IOP-406SLN&DSN

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THIS MANUAL IS TO BE USED TO SERVICE SINGLE LEVEL (SLN) AS WELL AS DOUBLE STACK (DSN) BATTERY EXTRACTORS.

ANY VIEWS NOT SPECIFICALLY STATED OTHERWISE ARE OF THE SINGLE LEVEL EXTRACTOR. THE PARTS LISTED ARE COMMON FOR SINGLE LEVEL AND DOUBLE STACK UNLESS OTHERWISE NOTED IN THE NOTES COLUMN OF THE PARTS LISTS (SEE EXAMPLE BELOW).

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-36	CHAIN-ROLLER-#60		BE-SLN ONLY	4
	00158001-37	CHAIN-ROLLER-#60		BE-DSN ONLY	4

FOR ITEMS OR ASSEMBLIES THAT ARE UNIQUE TO ONLY THE SLN OR DSN, IT WILL BE DESIGNATED AS SUCH ON THE DIAGRAM AND HAVE A SEPARATE, CORRESPONDING PARTS LIST FOR THAT DIAGRAM.

THIS MANUAL IS INTENDED TO COVER ALL STANDARD, PRODUCTION BATTERY EXTRACTORS AND THEIR COMPONENTS. BHS BUILDS EVERY BATTERY EXTRACTOR TO CUSTOMER SPECIFICATIONS WITH POSSIBLE CUSTOM OPTIONS THAT MAY NOT BE INCLUDED IN THIS MANUAL. REFER TO SECTION 9 FOR ANY PARTS UNIQUE TO YOUR MACHINE.

Single Level and Double Stack Competitor Replacement Battery Extractors (SLN&DSN) Parts & Service Manual

TP-606 - SAFETY AND DE-ENERGIZATION PROCEDURES

GENERAL SAFETY

• Read and understand all instructions and warnings before using or servicing this equipment.

• Keep these instructions for future reference.

• Battery Extractor (BE) units shall only be operated by suitable persons of at least 18 years of age, who have been trained in the proper and safe operation of the BE and expressly certified/charged, in writing, by the user or their representative.

• Only one person is permitted to travel on the BE at any time.

• BE units shall only be used indoors in an industrial setting on a hard, nonslip, and level floor without defects including but not limited to holes, gouges, cracks, drains or obstacles comprised of concrete or other suitable industrial material meeting the minimum requirements specified by BHS as well as any local requirements.

• A licensed structural engineer should be consulted prior to installing a BE on any building level other than the ground floor.

• BE units are not designed to be shipped or transported after initial delivery.

WORK AREA

• Keep work area clean and well lit. Cluttered work areas and poor lighting can lead to accidents.
• Clean up/contain any fluid spills immediately to prevent slips or falls.
• Be aware of potential hazards when performing any service or maintenance to the unit.

SERVICE & MAINTENANCE

Service personnel shall wear Personal Protective Equipment (PPE) appropriate for the task being performed.

LOCKOUT/TAGOUT

Lockout/tagout the BE per your corporate policy, if damaged or not functioning properly. Lockout/tagout and de-energize all systems prior to performing any maintenance or service to unit.

LEAD-ACID BATTERIES-EXPLOSION HAZARD

Do not allow open flames or sparks of any kind near a battery. Highly explosive gas is generated when charging a battery that can remain in battery cells for extended periods of time after charging is complete.

• Always wear appropriate PPE including rubber apron, gloves, boots and full face shield when performing service or maintenance to any lead-acid batteries.

• Do not place metal or other conductive objects on top of battery. Arcing may occur causing damage to the battery and/or serious personal injury or death.

• Use only chargers matching the voltage and amperage of the battery being charged. Overcharging a battery can cause damage to the battery, charger and/or serious personal injury or death.

• Turn off charger before disconnecting battery from charger. Arcing between battery and charger connectors can cause damage to the connectors and/or serious personal injury or death.

HYDRAULIC HAZARD

AVOID HIGH PRESSURE FLUIDS-Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure. Keep hands and body away from pin holes which eject fluids under high pressure. Use a piece of cardboard or paper to search for leaks. DO NOT use your hand.

Any fluid injected into the skin under high pressure should be considered a serious medical emergency despite an initial normal appearance of the skin. There will be a delayed onset of pain, and serious tissue damage may occur. Medical attention should be sought immediately.

OPERATIONAL SAFETY

OPERATIONAL SAFETY

• Only personnel trained in the proper and safe operation of BE units may operate or service the BE

• Operators shall wear appropriate PPE suitable for working with industrial lead-acid batteries while operating the BE (see prior page).

• All data plates, warning labels, placards, etc shall be in place and legible at all times. Contact BHS for replacement data plates, warning labels, placards or instructions.

• All users and service personnel shall be familiar with the meaning and risks associated with all data plates, warning labels, etc.

• All operators and service personnel shall be aware of potential crush and shear points while operating or servicing the BE.

• Keep hands and arms out of the battery compartment while operating the BE.

• Remove BE from service if damaged, defective, or operating improperly (or becomes such while operating) until repairs can be made to correct any problem(s).

• All operators shall be aware of the location of the end stops in the travel path to prevent driving the BE into the end stops.

DO’s AND DON’T’s

• DO NOT exceed the maximum capacity of the BE.

• DO NOT modify or fit the BE with attachments without prior, written approval from BHS.

• DO NOT perform any maintenance or service to the BE with a battery loaded on the BE.

• DO NOT allow anyone to ride in or on the BE.

• DO NOT operate the BE with any guard or cover removed unless required for maintenance or repair.

• Disconnect the BE from all power sources before attempting to perform service or maintenance to the unit.

• DO NOT drive the BE into the end stops.

• DO NOT operate the BE if disengaged from the guidance track.

• DO NOT allow a battery to exit the BE when a lift truck or battery stand is not present to accept the battery.

• DO NOT use the BE in a manner for which it is not intended. Some examples of prohibited use are but not limited to:

• • To transport people
  • As a vehicle jack
  • To lift loads greater than its rated load capacity
  • Where unintentional movement may exist
  • Having direct contact with foodstuff
  • In a potentially explosive atmosphere

DE-ENERGIZATION

1. Fully lower the BE roller bed or position the roller bed on service stands if service requires the bed be raised. See Figures 1 & 2.
Failure to fully lower the roller bed when performing service to the BE could result in injury from the roller bed lowering unexpectedly.


FIGURE 1



FIGURE 2

2. Turn key on dashboard to the “OFF” position. See Figure 3.


FIGURE 3

3. Disconnect power to the extractor or shut off the electrical branch circuit breaker.
Failure to disconnect electrical power to the BE could result in electrical shock. Serious personal injury or death will occur.
4. Actuate all hydraulic levers in both directions to release any stored hydraulic pressure. See Figure 4.
Failure to release any stored hydraulic pressure could result in injury from: • Escaping hydraulic uid under high pressure (see HYDRAULIC HAZARDS in the GENERAL SAFETY section). • Unexpected movement of hydraulic components.

LABELS & PLACARDS

SPECIFICATION DATA

Product Specifications - Imperial / Metric	BE-24-2-SLN	BE-36-2-SLN	BE-24-2-DSN	BE-36-2-DSN	BE-24-2-TSN	BE-36-2-TSN
Travel Speed	0-190 FPM / 0-1 mps		0-190 FPM / 0-1 mps		0-190 FPM / 0-1 mps
Raise - Lower Speed	0-10 FPM / 0 -.05 mps		0-16 FPM / 0-.08 mps		0-26 FPM / 0-.13 mps
Powered Roller Speed	0-37 FPM / 0-.18 mps		0-37 FPM / 0-.18 mps		0-37 FPM / 0-.18 mps
Arm Traverse Speed	0-20 FPM / 0-.10 mps		0-20 FPM / 0-.10 mps		0-20 FPM / 0-.10 mps
Arm Rotation Time	6 - 8 Seconds		6 - 8 Seconds		6 - 8 Seconds
Draw Bar Pull Vacuum (12” Round Cup)	1,000 lbs / 450 kg		1,000 lbs / 450 kg		1,000 lbs / 450 kg
Vacuum Attach Time / Release Time	< 1 sec / < 1 sec		< 1 sec / < 1 sec		< 1 sec / < 1 sec
Input Voltage	240/480 VAC/60Hz		240/480 VAC/60Hz		240/480 VAC/60Hz
AC Current Draw	13.6 / 6.8 Amps		13.6 / 6.8 Amps		27.2 / 13.6 Amps
Control Circuit Voltage	120 VAC		120 VAC		120 VAC
Hydraulic Power Unit	5 HP / 3.73 KW		5 HP / 3.73 KW		10 HP / 7.46 KW
Hydraulic Pump	8 GPM / 30 LPM		8 GPM / 30 LPM		16 GPM / 60 LPM
Power Unit	Hydraulic, Variable Displacement		Hydraulic, Variable Displacement		Hydraulic, Variable Displacement
Operating Pressure	1,500 PSI / 103 Bar		1,500 PSI / 103 Bar		1,500 PSI / 103 Bar
Vacuum Pump	1/3 HP / .25 KW		1/3 HP / .25 KW		1/3 HP / .25 KW
Vacuum	21” Hg / 0.73 kg/cm2		21” Hg / 0.73 kg/cm2		21” Hg / 0.73 kg/cm2
Full Load Capacity	10,000 lbs / 4535 kg		10,000 lbs / 4535 kg		10,000 lbs / 4535 kg
Weight (Empty)	5,300 lbs / 2404 kg	5,700 lbs / 2585 kg	5,500 lbs / 2495 kg	6,100 lbs / 2767 kg	7,500 lbs / 3402 kg	7,800 lbs / 3538 kg
Total Compartment Rollers / Powered	11/5		11/5		11/5
Guide Track	2” x 2.5” Angle / 51 mm x 64 mm		2” x 2.5” Angle / 51 mm x 64 mm		3” x 2.5” Angle / 76 mm x 64 mm
Overall Dimensions (L x W x H)	130” x 67” x 65” / 3302 mm x 1702 mm x 1651 mm	154” x 67” x 65” / 3912 mm x 1702 mm x 1651 mm	128” x 67” x 90” / 3252 mm x 1829 mm x 2286 mm	152” x 67” x 90” / 3861 mm x 1702 mm x 2286 mm	156 .5” x 67” x 158.06” / 3975 mm x 1702 mm x 4015 mm	180.5” x 67” x 158.06” / 4585 mm x 1702 mm x 4015 mm
Vacuum Arm Reach (Stand Side)	9” / 229 mm		9” / 229 mm		9” / 229 mm
Vacuum Arm Reach (Hydraulic Extension)	5” - 17” / 127 mm - 432 mm		5” - 17” / 127 mm - 432 mm		5” - 17” / 127 mm - 432 mm
Wheel Base	95.75” / 2432 mm	119.75” / 3042 mm	95.75” / 2432 mm	119.75” / 3042 mm	98” / 2489 mm	122” / 3099 mm
Drive Wheel Centerline	48” / 1219 mm		48” / 1219 mm		48” / 1219 mm
Battery Compartment Width	24” / 610 mm	36” / 915 mm	24” / 610 mm	36” / 915 mm	24” / 610 mm	36” / 915 mm
Maximum Battery Dimensions (L x W x H)	48” x 23” x 36” / 1220 mm x 580 mm x 910 mm	48” x 35” x 36” / 1220 mm x 890 mm x 910 mm	48” x 23” x 36” / 1220 mm x 580 mm x 910 mm	48” x 35” x 36” / 1220 mm x 890 mm x 910 mm	48” x 23” x 36” 1220 mm x 580 mm x 910 mm	48” x 35” x 36” / 1220 mm x 890 mm x 910 mm
Minimum Battery Width	12” / 305 mm		12” / 305 mm		12” / 305 mm
Minimum Battery Height	17.75” / 450 mm		17.75” / 450 mm		17.75” / 450 mm
Ground Clearance	.625” / 15 mm		.625” / 15 mm		.625” / 15 mm
Roller Height	6.5” Min - 26.5” Max 165 mm Min - 670 mm Max		6.5” Min - 56” Max 165 mm Min - 1420 mm Max		6.5” Min - 96” Max 165 mm Min - 2435 mm Max

Note: Specifications may vary +/- 5% due to temperature, floor considerations and operator efficiency. Values represented under normal operating conditions.

PRE-INSTALLATION CHECK

FLOOR CONDITIONS

The floor is the single most critical area of the battery room. A bad floor can cause significant issues with the installation as well as downtime and maintenance problems with the extractor. The floor should be verified as to its minimum thickness and strength with user. As noted on the drawing, the specific requirement of flatness for your particular type of system is listed. Below is a chart stating floor requirements. If possible, especially on double stack and higher systems, a digital level should be used to shoot the grade for compliance with the specification. The floor should also be inspected for severe cracks or excessively wide expansion joints in the travel path of the machine. If floor drains are present, they must not have a grade to the opening that encroaches into the travel path.

F-min is a rating method used to evaluate the flatness and levelness of a floor designated as "defined travel path". For example, an F-min rating of 60 means that there is no more than .129" of variation in the transverse axis (wheels left to right) and .287" variation in the longitudinal axis (front to back) on the equipment.

To avoid potential damage to drive wheel assemblies, guide track, structural components, guide rollers and issues with the inner frame equalization the "defined travel path" of the Battery Extractor should meet or exceed the recommended F-min specification. See chart below for the model specifications

Model	F-Min	+/- Longitudinal	+/- Transverse	Slope Defect
SLN, DSN	40	.287”	.192”	.096”
TS	60	.186”	.129”	.066”
QS	85	.131”	.091”	.047”

OPERATING CONTROLS

NOTE: Safety devices for the machine and the machine operating area shall not be rendered inoperable or misused.

SAFETY FEATURES

Key Switch – Located on the dash (see above). Primary on/off switch to prevent unauthorized personnel from operating the BE.

Foot Switch – Must be depressed to operate the BE. Stepping off the foot switch will stop all functions immediately, locking all hydraulics in place. To resume use, depress the foot switch.

Gate Switch – The gate must be fully closed for the BE to operate.

Extractor Arm Switch – Does not permit the machine to move forward or backward unless the extractor arm is located in the center of the carriage between the indicating arrows located on the arm guard.

OPERATION OVERVIEW

• The controls consist of six, manually operated, hydraulic control valves and a three position selector switch which controls the left and right vacuum cups or magnets.
• All manual valves are moved in the direction of the function travel which it controls with exception of the lift/lower valve, which is pulled toward the operator for “up” and pushed away for “down.”
• In the event of any failure or malfunction, step off the foot switch and all functions will stop immediately, locking all hydraulics in place.
• The extractor arm must be in the center of the carriage (between the extractor arm position labels) or the unit will not travel forward or reverse.
• To ensure smooth operation, all valve movements should be made in a slow, deliberate motion.

OPERATING INSTRUCTIONS

PRE-CHANGE OUT PREPARATION

1. Position lift truck for change out in designated area.
2. Remove all battery restraints and disconnect battery cables following manufacturers guidelines. (Be sure to position battery cables so as not to be damaged by battery during change out.)
3. Board battery extractor and close safety gate. (Gate must be fully closed or unit will not operate.)
4. Depress foot pedal.
5. Turn key switch to “ON” position.

DISCHARGED BATTERY REMOVAL

1. Move extractor forward or reverse to position center of empty compartment with center of lift truck battery compartment. (Lead roller of extractor is equipped with a centering groove. Users may find it beneficial to mark center of lift truck compartment to aid in alignment.)
2. Align extractor’s roller bed height with lift truck’s battery compartment.
3. Rotate extractor arm into battery compartment aligned in Step 2.
4. Move extractor arm toward battery until vacuum cup/ magnet contacts battery.
DO NOT force cup/magnet to battery after initial contact with battery is made.
5. Energize vacuum cup/magnet by turning selector switch to proper direction, left or right.
6. Move extractor arm away from lift truck toward center of extractor roller bed, removing discharged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)
7. Turn off vacuum/magnet and move extractor arm away from battery 1” to 2”.
8. Rotate extractor arm out of battery compartment into opposite compartment (if empty) and center arm in carriage.
9. Move battery into center of compartment using powered rollers.

CHARGED BATTERY RETRIEVAL

1. Locate charged battery of appropriate type for lift truck being changed.
2. Raise battery extractor roller compartment to proper level to gain access as needed to disconnect desired battery from its charger and disengage battery safety stop.
ALWAYS be sure charging has been completed and charger is not still charging battery. Dangerous sparking/arcing can occur if battery is unplugged from charger while charging.
3. Move extractor to appropriate rack position and align empty roller compartment with the center of the battery storage rack compartment. (The battery safety stop of each compartment is the center of that compartment and should be used for alignment with the groove in the lead roller of the battery extractor compartment.)
4. Rotate arm into empty compartment (if not already positioned there.)
5. Move extractor arm toward battery until vacuum cup/ magnet contacts battery.
6. Energize vacuum cup/magnet by turning selector switch to proper direction, left or right.
DO NOT force cup/magnet to battery after initial contact with battery is made.
7. Move extractor arm away from battery rack toward center of extractor roller bed, removing charged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)
8. Turn off vacuum/magnet and move extractor arm away from battery 1” to 2”.
9. Rotate extractor arm out of battery compartment into fully vertical position.
10. Move battery into center of compartment using powered rollers.

DISCHARGED BATTERY RETURN

1. If required, adjust extractor compartment height to battery rack level with open battery compartment. Drive extractor to align roller compartment containing discharged battery with open battery compartment.
2. Return discharged battery to battery rack using powered rollers.
NOTE: In most instances, batteries can be deposited into battery racks in one motion using only powered rollers. When this does not work, the battery may need slight assistance from extractor arm. To do this, rotate arm into compartment such as one would if removing battery from rack. If extractor is vacuum equipped, position top edge of cup slightly higher than edge of battery (or over lifting eye if so equipped) to prevent cup from adhering to battery - No vacuum/magnet is necessary for pushing. DO NOT activate vacuum/magnet switch. Slowly push battery into rack until fully into compartment.
3. Engage battery safety stop and connect battery to charger as required.

CHARGED BATTERY INSTALLATION

1. Lower extractor roller compartment to fully lowered position.
2. Drive extractor back to lift truck and align roller compartment containing charged battery as performed in steps 1 and 2 of ”Discharged Battery Removal”.
3. Move charged battery toward lift truck compartment by using powered rollers, verifying precise battery alignment.
Many batteries are a tight fit into lift truck battery compartments. Care MUST be taken to ensure alignment is precise to avoid damage to battery, lift truck, and/or battery extractor.
4. Adjust extractor vertically as well as horizontally, if needed.
5. Insert battery into lift truck as far as possible using only the powered rollers.
6. Rotate extractor arm into compartment and SLOWLY push battery into lift truck. (Be sure to watch battery cables for interference.)
7. Return extractor arm to center of roller bed and lower extractor to fully lowered position. Drive extractor out of immediate area.
8. Turn off key switch, remove key from switch and carefully exit extractor.
9. Secure newly installed battery in lift truck and reconnect battery cables.
10. Return lift truck to service.

DO NOT drive the B.E. into the travel path end stops. The end stops are designed to prevent the B.E. from accidentally traveling beyond its designated travel path. Driving the B.E. into the end stops will cause the B.E. to stop suddenly, possibly causing damage to the end stop, the B.E. and/or personal injury.

MANUAL UNLOADING

Lockout/tagout and de-energize all equipment prior to manually unloading any battery.

In the event of power loss or an operational malfunction of the BE not allowing a battery to be unloaded using normal operating procedures, it is recommended a battery be removed from the BE using certified and approved vertical extraction methods and devices.

Read, understand and observe all safety warnings and procedures related to the vertical extraction device(s) being used.

Should the status of the BE not allow for safe vertical extraction due to position in the battery aisle, only repairs required to safely maneuver the BE to a position allowing for safe vertical extraction should be made. Once any batteries are safely unloaded, any remaining repairs can be made.

Extreme care should be taken when working under or around equipment supporting elevated loads. Unexpected movement of the equipment could cause the load and/or equipment to fall. ALWAYS be sure devices of adequate size and strength are in place to prevent any personnel working under the elevated load from being crushed. Serious personal injury or death will occur.

SPARE PARTS LIST

Refer to the Spare Parts Kit (Pt# BE-SPKV-SLDS) at the beginning of Section 7 for the list of items recommended by the factory to have on hand for BE-SLN & DSN models to minimize any downtime due to minor breakdown that may occur under normal operating conditions.

Use only BHS approved replacement parts.

BHS recommends that a full maintenance inspection report similar to the one provided be done at least once a month.

Any parts found to be excessively worn or damaged should promptly be replaced unless said parts pose a safety risk to the operator and/or extractor, in which case the unit should be removed from service until the problem(s) are remedied (See Operator’s Daily Checklist.)

PARTS SECTIONS

CHASSIS

EQUALIZATION

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-36	CHAIN-ROLLER-#60		BE-SLN ONLY	4
	00158001-37	CHAIN-ROLLER-#60		BE-DSN ONLY	4
2	43097001	STUD-ANCHOR-5”		UPPER	4
3	PT0222-1	LINK-CONNECTING-#60			8
4	HW0115	WASHER-LOCK-3/4”			4
5	HW0017	NUT-HEX-3/4-10			8
6	43097002	STUD-ANCHOR-2”			4
7	HW0020	NUT-JAM-3/4-10			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43127001	SHAFT-EQUALIZATION		BE-24-2	2
	43327001	SHAFT-EQUALIZATION		BE-36-2	2
2	PT0405	BEARING-FLANGE-2 BOLT-1 1/2”			4
3	HW0502	BOLT-HHCS-1/2-13 X 1 1/4”			8
4	HW0110	WASHER-LOCK-1/2”			8
5	PT0224	SPROCKET-60B12 X 1 1/2”		KEYED IN-LINE	8
6	43097006	KEY-3/8” X 2 3/4”			4
7	PT0416	COLLAR-SHAFT-1 1/2”			4
8	PT0503	BEARING-FLANGED LOAD-2 1/4”			8
9	HW0025	NUT-JAM-7/8-14			8

CROSS BAR

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0515	BOLT-HHCS-1/2-13 X 2”		FULLY THREADED	8
2	HW0112	WASHER-FLAT-1/2”-SAE			8
3	HW0110	WASHER-LOCK-1/2”			8
4	HW0007	NUT-HEX-1/2-13			8

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0515	BOLT-HHCS-1/2-13 X 2”		FULLY THREADED	8
2	HW0504	BOLT-HHCS-1/2-13 X 2”			8
3	HW0112	WASHER-FLAT-1/2”-SAE			8
4	HW0110	WASHER-LOCK-1/2”			16
5	HW0007	NUT-HEX-1/2-13			16
6	43717040	STOP-CARRIAGE			4

LIFT CYLINDER CONNECTIONS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43617016	CLEVIS			4
2	HW0403	BOLT-HHCS-3/8-16 X 1 1/4”			8
3	HW0107	WASHER-LOCK-3/8”			8
4	HW0108	WASHER-FLAT-3/8”-SAE			8
5	00197036	PIN-CLEVIS			4
6	00197035	PIN-CYLINDER			4
7	HW1058	PIN-HITCH			16

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-11	CHAIN-ROLLER-#80			4
2	HW0014	NUT-HEX-1-8			8
3	43897002	STUD-LIFT-INNER FRAME			4
4	PT0204-1	LINK-CONNECTING-#80			8
5	43897001	STUD-LIFT-OUTER FRAME			4
6	43715006	BRACKET-CYLINDER SUPPORT			4
7	HW1043	CLAMP-CYLINDER			4
8	HW0303	BOLT-HHCS-1/4-20 X 1"			4
9	HW0104	WASHER-FLAT-1/4"-SAE			4
10	HW0143	WASHER-FLAT-1/4"-FENDER			12
11	HW0103	WASHER-LOCK-1/4"			4
12	HW0002	NUT-HEX-1/4-20			4
13	00197035	PIN-CYLINDER			4
14	HW1058	PIN-HITCH			8

GUIDANCE ARM

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43015011	GUIDE ARM WELDMENT			2
2	HW0505	BOLT-HHCS-1/2-13 X 3 1/2”			4
3	HW0112	WASHER-FLAT-1/2”-SAE			8
4	HW0110	WASHER-LOCK-1/2”			4
5	HW0007	NUT-HEX-1/2-13			4
6	PT0510	CAM ROLLER-1 3/4”			4
7	HW0115	WASHER-LOCK-3/4”			4
8	HW0011	NUT-HEX-3/4-16			4

IDLER ROLLERS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43182001	LEAD ROLLER ASSEMBLY-24”		W/ Alignment GROOVE	4
	43382001	LEAD ROLLER ASSEMBLY-36”		W/ ALIGNMENT GROOVE	4
2	43182002	IDLER ROLLER ASSEMBLY-24”			8
	43382002	IDLER ROLLER ASSEMBLY-36”			8
3	43187002	SHAFT-HEX-.75” X 25.75”			8
	43387002	SHAFT-HEX-.75” X 37.75”			8
4	43187003	SHAFT-HEX-.75” X 27.5”			4
	43387003	SHAFT-HEX-.75” X 39.5”			4
5	HW1058	PIN-HITCH			24

POWERED ROLLERS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43182003	POWERED ROLLER-24”			10
	43382003	POWERED ROLLER-36”			10
2	43087001	JOURNAL-POWERED ROLLER			10
3	PT0404	FLANGE BEARING-3-BOLT-1”			20
4	HW0321	BOLT-HHCS-5/16-18 X 1 1/4”			60
5	HW0105	WASHER-LOCK-5/16”			60
6	HW0004	NUT-HEX-5/16-18			60
7	PT0033	SPROCKET-35B18 X 1”			16
8	00197028	KEY-1/4” X 1 1/4”			8
9	00158001-38	CHAIN-ROLLER-#35		† 49 PITCH LENGTH	6
	00158001-39	CHAIN-ROLLER-#35		51 PITCH LENGTH	2
10	PT0031	LINK-CONNECTING-#35			8
11	PT0418	COLLAR-SHAFT-1”			10
12	PT0032	LINK-OFFSET-#35		† NOT SHOWN	6

† OFFSET LINKS FOR USE WITH 49 PITCH LENGTH CHAINS ONLY.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0120	MOTOR-HYDRAULIC-160CC			2
2	HW1071	KEY-WOODRUFF-#808 STD		SUPPLIED WITH ITEM 1	A/R
3	H1544	ADAPTER-#6 JICM X #10 SAEM			4
4	HW0402	BOLT-HHCS-3/8-16 X 1”			18
5	HW0107	WASHER-LOCK-3/8”			18
6	50017005	PLATE-MOTOR MOUNTING			2
7	PT0302-1	COUPLING BODY-#40 X 1”			4
8	PT0301	CHAIN-COUPLING-#40		INCL. CONNECTING PIN	2
9	00197026	KEY-1/4” X 1”			4

OPERATOR GATE

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43017064-2	LATCH-SWING GATE			1
2	HW0030	BOLT-HHCS-3/8-16 X 2 1/4”			1
3	HW0031	NUT-LOCK-3/8-16			1
4	HW9000	HINGE-SPRING			1
5	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			3
6	HW1037	STOP-GATE	80092001	USED ON BE-DSN UNITS ONLY	1
7	HW0303	BOLT-HHCS-1/4-20 X 1”	80092001		1
8	HW0104	WASHER-FLAT-1/4”-SAE (NOT SHOWN)	80092001		1
9	HW0003	NUT-NILN-1/4-20 (NOT SHOWN)	80092001		1

OPERATOR STEP

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43015007	STEP			1
2	HW0406	BOLT-HHCS-3/8-16 X 2 1/2”			2
3	HW0108	WASHER-FLAT-3/8”-SAE			4
4	HW0107	WASHER-LOCK-3/8”			2
5	HW0005	NUT-HEX-3/8-16			2
6	51006001	ANTI-FATIGUE MAT		† BE-SLN	1
	52006001	ANTI-FATIGUE MAT		† BE-DSN	1
7	43017058-2	THRESHOLD			1

† ANTI-FATIGUE MATS SHIPPED WITHOUT CUTOUT FOR FOOT SWITCH.

HYDRAULIC HOSE REEL

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	CCR-12HD	HOSE REEL			1
2	43717122	PLATE-MOUNTING			1
3	HW0413	BOLT-FHSMS-3/8-16 X 1 1/4"			2
4	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD			2
5	HW0110	WASHER-LOCK-1/2"			2
6	HW0112	WASHER-FLAT-1/2"-SAE			2

GUARDING

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	51017008-2	GUARD-FAR			1
2	51017007	GUARD-NEAR			2
3	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			30

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	51017006-2	GUARD-INNER CARRIAGE			2
2	50017010-2	GUARD-LINEAR DRIVE SCREW			1
3	50017011-2	GUARD-SIDE-ARM CARRIER SHAFT			2
4	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			32
5	HW0306	BOLT-FHSCS-1/4-20 X 1”			4
6	HW0104	WASHER-FLAT-1/4”-SAE			4
7	HW0103	WASHER-LOCK-1/4”			4
8	HW0002	NUT-HEX-1/4-20			4
9	PL0602	VINYL EDGING		6’ EA. FOR ITEM 3 (NOT SHOWN)	12’

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	51017011	DASHBOARD			1
2	43617039	COVER PLATE			2
3	SS0104	BOLT-SHCS-1/4-20 X 5/8”			18
4	SS0300	WASHER-FLAT-1/4”-SAE			18
5	51017009-2	KICK PLATE-OPERATOR CONSOLE			1
6	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			14
7	PL0602	VINYL EDGING		TWO 1’ PCS. (NOT SHOWN)	2’

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	51017010	PANEL-OPERATOR PLATFORM			1
2	HW0303	BOLT-HHCS-1/4-20 X 1”			8
3	HW0104	WASHER-FLAT-1/4”-SAE			8
4	HW0103	WASHER-LOCK-1/4”			8
5	HW0002	NUT-HEX-1/4-20			8

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	52017013-2	GUARD-FAR END-UPPER			1
2	52017012-2	GUARD-FAR END-LOWER			1
3	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			22

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	52017018-2	DASHBOARD			1
2	52017014-2	GUARD-FRONT-OPERATOR CONSOLE			1
3	52017011-2	GUARD-INNER FRAME			2
4	50017010-2	GUARD-LINEAR DRIVE SCREW			1
5	50017011-2	GUARD-SIDE-ARM CARRIER SHAFT			2
6	52017015-2	KICK PLATE-OPERATOR CONSOLE			1
7	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2”			56
8	HW0306	BOLT-FHSCS-1/4-20 X 1”			4
9	HW0104	WASHER-FLAT-1/4”-SAE			4
10	HW0103	WASHER-LOCK-1/4”			4
11	HW0002	NUT-HEX-1/4-20			4
12	PL0602	VINYL EDGING		8’ EA. FOR ITEM 3 (NOT SHOWN)	16’
13	PL0602	VINYL EDGING		6’ EA. FOR ITEM 5 (NOT SHOWN)	12’
14	PL0602	VINYL EDGING		TWO 1’ PCS. FOR ITEM 6 (NOT SHOWN)	2’

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	52015006	PANEL-FLOOR			1
2	HW0303	BOLT-HHCS-1/4-20 X 1”			8
3	HW0104	WASHER-FLAT-1/4”-SAE			8
4	HW0103	WASHER-LOCK-1/4”			8
5	HW0002	NUT-HEX-1/4-20			8
6	52017016	GRILL-HYDRAULIC COMPONENT			1
7	HW0403	BOLT-HHCS-3/8-16 X 1 1/4”			2
8	HW0107	WASHER-LOCK-3/8”			2
9	HW0108	WASHER-FLAT-3/8”-SAE			2
10	PL0602	VINYL EDGING		FOR ITEM 6 (NOT SHOWN)	13’

Extractor Arms

VACUUM STUDS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	P0505	BUSHING-RED-#6 NPT X #4 NPTF-BRASS			2
2	P0402	HOSE BARB-1/4 X #4 NPTM-BRASS		FIXED SIDE ONLY	1
3	HW0428	STUD-VACUUM-3/8-16 X 5”	HW-KIT-2		8
4	HW0108	WASHER-FLAT-3/8”-SAE	HW-KIT-2		40
5	HW1001	SPRING-3/8”	HW-KIT-2		24
6	HW0006	NUT-NILN-3/8-16	HW-KIT-2		8
7	HW0424	NUT-JAM-3/8-16	HW-KIT-2		8

VACUUM CUPS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	P0110	VACUUM CUP-12” ROUND		† SEE NOTE	2
	N/A	VACUUM CUP-10” ROUND	00162001	† AVAILABLE AS KIT ONLY	2
2	00117059	PLATE-VACUUM CUP ADAPTER	00162001		2
3	HW0328	BOLT-HHCS-5/16-18 X 3/4”	00162001		8
4	P0401	ELBOW-#4 NPTM X 1/4” BARB-BRASS	00162001		2
5	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS	00162001		2
6	P0505	BUSHING-RED-#6 NPT X #4 NPTF-BRASS	00162001		2
7	00166001	CASTING-12” VACUUM CUP	00162003		2
8	00164001	SEAL-RUBBER	00162003		2
9	00165001	PLATE-FRONT	00162003		2
10	HW0311	BOLT-FHSCS-1/4-20 X 5/8”	00162003		16

† ONE-PIECE CONSTRUCTION

SWING ARMS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41257014	TIE PLATE-SWING ARM			1
2	43055004	SWING ARM-RHS	†	NOT SOLD INDIVIDUALLY	1
3	43055002	SWING ARM-LHS	†	NOT SOLD INDIVIDUALLY	1
4	HW0603	BOLT-FHSCS-5/8-11 X 2”			4
5	HW0113	WASHER-LOCK-5/8”			4
6	HW0010	NUT-JAM-5/8-11			4
7	PT0413	COLLAR-SHAFT-3”	80252001		2
8	43027001	SHAFT-ROTARY ACTUATOR	80252001		1
9	HW1013	KEY-3/8” X 12”	80252001		1
10	PT0419	BEARING-SAE 841-2” ID, 3” OD, 1/8” THICK	80252001		3
11	43052005	CAP-BEARING		INCLUDES BEARING	2
12	HW0303	BOLT-HHCS-1/4-20 X 1”			6
13	HW0103	WASHER-LOCK-1/4”			6
14	43057014	STANDOFF-WIRE			1
15	HW0312	SCREW-SHSS-1/4-20 X 1”-CUP POINT			1
16	H1565	ADAPTER-45 DEG-#6 JICM X #4 NPTM			4
17	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2

† INCLUDED IN MULTIPLE KITS

SWING ARM STOPS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43057003	CUSHION-SWING ARM			2
2	HW0306	BOLT-FHSCS-1/4-20 X 1			4
3	43055001	STOP-SWING ARM			2
	44555001	STOP-SWING ARM		BE-42-1 ONLY	1
4	HW0403	BOLT-HHCS-3/8-16 X 1 1/4			4
5	HW0107	WASHER-LOCK-3/8			4
6	HW0108	WASHER-FLAT-3/8-SAE			4
7	43057008	SPACER-SWING ARM STOP		NOT SHOWN	2

VACUUM PUMP

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	P0005	PUMP-VACUUM			1
2	P0208	FILTER-HI FLOW			3
3	P0503	NIPPLE-#4 NPT-BRASS			3
4	P0502	TEE-#4 NPTF-BRASS			1
5	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS			4
6	P0402	HOSE BARB-1/4” X #4 NPTM-BRASS			5
7	P0207	VALVE-VACUUM RELEASE			2
8	P0302	HOSE-VACUUM-1/4” ID		TWO 6” PIECES	1’
9	P0302	HOSE-VACUUM-1/4” ID		FIXED SIDE	1’
10	P0301-1	HOSE-COIL-VACUUM			1
11	E0611	JUNCTION BOX-4” X 2” X 2”			1
12	E0612	COVER-JUNCTION BOX			1
13	HW0212	SCREW-RHMS-#10-24 X 1/2”			2
14	E0624	CONNECTOR-1/2”			1
15	E0608-1	RESTRAINT-1/2”-90 DEG		GRIP SIZE .450 - .560	1
15a	E0617	LOCKNUT-CONDUIT-1/2”		NOT SHOWN	2
16	E0501	CORD-14-4 SW/SOW			15’
17	43057014	STANDOFF-CABLE			1
18	HW0206	SCREW-RHMS-#10-32 X 3/4”			4
19	HW0306	BOLT-FHSCS-1/4-20 X 1”			1
20	43057021	PLATE-STIFFENER	†		2
21	HW0402	BOLT-HHCS-3/8-16 X 1”	†		12
22	HW0107	WASHER-LOCK-3/8”	†		12
23	HW0005	NUT-HEX-3/8-16	†		12
24	HW0108	WASHER-FLAT-3/8”-SAE	†	NOT SHOWN	24
25	P0111	FILTER-VACUUM-IN LINE			2

† INCLUDED IN MULTIPLE KITS

EXTRACTOR ARM MOUNTING

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0504	BOLT-HHCS-1/2-13 X 2”		† SEE NOTE	6
2	HW0112	WASHER-FLAT-1/2”-SAE			6
3	HW0110	WASHER-LOCK-1/2”			6
4	HW0007	NUT-HEX-1/2-13			6
5	41655008	EXTENSION-EXTRACTOR ARM		BE-36	A/R

† QTY 12 REQUIRED WITH EXTRACTOR ARM EXTENSION.

HOSE MOUNTING

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41257035	STANDOFF			2
2	HW1072	RESTRAINT-HOSE			2
3	HW0104	WASHER-FLAT-1/4”-SAE			2
4	HW0103	WASHER-LOCK-1/4”			2
5	HW0318	BOLT-SHCS-1/4-20 X 1 1/2”			2
6	HW0302	BOLT-HHCS-1/4-20 X 3/4”			1
7	HW0312	SCREW-SHSS-1/4-20 X 1”-CUP POINT			1

ARM CYLINDER

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	50055002	ARM-EXTENSION			1
2	HC0416	CYLINDER-EXTENED REACH			1
3	H1578	ADAPTER-90 DEG-#6 JICM X #6 NPTM			2
4	41257031	PIN-CLEVIS END			1
5	00197036	PIN-ROD END			1
6	HW1058	PIN-HITCH			4

BEARING PLATES

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	50055001	HOUSING-EXTENDED REACH			1
2	50057008	PLATE-END			1
3	HW0303	BOLT-HHCS-1/4-20 X 1”			4
4	HW0104	WASHER-FLAT-1/4”-SAE			8
5	HW0103	WASHER-LOCK-1/4”			4
6	HW0002	NUT-HEX-1/4-20			24
7	50058003	PLATE-BEARING		SIDE	2
8	50058006	PLATE-SHIM		SIDE	2
9	50058004	PLATE-BEARING		UPPER/ LOWER	2
10	50058005	PLATE-SHIM		UPPER/ LOWER	2
11	HW0812	SCREW-SHSS-1/4-20 X 5/8”-HALF DOG			20

ROTARY ACTUATOR

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43046001	ROTARY ACTUATOR			1
2	80000002	ROTARY ACTUATOR BASE ASSEMBLY		WITHOUT ACTUATOR	1
2A	N/A	VERTICAL CARRIER PLATE-OUTER		INCL. WITH 80000002	2
2B	N/A	VERTICAL CARRIER PLATE-INNER		INCL. WITH 80000002	1
2C	N/A	CARRIER BASE PLATE		INCL. WITH 80000002	1
3	HW1070	PIN-PULL DOWEL-5/8” X 1 1/2”			2
4	HW0508	BOLT-SHCS-1/2-13 X 3/4”			3
5	HW1045	PIN-PULL DOWEL-3/8” X 1 1/2”		INCL. WITH 80000002	6
6	HW0412	BOLT-SHCS-3/8-16 X 1 1/4”		INCL. WITH 80000002	12
7	H0010	FITTING-BULKHEAD-3/4-16 X #4 NPTF			4
8	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM			4

CARRIER SHAFTS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	50057001	CARRIER SHAFT-EXTRACTOR ARM		3” DIA.	2
2	43054007	BEARING-EXTRACTOR ARM CARRIER	80252002		4
3	HW0412	BOLT-SHCS-3/8-16 X 1 1/4”	80252002		16
4	PT0413	COLLAR-SHAFT-3”			4
5	50057009	PLATE-END			4
6	50057010	SHIM-END PLATE			A/R
7	HW1076	BOLT-FHSCS-3/8-16 X 1”			12
8	PT0624	FITTING-ZERK	80252002	NOT SHOWN	4

DRIVE NUT ASSEMBLY

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43054006	DRIVE NUT ASSEMBLY	80252003		1
2	HW0426	BOLT-SHCS-3/8-16 X 5 1/2”	80252003	† SEE NOTES	4
3	HW0108	WASHER-FLAT-3/8”-SAE	80252003	† SEE NOTES	4
4	HW0006	NUT-NILN-3/8-16	80252003	† SEE NOTES	4
5	PT0624	FITTING-ZERK	80252003		1
6	43017009-2	BRACKET-SCREW GUARD MOUNTING			2
7	HW0303	BOLT-HHCS-1/4-20 X 1”			4
8	HW0103	WASHER-LOCK-1/4”			4
9	HW0104	WASHER-FLAT-1/4”-SAE			4

† IT IS RECOMMENDED TO REPLACE MOUNTING HARDWARE WHEN REPLACING DRIVE NUT ASSEMBLY

DRIVE SCREW

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	50024001	SCREW-LINEAR DRIVE			1
2	PT0119	SPROCKET-50B15 X 1 3/16”			1
3	43097004	KEY-1/4” X 7/8”			1
4	00158001-15	CHAIN-ROLLER-#50			1
5	PT0102	LINK-CONNECTING-#50			1
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16”		ALLOY CASTING	2
7	HW0503	BOLT-HHCS-1/2-13 X 1 1/2”			8
8	HW0110	WASHER-LOCK-1/2”			8
9	PT0107	SPROCKET-50B15 X 1”			1
10	HC0121	MOTOR-HYDRAULIC-100CC		SAE 2-BOLT MOUNT	1
11	H1605	ADAPTER-90 DEG-#6 JICM X #10 SAEM			<p class="s35" style="p