg

  5. The bottom of the stand can now be slid over the lower frame rail as shown.
  6. IOP-406-SLN-&-DSN-(08-02-12)-195-2.jpg
  7. Once BOTH stands have been properly fitted, have the battery extractor operator SLOWLY lower the roller compartment platform while the other (2) persons are holding the stands in place.
  8. caption

    SINGLE LEVEL STAND PROPERLY INSTALLED

    caption

    DOUBLE, TRIPLE, & QUAD LEVEL STAND PROPERLY INSTALLED

  9. Once the roller compartment platform is firmly seated against the service stands, carefully check the top and bottom of both stands for proper fitment. The stands should not move when pulled on during inspection.
  10. Remember to disconnect power prior to the battery extractor and follow all applicable OSHA lockout / tag-out procedures prior to performing service.
  11. On double & triple stack battery extractors; the operator on the operator platform either must remain on the operator platform during service or be provided egress by an approved OSHA method. (The above does not apply to single level battery extractors as the operator platform is fi xed from vertical movement.)

TROUBLESHOOTING GUIDE

PROBLEM SYMPTOM

PROBABLE CAUSE

SOLUTION

Hydraulic power Unit does not operate. No electric to power unit motor.

  1. No AC power to Unit.

  2. Reset on magnetic motor starter tripped.

  3. Gate switch not actuated.

  4. Foot Pedal switch not engaged.

  1. Check fuses or breaker.

  2. Check reset button.

  3. Make sure safety gate is engaging switch.

  4. Check foot pedal for obstruction.

Power unit runs but no pressure reading at gauge also no functions move.

  1. AC input is in reverse phase. Motor is running backwards.

  2. Main system relief valve stuck open or defective.

  3. Coupling between motor and pump loose.

  1. Reverse any two of the three hot lines to unit.

  2. Check relief valve cartridge for trash or debris. Replace as required.

  3. Inspect coupling assy.

Magnetic starter contact chatters-at startup. Contact chatters while traveling.

  1. 1 leg of 3 phase input power out.

  2. Safety gate and/or gate switch out of adjustment.

  1. Check fuse or circuit breaker at service panel.

  2. Check and adjust gate or switch as required to ensure full engagement of plunger on gate switch and that the safety gate is not bouncing due to vibration.

No floor travel empty or loaded-all other func- tions work properly.

  1. Extractor arm off center-left to right.

  2. Proximity switch or sensing bracket out of target range.

  3. Proximity switch defective or broken.

  4. Bad solenoid coil on floor cutout valve.

  5. Spool on floor cutout valve stuck open.

  1. Center arm.

  2. Adjust as needed to achieve 1/4” clearance.

  3. Check switch and replace.

  4. Check solenoid and replace if needed.

  5. Remove and clean spool cartridge or replace.


Floor travel moves but is sluggish and stalls with

a load at certain points.

  1. Uneven floor conditions. High/low spots.

  2. Excessive tire wear.

  3. Wheel shaft-to-motor shaft coupling on drive wheel assembly loose or broken.

  4. Debris lodged under battery extractor.

  1. Check flatness of floor. Check guidance track for scraping of guide arm on top of angle.

  2. Measure under clearance of battery extractor. Should be no less than 5/8” replace poly wheels as needed.

  3. Inspect drive assembly while under load to see if shafts and couplings are moving in unison. Repair as needed.

  4. Inspect under unit and remove debris.

Inner cartridge bounces while lifting under load but not when empty.

1. Down speed adjustment valve open too far.

1. Adjust as needed to eliminate carriage bounce.

Inner carriage does not lift evenly. Four corners do not land evenly against outer frame tube.

  1. Equalization chains are out of adjustment.

  2. Excessive chain or sprocket wear.

  3. Equalization chains are out of synchronization. Possibly may have jumped a sprocket tooth.

  4. Broken bearing housing on mounted shaft.

  5. Lift cylinder roping chains out of adjustment.

  1. Readjust with the top stud until equal tension is achieved.

  2. Replace as needed.

  3. Evaluate and resynchronize as required.

  4. Inspect and replace.

  5. Readjust as needed to equal tension on all four cylinders in full down position.

TECH TIPS

Vacuum Cup Replacement

Tech Tip TT-901

Models Effected: All Vacuum Equipped Extractors

Subject:

Vacuum Cup Replacement for Battery Extractor Systems.

Description:

Vacuum cups are the most frequently replaced items on a battery extractor. This is due to damage of the cup by way of tearing the sealing edge of the cup, separation of the rubber from the metal backing plate, or bending/breaking the metal backing plate.

Recommendation:

When extracting a lift truck battery from either a lift truck or a charging stand, DO NOT change the elevation of the roller bed, or rotate the extractor arm while engaged on a battery case. This causes the cup to slide along the battery case leading to the edge of the cup curling or rolling under and eventually leading to the damage of the cup assembly. To eliminate this from happening, verification of the roller bed height and extractor arm position is critical prior to engaging the cup to the battery case. To help reduce the problem of the cup edge curling under, we recommend a silicone type lubricant applied on the face of the cup to help the cup slide on the battery case.

Repair:

If the vacuum cup has been torn or separated from the metal backing plate, the cup will need to be replaced. BHS offers three cup options with a standard mounting layout. All three options are available for use on any BHS vacuum equipped extractor.

caption

10" REPLACEMENT CUP
P/N: 00162001
STANDARD ON ATC-24 UNITS WITH VACUUM EXTRACTION.

caption

12" REPLACEMENT CUP
P/N: P0110
STANDARD ON ATC UNITS 30" AND ABOVE

caption

3 PIECE, 12" REPLACEMENT CUP
P/N: 00162003
CURRENT STANDARD ON BE UNITS. ALLOWS REPLACEMENT OF RUBBER PAD ONLY.


Moving an Inoperable Battery Extractor

Tech Tip TT-902

Models Effected: All Man-on-Board Extractors

Subject:

Proper procedure for moving a Battery Extractor without AC power to energize the machine.

Description:

It may be necessary to move the Battery Extractor when AC power is unavailable. This could be due to a lack of AC power at the time of install, a problem with the AC power feed, or other such instances. Regardless of the circumstances, special precautions must be taken in order to ensure no damage occurs to the drive wheel motors. DO NOT push the Battery Extractor once it is removed from the shipping skid. Pushing the battery extractor may damage the drive motor seals; thus voiding the warranty.

Recommendation:

Raise the drive wheels so that they do not contact the floor. The drive wheels are typically located at the operator’s end of the machine. Using a forklift to raise this end of the machine while moving the Battery Extractor, will prevent damage to the drive wheel motors. If the machine was moved improperly and damage has occurred, replacement of the hydraulic motors may be necessary.

caption

INCORRECT
Pushing Extractor

caption

CORRECT
Raising Extractor


Hydraulic Systems and Temperature Extremes

Tech Tip TT-903

Models Effected: All Hydraulic Systems

Subject:

Operating temperatures of a hydraulic system have a direct effect on oil, components, and the overall performance of the system. Temperature extremes, whether high or low, can create conditions that will break down the oil and cause component failure well before their anticipated life span.

Description:

Low Temperature increases the viscosity, or thickness, of the oil; this forces the pump to work harder pulling the oil on the inlet side. In some instances, the air dissolved in the oil will desorb and form air bubbles. These bubbles can implode violently inside the pump as it tries to compress this bubbly oil on the high-pressure side causing vibration and sounding as if marbles are inside the pump (cavitation). These implosions actually destroy the internal parts of the pump and the micro-particles are then carried throughout the system to cause additional damage to components downstream.

High Temperature decreases oil viscosity. This thinner oil causes excess wear on moving components. As the oil thins, it loses its lubricating value, which increases friction and creates more heat. This cycle continues until the oil becomes burnt and oxidized, giving it a brown color and burnt smell. At this point the oil is of no value and only damages the system. As long as the system remains below 140° F, the breakdown rate of the oil is minimized. Every 15°F over 140° F decreases the life of the oil by 50%. If the oil has an expected life of 1000 hours and the system runs at 170°F, even intermittently, the oil life is reduced to 250 hours.

Recommendation: BHS systems are shipped from the factory with Chevron AW-68 oil. This provides low temperature performance when ambient temperatures are as low as 60° F. For applications where the temperature may be consistently lower than that, we offer AW-32 oil for ambient temperatures down to 40° F. This application may be found in a refrigerated warehouse.

Be aware of your oil temperature. High temperature extremes are typically caused by a problem within the system that must be addressed as soon as possible to avoid further damage to the oil and components.

BHS recommends hydraulic oil be changed every 500 hours under normal conditions and filters be changed at least every 250 hours of operation. Oil sampling and testing can be very helpful in determining a proper maintenance schedule for your application and environment, or if a change in viscosity is needed.


Hydraulic Oil Cleanliness

Tech Tip TT-904

Models Effected: All Hydraulic Systems

Subject:

One of the most common factors of poor performance and damage to a hydraulic system is also one of the easiest to avoid - dirty hydraulic fluid. Although invisible to the naked eye, germ size particles at high counts are detrimental to the performance of close tolerance valves and system components. A single large particle or an accumulation of small particles may cause valve control to become erratic. The presence of many small particles also leads to shortened pump, motor, and actuator life by causing accelerated wear to seals and bearings.

Description:

Contamination enters a system in many ways. The following are some of the most common:

  • Built In Contamination – Typical built-in contaminants include metal burrs, dust, lint from rags, and sealant which can be introduced into the system during the assembly process.
  • New Oil – New oil is not necessarily clean oil and should be pre-filtered before it is put into the machine. Improperly cleaned reservoirs contain contaminants that mix with the new oil and are recirculated into the system.
  • Environmental Contamination – Dust, dirt, and other airborne contaminants typically found in manufacturing environments can enter a system through exposed cylinder rods. Removal of any cap, cover, plug or line connection will expose a system to environmental contaminants.
  • Generated Contamination – Even the best maintained machine in the cleanest environment will have contamination introduced from the normal wear of components and degradation of oil. Exposure to the sources described above will accelerate the generation of contaminants.

Recommendation:

Proper monitoring and maintenance of system fl uids can improve operating performance more than any other single factor. BHS recommends to change oil fi lters (20 micron or better) at least every 250 hours of operation and to change hydraulic oil every 500 hours under normal conditions. Oil sampling and testing can be very helpful in determining a proper maintenance schedule for your application and environment.

Trimming Powered Rollers

Tech Tip TT-905

Models Affected: BE-SL,DS,TS & QS Models

Subject:

Trimming the plastic coating on powered rollers for battery extractors.

Description:

Due to the weight of batteries traveling on the powered rollers, the plastic coating on the rollers may extrude or become elongated, much like rolling a piece of clay between your hand and a table. Over time the plastic coating of the powered rollers will be forced toward the end of the rollers, eventually coming in contact with the frame of the roller bed. See Figures 1 & 2. Once in contact with the frame, the rollers become more difficult to turn, causing excessive strain on the power roller components. Left uncorrected, the rollers will become bound against the frame and damage to components will occur.

Recommendation:

Trimming the plastic coating on the powered rollers as part of a regularly scheduled preventative maintenance program will keep the plastic from contacting the frame. With the right tools and proper instruction, trimming the powered rollers is a quick and easy two person procedure.

Repair:

BHS offers a Power Roller Trim Kit (P/N 80282001) which contains the trimming tool along with detailed instructions to properly and safely trim the powered rollers.

caption

FIGURE1

caption

FIGURE2

caption

POWERED ROLLER AFTER TRIMMING

IOP-400-(BE-SL&DS)-277-4.jpg

Extractor Swing Arm Cover / Stiffener Plate Mounting

Tech Tip TT-909

Models Effected: Operator Aboard Extractors

Subject: Proper mounting of extractor swing arm cover/stiffener plates.

Description:

The plates that cover the vacuum pump or magnet circuitry on the extractor should be properly mounted and secured. These plates not only protect the components in the extractor arm, but are part of the overall structure of the extractor swing arms. Improper plate mounting increases the chance of damage to the extractor swing arms due to excessive flexing.

Recommendation:

It is important that both plates be properly mounted and secured on the extractor swing arms at all times during Battery Extractor (BE) operation. Install and secure new cover/stiffener plates if the current cover/stiffener plates are missing or damaged. In addition, replace any damaged or missing mounting hardware.

Repair:

If only new plates and hardware are required, BHS offers a Swing Arm Stiffener Plate Kit (P/N 80252004) to replace damaged or missing components. If the extractor swing arms need replacement along with the covers/stiffener plates, contact the BHS Tech Support Department for additional kits to best suit your needs.

caption

COVER/STIFFENER PLATES & HARDWARE MISSING

caption

COVER/STIFFENER PLATES PROPERLY INSTALLED

Collector Trolley Alignment

Tech Tip TT-911

Models Effected: All Energy Rail Powered Equipment

Subject:

Proper installation and maintenance of the energy rail, collector trolley, and tow arm.

Description:

Proper alignment of the tow arm and collector trolley with the energy rail is critical and should be inspected regularly. Improper alignment of the trolley/tow arm with the energy rail will cause side loading of the trolley resulting in uneven brush wear. This uneven wear will result in premature failure of the brushes which could cause intermittent machine operation requiring replacement of the brushes or collector trolley.

Recommendation: The tow arm and collector trolley must be properly aligned with the energy rail. Check the tow arm and collector trolley on a regular basis to ensure proper alignment, verify the hardware is secure, and that the tow arm is not bent. Inspect by slowly driving the Battery Extractor the length of the system while checking for proper alignment. Adjust the collector trolley/tow arm mounting or energy rail as required. Note that a straight energy rail is not necessarily properly aligned. Variances in floor levelness may require the energy rail to be adjusted to align with the trolley in some areas.

caption

IMPROPER ALIGNMENT

caption

PROPER ALIGNMENT

Repair:

If the tow arm is bent, replacement parts are required to correct the damage.

Proper Vacuum Cup Mounting

Tech Tip TT-913

Models Effected: All BHS units with vacuum extraction

Subject:

Proper vacuum cup mounting is important for efficient operation as well as reducing risk of damage.

Description:

Loose, missing, or damaged vacuum cup mounting hardware can allow the vacuum cup to pull off-line or diagonally. This may cause the cup to disengage from the battery case during extraction creating lost time and unsafe situations. Improperly mounted hardware can also cause damage to the extractor arm as the stud threads can deform the inside of the mounting holes.

Recommendation:

Vacuum cup hardware should be monitored daily as part of a daily inspection. Inspect for proper tightness (the springs should be snug without being compressed while allowing a 1/4" pitch to the vacuum cup). Also inspect for damaged or missing hardware and replace as required.

BHS offers (2) hardware kits. The HW-KIT-1 for ATC units with vacuum extraction contains (4) 4" studs and (8) springs along with the required nuts and washers for installation. The HW-KIT-2 for BE units with vacuum extraction contains (4) 5" studs and (12) springs as well as required nuts and washers. Proper installation of either kit requires that the studs be tightened securely into the vacuum cup or adapter plate (10" cups only). See photos below for proper installation of washers and springs. The nuts should then be installed and tightened until the springs are just tight enough that they cannot be moved by hand. The nuts on the lower studs should then be tightened additionally to supply a 1/4" forward pitch to the vacuum cup.

caption

Hardware kits contain all hardware required for mounting one vacuum cup HW-KIT-2 (BE units) shown

caption

Proper installation of HW-KIT-1 (ATC units) 10" vacuum cup shown

caption

Proper installation of HW-KIT-2 (BE units) 12" vacuum cup shown

Drive Wheel Assembly Failure

Tech Tip TT-917

Models Effected: All Man-on-Board Extractors

Subject:

Difficulty or inability for extractor to move when loaded unless pushed to start.

Description:

The battery extractor is driven by two drive wheel assemblies. If one wheel assembly fails, it is possible for the extractor to travel unloaded with little or no trouble. Once loaded however, the extractor may be diffi cult or even impossible to start moving with out pushing it with a lift truck. Once moving, the extractor may travel normally until coming to a stop where problems moving occur again.

Recommendation:

There are two different processes to check for drive wheel assembly failure.

Machine Loaded

  1. Load the extractor with two batteries that will produce the problem condition.
  2. With someone carefully operating the drive function on the extractor, examine the drive wheel couplings for each drive wheel assembly. A flashlight will be helpful in this examination.
  3. If a coupling assembly is found to be turning but the wheel is not, this indicates a failure of the wheel/shaft connection and repair is necessary.

Machine Unloaded

  1. Raise the operator's end of the extractor so that both drive wheels are slightly off the ground.
  2. With someone carefully operating the drive function on the extractor, examine the drive couplings and the wheels themselves for operation. A flashlight will be helpful in this examination. Note: It is possible for a failed assembly to still turn without resistance on the wheel.
  3. If both wheels appear to be turning, use a large screwdriver or small pry bar 3. to apply pressure to the wheel. If the wheel stops turning when pressure is applied, this indicates a failure of the wheel/shaft connection and repair is necessary.


caption

Top View of Drive Wheel Coupling

caption

Bottom View of Drive Wheel

Repair:

BHS offers several options to repair the drive wheel from a Drive Wheel Repair Kit to a complete Drive Wheel Assembly. Contact the BHS Tech Support Department for the repair parts that best suit your needs.

Lift Circuit Velocity Fuse

Tech Tip TT-919

Models Effected: All Man-on-Board Extractors

Subject:

All BHS man-on-board battery extractors are equipped with velocity fuses on each cylinder to prevent sudden, unexpected lowering of the battery compartment. Properly sized velocity fuses will prevent free-fall of the battery compartment in the event of a disconnected cylinder hose, hose breakage, or other component failure that would allow oil in the cylinders to be released at a rapid rate.

IOP-400-(BE-SL&DS)-284.jpg

Description:

Velocity fuses work by sensing higher than normal oil fl ow rates exiting the bottom port of the cylinders. When the velocity fuse senses this higher fl ow, the fuse locks closed, preventing any oil from passing through the fuse. The typical time for a velocity fuse to activate is less than 0.5 second. In the event of a velocity fuse failure, the fuse will fail in the closed position.

Recommendation:

A failed velocity fuse will prevent the cylinder from lowering. If this occurs during normal operation, lowering should be stopped IMMEDIATELY to prevent damage to the extractor. It may be possible to reset a locked velocity fuse by raising the carriage a few inches and then lowering it again.

The hydraulic system must be properly maintained to ensure dependable function of the velocity fuses. Proper maintenance will prevent oil contamination which can lead to potential velocity fuse failure.

Repair:

If a velocity fuse is found to be defective, BHS recommends replacing all (4) fuses.

ALWAYS properly secure the inner carriage when servicing any area under the extractor.

Technical Support Information

Tech Tip TT-922

BHS TECHNICAL SUPPORT
CONVENIENT ACCESS TO A WEALTH OF TECHNICAL INFORMATION

Live Phone Support: Call 877-BHS-4YOU from 8:00 - 4:30 Central time to speak with our team of BHS Technical Support Professionals. With over 75 years combined experience in assembly, shipping, installation, equipment design, manual publication and quality control, the Technical Support Team can answer all of your questions.

After Hours Support: Need a question answered outside of normal business hours? No problem! Just call 877-BHS-4YOU (877-247-4968) and leave a message for our system to alert the on-call service technician to contact you. After hours emergency shipping via air cargo is also available.

IOP-403-BE-36-1-SS-(01-05-12)-126.jpg

Website Knowledgebase: From available parts kits and the latest Tech Tips, to inspection forms and planned maintenance information, BHS1.com is always available. Go to BHS1.com and click on "Knowledgebase" under the Service & Support tab for the latest available information.

IOP-403-BE-36-1-SS-(01-05-12)-126-1.jpg


DAILY INSPECTIONS

Tech Tip TT-923

Models Effected: All

Subject:

As with all machinery, proper maintenance will greatly extend the useful life of your battery handling equipment. A big part of properly maintaining any equipment is routine inspection of the equipment.

Description:

A proper daily or pre-shift inspection of the battery handling system is important for ensuring proper operation of the equipment as well as the safety of the operator(s). By inspecting the equipment and addressing any issues prior to machine operation, small repairs and adjustments can be made before major repairs are required thus avoiding possible machine failures and saving lost production due to down time.

Recommendation:

As with all material handling equipment, the battery handling equipment should be inspected prior to each use for any visual damage or defects and any required liquids should be checked for proper fill level. Any defects or damage found during the inspection should be addressed prior to operation. The equipment should also undergo scheduled Planned Maintenance (PM) which includes thorough inspection and maintenance performed by trained personnel.

A general "Daily Inspection" form as well as model specific Planned Maintenance (PM) inspection reports can be found on our website. Go to https://na.bhs1.com/media-library/technical-literature/planned-maintenance/

Parts Order Information

Tech Tip TT-924

Things to know about ordering parts from BHS

Parts, like equipment, are sold through our dealer network. If you have BHS equipment, chances are it was sold to you by a dealer. This same dealer will sell the parts for your BHS equipment. If you do not know your BHS dealer, we will be happy to refer you to one.

BHS will not accept orders over the phone. In an effort to avoid possible errors and misunderstandings, a hard copy of your order is required. Orders can be faxed(314-423-5948) or e-mailed (order@bhs1.com) and must include:

  • PO number
  • Ship to address
  • Sold to (if different from ship to)
  • Ship method
  • Part numbers
  • Quantity required

BHS ships all orders via UPS ground unless otherwise specified. Items in stock typically ship within three (3) business days of date ordered. Expedited ground shipping is available upon request. Orders requiring same day shipping must be received before 3:00pm Central. Orders received after 3:00pm will be processed the following business day. Requested ship methods other than UPS for parcel shipments (i.e. FedEx) will incur an additional $13 handling fee. An account number for collect or third party billing of freight charges for non-UPS shipments must also be supplied. All UPS freight charges are prepaid/added to the invoice. Collect & 3rd party shipping is available upon request (appropriate account number must be supplied at time of order).

All orders are confirmed via acknowledgements which are faxed daily to the primary fax number on file with BHS.

caption

Transit times shown for orders shipped via UPS ground. Three Day Select (UPS/ORN), Two Day (UPS/BLU), Next Day (UPS/RED), Saturday and same day (next flight out) delivery are also available. Orders ship from St. Louis, MO 63132.

BE Service Intervals

Tech Tip TT-925

Models Effected: All BE Units

Subject:

In Tech Tip #923 we discussed the importance of Daily Inspections to properly maintain your battery handling equipment. Equally important to the Daily Inspection is proper lubrication and scheduled maintenance. This helps prevent issues and ensures optimal performance of your equipment.

Description:

Scheduled lubrication and maintenance at proper intervals can prevent unnecessary wear and tear on machine components.

  • Lubricating the drive screw nut and arm carrier bearings every 50 hours (weekly) will reduce friction on the carrier shafts and allow the arm to move freely, reducing stress on the arm traverse components.
  • Properly lubricating the idler casters every 200 hours (monthly) can prevent bearing failures requiring wheel replacement.
  • Cleaning and oiling of the roller chains every 200 hours (monthly) can prevent rust and debris build-up. Failing to maintain the chains could lead to undue chain and sprocket wear and possible breakage.
  • Changing the filter every 300 hours (twice quarterly) prevents contaminants from circulating through the sytem, possibly clogging ports, causing erratic machine operation.
  • Changing the hydraulic fluid every 600 hours (quarterly) prevents internal component wear from fluid deterioration and contamination.
  • Every 600 hours (quarterly) the equipment should also undergo scheduled Planned Maintenance (PM) which includes thorough inspection and maintenance performed by trained personnel.

These recommendations are based on average use in a typical warehouse environment and may be adjusted based on individual circumstances. Dusty and/or extreme hot/cold environments may require more frequent lubrication.

BHS recommends implementing an oil sampling and analysis program to monitor hydraulic fluid condition and determine when hydraulic fluid changes are required. The fluid analysis program should be a continuous process and all results should be evaluated. Changes in the condition of the hydraulic system may indicate component wear, fluid deterioration and contamination.

Recommendation:

The BE Manuals contain information on recommended service and the proper intervals in which it should be performed. The most current service information can also be found on our website. Go to BHS1.com and look for the required information in the "Knowledgebase" under the "Service & Support" tab.

IOP-400-(BE-SL&DS)-288.jpg


WARNING LABELS & PLACARDS

Tech Tip TT-926

Models Affected: All

Subject:

Warning labels and placards are important parts of the machine and should not be overlooked during regular maintenance. All operators and service personnel should be familiar with all labels and their meaning. Warning labels and placards should be legible at all times, and worn or damaged labels should be replaced as soon as possible.

Description:

BHS uses various types of labels and placards to convey potential hazards and operational information on our battery handling equipment.

Graphical Labels are graphic symbols within a safety sign. The shape and color of the graphical label is determined by the purpose for which it is used.

IOP-402 BE-QS (05-09-19) Page 002 Image 0002.jpg

A white graphical symbol inside a blue circle indicates an action shall be taken to avoid a hazard - in this case, read and understand instruction manual prior to use.


IOP-402 BE-QS (05-09-19) Page 005 Image 0005.jpg

A black graphical symbol inside a red circular band with a diagonal bar indicates an action shall not be taken - in this case, do not operate with guards or covers removed.


IOP-402 BE-QS (05-09-19) Page 005 Image 0002.jpg

A black graphical symbol inside a yellow triangle with a black band indicates a potential hazard - in this case, moving chains and sprockets which can crush and cut.


Danger.png

Combination Labels combine a hazard severity panel with supplementary information regarding the hazard.


The hazard severity panels identify the severity of potential hazards as follows:

Notice sign.jpg

Notice is used to address practices not related to personal injury.


Warning-bhs-sign-(3).jpg

Caution used with the safety alert symbol indicates a hazardous situation, which if not avoided, can result in minor or moderate injury.


Warning bhs sign (1).JPG

Warning used with the safety alert symbol indicates a hazardous situation, which if not avoided, can result in death or serious injury.


Warning bhs sign (2).JPG

Danger used with the safety alert symbol indicates a hazardous situation, which if not avoided, will result in death or serious injury.


IOP-402 BE-QS (05-09-19) Page 269 Image 0001.jpg


Operational Placards are used to convey actions required in machine operation such as valve handle movement and switch position.

Recommendation:

Replace any labels that are worn, illegible or missing. Visit BHS1.com to find the Label Replacement Kit for your equipment or contact BHS for more information.

Vacuum Pump and Filter Cleaning

Tech Tip TT-927

Models Affected: Models Affected: All Models Equipped with Vacuum Extraction

Subject:

Decreased performance of the vacuum pump due to dust accumulation inside the pump.

Description:

When operating in dirty or dusty environments, fine particulate can pass through the internal vacuum pump filters, causing a build up of dust inside the vacuum pump. This build up can cause the vacuum pump to operate inefficiently, eventually leading to complete loss of vacuum. This fine particulate can also clog the internal filters causing loss of vacuum.

Recommendation:

If loss of vacuum occurs and all other vacuum system components are found to be in working order, then the vacuum pump can be carefully disassembled and cleaned.

Repair:

  1. Remove the vacuum pump head.
    Notice sign.jpg
    Use care not to damage the gasket.
  2. Remove the (2) foam filters from the head and clean using compressed air.
  3. Clean the valve plate with compressed air, careful not to damage the leaf valve or valve limiter.
  4. Reinstall the filters into the head and reassemble the vacuum pump.

Note: Units built after January 1, 2010 are equipped with additional in-line filters. These filters should be cleaned or replaced regularly to avoid dust build up inside the vacuum pump. The in-line filters may also be installed on units manufactured prior to 2010.

Contact the BHS Tech Support Department for more information regarding vacuum pump cleaning and/or in-line filters.

IOP-402 BE-QS (05-09-19) Page 270 Image 0001.jpg

IOP-402 BE-QS (05-09-19) Page 270 Image 0002.jpg

PARTS KITS

BE-SL/DS W/ VACUUM SPARE PARTS KIT

P/N: BE-SPKV-SLDS

IOP-400 (BE-SL DS) page291.jpg


QTY

PART#

DESCRIPTION

1

00162003

VACUUM CUP ASSEMBLY-12”

1

43722002

BE-SL/DS DRIVE WHEEL ASSY

1

80232001

SELECTOR SWITCH KIT

1

C0220

CASTER-8” X 3”-POLY

1

E0314

PROXIMITY SENSOR

1

E0327

KEY SWITCH

1

E0351

KEY SET-REPLACMENT

1

HC0121

100CC HYDRAULIC MOTOR

1

HC0233

BRANNON LEVER VALVE

1

HC0317

OIL FILTER

1

HW-KIT-2

VACUUM STUD KIT

1

HC0236

CROSS PORT RELIEF CARTRIDGE

2

P0111

IN-LINE VACUUM FILTER


10" VACUUM CUP ASSEMBLY

P/N: 00162001

IOP-400 (BE-SL DS) page293.jpg

QTY

PART#

DESCRIPTION

1

N/A

10" VACUUM CUP

1

00117059

PLATE-ADAPTER-VACUUM CUP

4

HW0328

BOLT-HHCS-5/16-18 X 3/4"

1

P0505

BUSHING-RED-#6 NPT X #4 FNPT-BRASS

1

P0506

ELBOW-STR-90 DEG-#4 NPT-BRASS

1

P0401

ELBOW-#4 NPTM X 1/4" BARB-BRASS

24

HW0108

WASHER-FLAT-3/8"-SAE


BATTERY EXTRACTOR
12" VACUUM CUP ASSEMBLY

P/N: 00162003

IOP-400 (BE-SL DS) page295.jpg

QTY

PART#

DESCRIPTION

1

00166001

CASTING-12" VACUUM CUP

1

00165001

FRONT PLATE-12" VACUUM CUP

1

00164001

RUBBER PAD-12" VACUUM CUP

8

HW0311

BOLT-FHSCS-1/4-20 X 3/4"


BATTERY EXTRACTOR
VACUUM STUD SPRING KIT

P/N: HW-KIT-2

IOP-400 (BE-SL DS) page297.jpg


QTY

PART#

DESCRIPTION

4

HW0006

NUT-NILN-3/8-16

20

HW0108

WASHER-FLAT-3/8"-SAE

4

HW0428

STUD-3/8-16 X 5"

12

HW1001

SPRING-3/8"

4

HW0424

NUT-JAM-3/8-16


BATTERY EXTRACTOR
BE SWING ARM REPLACEMENT KIT

P/N: 80252001

IOP-400 (BE-SL DS) page299.jpg


QTY

PART#

DESCRIPTION

2

PT0413

SHAFT COLLAR

3

PT0419

THRUST BEARING

1

HW1013

KEY STOCK

1

43027001

ROTARY ACTUATOR SHAFT

1

43055002

SWING ARM-LH

1

43055004

SWING ARM-RH

2

43057021

STIFFENER PLATE

12

HW0402

BOLT-HHCS-3/8-16 X 1"

24

HW0108

WASHER-FLAT-3/8"-SAE

12

HW0107

WASHER-LOCK-3/8"

12

HW0005

NUT-HEX-3/8-16


BATTERY EXTRACTOR
BE SWING ARM STIFFENER PLATE KIT

P/N: 80252004

IOP-400 (BE-SL DS) page300.jpg


QTY

PART#

DESCRIPTION

2

43057021

STIFFENER-SWING ARM

12

HW0402

BOLT-HHCS 3/8-16 X 1”

12

HW0005

NUT-HEX-3/8-16

12

HW0107

WASHER-LOCK-3/8”

24

HW0108

WASHER-FLAT-3/8”-SAE


BATTERY EXTRACTOR
BE SWING ARM/STIFFENER KIT

P/N: 80252005

IOP-400 (BE-SL DS) page301.jpg


QTY

PART#

DESCRIPTION

1

43055002

SWING ARM-LH

1

43055004

SWING ARM-RH

2

43057021

STIFFENER-SWING ARM

12

HW0402

BOLT-HHCS-3/8-16 X 1”

12

HW0005

NUT-HEX-3/8-16

12

HW0107

WASHER-LOCK-3/8”

24

HW0108

WASHER-FLAT-3/8”-SAE

BATTERY EXTRACTOR
LINEAR SLIDE BLOCK KIT

P/N: 80252002

IOP-400 (BE-SL DS) page302.jpg


QTY

PART#

DESCRIPTION

4

43054007

LINEAR SLIDE BLOCK

16

HW0412

BOLT-SHCS-3/8-16 X 1 1/4"

4

PT0624

FITTING-ZERK


BATTERY EXTRACTOR
LEAD SCREW DRIVE NUT KIT

P/N: 80252003

IOP-400 (BE-SL DS) page303.jpg


QTY

PART#

DESCRIPTION

1

43054006

DRIVE NUT ASSEMBLY

4

HW0426

BOLT-SHCS 3/8-16 X 5 1/2"

4

HW0108

WASHER-FLAT-3/8"-SAE

4

HW0006

NUT-NILN-3/8-16

1

PT0624

FITTING-ZERK


BE-SL/DS DRIVE WHEEL REPAIR KIT

P/N: 80222001

IOP-406-SLN-&-DSN-(08-02-12)-225.jpg

QTY

PART#

DESCRIPTION

1

C0050-1

WHEEL-8" X 3"-POLY

1

43727008

SHAFT-WHEEL

2

PT0406

FLANGE BEARING-4 BOLT-1 3/16"

1

43097005

KEY-1/4" X 3"

1

00197028

KEY-1/4" X 1 1/4"

1

*43726003

BUSHING-FLOOR DRIVE-1 3/16"

1

*43726004

SPROCKET-FLOOR DRIVE

4

*HW0323

BOLT-HHCS-5/16-18 X 1"

BATTERY EXTRACTOR BE VACUUM SWITCH KIT

P/N: 80232001

caption

UNASSEMBLED

caption

ASSEMBLED

QTY

PART#

DESCRIPTION

1

E0315

SELECTOR SWITCH-3 POSITION-30MM

2

E1006

BLOCK-CONTACT-N/O-30MM

2

E1007

BLOCK-CONTACT-N/C-30MM

BE-SL/DS REPLACEMENT TRANSFORMER KIT

P/N: 80232002

IOP-400 (BE-SL DS) page307.jpg

QTY

PART#

DESCRIPTION

1

E0202

TRANSFORMER-1.5KVA

1

E0323

FUSE HOLDER-KLK TYPE

1

FLM10

FUSE-10A

1

43096008

LEGEND PLATE-"...10 AMP FUSE..."

2

HW0130

SCREW-RHMS-#8-32 X 1/2"

2

HW0132

NUT-NILN-#8-32

1

E0616

RESTRAINT-1/2"

1

E0617

LOCKNUT-CONDUIT-1/2"

3'

E0505

16-3 SO CABLE

3

E0405

CONNECTOR 16-14 GA

1

E1038

TERMINAL-PUSH ON-1/4”

1'

E1027

16 GA MTW-BLACK

2'

E1032

16 GA MTW-GREEN

1

41639001

ELECTRICAL SCHEMATIC

*ALL PARTS SHOWN ASSEMBLED

BATTERY EXTRACTOR POWER ROLLER TRIM KIT

P/N: 80282001

IOP-406-SLN-&-DSN-(08-02-12)-228.jpg

QTY

PART#

DESCRIPTION

1

43080100

TRIMMING TOOL

1

TP-608

INSTRUCTIONS

BATTERY EXTRACTOR
BE SERVICE STAND KIT - SINGLE LEVEL

P/N: 80292001

caption

NOTE: EACH STAND WEIGHS 16 LBS


QTY

PART#

DESCRIPTION

2

46815002

SERVICE STAND

1

80292001-i

INSTRUCTIONS


BATTERY EXTRACTOR
BE SERVICE STAND KIT - DOUBLE, TRIPLE, & QUAD STACK MACHINES

P/N: 80392001

caption

NOTE: EACH STAND WEIGHS 25 LBS

QTY

PART#

DESCRIPTION

2

46815001

SERVICE STAND

1

80292001-i

INSTRUCTIONS

BATTERY EXTRACTOR
EQUALIZATION ADJUSTMENT STOP KIT

P/N: 80292002

IOP-400 (BE-SL DS) page310.jpg

NOTE: NOT FOR USE ON QUAD STACK BATTERY EXTRACTORS

QTY

PART#

DESCRIPTION

4

90015114

18" SERVICE STAND

1

80292002-i

INSTALLATION INSTRUCTIONS

STATEMENT OF WARRANTY

Statement of Warranty

Click here for details on BHS' Statement of Warranty.