Test
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
TABLE OF CONTENTS
IOP-402
IN PROCESS
05/10/17
TP-606 - SAFETY AND DE-ENERGIZATION
PROCEDURES
GENERAL INFORMATION
A. SPECIFICATION DATA
B. PRE-INSTALLATION
C. OPERATING CONTROLS & INSTRUCTIONS
D. RECOMMENDED SPARE PARTS LIST
PARTS SECTIONS
1. CHASSIS
1.0 EQUALIZATION COMPONENTS
1.1 BRIDGE DETAIL
1.2 LIFT CHAINS AND CYLINDER MOUNTING
1.3 TRACK GUIDANCE ARMS
1.4 ROLLER BED COMPONENTS
1.5 HOSE/CABLE CARRIER
1.6 OPERATOR GATE
1.7 GUARDING
1.8 LABELS AND PLACARDS
2. EXTRACTOR ARM
2.0 VACUUM COMPONENTS
2.1 ROTARY ACTUATOR
2.2 CARRIER SHAFTS & BEARINGS
2.3 DRIVE SCREW
2.4 HOSE & CABLE CARRIER
2.5 MAGNET COMPONENTS
2.6 EXTENDED REACH (HYDRAULIC)
3. FLOOR DRIVE AND CASTERS
3.0 FLOOR DRIVE
3.1 CASTERS
4. ELECTRICAL
4.0 AC POWER STANCHION
4.1 CONTROL PANEL
4.2 OPERATOR CONSOLE
4.3 SWITCHES
4.4 POWERED ROLLER CUTOUT
4.5 JUNCTION BOXES
4.6 WIRING DIAGRAMS
5. HYDRAULICS
5.0 POWER UNIT & RESERVOIR
5.1 CONTROL VALVE ASSEMBLIES
5.2 LIFT CIRCUIT
5.3 FLOOR DRIVE CIRCUIT
5.4 ROTARY ACTUATOR CIRCUIT
5.5 MISC. COMPONENTS
5.6 HYDRAULIC SCHEMATICS
6. STANDARD AVAILABLE OPTIONS
6.0 STROBE AND ALARM
6.1 LEVEL ASSIST (LAI)
7. SERVICE AND MAINTENANCE
- DAILY INSPECTION LIST
- OPERATOR'S DAILY CHECKLIST
- RECOMMENDED LUBRICATION INTERVALS
- PREVENTATIVE MAINTENANCE REPORTS
- E.Q. CHAIN RESETTING PROCEDURE
- SERVICE STAND INSTALLATION INSTRUCTIONS
- TROUBLE SHOOTING GUIDE
- TECH BULLETINS
8. PARTS KITS
9. CUSTOM PARTS (IF EQUIPPED''')
TP-606
1 of 5
BE
Specifications subject to change without notice.
©2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
GENERAL SAFETY
Read and understand all instructions and warnings before using or servicing this equipment.
Keep these instructions for future reference.
• Battery Extractor (BE) units shall only be operated by suitable persons of at least 18 years of age, who have been trained
in the proper and safe operation of the BE and expressly certified/charged, in writing, by the user or their representative.
• Only one person is permitted to travel on the BE at any time.
• BE units shall only be used indoors in an industrial setting on a hard, nonslip, and level floor without defects including
but not limited to holes, gouges, cracks, drains or obstacles comprised of concrete or other suitable industrial material
meeting the minimum requirements specified by BHS as well as any local requirements.
• A licensed structural engineer should be consulted prior to installing a BE on any building level other than the ground floor.
• BE units are not designed to be shipped or transported after initial delivery.
WORK AREA
• Keep work area clean and well lit. Cluttered work areas
and poor lighting can lead to accidents.
• Clean up/contain any fluid spills immediately to pre-
vent slips or falls.
• Be aware of potential hazards when performing any
service or maintenance to the unit.
SERVICE & MAINTENANCE
Service personnel shall wear Personal Protective Equip-
ment (PPE) appropriate for the task being performed.
LOCKOUT/TAGOUT
Lockout/tagout the BE per your corporate policy, if dam-
aged or not functioning properly. Lockout/tagout and de-
energize all systems prior to performing any maintenance
or service to unit.
LEAD-ACID BATTERIES-EXPLOSION HAZARD
Do not allow open fl ames or sparks of any kind
near a battery. Highly explosive gas is generated
when charging a battery that can remain in battery
cells for extended periods of time after charging is
complete.
• Always wear appropriate PPE including rubber apron,
gloves, boots and full face shield when performing
service or maintenance to any lead-acid batteries.
DANGER
LEAD-ACID BATTERIES-EXPLOSION HAZARD (contd.''')
• Do not place metal or other conductive objects on top
of battery. Arcing may occur causing damage to the
battery and/or serious personal injury or death.
• Use only chargers matching the voltage and amperage
of the battery being charged. Overcharging a battery
can cause damage to the battery, charger and/or seri-
ous personal injury or death.
• Turn off charger before disconnecting battery from
charger. Arcing between battery and charger connec-
tors can cause damage to the connectors and/or seri-
ous personal injury or death.
HYDRAULIC HAZARDS
AVOID HIGH PRESSURE FLUIDS-Escaping fl uid
under pressure can penetrate the skin causing
serious injury. Relieve pressure before discon-
necting hydraulic lines. Tighten all connections
before applying pressure. Keep hands and body
away from pin holes which eject fl uids under high
pressure. Use a piece of cardboard or paper to
search for leaks. DO NOT use your hand.
Any fl uid injected into the skin under high pres-
sure should be considered a serious medical
emergency despite an initial normal appearance
of the skin. There will be a delayed onset of pain,
and serious tissue damage may occur. Medical
attention should be sought immediately.
WARNING
TP-606
2 of 5
BE
Specifications subject to change without notice.
©2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 04/17
OPERATIONAL SAFETY
SAFETY DO’s AND DON’T’s
• DO NOT exceed the maximum capacity of the BE.
• DO NOT modify or fit the BE with attachments without
prior, written approval from BHS.
• DO NOT perform any maintenance or service to the BE
with a battery loaded on the BE.
• DO NOT allow anyone to ride in or on the BE.
• DO NOT operate the BE with any guard or cover re-
moved unless required for maintenance or repair.
• Disconnect the BE from all power sources before at-
tempting to perform service or maintenance to the unit.
• DO NOT drive the BE into the end stops.
• DO NOT operate the BE if disengaged from the guid-
ance track.
• DO NOT allow a battery to exit the BE when a lift truck
or battery stand is not present to accept the battery.
• DO NOT rotate the arm onto a battery such that any
part of the extractor arm, vacuum cup or magnet con-
tacts the top of the battery.
• DO NOT allow anyone to enter the area under the car-
riage without the service stands properly installed.
• DO NOT use the BE in a manner for which it is not
intended. Some examples of prohibited use are but
not limited to:
» To transport people
» As a vehicle jack
» To lift loads greater than its rated load capacity
» Where unintentional movement may exist
» Having direct contact with foodstuffs
» In a potentially explosive atmosphere
OPERATIONAL SAFETY
• Only personnel trained in the proper and safe opera-
tion of BE units may operate or service the BE.
• Operators shall wear appropriate PPE suitable for
working with industrial lead-acid batteries while oper-
ating the BE (see prior page).
• All data plates, warning labels, placards, etc shall be
in place and legible at all times. Contact BHS for re-
placement data plates, warning labels, placards or in-
structions.
• All users and service personnel shall be familiar with
the meaning and risks associated with all data plates,
warning labels, etc.
• All operators and service personnel shall be aware of
potential crush and shear points while operating or
servicing the BE.
• Keep hands and arms inside the operator compartment
while operating the BE.
• Remove BE from service if damaged, defective, or op-
erating improperly (or becomes such while operating)
until repairs can be made to correct any problem(s).
• All operators shall be aware of the location of the end
stops in the travel path to prevent driving the BE into
the end stops.
• Persons with pacemakers (or similar type medical de-
vices) should not operate, or be in close proximity to
during operation, any BHS equipment utilizing mag-
netic extraction.
TP-606
3 of 5
BE
Specifications subject to change without notice.
©2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1. Fully lower the BE roller bed or position the roller bed
on service stands if service requires the bed be raised.
See Figures 1 & 2.
Failure to properly support the roller bed when
performing service under the BE could result
in injury from the roller bed lowering unex-
pectedly.
WARNING
2. Turn key on dashboard to the “OFF” position. See Fig-
ure 3.
3. Disconnect power to the extractor or shut off the elec-
trical branch circuit breaker.
Failure to disconnect electrical power to the
BE could result in electrical shock. Serious
personal injury or death will occur.
4. Actuate all hydraulic levers in both directions to re-
lease any stored hydraulic pressure. See Figure 4.
Failure to release any stored hydraulic pres-
sure could result in injury from:
• Escaping hydraulic fl uid under high pressure
(see HYDRAULIC HAZARDS''' in the GENERAL
SAFETY section).
• Unexpected movement of hydraulic compo-
nents.
DANGER
WARNING
FIGURE 1
FIGURE 2
FIGURE 3
FIGURE 4
DE-ENERGIZATION
TP-606
4 of 5
BE
Specifications subject to change without notice.
©2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 04/17
LABELS & PLACARDS
Chain Entanglement Hazard.
• Moving chains and sprockets
can crush and cut.
• Keep hands and fingers clear.
Do not operate with guards
removed.
• De-energize and lockout/
tagout before servicing.
WARNING
Electrical Hazard.
• Energized components can
cause electrical shock.
• De-energize and lockout/
tagout before servicing.
DANGER
Operators should be familiar with the meaning of the following labels and placards found on the BE to
ensure proper and safe operation.
Read and understand instruction
manual prior to use.
DO NOT operate with guards
or covers removed.
NO riders allowed.
Lockout before servicing.
Strong Magnet Field Hazard.
• Attraction between magnet
and metallic objects can
crush.
• Keep unsecured metallic
objects away from magnet.
• De-energize and lockout/
tagout before servicing.
WARNING
Extractor arm positioning
arrows
TP-606
5 of 5
BE
Specifications subject to change without notice.
©2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 04/17
LABELS & PLACARDS
Operators should be familiar with the meaning of the following labels and placards found on the BE to
ensure proper and safe operation.
Horn
(If equipped)
Magnet Off/On
(If equipped)
Vacuum Off/On
(If equipped)
Near Power
Rollers
Far Power
Rollers
Arm Travel
Power Off/On
Rack Level Assist (LAI)
(If equipped)
Powered Roller Cutout
Override (PRC)
(If equipped)
Drive
Fwd/Rev
Platform
Raise/Lower
Arm Rotation
Near/Far
BE-SL & BE-DS placard
BE-TS & BE-QS placards
Platform
Raise/Lower
Drive
Fwd/Rev
Arm Rotation
Near/Far
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
SPECIFICATION DATA
A.1
REV - 05/17
BE-24-2-QS
BE-36-2-QS
BE-42-2-QS
A
Overall Length
168"
192"
204"
B
Overall Width
74"
74"
74"
C
Overall Height (Lowered)
206"
206"
206"
Overall Height (Raised)
223"
223"
223"
Overall Height (Raised w/ Strobe & Alarm)
232"
232"
232"
D
Wheel Base
109"
133"
145"
E
Drive Wheel Center Line
51"
51"
51"
F
Battery Compartment Width
24"
36"
42"
G
Ground Clearance
.625"
.625"
.625"
H
Minimum Roller Height
6.5"
6.5"
6.5"
I
Maximum Roller Height
136.75"
136.75"
136.75"
J
Operator Platform Height (Lowered/Raised)
11" / 145"
11" / 145"
11" / 145"
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 07/13
A.2
SPECIFICATION DATA
BHS1.com
BE-24-2-QS
BE-36-2-QS
BE-42-2-QS
Travel Speed
0 to 240 ft/min / 0 to 1.22 m/s
0 to 240 ft/min / 0 to 1.22 m/s
0 to 240 ft/min / 0 to 1.22 m/s
Raise - Lower Speed
0 to 26 ft/min / 0 to 0.13 m/s
0 to 26 ft/min / 0 to 0.13 m/s
0 to 26 ft/min / 0 to 0.13 m/s
Powered Roller Speed
0 to 37 ft/min / 0 to 0.19 m/s
0 to 37 ft/min / 0 to 0.19 m/s
0 to 37 ft/min / 0 to 0.19 m/s
Arm Traverse Speed
0 to 24 ft/min / 0 to 0.12 m/s
0 to 24 ft/min / 0 to 0.12 m/s
0 to 24 ft/min / 0 to 0.12 m/s
Arm Rotation Time
6 s to 8 s
6 s to 8 s
6 s to 8 s
Draw Bar Pull / Vacuum
(12” / 305 mm Round Cup)
1,000 lb / 454 kg
1,000 lb / 454 kg
1,000 lb / 454 kg
Draw Bar Pull Magnet*
800 lb to 1,200 lb / 363 kg to 544 kg
800 lb to 1,200 lb / 363 kg to 544 kg
800 lb to 1,200 lb / 363 kg to 544 kg
Vacuum Attach Time
< 1 s
< 1 s
< 1 s
Vacuum Release Time
< 1 s
< 1 s
< 1 s
Input Voltage
480 V / 3 ph / 60Hz
480 V / 3 ph / 60Hz
480 V / 3 ph / 60Hz
AC Current Draw
45 A
45 A
45 A
AC Current Draw w/ Electric Drive Option
52 A
52 A
52 A
Control Circuit Voltage
120 V ac
120 V ac
120 V ac
Hydraulic Power Unit
25 hp / 18.7 kW
25 hp / 18.7 kW
25 hp / 18.7 kW
Hydraulic Power Unit w/ Electric Drive
Option
30 hp / 22.4 kW
30 hp / 22.4 kW
30 hp / 22.4 kW
Hydraulic Pump
36 gal/min / 136 L/min
36 gal/min / 136 L/min
36 gal/min / 136 L/min
Power Unit
Hydraulic, Variable Displacement
Hydraulic, Variable Displacement
Hydraulic, Variable Displacement
Operating Pressure
1,200 psi / 76 bar
1,200 psi / 76 bar
1,200 psi / 76 bar
Vacuum Pump
1/3 hp / 0.25 kW
1/3 hp / 0.25 kW
1/3 hp / 0.25 kW
Vacuum
21” Hg / 711 mbar
21” Hg / 711 mbar
21” Hg / 711 mbar
Full Load Capacity
10,000 lb / 4535 kg
10,000 lb / 4535 kg
10,000 lb / 4535 kg
Weight (Empty)
9,660 lb / 4382 kg
9,960 lb / 4518 kg
10,940 lb / 4962 kg
Total Compartment Rollers / Powered
11/5
11/5
11/5
Guide Track
3” x 2.5” Angle
76 mm x 64 mm
3” x 2.5” Angle
76 mm x 64 mm
3” x 2.5” Angle
76 mm x 64 mm
Overall Dimensions (L x W x H)
168” x 74” x 223”
4267 mm x 1880 mm x 5665 mm
192” x 74” x 223”
4877 mm x 1880 mm x 5665 mm
204” x 74” x 223”
5182 mm x 1880 mm x 5665 mm
Vacuum Arm Reach
3.5” to 13” / 89 mm to 330 mm
3.5” to 13” / 89 mm to 330 mm
3.5” to 13” / 89 mm to 330 mm
Vacuum Arm Reach (Hydraulic
Extension)
9” to 23” / 229 mm to 584 mm
9” to 23” / 229 mm to 584 mm
9” to 23” / 229 mm to 584 mm
Magnet Arm Reach (Hydraulic
Extension) Truck Side
14” to 22” / 355 mm to 559 mm
14” to 22” / 355 mm to 559 mm
14” to 22” / 355 mm to 559 mm
Wheel Base
109” / 2769 mm
133” / 3378 mm
145” / 3683 mm
Drive Wheel Centerline
51” / 1295 mm
51” / 1295 mm
51” / 1295 mm
Battery Compartment Width
24” / 610 mm
36” / 915 mm
42” / 1067 mm
Maximum Battery Dimensions
(L x W x H)
48” x 23” x 34”
1219 mm x 584 mm x 864 mm
48” x 35” x 34”
1219 mm x 889 mm x 864 mm
48” x 41” x 34”
1219 mm x 1041 mm x 864 mm
Minimum Battery Width
(with vacuum / magnet)
12” / 305 mm
6” / 152 mm
12” / 305 mm
6” / 152 mm
12” / 305 mm
6” / 152 mm
Minimum Battery Height
17.75” / 451 mm
17.75” / 451 mm
17.75” / 451 mm
Ground Clearance
0.63” / 16 mm
0.63” / 16 mm
0.63” / 16 mm
Roller Height
6.5” Min / 136.75” Max
165 mm Min / 3473 mm Max
6.5” Min / 136.75” Max
165 mm Min / 3473 mm Max
6.5” Min / 136.75” Max
165 mm Min / 3473 mm Max
Note: Specifications may vary ± 5% because of temperature, floor considerations, and operator efficiency. Values represented under normal operating conditions.
* Varies with battery case thickness and condition.
QUAD STACK
SPECIFICATIONS (IMPERIAL / METRIC)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
B.1
PRE-INSTALLATION CHECK
FLOOR CONDITIONS
The floor is the single most critical area of the battery room. A bad floor can cause significant issues with the installation as
well as downtime and maintenance problems with the extractor. The floor should be verified as to its minimum thickness and
strength with user. As noted on the drawing, the specific requirement of flatness for your particular type of system is listed.
Below is a chart stating floor requirements. If possible, especially on double stack and higher systems, a digital level should
be used to shoot the grade for compliance with the specification. The floor should also be inspected for severe cracks or
excessively wide expansion joints in the travel path of the machine. If floor drains are present, they must not have a grade to
the opening that encroaches into the travel path.
F-min is a rating method used to evaluate the flatness and levelness of a floor designated as "defined travel
path". For example, an F-min rating of 60 means that there is no more than .129" of variation in the transverse
axis (wheels left to right) and .287" variation in the longitudinal axis (front to back) on the equipment.
To avoid potential damage to drive wheel assemblies, guide track, structural components, guide rollers and issues with the
inner frame equalization the "defined travel path" of the Battery Extractor should meet or exceed the recommended F-min
specification. See chart below for the model specifications
Model
F-Min
+/- Longitudinal
+/- Transverse
Slope Defect
SL, DS
40
.287"
.192"
.096"
TS
60
.186"
.129"
.066"
QS
85
.131"
.091"
.047"
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
C.1
OPERATING CONTROLS
NOTE: Safety devices for the machine and the machine operating area shall not be rendered inoperable or misused.
SAFETY FEATURES
Key Switch – Located on the dash (see above). Primary on/off switch to prevent unauthorized personnel from operating the BE.
Emergency Stop – Located on the dash (see above). Will stop all functions immediately, locking all hydraulics in place. To
use, press down on the red button. The machine key must be used to reset the emergency stop.
Foot Switch – Must be depressed to operate the BE. Stepping off the foot switch will stop all functions immediately, locking
all hydraulics in place. To resume use, depress the foot switch.
Gate Switch – The gate must be fully closed for the BE to operate.
Extractor Arm Switch – Does not permit the machine to move forward or backward unless the extractor arm is located in the
center of the carriage between the indicating arrows located on the arm guard.
Powered Roller Cutout – Disengages the powered roller function when the photo eye positioned on the edge of the BE battery
compartment is disrupted by a battery, requiring additional input from the operator. Pressing the "Power Roller Cutout" override
button (see above) on the dash will resume powered roller operation when loading or unloading batteries from the BE carriage.
Horn (If equipped) – Button located on the dash (see above). Used to alert personnel before moving the BE.
Strobe Light (If equipped) – Located on a vertical stanchion mounted to the right rear of the operator compartment. For units
equipped with optional overhead guard (OHG), the beacon is located above of the operator compartment. Beacon automatically
flashes when the BE is switched on.
Audible Alarm
(if equipped) – Located in the same spot as the Strobe Light. Automatically sounds when the BE is switched
on.
OPERATOR CONSOLE
Lift Valve
Hour Meter
Horn
(Optional)
Floor Drive
Arm Rotation
Powered Roller
Override Button
Rack Level Assist
Indicator Light
(Optional)
Vacuum/Magnet
Selector Switch
Emergency
Stop
Far Powered Rollers
Arm Travel
Near Powered Rollers
Off / On
Key Switch
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
C.2
OPERATING CONTROLS
OPERATION OVERVIEW
• All operators should be familiar with the operator console of the extractor before performing any battery changes. The
controls of the console are simple and well marked. It consists of six, manually operated, hydraulic control valves and
a three position selector switch which controls the left and right vacuum cups (or optional magnets).
• The operator shall make certain there are no persons or obstacles in the extractor path prior to traveling forward or
reverse.
• All manual valves are moved in the direction of the function travel which it controls with exception of the lift/lower valve,
which is pulled toward the operator for "up" and pushed away for "down."
• In the event of any failure or malfunction, step off the dead-man switch and all functions will stop immediately, locking
all hydraulics in place.
• The extractor arm must be in the center of the carriage or the unit will not travel forward or reverse.
• To ensure smooth operation, all valve movements should be made in a slow, deliberate motion.
• Only one key should be provided to operate the extractor.
• When leaving the machine, the operator shall turn off the key switch and remove the key to prevent unauthorized use.
• Ensure all the batteries and cables are properly stored in the battery stands prior to moving the BE.
• The BE is designed to carry only one battery in each compartment on the carriage.
• When loading the BE, position the batteries in the center of the compartments on the powered rollers to prevent any
battery movement when transporting.
• Ensure there are no projections outside of the carriage before moving the BE.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
C.3
OPERATING INSTRUCTIONS
PRE-CHANGE OUT PREPARATION
1. Position lift truck for change out in designated area.
2. Remove all battery restraints and disconnect battery
cables following manufacturers guidelines. (Be sure
to position battery cables so as not to be damaged by
battery during change out.)
3. Mount battery extractor and close safety gate. (Gate
must be fully closed or unit will not operate.)
4. Secure safety lanyard to safety harness.
5. Depress foot-operated pedal. (Dead-man switch)
6. Turn key switch to "ON" position.
NOTE: If unit fails to energize after steps 2-5, verify
the Emergency Stop is not depressed.
DISCHARGED BATTERY REMOVAL
1. Move extractor forward or reverse to position center
of empty compartment with center of lift truck battery
compartment. (Lead roller of extractor is equipped with
a centering groove. Users may find it beneficial to mark
center of lift truck compartment to aid in alignment.)
2. Align extractor’s roller bed height with lift truck’s
battery compartment.
3. Rotate extractor arm into battery compartment aligned
in Step 2.
4. Move extractor arm toward battery until vacuum cup/
magnet contacts battery.
5. Energize vacuum cup/magnet by turning selector
switch to proper direction, left or right.
DO NOT force cup/magnet to battery after
initial contact with battery is made.
6. Move extractor arm away from lift truck toward center
of extractor roller bed, removing discharged battery.
(Battery should be pulled past first three idler rollers
onto first or second powered roller.)
7. Turn off vacuum/magnet and move extractor arm away
from battery 1" to 2".
8. Rotate extractor arm out of battery compartment into
opposite compartment (if empty) and center arm in
carriage.
9. Depress powered roller override button and move
battery into center of compartment using powered
rollers.
NOTICE
CHARGED BATTERY RETRIEVAL
1. Locate charged battery of appropriate type for lift truck
being changed.
2. Move extractor to appropriate rack position and align
empty roller compartment horizontally with center of
bottom battery storage rack compartment. (Battery
safety stop of each compartment is center of that
compartment and should be used for alignment with
groove in lead roller of battery extractor compartment.)
3. Raise battery extractor roller compartment to proper
level to gain access as needed to disconnect battery
from charger.
ALWAYS be sure charging has been completed
and charger is not still charging battery.
Dangerous sparking can occur if battery
is unplugged from charger under these
conditions.
4. Adjust roller compartment height to battery being
retrieved.
5. Rotate arm into empty compartment (if not already
positioned there.)
6. Move extractor arm toward battery until vacuum cup/
magnet contacts battery.
7. Energize vacuum cup/magnet by turning selector
switch to proper direction, left or right.
DO NOT force cup/magnet to battery after
initial contact with battery is made.
8. Move extractor arm away from battery rack toward
center of extractor roller bed, removing charged
battery. (Battery should be pulled past first three idler
rollers onto first or second powered roller.)
9. Turn off vacuum/magnet and move extractor arm away
from battery 1" to 2".
10. Rotate extractor arm out of battery compartment into
fully vertical position.
11. Depress powered roller override button and move
battery into center of compartment using powered
rollers.
WARNING
NOTICE
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
C.4
OPERATING INSTRUCTIONS
DISCHARGED BATTERY RETURN
1. While remaining at current battery compartment height,
drive extractor to align roller compartment containing
discharged battery with open battery compartment left
by extraction of charged battery.
2. Return discharged battery to battery rack using
powered rollers.
NOTE: In most instances, batteries can be deposited
into battery racks in one motion using only
powered rollers. When this does not work,
the battery may need slight assistance from
extractor arm. To do this, rotate arm into
compartment such as one would if removing
battery from rack. If extractor is vacuum
equipped, position top edge of cup slightly
higher than edge of battery (or over lifting eye
if so equipped) to prevent cup from adhering
to battery - No vacuum/magnet is necessary
for pushing. DO NOT activate vacuum/magnet
switch. Slowly push battery into rack until
fully into compartment.
3. Engage battery safety stop and connect battery to
charger as required.
CHARGED BATTERY INSTALLATION
1. Lower extractor roller compartment to fully lowered
position.
2. Return extractor back to lift truck and align roller
compartment containing charged battery as performed
in steps 1 & 2 of "Discharged Battery Removal".
3. Move charged battery toward lift truck compartment
by using powered rollers, verifying precise battery
alignment.
Many batteries are a tight fit into lift truck
battery compartments. Care MUST be taken to
ensure alignment is precise to avoid damage
to battery, lift truck, and/or battery extractor.
4. Adjust extractor vertically as well as horizontally, if
needed.
5. Insert battery into lift truck as far as possible using
only the powered rollers.
NOTICE
6. Rotate extractor arm into compartment and SLOWLY
push battery into lift truck. (Be sure to watch battery
cables for interference.)
7. Drive extractor out of immediate area and carefully
dismount the extractor.
8. Secure newly installed battery in lift truck and reconnect
battery cables.
9. Return lift truck to service.
DO NOT drive the B.E. into the travel path end
stops. The end stops are designed to prevent
the B.E. from accidentally traveling beyond its
designated travel path. Driving the B.E. into the
end stops will cause the B.E. to stop suddenly,
possibly causing damage to the end stop, the B.E.
and/or personal injury.
CAUTION
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
C.5
MANUAL UNLOADING
Lockout/tagout and de-energize all equipment
prior to manually unloading any battery.
In the event of power loss or an operational malfunction of
the BE not allowing a battery to be unloaded using normal
operating procedures, it is recommended a battery be
removed from the BE using certified and approved vertical
extraction methods and devices.
Read, understand and observe all safety warnings
and procedures related to the vertical extraction
device(s) being used.
Should the status of the BE not allow for safe vertical
extraction (due to position in the battery aisle or level of the
inner carriage), only repairs required to safely maneuver
the BE to a position allowing for safe vertical extraction
should be made. Once any batteries are safely unloaded,
any remaining repairs can be made.
Extreme care should be taken when working under
or around equipment supporting elevated loads.
Unexpected movement of the equipment could
cause the load and/or equipment to fall. ALWAYS
be sure devices of adequate size and strength are
in place to prevent any personnel working under
the elevated load from being crushed. Serious
personal injury or death will occur.
DANGER
DANGER
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
D.1
SPARE PARTS LIST
Refer to the appropriate Spare Parts Kit (vacuum equipped units - Pt# BE-SPKV-QS, magnet equipped units - Pt# BE-SPKM-
QS) at the beginning of Section 8 for the list of items recommended by the factory to have on hand for BE-QS models to
minimize any downtime due to minor breakdown that may occur under normal operating conditions.
BHS also offers a supplement hose kit (Pt# 80442001) which contains an assortment of hoses allowing any hose on the
extractor to be replaced immediately with a temporary hose of equal length or longer. When the extractor is back up and
running, the failed hose can be taken to have an exact replacement made. Once the new hose is made and installed, the
temporary hose can be returned to the kit for future use.
Use only BHS approved replacement parts.
BHS recommends that a full maintenance inspection report similar to the one provided be done at least once a month.
Any parts found to be excessively worn or damaged should promptly be replaced unless said parts pose a safety risk to the
operator and/or extractor, in which case the unit should be removed from service until the problem(s) are remedied (See
Operator’s Daily Checklist.)
Note: Spare parts kits contain parts for the most current machine design/configuration. Due to continuous design and manu-
facturing improvements, not all the parts in the spare parts kits may be compatible with older units. Consult factory when
ordering spare parts for existing units in the field to ensure part compatibility.
THIS PAGE INTENTIONALLY LEFT BLANK
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
IOP-401-1
SECTION 1
CHASSIS
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.0.1
CHASSIS
EQUALIZATION
E.Q. CHAINS
UPPER E.Q. STUD
(E.Q. CHAIN NOT
SHOWN FOR CLARITY)
LOWER E.Q. STUD
(E.Q. CHAIN NOT
SHOWN FOR CLARITY)
EQUALIZATION
1.0.1
BE-QS
CHASSIS
BHS 2006
6
1
2
2
3
4
5
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.0.1
CHASSIS
EQUALIZATION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
PT0222
LINK-CONNECTING-#60
8
2
HW0017
NUT-HEX-3/4-10
8
3
HW0115
WASHER-LOCK-3/4"
4
4
43097001
STUD-ANCHOR-5"
UPPER
4
5
43097002
STUD-ANCHOR-2"
LOWER
4
6
00158001-27 CHAIN-ROLLER-#60
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.0.2
CHASSIS
EQUALIZATION
DETAIL A
BHS 2006
EQUALIZATION
1.0.2
BE-QS
CHASSIS
A
1
2
3
5
7
6
8
9
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.0.2
CHASSIS
EQUALIZATION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
PT0503
BEARING-FLANGED LOAD-2 1/4"
8
2
HW0025
NUT-JAM-7/8-14
8
3
PT0416
COLLAR-SHAFT-1 1/2"
4
4
43097006
KEY-3/8" X 2 3/4"
4
5
PT0224
SPROCKET-60B12 X 1 1/2"
KEYED IN LINE
8
6
PT0405
FLANGE BEARING-2 BOLT-1 1/2"
4
7
HW0502
BOLT-HHCS-1/2-13 X 1 1/4"
8
8
HW0110
WASHER-LOCK-1/2"
8
9
47027001
SHAFT-EQUALIZATION-84.75"
BE-24-2-QS
2
47227001
SHAFT-EQUALIZATION-108.75"
BE-36-2-QS
2
47327001
SHAFT-EQUALIZATION-120.75"
BE-42-2-QS
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
TOP BRIDGE
1.1.1
CHASSIS
DETAIL A
BHS 2006
TOP BRIDGE
1.1.1
BE-QS
CHASSIS
A
1
2
3
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
TOP BRIDGE
1.1.1
CHASSIS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HW0502
BOLT-HHCS-1/2-13 X 1 1/4"
12
2
HW0110
WASHER-LOCK-1/2"
12
3
HW0112
WASHER-FLAT-1/2"-SAE
12
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
1.2.1
CHASSIS
LIFT CYLINDER CHAINS
2
4
5
2
4
1
3
6
3
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
CHASSIS
1.2.1
LIFT CYLINDER CHAINS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
00158001-28 CHAIN-ROLLER-#80
4
2
43897002
STUD-LIFT-6"
8
3
HW0014
NUT-HEX-1-8
12
4
PT0204-1
LINK-CONNECTING-#80
8
5
43922001
CLEVIS ASSEMBLY
4
6
HW0813
SCREW-SHSS-3/8-16 X 1/2"
NYLON TIPPED
8
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
1.2.2
CHASSIS
LIFT CYLINDER MOUNTING
2
3
3
4
5
1
MOUNTING PIN
(INCL. W/ CYLINDER)
E-CLIP
(INCL. W/ CYLINDER)
E-CLIP
(INCL. W/ CYLINDER)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
1.2.2
CHASSIS
LIFT CYLINDER MOUNTING
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
41617109
SHIM-CYLINDER-10 GA
.135" THICK
A/R
41617110
SHIM-CYLINDER-14 GA
.075" THICK
A/R
41617111
SHIM-CYLINDER-3/16"
.188" THICK
A/R
2
HW0514
BOLT-HHCS-1/2-13 X 2 1/2"
8
3
HW0112
WASHER-FLAT-1/2"-SAE
16
4
HW0110
WASHER-LOCK-1/2"
8
5
HW0007
NUT-HEX-1/2-13
8
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
1.3.1
CHASSIS
LOWER GUIDANCE ARMS
9
3
8
6
7
4
10
11
5
9
1
8
6
7
2
10
11
5
12
14
18
13
15 16
17
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
1.3.1
CHASSIS
LOWER GUIDANCE ARMS
BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO. REQ
1
43015011
GUIDE ARM WELDMENT, 2 ROLLER
2
-
2
43017025
SPACER-GUIDE ARM
†1/2" THICK
4
-
3
41215204
GUIDE ARM WELDMENT, 4 ROLLER
-
2
4
41217274
SPACER-GUIDE ARM
-
4
5
43012007
CAM ROLLER-1 3/4"
4
8
6
HW0115
WASHER-LOCK-3/4"
4
8
7
HW0011
NUT-HEX-3/4-16
4
8
8
HW0516
BOLT-HHCS-1/2-13 X 6 1/2"
4
6
9
HW0112
WASHER-FLAT-1/2"-SAE
4
6
10
HW0110
WASHER-LOCK-1/2"
4
6
11
HW0007
NUT-HEX-1/2-13
4
6
12
41215234
GUIDE ARM WELDMENT (POLY)
2
13
41217317
POLY SLIDE MOUNTING BLOCK
4
14
41217318
POLY SLIDE
4
15
HW0501
BOLT-HHCS-1/2-13 x 1
6
16
HW0110
WASHER-LOCK-1/2"
6
17
91253A546
BOLT FHSCS-1/4-20 x 1-1/2
4
18
HW0003
NUT-NILN-1/4-20
4
† OLDER UNITS EQUIPPED WITH (1) 1" THICK SPACER PER GUIDE ARM BRACKET.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
1.3.2
CHASSIS
UPPER GUIDANCE ARMS
DETAIL A
BHS 2006
UPPER GUIDANCE ARMS
1.3.2
BE-QS
CHASSIS
A
1
2
3
4
5
6
7
8
DISCONTINUED UPPER GUIDANCE ARM
EFFECTIVE PRIOR TO MAY, 2014
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.3.2
CHASSIS
REV - 05/17
UPPER GUIDANCE ARMS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43915016
GUIDE ARM WELDMENT-UPPER
USED PRIOR TO JAN, 2012
2
43915024
GUIDE ARM WELDMENT-UPPER
USED JAN, 2012 TO MAY, 2014
2
2
43012007
CAM ROLLER-1 3/4"
4
3
HW0115
WASHER-LOCK-3/4"
4
4
HW0011
NUT-HEX-3/4-16
4
5
HW0511
BOLT-HHCS-1/2-13 X 3 3/4"
4
6
HW0112
WASHER-FLAT-1/2"-SAE
4
7
HW0110
WASHER-LOCK-1/2"
4
8
HW0007
NUT-HEX-1/2-13
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.3.3
CHASSIS
UPPER GUIDANCE ARMS
CURRENT GUIDANCE ARM
EFFECTIVE FROM MAY, 2014 TO PRESENT
1
3
4
2
4
5
6
9
8
7
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.3.3
CHASSIS
UPPER GUIDANCE ARMS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
REF
43912007
GUIDE ARM ASSEMBLY
INCL. ITEMS 1 THRU 9
2
1
43915025
GUIDE ARM MOUNT
2
2
43915026
GUIDE ARM
2
3
HW0503
BOLT-HHCS-1/2-13 X 1 1/2"
4
4
HW0112
WASHER-FLAT-1/2"-SAE
8
5
HW0110
WASHER-LOCK-1/2"
4
6
HW0007
NUT-HEX-1/2-13
4
7
43012007
CAM ROLLER-1 3/4"
4
8
HW0115
WASHER-LOCK-3/4"
4
9
HW0011
NUT-HEX-3/4-16
4
10
HW0511
BOLT-HHCS-1/2-13 X 3 3/4"
MOUNTING HARDWARE
(NOT SHOWN)
4
11
HW0112
WASHER-FLAT-1/2"-SAE
4
12
HW0110
WASHER-LOCK-1/2"
4
13
HW0007
NUT-HEX-1/2-13
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.4.1
CHASSIS
IDLER ROLLERS
DETAIL B
DETAIL A
BHS 2006
IDLER ROLLERS
1.4.1
BE-QS
CHASSIS
B
A
1
2
3
4
5
6
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.4.1
CHASSIS
IDLER ROLLERS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43182001
LEAD ROLLER ASSEMBLY-24"
W/ ALIGNMENT GROOVE
4
43382001
LEAD ROLLER ASSEMBLY-36"
W/ ALIGNMENT GROOVE
4
43482001
LEAD ROLLER ASSEMBLY-42"
W/ ALIGNMENT GROOVE
4
2
43182002
IDLER ROLLER ASSEMBLY-24"
8
43382002
IDLER ROLLER ASSEMBLY-36"
8
43482002
IDLER ROLLER ASSEMBLY-42"
8
3
47087001
SHAFT-HEX-.75" X 25.625"
HOLE IN ONE END ONLY
4
47287001
SHAFT-HEX-.75" X 37.625"
HOLE IN ONE END ONLY
4
47387001
SHAFT-HEX-.75" X 43.625"
HOLE IN ONE END ONLY
4
4
43187003
SHAFT-HEX-.75" X 27.5"
8
43387003
SHAFT-HEX-.75" X 39.5"
8
43487003
SHAFT-HEX-.75" X 45.5"
8
5
HW1046
PIN-SPRING-1/4" X 2 1/4"
4
6
HW1058
PIN-HITCH
16
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.4.2
CHASSIS
POWERED ROLLERS
DETAIL A
BHS 2006
1.4.2
BE-QS
CHASSIS
A
1
2
1
3
4
5
6
8
7
9
10
11
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.4.2
CHASSIS
POWERED ROLLERS
REV - 03/10
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43182003
POWERED ROLLER-24"
10
43382003
POWERED ROLLER-36"
10
43485003
POWERED ROLLER-42"
10
2
43087001
JOURNAL-POWERED ROLLER
10
3
PT0404
FLANGE BEARING-3-BOLT-1"
20
4
HW0336
HW0321
BOLT-HHCS-5/16-18 X 1 3/8"
BOLT-HHCS-5/16-18 X 1 1/4"
15
15
5
HW0105
WASHER-LOCK-5/16"
60
6
HW0004
NUT-HEX-5/16-18
60
7
PT0033
SPROCKET-35B18 X 1"
16
8
00197028
KEY-1/4" X 1 1/4"
8
9
00158001-16 CHAIN-ROLLER-#35
8
10
PT0031
LINK-CONNECTING-#35
8
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.4.3
CHASSIS
POWERED ROLLERS
DETAIL A
BHS 2006
1.4.3
BE-QS
CHASSIS
A
POWER ROLLER MOTOR DETAIL
1
3
2
4
5
6
7
8
9
SEE SECT 1.4.2
4
5
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.4.3
CHASSIS
POWERED ROLLERS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HC0120
MOTOR-HYDRAULIC-160CC
2
2
HW1071
KEY-WOODRUFF-#808 STD
SUPPLIED WITH ITEM 1
A/R
3
H1544
ADAPTER-#6 JICM X #10 SAEM
4
4
HW0402
BOLT-HHCS-3/8-16 X 1"
18
5
HW0107
WASHER-LOCK-3/8"
18
6
43017004
PLATE-MOTOR MOUNTING
2
7
PT0302-1
COUPLING BODY-#40 X 1"
4
8
PT0301
CHAIN-COUPLING-#40
INCL. CONNECTING PIN
2
9
00197026
KEY-1/4" X 1"
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.5.1
CHASSIS
HOSE CARRIER
2
3
1
4,5
16
6
11
4,5
7,8,9,10
12,13,14,15
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.5.1
CHASSIS
HOSE CARRIER
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
PT0629
CARRIER TRACK
117 LINKS REQD
14'
2
PT0631
BRACKET-UPPER MOUNTING
1
3
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
8
4
HW0212
SCREW-RHMS-#10-24 X 1/2"
4
5
SS0202
NUT-NILN-#10-24
4
6
PT0630
BRACKET-LOWER MOUNTING
2
7
HW0303
BOLT-HHCS-1/4-20 X 1"
2
8
HW0103
WASHER-LOCK-1/4"
2
9
HW0002
NUT-HEX-1/4-20
2
10
HW0104
WASHER-FLAT-1/4"-SAE
4
11
43917067-2 BRACKET-HOSE CARRIER
1
12
HW0403
BOLT-HHCS-3/8-16 X 1 1/4"
4
13
HW0107
WASHER-LOCK-3/8"
4
14
HW0005
NUT-HEX-3/8-16
4
15
HW0108
WASHER-FLAT-3/8"-SAE
8
16
PL0602
VINYL EDGING
2 PCS REQD (ONE NOT SHOWN)
3.5"
17
43917056-2 SUPPORT-HOSE CARRIER
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.5.2
CHASSIS
REV - 03/10
HOSE CARRIER
1
5
2
6,7,8,9
3
1
6,7,8,9
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.5.2
CHASSIS
REV - 03/10
HOSE CARRIER
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
PT0641
CARRIER TRACK
25 LINKS REQD
8'
2
PT0640
LINK-END-MALE
SOLD AS SET
1
3
LINK-END-FEMALE
1
4
43917046-2 BRACKET-HOSE CARRIER-OUTSIDE FRAME
2
5
43915022
BRACKET-HOSE CARRIER-INSIDE FRAME
1
6
HW0321
BOLT-HHCS-5/16-18 X 1 1/4"
18
7
HW0106
WASHER-FLAT-5/16"-SAE
36
8
HW0105
WASHER-LOCK-5/16"
18
9
HW0004
NUT-HEX-5/16-18
18
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.5.3
CHASSIS
CABLE RETRACTOR
1
2,3,4,5
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.5.3
CHASSIS
CABLE RETRACTOR
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
CCR-12HD
TAKE UP REEL-CARRIER TRACK
1
2
HW0403
BOLT-HHCS-3/8-16 X 1 1/4"
2
3
HW0108
WASHER-FLAT-3/8"-SAE
4
4
HW0107
WASHER-LOCK-3/8"
2
5
HW0005
NUT-HEX-3/8-16
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.5.4
CHASSIS
HOSE CARRIER SUPPORT
1
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.5.4
CHASSIS
HOSE CARRIER SUPPORT
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43917096-2 SUPPORT-HOSE CARRIER
1
2
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
1.6.1
CHASSIS
OPERATOR GATE
DISCONTINUED GATE SPRING
EFFECTIVE PRIOR TO APRIL, 2014
CURRENT GATE SPRING
EFFECTIVE FROM
APRIL, 2014 TO PRESENT
11
10
6
7,8,9
1
3
2
6
7,8,9
5
4
6
17
16 15
15 14
12
13
7,8,9
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
CURRENT GATE SPRING
EFFECTIVE FROM
APRIL, 2014 TO PRESENT
REV - 05/17
1.6.1
CHASSIS
OPERATOR GATE
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43017064-2 LATCH-SWING GATE
1
2
HW0030
BOLT-HHCS-3/8-16 X 2 1/4"
1
3
HW0031
NUT-LOCK-3/8-16
1
4
N/A
HINGE-SPRING
† SEE NOTES
1
5
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
3
6
HW1037
STOP-GATE
80092001
1
7
HW0303
BOLT-HHCS-1/4-20 X 1"
80092001
1
8
HW0104
WASHER-FLAT-1/4"-SAE
80092001
1
9
HW0003
NUT-NILN-1/4-20
80092001
1
10
HW9001
SPRING-TORSION
80292008
1
11
HW0816
SCREW-HHCS-SELF DRILLING-#10 X 3/4"
80292008
4
12
43806001
ANTI-FATIGUE MAT
1
13
43017058-2 THRESHOLD
1
14
HW0402
BOLT-HHCS-3/8-16 X 1"
2
15
HW0108
WASHER-FLAT-3/8"-SAE
4
16
HW0107
WASHER-LOCK3/8"
2
17
HW0005
NUT-HEX-3/8-16
2
† PART DISCONTINUED. SPRING HINGE MUST BE REPLACED WITH TORSION SPRING KIT
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
GUARDS - OUTSIDE FRAME
CHASSIS
1.7.1
2
3
4
1
DISCONTINUED OUTSIDE FRAME GUARDS
EFFECTIVE PRIOR TO MAY, 2014
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
GUARDS - OUTSIDE FRAME
CHASSIS
1.7.1
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
41617030
GUARD-FAR END-UPPER
2
2
41617031
GUARD-FAR END-CENTER
1
3
41617021-2 GUARD-FAR END-LOWER
1
4
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
49
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.7.2
CHASSIS
GUARDS - OUTSIDE FRAME
2
3
5
4
5
1
CURRENT OUTSIDE FRAME GUARDS
EFFECTIVE FROM MAY, 2014 TO PRESENT
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.7.2
CHASSIS
GUARDS - OUTSIDE FRAME
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
41617030
GUARD-FAR END-UPPER
2
2
43918022
GUARD-FAR END-CENTER
1
3
41617021-2 GUARD-FAR END-LOWER
1
4
43918024
PLATE-ACCESS-CASTER
2
5
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
65
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.7.3
CHASSIS
GUARDS - INNER CARRIAGE
5
7
10
9
9
8
8
6
3
4
2
2
3
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.7.3
CHASSIS
GUARDS - INNER CARRIAGE
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43917043-2 GUARD-FRONT-OPERATOR CONSOLE
1
2
43017010-2 GUARD-SIDE-ARM CARRIER SHAFT
2
3
43014006-2 GUARD-LINEAR DRIVE SCREW
1
4
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
A/R
5
43017009-2 BRACKET-SCREW GUARD MOUNTING
2
6
HW0306
BOLT-FHSCS-1/4-20 X 1"
4
7
HW0303
BOLT-HHCS-1/4-20 X 1"
4
8
HW0104
WASHER-FLAT-1/4"-SAE
8
9
HW0103
WASHER-LOCK-1/4"
8
10
HW0002
NUT-HEX-1/4-20
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
CHASSIS
1.7.4
GUARDS - DASH & PLATFORM
1
3
2
5
8
9
6
7
4
DISCONTINUED DASHBOARD
EFFECTIVE FROM 2006 TO 2009
DISCONTINUED DASHBOARD
EFFECTIVE FROM 2009 TO 2013
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
CHASSIS
1.7.4
GUARDS - DASH & PLATFORM
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
†
DASHBOARD-OPERATOR CONSOLE
USED APRIL, 2006 TO SEPT, 2009
1
2
43817040
KICK PLATE-OPERATOR CONSOLE
41.5" HIGH
1
3
43917061-2 DASHBOARD-OPERATOR CONSOLE
USED SEPT, 2009 TO FEB, 2013
1
4
43817088
KICK PLATE-OPERATOR CONSOLE
33.5" HIGH
1
5
43617039
COVER PLATE-VALVE-RHS
1
6
43917062
COVER PLATE-VALVE-CENTER
1
7
43907094
COVER PLATE-VALVE-LHS
1
8
SS0104
BOLT-SHCS-1/4-20 X 5/8"
12
9
SS0300
WASHER-FLAT-1/4"-SAE
12
10
PL0602
VINYL EDGING
AT FOOT SWITCH - NOT SHOWN
1’
11
HW0301
BOLT-SELF TAP “F”-1/4-20 X 1/2"
DASH & KICK PLATE MTG BOLTS
A/R
† CONSULT FACTORY FOR DASHBOARDS ON UNITS BUILT PRIOR TO 2009.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.7.5
CHASSIS
GUARDS - DASH & PLATFORM
4
5
1
2
3
CURRENT DASHBOARD
EFFECTIVE FROM 2013 TO PRESENT
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.7.5
CHASSIS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
A/R
PLATE-DASHBOARD
†USED FEB, 2013 TO PRESENT
1
2
43917105-2 FRAME-DASHBOARD
1
3
43817088
KICK PLATE-OPERATOR CONSOLE
33.5" HIGH
1
4
HW0060
NUT-CLIP-#10-24
12
5
SS0114
BHSC-#10-24 X 1/2"-SST
12
6
HW0301
BOLT-SELF TAP “F”-1/4-20 X 1/2"
FRAME & KICK PLATE MTG BOLTS
A/R
7
PL0602
VINYL EDGING
AT FOOT SWITCH - NOT SHOWN
1’
† CONSULT FACTORY
GUARDS - DASH & PLATFORM
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.7.6
CHASSIS
GUARDS - LIFT CYLINDER
2
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.7.6
CHASSIS
GUARDS - LIFT CYLINDER
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43915017
GUARD-CLEVIS
4
2
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
8
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.7.7
CHASSIS
OVERHEAD GUARD
4
5
6
1
3
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.7.7
CHASSIS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43817119-2
GUARD-SIDE
†SEE NOTES
2
2
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
8
3
HW0104
WASHER-FLAT-1/4"-SAE
8
4
HW0406
BOLT-HHCS-3/8-16 X 2-1/2"
5
5
HW0108
WASHER-FLAT-3/8"
10
6
HW0006
NUT-NILN-3/8-16
5
† SIDE GUARDS USED ON UNITS BUILT NOVEMBER, 2013 TO PRESENT. MOUNTING HARDWARE VALID FOR
ALL UNITS W/ REMOVABLE OVERHEAD GUARD.
OVERHEAD GUARD
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.8.1
CHASSIS
LABELS AND PLACARDS
4
5
6
7
9
10
8
3
1
2
11
19
17
18
18
12
14
15
16
14
12
13
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.8.1
CHASSIS
LABELS AND PLACARDS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
00196612
LABEL-"READ INSTRUCTION MANUAL
PRIOR TO USE"
1
2
00196616
LABEL-"NO RIDERS ALLOWED"
1
3
00196210
LABEL-WARNING-"OPERATION BY
AUTHORIZED PERSONNEL ONLY"
1
4
43696001
PLACARD-OFF / ON
1
5
43096018
PLACARD-RACK LEVEL ASSIST
†IF EQUIPPED
1
6
43096015
PLACARD-PLATFORM RAISE / LOWER
1
7
43096010
PLACARD-HORN
†IF EQUIPPED
1
8
43096016
PLACARD-DRIVE / ARM ROTATION
1
9
43096012
PLACARD-VACUUM OFF / ON
VACUUM EQP’D UNITS ONLY
1
43096011
PLACARD-MAGNET OFF / ON
MAG UNITS ONLY (NOT SHOWN)
1
10
43096017
PLACARD-POWERED ROLLER CUTOUT
OVERRIDE
1
11
43096013
PLACARD-POWERED ROLLERS / ARM
TRAVERSE
1
12
00196615
LABEL-"DO NOT OPERATE WITH GUARDS
REMOVED"
(1) PER SIDE OF ARM
2
13
00196633
LABEL-NOTICE-"IN LINE VACUUM FILTER..."
(1) PER SIDE (VAC UNITS ONLY)
2
14
SM-1197
LABEL-ARM POSITION ARROW
2
15
00196609
LABEL-NOTICE-"ARM MUST BE
POSITIONED BETWEEN ARROWS..."
1
16
00196602
LABEL-NOTICE-"LUBRICATION POINTS ON
UNDERSIDE"
2
17
00196218
LABEL-WARNING-"ELECTRICAL VOLTAGE
HAZARD"
MAGNET UNITS ONLY
1
18
00196214
LABEL-WARNING-"STRONG MAGNETIC
FIELD"
MAGNET UNITS ONLY
2
19
00196700
DECAL-BHS-24" X 7.875"
1
† RACK LEVEL ASSIST (LAI) AND HORN ARE OPTIONAL FEATURES. NOT ALL UNITS ARE EQUIPPED WITH
THESE OPTIONS.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.8.2
CHASSIS
LABELS AND PLACARDS
1
2
3
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1.8.2
CHASSIS
LABELS AND PLACARDS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
00196004
LABEL-CAUTION-"WATCH FOR BATTERY
AND CHARGER CABLES IN TRAVEL PATH"
1
2
00196216
LABEL-WARNING-"CHAIN ENTANGLEMENT
HAZARD"
(1) PER CLEVIS GUARD
4
3
00196615
LABEL-"DO NOT OPERATE WITH GUARDS
REMOVED"
(1) EA. NEAR AND FAR GUARDS
2
4
00196622
LABEL-LIFT POINT
(2) EACH END
4
5
00196700
DECAL-BHS-24" X 7.875"
FAR END, NOT SHOWN
1
6
00196630
LABEL-NOTICE-HYD. OIL SPEC. (AW 68)
† NOT SHOWN
1
00196645
LABEL-NOTICE-HYD. OIL SPEC. (AW 32)
† NOT SHOWN
1
† MOST UNITS SHIPPED PRIOR TO DECEMBER, 2014 REQUIRE AW 68 HYDRAULIC OIL. SOME UNITS
SHIPPED PRIOR TO DECEMBER, 2014 SHIPPED WITH AW 32 FOR LOW TEMPERATURE APPLICATIONS.
THIS PAGE INTENTIONALLY LEFT BLANK
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
IOP-402-2
SECTION 2
EXTRACTOR ARM
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.0.1
EXTRACTOR ARM
VACUUM ARM
SEE SECTION 2.0.1A
FOR AVAILABLE
VACUUM CUPS
2
1
3
4
5
6
7
12
9
10
11
8
HW-KIT-2
13
17
16
16
15
14
14
ADJUSTABLE PUSH/PULL ARM
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.0.1
EXTRACTOR ARM
VACUUM ARM
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
N/A
ARM-PUSH/PULL-30"
† DISCONTINUED
1
N/A
ARM-PUSH/PULL-36"
† DISCONTINUED
1
2
HW0509
BOLT-HHCS-1/2-13 X 4 1/2"
3
3
HW0112
WASHER-FLAT-1/2"-SAE
6
4
HW0110
WASHER-LOCK-1/2"
3
5
HW0007
NUT-HEX-1/2-13
3
6
P0505
BUSHING-RED-#6 NPT X #4 FNPT-BRASS
2
7
P0402
HOSE BARB-1/4 X #4 MNPT-BRASS
2
8
HW0428
STUD-VACUUM-3/8-16 X 5"
HW-KIT-2
8
9
HW0108
WASHER-FLAT-3/8"-SAE
HW-KIT-2
40
10
HW1001
SPRING-3/8"
HW-KIT-2
24
11
HW0006
NUT-NILN-3/8-16
HW-KIT-2
8
12
HW0424
NUT-JAM-3/8-16
HW-KIT-2
8
REF
43052006
ADJUSTABLE PUSH/PULL ARM
INCL. ITEMS 13 THRU 17
1
13
43057034
ARM BASE
1
14
43055008
VACUUM CUP MOUNT
2
15
HW0523
BOLT-HHCS-1/2-13 X 4"
2
16
HW0112
WASHER-FLAT-1/2"-SAE
4
17
HW0008
NUT-NILN-1/2-13
2
† ONE-PIECE ARMS NO LONGER AVAILABLE. MUST REPLACE WITH ADJUSTABLE ARM.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
VACUUM CUPS
2.0.2
EXTRACTOR ARM
REV - 05/17
12" VACUUM CUP
(PART# P0110)
BHS 2007
VACUUM CUPS
2.0.1A
BE-SL/DS
EXTRACTOR ARM
4
2
1
6
5
3
10" VACUUM CUP KIT
(PART# 00162001)
12" VACUUM CUP ASSEMBLY
(PART# 00162003)
7
8
9
10
1
12" VACUUM CUP
(PART# P0110)
BHS 2007
VACUUM CUPS
2.0.1A
BE-SL/DS
EXTRACTOR ARM
4
2
1
6
5
3
10" VACUUM CUP KIT
(PART# 00162001)
12" VACUUM CUP ASSEMBLY
(PART# 00162003)
7
8
9
10
1
10" VACUUM CUP KIT
(PART# 00162001)
10" 3-PC VACUUM CUP ASSEMBLY
(PART# 00162004)
12" 3-PC VACUUM CUP ASSEMBLY
(PART# 00162003)
13
12
11
10
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
VACUUM CUPS
2.0.2
EXTRACTOR ARM
REV - 05/17
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
N/A
VACUUM CUP-10" ROUND
00162001
†
AVAILABLE IN KIT ONLY
A/R
2
00117059
PLATE-VACUUM CUP ADAPTER
00162001
1
3
HW0328
BOLT-HHCS-5/16-18 X 3/4"
00162001
4
4
P0401
ELBOW-#4 MNPT X 1/4" BARB-BRASS
00162001
1
5
P0506
ELBOW-STR-90 DEG-#4 NPT-BRASS
00162001
1
6
P0505
BUSHING-RED-#6 NPT X #4 FNPT-BRASS
00162001
1
REF
00162003
VACUUM CUP-12" 3-PC
INCL. ITEMS 7 THRU 10
A/R
7
00166001
CASTING-12" VACUUM CUP
00162003
1
8
00164001
SEAL-RUBBER-12"
00162003
1
9
00165001
PLATE-FRONT-12"
00162003
1
10
HW0311
BOLT-FHSCS-1/4-20 X 3/4"
00162003
8
REF
00162004
VACUUM CUP-10" 3-PC
INCL. ITEMS 10 THRU 13
A/R
11
00164006
CASTING-10" VACUUM CUP
00162004
1
12
00164004
SEAL-RUBBER-10"
00162004
1
13
00165002
PLATE-FRONT-10"
00162004
1
† ONE-PIECE CONSTRUCTION
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
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2.0.3
EXTRACTOR ARM
SWING ARMS
BHS 2006
2.0.3
BE-QS
EXTRACTOR ARM
1
2
3
5
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
18
6
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.0.3
EXTRACTOR ARM
REV - 03/10
SWING ARMS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
45055001
TIE PLATE-SWING ARM
BE-24
1
45255001
TIE PLATE-SWING ARM
BE-36 (NOT SHOWN)
1
45355001
TIE PLATE-SWING ARM
BE-42 (NOT SHOWN)
1
2
43055004
SWING ARM-RHS
†
NOT SOLD INDIVIDUALLY
1
3
43055002
SWING ARM-LHS
†
NOT SOLD INDIVIDUALLY
1
4
HW0603
BOLT-FHSCS-5/8-11 X 2"
4
5
HW0113
WASHER-LOCK-5/8"
4
6
HW0010
NUT-JAM-5/8-11
4
7
PT0413
COLLAR-SHAFT-3"
80252001
2
8
43027001
SHAFT-ROTARY ACTUATOR
80252001
1
9
HW1013
KEY-3/8" X 12"
80252001
1
10
PT0419
BEARING-SAE 841-2" ID, 3" OD, 1/8" THICK
80252001
3
11
43052005
CAP-BEARING
INCLUDES BEARING
2
12
HW0303
BOLT-HHCS-1/4-20 X 1"
6
13
HW0103
WASHER-LOCK-1/4"
6
14
43057014
STANDOFF-WIRE
1
15
HW0312
SCREW-SHSS-1/4-20 X 1"-CUP POINT
1
16
43057003
CUSHION-SWING ARM
2
17
HW0306
BOLT-FHSCS-1/4-20 X 1"
4
18
43055001
STOP-SWING ARM
2
43057008
SPACER-SWING ARM STOP
NOT SHOWN
2
19
HW0403
BOLT-HHCS-3/8-16 X 1 1/4"
4
20
HW0107
WASHER-LOCK-3/8"
4
21
HW0108
WASHER-FLAT-3/8"-SAE
4
22
H1565
ADAPTER-45 DEG-#6 JICM X #4 MNPT
2
23
H1600
ADAPTER-90 DEG-#6 JICM X #8 SAEM
2
† INCLUDED IN MULTIPLE KITS
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
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BHS1.com
2.0.4
EXTRACTOR ARM
VACUUM PUMP
DETAIL A
DETAIL B
BHS 2006
VACUUM PUMP
2.0.4
BE-QS
EXTRACTOR ARM
A
B
1
7
18
2
2
3
4
5
8
3
5
6
6
9
10
15
17
19
11
12
13
14
20
16
21
22
23
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.0.4
EXTRACTOR ARM
REV - 09/12
VACUUM PUMP
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
P0005
PUMP-VACUUM
1
2
P0208
FILTER-HI FLOW
3
3
P0503
NIPPLE-#4 NPT-BRASS
3
4
P0502
TEE-#4 FNPT-BRASS
1
5
P0506
ELBOW-STR-90 DEG-#4 NPT-BRASS
4
6
P0402
HOSE BARB-1/4" X #4 MNPT-BRASS
6
7
P0207
VALVE-VACUUM RELEASE
2
8
P0302
HOSE-VACUUM-1/4" ID
TWO 6" PIECES
1 FT
9
P0302
HOSE-VACUUM-1/4" ID
SHORT ARM SIDE
1 FT
10
P0302
HOSE-VACUUM-1/4" ID
LONG ARM SIDE
2 FT
11
E0611
JUNCTION BOX-4" X 2" X 2"
1
12
E0612
COVER-JUNCTION BOX
1
13
HW0212
SCREW-RHMS-#10-24 X 1/2"
2
14
E0624
CONNECTOR-1/2"
1
15
E0608-1
RESTRAINT-1/2"-90 DEG
GRIP SIZE .450 - .560
1
E0617
LOCKNUT-CONDUIT-1/2"
NOT SHOWN
2
16
E0514
CORD-16-5 SW/SOW
15 FT
17
43057014
STANDOFF-CABLE
1
18
HW0206
SCREW-RHMS-#10-32 X 3/4"
4
19
HW0306
BOLT-FHSCS-1/4-20 X 1"
1
20
43057021
PLATE-STIFFENER
†
2
21
HW0402
BOLT-HHCS-3/8-16 X 1"
†
12
22
HW0107
WASHER-LOCK-3/8"
†
12
23
HW0005
NUT-HEX-3/8-16
†
12
24
HW0108
WASHER-FLAT-3/8"-SAE
†
NOT SHOWN
24
25
P0111
FILTER-VACUUM-INLINE
NOT SHOWN
2
† INCLUDED IN MULTIPLE KITS
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.1.1
EXTRACTOR ARM
ROTARY ACTUATOR
BHS 2006
ROTARY ACTUATOR
2.1.1
BE-QS
EXTRACTOR ARM
1
2A
2B
2A
2C
3
4
5
6
7
8
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
EXTRACTOR ARM
REV - 04/08
2.1.1
ROTARY ACTUATOR
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43046001
ROTARY ACTUATOR
1
2
80000002
ROTARY ACTUATOR BASE ASSEMBLY
WITHOUT ACTUATOR
1
2A
N/A
VERTICAL CARRIER PLATE-OUTER
INCL. WITH 80000002
2
2B
N/A
VERTICAL CARRIER PLATE-INNER
INCL. WITH 80000002
1
2C
N/A
CARRIER BASE PLATE
INCL. WITH 80000002
1
3
HW1070
PIN-PULL DOWEL-5/8" X 1 1/2"
2
4
HW0508
BOLT-SHCS-1/2-13 X 3/4"
3
5
HW1045
PIN-PULL DOWEL-3/8" X 1 1/2"
INCL. WITH 80000002
6
6
HW0412
BOLT-SHCS-3/8-16 X 1 1/4"
INCL. WITH 80000002
12
7
H0010
FITTING-BULKHEAD-3/4-16 X #4 FNPT
4
8
H1579
ADAPTER-90 DEG-#6 JICM X #4 MNPT
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.2.1
EXTRACTOR ARM
CARRIER SHAFTS
DETAIL A
BHS 2006
CARRIER SHAFTS
2.2.1
BE-QS
EXTRACTOR ARM
A
1
2
3
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.2.1
EXTRACTOR ARM
CARRIER SHAFTS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43057013
CARRIER SHAFT-EXTRACTOR ARM
2
2
43054007
BEARING-EXTRACTOR ARM CARRIER
80252002
4
3
HW0412
BOLT-SHCS-3/8-16 X 1 1/4"
80252002
16
4
PT0413
COLLAR-SHAFT-3"
4
5
PT0624
FITTING-ZERK
80252002
NOT SHOWN
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
2.3.1
EXTRACTOR ARM
DRIVE NUT ASSEMBLY
DETAIL A
A
1
2
3
4
5
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
2.3.1
EXTRACTOR ARM
DRIVE NUT ASSEMBLY
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43054006
DRIVE NUT ASSEMBLY
80252003
1
2
HW0426
BOLT-SHCS-3/8-16 X 5 1/2"
80252003
†
SEE NOTES
4
3
HW0108
WASHER-FLAT-3/8"-SAE
80252003
†
SEE NOTES
4
4
HW0006
NUT-NILN-3/8-16
80252003
†
SEE NOTES
4
5
PT0624
FITTING-ZERK
80252003
1
† IT IS RECOMMENDED TO REPLACE MOUNTING HARDWARE WHEN REPLACING DRIVE NUT ASSEMBLY
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.3.2
EXTRACTOR ARM
DRIVE SCREW
DETAIL B
DETAIL A
BHS 2006
DRIVE SCREW
2.3.2
BE-QS
EXTRACTOR ARM
A
B
1
2
4
6
7
8
9
10
11
12
13
14
15
5
6
7
8
16
17
3
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.3.2
EXTRACTOR ARM
DRIVE SCREW
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43024001
SCREW-LINEAR DRIVE
1
2
PT0119
SPROCKET-50B15 X 1 3/16"
1
3
43097004
KEY-1/4" X 7/8"
1
4
00158001-15 CHAIN-ROLLER-#50
1
5
PT0102
LINK-CONNECTING-#50
1
6
PT0406
FLANGE BEARING-4 BOLT-1 3/16"
ALLOY CASTING
2
7
HW0503
BOLT-HHCS-1/2-13 X 1 1/2"
8
8
HW0110
WASHER-LOCK-1/2"
8
9
PT0107
SPROCKET-50B15 X 1"
1
10
HC0121
MOTOR-HYDRAULIC-100CC
SAE 2-BOLT MOUNT
1
11
H1605
ADAPTER-90 DEG-#6 JICM X #10 SAEM
2
12
HW1071
KEY-WOODRUFF-#808 STD
SUPPLIED WITH ITEM 10
A/R
13
HW0403
BOLT-HHCS-3/8-16 X 1 1/4"
6
14
HW0107
WASHER-LOCK-3/8"
6
15
43017007
PLATE-MOUNTING-SCREW DRIVE MOTOR
1
16
43057019
PLATE-COVER
2
17
HW0415
BOLT-SHCS-3/8-16 X 3/4"
8
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
2.4.1
EXTRACTOR ARM
HOSE CARRIER PLATE
DETAIL A
UNDER-SIDE OF
EXTRACTOR ARM
HOSE CARRIER PLATE
2.4.1 (REVISED)
BE-TS
EXTRACTOR ARM
A
BHS 2008
1
2
3
4
5
7
6
4
8
9
9
10
11
12
17
13
14
15
16
18
21
22
20
19
24
10
9
11
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.4.1
EXTRACTOR ARM
REV - 05/17
HOSE CARRIER PLATE
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43915018
PLATE-HOSE CARRIER
1
2
PT0618
BRACKET-FIXED END
1
3
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
2
4
PT0617
HOSE CARRIER
20 LINKS REQ’D.
3 FT
5
PT0619
BRACKET-MOVING END
1
6
HW0303
BOLT-HHCS-1/4-20 X 1"
2
7
HW0103
WASHER-LOCK-1/4"
2
8
HW0403
BOLT-HHCS-3/8-16 X 1 1/4"
† SEE NOTES
2
9
HW0108
WASHER-FLAT-3/8"-SAE
6
10
HW0107
WASHER-LOCK-3/8"
4
11
HW0005
NUT-HEX-3/8-16
4
12
HC0262
VALVE-CROSS PORT RELIEF
INCL. CARTRIDGES
1
12a
43846002
REPLACEMENT CARTRIDGE
†† FOR ITEM 12 (NOT SHOWN)
2
13
HW0308
BOLT-HHCS-1/4-20 X 2 1/2"
2
14
HW0104
WASHER-FLAT-1/4"-SAE
2
15
HW0103
WASHER-LOCK-1/4"
2
16
HW0002
NUT-HEX-1/4-20
2
17
H1560
ADAPTER-45 DEG-#8 JICM X #8 SAEM
4
18
E1329
JUNCTION BOX-4" X 4" X 2"
PVC - INCL. COVER
1
19
HW0212
SCREW-RHMS-#10-24 X 1/2"
4
20
HW0102
WASHER-FLAT-#10-SAE
4
21
E0623
RESTRAINT-1/2"-90 DEG
GRIP SIZE .250 TO .375
2
22
E0622
RESTRAINT-1/2"
GRIP SIZE .450 TO .560
1
23
E0617
LOCKNUT-CONDUIT-1/2"
FOR 21 & 22 (NOT SHOWN)
3
24
HW1076
BOLT-FHSCS-3/8-16 X 1"
† SEE NOTES
2
† UNITS BUILT PRIOR TO FEBRUARY, 2014 WITHOUT EXTENDED REACH OPTION USE (4) HW0403 MOUNTING
BOLTS.
†† CARTRIDGES ARE FOR REPLACEMENT ONLY
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.5.1
EXTRACTOR ARM
MAGNET EXTRACTION
DETAIL A
BHS 2005
MAGNET EXTRACTION
2.5.1
BE-TS
EXTRACTOR ARM
A
1
2
3
4
5
6
7
8
9
10
11
13
15
14
15
16
17
18
19
21
22
20
23
24
25
26
27
28
12
DISCONTINUED MAGNET ARM CONFIGURATION
EFFECTIVE PRIOR TO NOVEMBER, 2014
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.5.1
EXTRACTOR ARM
REV - 07/12
MAGNET EXTRACTION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
41257014
TIE PLATE-SWING ARM
ALL UNITS
1
-
41655008
EXTENSION-ARM
BE-36 ONLY (NOT SHOWN)
1
-
43455001
EXTENSION-ARM
BE-42 ONLY (NOT SHOWN)
2
HW0603
BOLT-FHSCS-5/8-11 X 2"
4
3
HW0113
WASHER-LOCK-5/8"
4
4
HW0010
NUT-JAM-5/8-11
4
5
41655001
CARRIER TUBE-MAGNET SWING SHAFT
1
6
HW0504
BOLT-HHCS-1/2-13 X 2"
6
7
HW0112
WASHER-FLAT-1/2"-SAE
6
8
HW0110
WASHER-LOCK-1/2"
6
9
HW0007
NUT-HEX-1/2-13
6
10
41657006
SHAFT-MAGNET SWING
1
11
41698001
KEY-3/8" X 7/16"
2
12
N/A
STOP-MAGNET SWING
† DISCONTINUED
1
13
PT0430
FLANGE BEARING-4 BOLT-1 1/2"
2
14
HW0513
BOLT-HHCS-1/2-13 X 2 1/4"
8
15
HW0112
WASHER-FLAT-1/2"-SAE
16
16
HW0110
WASHER-LOCK-1/2"
8
17
HW0007
NUT-HEX-1/2-13
8
18
41655002
PLATE-MAGNET MOUNTING
2
19
41257015
BLOCK-TIGHTENER
2-PIECE ITEM
1
20
41257016
BLOCK-FIXED
2-PIECE ITEM
1
21
HW0423
BOLT-SHCS-3/8-16 X 3 1/2"
4
22
HW0006
NUT-NILN-3/8-16
4
23
HW0806
SET SCREW-3/8-16 X 2"
REPLACES SWIVEL HEAD
4
24
HW0424
NUT-JAM-3/8-16
4
25
41657017
INSULATOR-MAGNET MOUNT
2
26
HW0306
BOLT-FHSCS-1/4-20 X 1"
8
27
41657008
PAD-MAGNET SLIDE
2
28
HW0314
BOLT-FHSCS-1/4-20 X 1/2"
4
† REFER TO SECTION 2.5.1A FOR REPLACEMENT / UPGRADE PARTS
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.5.1A
EXTRACTOR ARM
MAGNET PIVOT STOP
1
2
3
4
5
6
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.5.1A
EXTRACTOR ARM
MAGNET PIVOT STOP
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
REF
80252012
MAGNET SWING STOP KIT
INCL. ITEMS 1 THRU 6
A/R
1
43057029
PLATE-STOP
1
2
43058003
SLEEVE-STOP
2
3
43057030
SUPPORT-CABLE
2
4
PL0501
GROMMET-1/2"
2
5
HW0509
BOLT-HHCS-1/2-13 X 4 1/2"
2
6
HW0008
NUT-NILN-1/2-13
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
MAGNET EXTRACTION
EXTRACTOR ARM
2.5.1B
CURRENT MAGNET ARM CONFIGURATION
EFFECTIVE NOVEMBER, 2014 TO PRESENT
1
7
6
12
6
17
16
7
9
10
11
13
5
14
15
4
8
3
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
MAGNET EXTRACTION
EXTRACTOR ARM
2.5.1B
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
REF
43052007
MAGNET PUSH/PULL ARM ASSEMBLY
INCL. ITEMS 1 THRU 17
1
1
43055009
MAGNET PUSH/PULL ARM
1
2
43055010
MAGNET MOUNT
2
3
PT0470
BEARING-MAGNET PIVOT
2
4
HW0525
BOLT-CARRIAGE-1/2-13 X 1 1/2"
12
5
HW0524
BOLT-CARRIAGE-1/2-13 X 2"
STOP PLATE LOCATION
4
6
HW0110
WASHER-LOCK-1/2"
16
7
HW0007
NUT-HEX-1/2-13
16
8
43058009
PLATE-ROTATION STOP
2
9
43058003
SLEEVE-STOP
2
10
43058010
SUPPORT-CABLE
2
11
PL0501
GROMMET-1/2"
2
12
HW0523
BOLT-HHCS-1/2-13 X 4"
2
13
HW0008
NUT-NILN-1/2-13
2
14
43057037
INSULATOR-BOTTOM
2
15
HW0306
BOLT-FHSCS-1/4-20 X 1"
8
16
41657008
SLIDE-MAGNET
2
17
HW0314
BOLT-FHSCS-1/4-20 X 1/2"
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
2.5.2
EXTRACTOR ARM
MAGNET EXTRACTION
DETAIL A
A
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
3
CURRENT MAGNET MOUNTING HARDWARE
EFFECTIVE NOVEMBER, 2014 TO PRESENT
CURRENT MAGNET
INDICATOR LIGHT
DISCONTINUED MAGNET MOUNTING
HARDWARE USED PRIOR TO
NOVEMBER, 2014
18
20 19
21
7B
7C
7A
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 07/13
2.5.2
EXTRACTOR ARM
MAGNET EXTRACTION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
REF
43032009
MAGNET ASSEMBLY
INCLUDES ITEMS 1 THRU 12
A/R
1
N/A
ELECTROMAGNET-95VDC
2
2
E0314
SENSOR-PROXIMITY-30MM
2
3
N/A
GASKET-REAR
DISCONTINUED - NOT USED
2
4
41657002
COVER-PROXIMITY SENSOR HOUSING
REAR
2
5
HW1065
SCREW-SHCS-#6-32 X 3/8"
8
6
HW1066
WASHER-LOCK-#6
8
7
N/A
INDICATOR LIGHT
SEE PART #’S BELOW
2
8
E0335
RECEPTACLE-5 PIN MALE
WITH 12" LEAD
2
9
E0617
LOCKNUT-CONDUIT-1/2"
2
10
N/A
GASKET-FRONT
DISCONTINUED - NOT USED
2
11
41657003
COVER-PROXIMITY SENSOR HOUSING
80252015
FRONT
2
12
HW0138
SCREW-FHSCS-#8-32 X 3/8"
80252015
8
13
HW0433
STUD-1/2-13 X 5"
80252006
FOR UNITS WITH MAGNET
PIVOT SHAFT ONLY.
SEE SECTION 2.5.1
(UNITS BUILT PRIOR TO 11/01/14)
8
14
HW0007
NUT-HEX-1/2-13
80252006
8
15
HW0112
WASHER-FLAT-1/2"-SAE
80252006
40
16
HW1002
SPRING-1/2"
80252006
24
17
HW0008
NUT-NILN-1/2-13
80252006
8
18
HW0514
BOLT-HHCS-1/2-13 X 2 1/2"
80252014
FOR UNITS WITH INDEPENDENT
PIVOT BEARINGS ONLY.
SEE SECTION 2.5.1B
(UNITS BUILT 11/01/14 TO
PRESENT)
4
19
HW1002
SPRING-1/2"
80252014
4
20
HW0112
WASHER-FLAT-1/2"-SAE
80252014
8
21
HW0007
NUT-HEX-1/2-13
80252014
4
FOR EXTRACTORS (OR REPLACEMENT MAGNETS) SHIPPED PRIOR TO FEB, 2014
7
E0337
LIGHT-PILOT-RED-120 VAC/DC
INCL. LENS AND BULB
2
-
2EJ79
LAMP-REPLACEMENT-INCANDESCENT
120 VAC
A/R
FOR EXTRACTORS (OR REPLACEMENT MAGNETS) SHIPPED FROM FEB, 2014 TO PRESENT
7A
E0370
HOUSING-INDICATOR LIGHT
LENS AND LAMP NOT INCL.
A/R
7B
E0371-A
LENS-FLUTED-AMBER
A/R
7C
E0372-120
LAMP-LED
120 VAC
A/R
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
2.5.3
EXTRACTOR ARM
MAGNET EXTRACTION
CURRENT MAGNET CORDS
EFFECTIVE NOVEMBER, 2014
TO PRESENT
DISCONTINUED MAGNET CORDS
USED PRIOR TO NOVEMBER, 2014
9
7
8
10
1
5
4
2
3
6
5
12
11
6
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
2.5.3
EXTRACTOR ARM
MAGNET EXTRACTION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E1105
JUNCTION BOX-4" X 2" X 2"
WEATHER PROOF BOX
1
2
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
2
3
E1106
COVER-JUNCTION BOX
WEATHER PROOF W/ GASKET
1
4
E0333
RECEPTACLE-9 PIN MALE
WITH 12" LEAD
1
5
E0608-1
RESTRAINT-1/2"-90 DEG
GRIP SIZE .450 TO .560
2
6
E0617
LOCKNUT-CONDUIT-1/2"
3
7
E0334
CORD-5 PIN FEMALE
WITH 36" LEAD
2
8
E0332
CORD-9 PIN FEMALE-90 DEG
WITH 36" LEAD
1
9
PL0501
GROMMET-1/2"
1
10
41657013-2 PLATE-PANEL MOUNTING
W/ SINGLE CABLE HOLE
1
11
E0334-6
CORD-5 PIN FEMALE
WITH 72" LEAD
2
12
43057038-2 PLATE-PANEL MOUNTING
W/ DUAL CABLE HOLES
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
EXTRACTOR ARM
2.5.3A
MAGNET EXTRACTION
2, 3
4
5
6
8
9
10
11
12
13
14
13
1
2, 3
15
7
2, 3
4
5
6
8
9
10
11
12
13
14
13
1
2, 3
15
7
10
14
11
15
12
13
10
6
9
9
16
DISCONTINUED PANEL
MOUNTING INSULATOR
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.5.3A
EXTRACTOR ARM
MAGNET EXTRACTION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43057021
PLATE-STIFFENER
1
2
HW0402
BOLT-HHCS-3/8-16 X 1"
12
3
HW0108
WASHER-FLAT-3/8"-SAE
(NOT SHOWN)
24
4
HW0107
WASHER-LOCK-3/8"
12
5
HW0005
NUT-HEX-3/8-16
12
6
41637001
PANEL-COMPONENT MOUNTING
1
7
HW0325
BOLT-5/16-18 X 1 3/4"-PAN HEAD
4
8
N/A
INSULATOR-THREADED FEMALE
DISCONTINUED
4
9
HW0106
WASHER-FLAT-5/16"-SAE
8
10
HW0326
NUT-NILN-5/16-18
8
11
E1016
FUSE HOLDER
1
12
HW0130
SCREW-RHMS-#8-32 X 1/2"
1
13
HW0133
WASHER-FLAT-#8-SAE
1
14
HW0132
NUT-NILN-#8-32
1
15
E0325
FUSE-7AMP-250VAC
FLM-7 OR FNM-7
1
16
PL0307
INSULATOR-MALE STUD
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.5.4
EXTRACTOR ARM
MAGNET EXTRACTION
BHS 2006
MAGNET EXTRACTION
2.5.4
BE-QS
EXTRACTOR ARM
2-6 2-7 2-8
2-2
2-5
2-4
2-3
2-1
1-2
1-4
1-
1
1-
3
BR
1
BR
2
8
7
5
6
7
1
2
8
3
4
5
6
CR2
TB2
2
3
1
4
CR1
TB1
1
2
2
3
4
5
6
7
9
9
10
11
11
11
12
13
14
15
16
MAGNET EXTRACTOR ELECTRICAL PANEL
11
10
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.5.4
EXTRACTOR ARM
MAGNET EXTRACTION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
41637001
PANEL-COMPONENT MOUNTING
1
2
41637002
WIRE WAY
2
3
41637003
WIRE WAY
1
4
41637004
TRACK-TERMINAL BLOCK MOUNTING
1
5
41637005
TRACK-TERMINAL BLOCK MOUNTING
1
6
HW0130
SCREW-RHMS-#8-32 X 1/2"
10
7
HW0132
WASHER-FLAT-#8-SAE
10
8
HW0133
NUT-NILN-#8-32
NOT SHOWN
16
9
E1020
TERMINAL BLOCK
12
10
E1040
END BARRIER
2
11
E1330
END ANCHOR
4
12
E1009
RECTIFIER-FULL WAVE BRIDGE
2
13
HW0135
SCREW-RHMS-#8-32 X 3/4"
2
14
E1313
SOCKET-RELAY-8 PIN
2
15
HW0139
SCREW-RHMS-#8-32 X 1 1/4"
4
16
E0331
RELAY-DPDT-110VAC
WITH INDICATOR LIGHT
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.5.5
EXTRACTOR ARM
MAGNET EXTRACTION
BHS 2006
MAGNET EXTRACTION
2.5.5
BE-QS
EXTRACTOR ARM
1
2
3
4
4
5
7
8
9
6
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.5.5
EXTRACTOR ARM
MAGNET EXTRACTION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43055007
MOUNT-STOP-SWING ARM
2
2
43057024
STOP-SWING ARM
BE-24-QS
4
43057023
STOP-SWING ARM
BE-36 & 42-QS
4
3
HW0304
BOLT-HHCS-1/4-20 X 1 1/2"
4
4
HW0104
WASHER-FLAT-1/4"-SAE
8
5
HW0103
WASHER-LOCK-1/4"
4
6
HW0002
NUT-HEX-1/4-20
4
7
HW0403
BOLT-HHCS-3/8-16 X 1 1/4"
4
8
HW0107
WASHER-LOCK-3/8"
4
9
HW0108
WASHER-FLAT-3/8"-SAE
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.6.1
EXTRACTOR
VACUUM EXTENDED REACH
DETAIL A
BHS 2006
EXTENDED REACH
2.6.1
BE-QS
EXTRACTOR ARM
A
NOTE:
REFER TO PREVIOUS EXTRACTOR ARM SECTIONS FOR ALL
ITEMS NOT LISTED IN EXTENDED REACH SECTION
2
3
1
4
5
6
13
12
7
8
9
10
11
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.6.1
EXTRACTOR ARM
REV - 07/12
VACUUM EXTENDED REACH
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
41257014
TIE PLATE-SWING ARM
ALL UNITS
1
-
41655008
EXTENSION-ARM
BE-36 ONLY (NOT SHOWN)
A/R
-
43455001
EXTENSION-ARM
BE-42 ONLY (NOT SHOWN)
A/R
2
HW0504
BOLT-HHCS-1/2-13 X 2"
6
3
HW0112
WASHER-FLAT-1/2"-SAE
6
4
HW0110
WASHER-LOCK-1/2"
6
5
HW0007
NUT-HEX-1/2-13
6
6
P0301-1
HOSE-COIL-VACUUM
1
7
41257035
STANDOFF
2
8
HW1072
RESTRAINT-HOSE
2
9
HW0104
WASHER-FLAT-1/4"-SAE
2
10
HW0103
WASHER-LOCK-1/4"
2
11
HW0318
BOLT-SHCS-1/4-20 X 1 1/2"
2
12
HW0302
BOLT-HHCS-1/4-20 X 3/4"
1
13
HW0312
SCREW-SHSS-1/4-20 X 1"-CUP POINT
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.6.2
EXTRACTOR ARM
VACUUM EXTENDED REACH
BHS 2006
EXTENDED REACH
2.6.2
BE-QS
EXTRACTOR ARM
SEE SECTIONS 2.0.1 & 2.0.2
FOR VACUUM CUP DETAIL
1
2
3
4
5
6
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
2.6.2
EXTRACTOR ARM
VACUUM EXTENDED REACH
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
41255005
ARM-EXTENSION-VACUUM
1
2
HC0416
CYLINDER-EXTENDED REACH-VACUUM
2 1/2" X 12" CYLINDER
1
3
H1578
ADAPTER-90 DEG-#6 JICM X #6 MNPT
2
4
41257031
PIN-CLEVIS END
1
5
00197036
PIN-ROD END
1
6
HW1058
PIN-HITCH
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.6.3
EXTRACTOR ARM
VACUUM EXTENDED REACH
DETAIL A
END VIEW OF BEARING
PLATES AND SHIM PLATES
(HOUSING NOT SHOWN FOR CLARITY)
BHS 2006
EXTENDED REACH
2.6.3
BE-QS
EXTRACTOR ARM
A
10
9
7
8
1
2
6
11
12
(SEE END VIEW FOR PART #'S)
3
4
5
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.6.3
EXTRACTOR ARM
VACUUM EXTENDED REACH
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
41255004
HOUSING-EXTENDED REACH-VACUUM
1
2
41257030
PLATE-END
1
3
HW0402
BOLT-HHCS-3/8-16 X 1"
4
4
HW0108
WASHER-FLAT-3/8"-SAE
8
5
HW0107
WASHER-LOCK-3/8"
4
6
HW0005
NUT-HEX-3/8-16
4
7
41258002
PLATE-BEARING
SIDE
2
8
41258005
PLATE-SHIM
SIDE
2
9
41258003
PLATE-BEARING
UPPER/ LOWER
2
10
41258004
PLATE-SHIM
UPPER/ LOWER
2
11
HW0812
SCREW-SHSS-1/4-20 X 5/8"-HALF DOG
28
12
HW0002
NUT-HEX-1/4-20
28
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.6.4
EXTRACTOR ARM
EXTENDED REACH
2A
2B
2A
2C
3
4
5
6
7
8
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 04/08
2.6.4
EXTRACTOR ARM
EXTENDED REACH
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43046001
ROTARY ACTUATOR
1
2
80000002
ROTARY ACTUATOR BASE ASSEMBLY
WITHOUT ACTUATOR
1
2A
N/A
VERTICAL CARRIER PLATE-OUTER
INCL. WITH 80000002
2
2B
N/A
VERTICAL CARRIER PLATE-INNER
INCL. WITH 80000002
1
2C
N/A
CARRIER BASE PLATE
INCL. WITH 80000002
1
3
HW1070
PIN-PULL DOWEL-5/8 X 1 1/2"
2
4
HW0508
BOLT-SHCS-1/2-13 X 3/4"
3
5
HW1045
PIN-PULL DOWEL-3/8" X 1 1/2"
INCL. WITH 80000002
6
6
HW0412
BOLT-SHCS-3/8-16 X 1 1/4"
INCL. WITH 80000002
12
7
H0010
FITTING-BULKHEAD-3/4-16 X #4 FNPT
4
8
H1579
ADAPTER-90 DEG-#6 JICM X #4 MNPT
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.6.5
EXTRACTOR
EXTENDED REACH
UNDERSIDE OF
EXTRACTOR ARM
DETAIL A
BHS 2006
EXTENDED REACH
2.6.5
BE-QS
EXTRACTOR ARM
A
1
2
6
7
2
6
8
9
3
4
5
10
11
12
13
14
14
15
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
EXTRACTOR ARM
2.6.5
REV - 07/13
EXTENDED REACH
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
41696001
BRACKET-MOVABLE END
1
2
HW0306
BOLT-FHSCS-1/4-20 X 1"
4
3
HW0104
WASHER-FLAT-1/4"-SAE
10
4
HW0103
WASHER-LOCK-1/4"
6
5
HW0002
NUT-HEX-1/4-20
6
6
PT0627
HOSE CARRIER
14 LINKS REQD.
39"
7
PT0628
BRACKET-FIXED END
1
8
HC0261
VALVE-CROSS PORT RELIEF
1
8a
43046003
REPLACEMENT CARTRIDGE
† FOR ITEM 8 (NOT SHOWN)
2
9
HW0308
BOLT-HHCS-1/4-20 X 2 1/2"
2
10
H1546
ADAPTER-#6 JICM X #8 SAEM
2
11
H1617
ADAPTER-45 DEG-#6 JICM X #8 SAEM
2
12
HC0237
VALVE-SEQUENCING
1
12a
43046005
REPLACEMENT CARTRIDGE
† FOR ITEM 12 (NOT SHOWN)
A/R
13
HW0317
BOLT-HHCS-1/4-20 X 3 1/2"
2
14
H1560
ADAPTER-45 DEG-#8 JICM X #8 SAEM
4
15
H1600
ADAPTER-90 DEG-#6 JICM X #8 SAEM
2
† CARTRIDGES ARE FOR REPLACEMENT ONLY
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.6.6
EXTRACTOR ARM
MAGNET EXTENDED REACH
1
6
2
4
3
3
5 6
6
6
10
12
9
11
7
8
9
1/4-20 SCREW
(INCL. W/ ITEM 7)
1/4-20 NUT
(INCL. W/ ITEM 7)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.6.6
EXTRACTOR ARM
MAGNET EXTENDED REACH
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43055011
ARM-EXTENSION-MAGNET
1
2
HC0415
CYLINDER-EXTENDED REACH-MAGNET
2 1/2" X 8" CYLINDER
1
3
H1578
ADAPTER-90 DEG-#6 JICM X #6 MNPT
2
4
43057042
PIN-CLEVIS END
1
5
43057043
PIN-ROD END
1
6
HW1132
RETAINING RING-EXTERNAL-3/4" ID
4
7
HW1043
CLAMP-CYLINDER
2
8
43057044-2 SUPPORT-CABLE
2
9
PL0501
GROMMET-1/2"
4
10
43058019
SUPPORT-CABLE-BAND CLAMP
2
11
HW0104
WASHER-FLAT-1/4"-SAE
4
12
HW0103
WASHER-LOCK-1/4"
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.6.7
EXTRACTOR ARM
MAGNET EXTENDED REACH
1
2
4
5
6
10
7
8
9
4
12
3
11
END VIEW OF BEARING AND SHIM PLATES
(HOUSING NOT SHOWN FOR CLARITY)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
EXTRACTOR ARM
2.6.7
MAGNET EXTENDED REACH
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43055012
HOUSING-EXTENDED REACH-MAGNET
1
2
50057008
PLATE-END
1
3
HW0402
BOLT-HHCS-3/8-16 X 1"
4
4
HW0108
WASHER-FLAT-3/8"-SAE
8
5
HW0107
WASHER-LOCK-3/8"
4
6
HW0005
NUT-HEX-3/8-16
4
7
43058013
PLATE-BEARING-SIDE
2
8
43058016
PLATE-SHIM-SIDE
2
9
43058014
PLATE-BEARING-UPPER/LOWER
2
10
43058015
PLATE-SHIM-UPPER/LOWER
2
11
HW0812
SCREW-SHSS-1/4-20 X 5/8"-HALF DOG
24
12
HW0002
NUT-HEX-1/4-20
24
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
2.6.8
EXTRACTOR ARM
EXTENDED REACH
1
2
4
3
5
6
2
8
4
7
1-HOLE EXTENDED REACH END PLATE
3-HOLE EXTENDED REACH END PLATE
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
EXTRACTOR ARM
2.6.8
EXTENDED REACH
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
N/A
CARRIER SHAFT-EXTRACTOR ARM
† 3-HOLE VERSION
A/R
2
PT0413
COLLAR-SHAFT-3"
4
3
50057009
PLATE-END-3 HOLE
REPLACEMENT PART ONLY
4
4
50057010
SHIM-END PLATE
††SEE NOTES
A/R
5
HW1076
BOLT-FHSCS-3/8-16 X 1"
12
6
43057045
CARRIER SHAFT-EXTRACTOR ARM
1-HOLE VERSION
2
7
43017076
PLATE-END-1 HOLE
4
8
HW0603
BOLT-FHSCS-5/8-11 X 2"
4
† 3-HOLE CARRIER SHAFT NO LONGER AVAILABLE. MUST REPLACE 3-HOLE SHAFT W/ CURRENT, 1-HOLE
VERSION ALONG WITH NEW END PLATES & HARDWARE.
†† SHIM QUANTITY VARIES DUE TO MANUFACTURING TOLERANCES.
THIS PAGE INTENTIONALLY LEFT BLANK
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
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IOP-402-3
SECTION 3
DRIVE AND IDLER CASTERS
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
3.0.1
DRIVE AND IDLER CASTERS
DRIVE WHEEL MOUNTING
1
2
3
OPERATOR END
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
3.0.1
DRIVE AND IDLER CASTERS
REV - 05/17
DRIVE WHEEL MOUNTING
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HW0503
BOLT-HHCS-1/2-13 X 1 1/2"
8
2
HW0110
WASHER-LOCK-1/2"
8
2
HW0112
WASHER-FLAT-1/2"-SAE
8
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
DRIVE WHEEL ASSEMBLY
REV - 05/17
3.0.2
DRIVE AND IDLER CASTERS
5
8
6
9
7
2
14
13
3
4
10
12
11
15
5
2
3
4
CURRENT MOTOR CONFIGURATION
EFFECTIVE NOVEMBER, 2013 TO 2019
DISCONTINUED MOTOR CONFIGURATION
USED PRIOR TO NOVEMBER, 2013
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
DRIVE WHEEL ASSEMBLY
REV - 05/17
DRIVE AND IDLER CASTER
3.0.2
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43822001-6B FLOOR DRIVE ASSEMBLY (W/ 200CC MOTOR)
† SEE NOTES
2
43822004-6B FLOOR DRIVE ASSEMBLY (W/ 400CC MOTOR)
† SEE NOTES
2
2
43827004
PLATE-MOTOR MOUNTING
2
3
HW0416
BOLT-SHCS-3/8-16 X 1"
8
4
HW0107
WASHER-LOCK-3/8"
8
5
H1612
ADAPTER-90 DEG-#8 JICM X #10 SAEM
4
6
N/A
ROD-THREADED-1/2-13 X 7 3/4"
†† SEE NOTES
8
7
N/A
SPACER-DRIVE WHEEL-4.75" LG
†† SEE NOTES
8
8
HW0110
WASHER-LOCK-1/2"
8
9
HW0007
NUT-HEX-1/2-13
8
10
43827006
SPACER-DRIVE WHEEL-4.125" LG
MUST BE ORDERED AS SET OF 4
8
11
HW0516
BOLT-HHCS-1/2-13 X 6 1/2"
8
12
HW0112
WASHER-FLAT-1/2"-SAE
8
13
N/A
MOTOR-HYDRAULIC-200CC
††† KEYED SHAFT
-
N/A
MOTOR-HYDRAULIC-400CC
††† KEYED SHAFT
-
14
HW1071
KEY-WOODRUFF-#808 STD
2
15
HC0124-6B
MOTOR-HYDRAULIC-200CC
† SPLINE SHAFT
2
HC0126-6B
MOTOR-HYDRAULIC-400CC
80322003
† SPLINE SHAFT
2
† 200CC MOTORS REQUIRED FOR UNITS EQUIPPED WITH PARALLEL DRIVE CIRCUIT.
400CC MOTORS REQUIRED FOR UNITS EQUIPPED WITH SERIES DRIVE CIRCUIT.
SEE SECTION 5.4 TO DETERMINE IF UNIT IS PARALLEL OR SERIES EQUIPPED AND APPROXIMATE
EFFECTIVITY OF EACH TYPE.
†† PARTS OBSOLETE AND NO LONGER AVAILABLE. MUST REPLACE WITH ITEMS 10 & 11.
††† PARTS OBSOLETE AND NO LONGER AVAILABLE. MUST REPLACE WITH SPLINE DRIVE CONVERSION KIT.
NOTE:
EFFECTIVITY DATES REFER TO DATES NEW EXTRACTOR UNITS ARE SHIPPED FROM THE FACTORY.
REPLACEMENT PART EFFECTIVITY MAY DIFFER DUE TO FACTORY INVENTORY LEVELS AT TIME OF PARTS
ORDER. CONSULT FACTORY IF UNSURE OF PARTS NEEDED.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
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BHS1.com
DRIVE WHEEL BEARINGS
3.0.3
DRIVE AND IDLER CASTERS
10
11
12
13
10
14
CURRENT COUPLING EFFECTIVE
NOVEMBER, 2013 TO 2019
DISCONTINUED COUPLING
USED PRIOR TO NOVEMBER, 2013
1
28
9
15
5
6
7
2
5
4
3
SET SCREW
(INCL. W/ ITEM 2)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
DRIVE WHEEL BEARINGS
3.0.3
DRIVE AND IDLER CASTERS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43825001
FRAME-FLOOR DRIVE
2
2
C0510-1
WHEEL-10" X 5"-POLY
80322001
2
3
43822003
SHAFT-WHEEL (W/ COUPLING BODY)
AVAILABLE IN MULTIPLE KITS
2
4
43897004
KEY-3/8" X 4 3/4"
80322001
2
5
PT0430
FLANGE BEARING-4 BOLT-1 1/2"
80322001
4
6
HW0504
BOLT-HHCS-1/2-13 X 2"
8
7
HW0112
WASHER-FLAT-1/2"-SAE
16
8
HW0110
WASHER-LOCK-1/2"
16
9
HW0007
NUT-HEX-1/2-13
16
10
PT0321
CHAIN-COUPLING-#50
INCL. CONNECTING PIN
2
11
N/A
COUPLING BODY-TAPER BORE-#50
† SEE NOTES
2
12
N/A
BUSHING-TAPER LOCK-1"
† SEE NOTES
2
13
HW0323
BOLT-HHCS-5/16-18 X 1"
8
14
PT0330
COUPLING BODY-#50-SPLINE BORE
80322003
2
15
HW1110
RETAINING RING-1 1/2"-HEAVY DUTY
80322001
†† AVAILABLE IN MULTIPLE KITS
2
† PARTS OBSOLETE AND NO LONGER AVAILABLE. SPLINE DRIVE CONVERSION KIT REQUIRED. REUSE OF
BUSHINGS AFTER DISASSEMBLY NOT RECOMMENDED.
†† RETAINING RINGS USED ON UNITS SHIPPED AFTER 07/01/12. UNITS SHIPPED FROM 07/01/12 TO 11/01/13
ARE EQUIPPED WITH (2) RETAINING RINGS PER SHAFT - (1) ON EACH SIDE OF THE WHEEL. UNITS
SHIPPED AFTER 11/01/13 ARE EQUIPPED WITH ONLY (1) SNAP RING AS SHOWN. SECOND SNAP RING IS
NO LONGER USED OR REQUIRED.
NOTE:
EFFECTIVITY DATES REFER TO DATES NEW EXTRACTOR UNITS ARE SHIPPED FROM THE FACTORY.
REPLACEMENT PART EFFECTIVITY MAY DIFFER DUE TO FACTORY INVENTORY LEVELS AT TIME OF PARTS
ORDER. CONSULT FACTORY IF UNSURE OF PARTS NEEDED.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
DRIVE WHEEL ASSEMBLY
3.0.4
DRIVE AND IDLER CASTERS
3
6
2
5
1
4
5 x M14 x 1.5
FLANGED NUT
(INCL. W/ MOTOR)
CURRENT RADIAL PISTON MOTOR DRIVE WHEEL
ASSEMBLY EFFECTIVE
JANUARY, 2019 TO PRESENT
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
DRIVE WHEEL ASSEMBLY
3.0.4
DRIVE AND IDLER CASTERS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
REF
43822005
DRIVE WHEEL ASSEMBLY
2
1
43825003
GEARBOX DRIVE WHEEL MOUNT
2
HC0160
400CC RADIAL PISTON MOTOR
3
C0511
WHEEL-POLY-10 X 5"-FLANGE MOUNT
4
HW0514
BOLT-HHCS-1/2"-13 X 2 1/2"
5
HW0110
WASHER-LOCK-1/2"
6
HW0007
NUT HEX 1/2"-13
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
3.1.1
DRIVE AND IDLER CASTERS
IDLER CASTERS
DETAIL A
BHS 2006
CASTERS
3.1.1
BE-QS
FLOOR DRIVE AND CASTERS
A
1
2
3
3
4
5
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
3.1.1
DRIVE AND IDLER CASTERS
IDLER CASTERS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
C0500-1
CASTER-RIGID-10" X 5"-POLY
2
2
HW0504
BOLT-HHCS-1/2-13 X 2"
8
3
HW0112
WASHER-FLAT-1/2"-SAE
16
4
HW0110
WASHER-LOCK-1/2"
8
5
HW0007
NUT-HEX-1/2-13
8
THIS PAGE INTENTIONALLY LEFT BLANK
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
IOP-402-4
SECTION 4
ELECTRICAL
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.0.1
ELECTRICAL
REV - 02/13
AC POWER STANCHION
DETAIL A
BHS 2006
AC POWER STANCHION
4.0.1
BE-QS
ELECTRICAL
A
1
2
3
4
5
6
7
8
9
10
11
AERO-MOTIVE ENERGY RAIL
8
1
10
11,12,13
9
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.0.1
ELECTRICAL
REV - 09/12
AC POWER STANCHION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43935002
STANCHION-AC POWER
1
2
46837014-2 TOW ARM-COLLECTOR TROLLEY
1
3
46838015
SPACER-BLOCK-TOW ARM
1
4
HW1030
U-BOLT-3/8-16 X 2" X 5"-SQUARE BEND
1
5
HW0108
WASHER-FLAT-3/8"-SAE
2
6
HW0107
WASHER-LOCK-3/8"
2
7
HW0005
NUT-HEX-3/8-16
2
8
BD0010
TROLLEY-ENERGY RAIL
AERO-MOTIVE RAIL ONLY
1
9
BD0100
BRUSH-TROLLEY
4
10
HW1051
EYE BOLT-3/16-16 X 5 1/2"
2
11
HW0126
WASHER-FLAT-3/8"-FENDER
4
12
HW0107
WASHER-LOCK-3/8"
4
13
HW0005
NUT-HEX-3/8-16
4
† SEE SECTION 1.3.2 FOR MOUNTING HARDWARE
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.0.1A
ELECTRICAL
AC POWER STANCHION
VAHLE ENERGY RAIL
1
2
3
4
5
6
7
9
8
10
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 07/13
4.0.1A
ELECTRICAL
AC POWER STANCHION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43935002
STANCHION-AC POWER
1
2
BD0030
TOW ARM-COLLECTOR TROLLEY
1
3
46838015
SPACER-BLOCK-TOW ARM
1
4
HW1054
U-BOLT-5/16-18 X 2" X 5"-SQUARE BEND
1
5
HW0150
WASHER-FLAT-5/16"-FENDER
2
6
HW0105
WASHER-LOCK-5/16"
2
7
HW0004
NUT-HEX-5/16-18
2
8
BD0031
TROLLEY-ENERGY RAIL
VAHLE RAIL ONLY
1
9
BD0040
BRUSH-PHASE
3
10
BD0041
BRUSH-GROUND
1
† SEE SECTION 1.3.2 FOR MOUNTING HARDWARE
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
AC POWER STANCHION
4.0.2
ELECTRICAL
3
2
4
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
AC POWER STANCHION
4.0.2
ELECTRICAL
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E1329
JUNCTION BOX-4" X 4" X 2"
1
2
E0662
RESTRAINT-3/4"-LIQUIDTIGHT
1
3
E0632
RESTRAINT-3/4"
GRIP SIZE .625 - .750
1
4
E0660
CONDUIT-3/4"-LIQUIDTIGHT
† SEE NOTES
A/R
5
E0618
LOCKNUT-CONDUIT-3/4"
NOT SHOWN
2
6
HW0212
SCREW-RHMS-#10-24 X 1/2"
NOT SHOWN
4
7
HW0102
WASHER-FLAT-#10-SAE
NOT SHOWN
4
† DUE TO DIFFERENT MACHINE SIZES AND POSSIBLE ORIENTATIONS, THIS PART IS CUT TO LENGTH FOR
EACH INDIVIDUAL MACHINE.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.1.1
ELECTRICAL
CONTROL PANEL
6
5
2
3
2
1
2
3
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.1.1
ELECTRICAL
CONTROL PANEL
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0638
ENCLOSURE-CONTROL PANEL-16" X 14" X 6"
1
2
E0613
RESTRAINT-3/4"
GRIP SIZE .500 - .625
3
3
E0616
RESTRAINT-1/2"
GRIP SIZE .250 -.375
2
4
E0622
RESTRAINT-1/2"
GRIP SIZE .450 - .500
1
5
00196401
LABEL-"DANGER-480 VOLTS"
1
6
00196408
LABEL-"DANGER-DISCONNECT POWER..."
1
7
E0617
LOCKNUT-CONDUIT-1/2"
NOT SHOWN
3
8
E0618
LOCKNUT-CONDUIT-3/4"
NOT SHOWN
3
9
HW0303
BOLT-HHCS-1/4-20 X 1 "
MTG HARDWARE (NOT SHOWN)
4
10
HW0104
WASHER-FLAT-1/4"-SAE
MTG HARDWARE (NOT SHOWN)
8
11
HW0103
WASHER-LOCK-1/4"
MTG HARDWARE (NOT SHOWN)
4
12
HW0002
NUT-HEX-1/4-20
MTG HARDWARE (NOT SHOWN)
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.1.2
ELECTRICAL
CONTROL PANEL
1
16
16
15
14
3
6
3
8
12
11
10
9
17
13
2
3
4
5
5
6
6
4,7
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.1.2
ELECTRICAL
CONTROL PANEL
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0640
PANEL-COMPONENT MOUNTING
1
2
E1024
TRACK-TERMINAL BLOCK
6.5"
3
E1330
END ANCHOR
4
4
E1338
HOLDER-FUSE
2
5
E1331
END BARRIER-FUSE
2
6
E1020
TERMINAL BLOCK
26
7
FLM10
FUSE
10 AMP
1
8
E1040
END BARRIER
1
9
E1013
SOCKET-RELAY-11 PIN
1
10
E1012
RELAY-11 PIN
1
11
E0908
TRACK-MOUNTING
2.5"
12
0E341
GROUND LUG
2
13
E1016
HOLDER-FUSE
1
14
FLM8
FUSE
8 AMP
1
15
E1024
TRACK-TERMINAL BLOCK
8.75"
16
E1023
WIRE WAY
2 PIECES @ 11.625"
23.25"
17
E1023
WIRE WAY
6.875"
18
HW0130
SCREW-RHMS-#8-32 X 1/2"
15
19
HW0133
WASHER-FLAT-#8-SAE
15
20
HW1032
NUT-NILN-#8-32
15
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.1.3
ELECTRICAL
MAG STARTER & DISCONNECT
13
1
5
10
11
11
12
2,3,4
6,7,8,9
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 11/18
4.1.3
ELECTRICAL
MAG STARTER & DISCONNECT
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E1336
ENCLOSURE-DISCONNECT
1
2
E0127
BASE-DISCONNECT
†
SEE NOTES (NOT SHOWN)
1
3
E0123-1
HANDLE-DISCONNECT
†
SEE NOTES
1
4
E0124-2
SHAFT-DISCONNECT
††
SEE NOTES (NOT SHOWN)
1
5
E0125
MAGNETIC STARTER-NEMA 2
REPLACES 14FSH32BA
1
6
HW0303
BOLT-HHCS-1/4-20 X 1"
7
7
HW0104
WASHER-FLAT-1/4"-SAE
14
8
HW0103
WASHER-LOCK-1/4"
7
9
HW0002
NUT-HEX-1/4-20
7
10
E0662
RESTRAINT-3/4"-LIQUIDTIGHT
2
11
E0661
RESTRAINT-3/4"-90 DEG-LIQUIDTIGHT
2
12
E0660
CONDUIT-3/4"-LIQUIDTIGHT
12"
13
E0623
RESTRAINT-1/2"-90 DEG
GRIP SIZE .250 - .375
1
14
E0616
RESTRAINT-1/2"
GRIP SIZE .250 - .375
1
15
E0617
LOCKNUT-CONDUIT-1/2"
NOT SHOWN
2
16
E0618
LOCKNUT-CONDUIT-3/4"
NOT SHOWN
4
17
3704
KNOCKOUT WASHER-REDUCER-1" TO 3/4"
NOT SHOWN
4
18
E0128
ADAPTER-SHAFT
†
SEE NOTES
A/R
† FOR UNITS BUILT PRIOR TO 01/12/10, A SHAFT ADAPTER (ITEM# 18) IS REQUIRED WHEN REPLACING
EITHER ITEM #2 OR ITEM #3.
† † FOR UNITS BUILT PRIOR TO 01/12/10, ITEM #’S 2 AND 3 MUST BE REPLACED IF REPLACING ITEM #4.
IF THERE IS ANY QUESTION AS TO THE THE ITEMS NEEDED WHEN ORDERING A NEW DISCONNECT BASE, SHAFT OR HANDLE,
PLEASE CONTACT BHS TECH SUPPORT WITH THE MANUFACTURER’S PART NUMBER OF THE DISCONNECT BASE AND HANDLE.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.1.4
ELECTRICAL
TRANSFORMER
1
2,3,4,5
6
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.1.4
ELECTRICAL
TRANSFORMER
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0220
TRANSFORMER-3Kva
1
2
HW0303
BOLT-HHCS-1/4-20 X 1 "
3
3
HW0104
WASHER-FLAT-1/4-"SAE
6
4
HW0103
WASHER-LOCK-1/4"
3
5
HW0002
NUT-HEX-1/4-20
3
6
E0622
RESTRAINT-1/2"
GRIP SIZE .450 - .500
1
7
E0623
RESTRAINT-1/2"-90 DEG
GRIP SIZE .250 - .375 (NOT SHOWN)
1
8
E0617
LOCKNUT-CONDUIT-1/2"
NOT SHOWN
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
KEY SWITCH & HOUR METER
REV - 05/17
4.2.1
ELECTRICAL
KEY SWITCH
HOUR METER
3
MOUNTING SCREW
LOCK WASHER
(INCL. W/ ITEM 3)
MOUNTING SCREW
(INCL. W/ ITEM 3)
MOUNTING SCREW NUT
(INCL. W/ ITEM 3)
2
1
LOCKING RING
(INCL. W/ ITEM 1)
LOCKING RING
(INCL. W/ ITEM 1)
KEY SWITCH
CONTACT BLOCK
(INCL. W/ ITEM 1)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
KEY SWITCH & HOUR METER
4.2.1
REV - 05/17
ELECTRICAL
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0327
KEYED ACTUATOR ASSEMBLY
INCL. 2 KEYS & CONTACT BLOCK
1
2
E0351
KEY-REPLACEMENT
INCLUDES 2 KEYS
A/R
3
E0309-1
HOUR METER
† INCL. MOUNTING HARDWARE
1
† CURRENT HOUR METER IS 3-BOLT VERSION. REPLACEMENT OF 4-BOLT VERSION WILL REQUIRE NEW
MOUNTING HOLES BE DRILLED IN DASHBOARD.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
E-STOP
SELECTOR SWITCH
POWER ROLLER
CUTOUT (PRC) BUTTON
REV - 05/17
4.2.2
ELECTRICAL
OPERATOR CONSOLE
3
1
2
SET SCREW
(INCL. W/ ITEM 1)
PLASTIC KNOB
(INCL. W/ ITEM 1)
RETAINER NUT
(INCL. W/ ITEM 1)
LOCKING RING
(INCL. W/ ITEM 1)
RUBBER WASHER
(INCL. W/ ITEM 1)
9
RUBBER WASHER
(INCL. W/ ITEM #)
7
6
8
RETAINER NUT
(INCL. W/ ITEM 6)
LOCKING RING
(INCL. W/ ITEM 6)
DISCONTINUED SELECTOR SWITCH
USED 10/10/12 TO PRESENT
DISCONTINUED E-STOP SWITCH
USED 10/10/12 TO PRESENT
4
5
RETAINER NUT
(INCL. W/ ITEM 4)
RUBBER WASHER
(INCL. W/ ITEM 4)
PLASTIC BACKUP WASHER
(INCL. W/ ITEM 4)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.2.2
ELECTRICAL
REV - 05/17
OPERATOR CONSOLE
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
N/A
ACTUATOR-MUSHROOM HEAD
† SEE NOTES
1
2
N/A
CONTACT BLOCK-N/C
† SEE NOTES
1
3
E1315
LEGEND PLATE-EMERGENCY STOP
1
4
E0308
ACTUATOR-PUSH BUTTON
1
5
E0358
CONTACT BLOCK-N/C
1
6
N/A
SWITCH-SELECTOR-3 POSITION
ON-OFF-ON, †† SEE NOTES
1
7
N/A
CONTACT BLOCK-N/O
†† SEE NOTES
2
8
N/A
CONTACT BLOCK-N/C
†† SEE NOTES
2
9
E0812
LEGEND PLATE-VACUUM
1
E0812-M
LEGEND PLATE-MAGNET
1
† PARTS NO LONGER AVAILABLE. MUST ORDER NEW E-STOP SWITCH KIT 80432002. SEE SECT. 4.2.3
†† PARTS NO LONGER AVAILABLE. MUST ORDER NEW SELECTOR SWITCH KIT 80232001. SEE SECT. 4.2.3
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
BE-QS
4.2.3
ELECTRICAL
OPERATOR CONSOLE
CURRENT E-STOP SWITCH
USED 10/10/12 TO PRESENT
CURRENT SELECTOR SWITCH
USED 10/10/12 TO PRESENT
4
5
RETAINER NUT
(INCL. W/ ITEM 4)
RUBBER WASHER
(INCL. W/ ITEM 4)
PLASTIC BACKUP
WASHER
(INCL. W/ ITEM 4)
3
1
2
RETAINER NUT
(INCL. W/ ITEM 1)
PLASTIC KNOB
(INCL. W/ ITEM 1)
LOCKING WASHER
(INCL. W/ ITEM 1)
TRIM WASHER
(INCL. W/ ITEM 1)
RUBBER WASHER
(INCL. W/ ITEM 1)
E-STOP
SELECTOR SWITCH
POWER ROLLER
CUTOUT (PRC) BUTTON
RUBBER WASHER
(INCL. W/ ITEM 6)
7
6
KNOB RING
(INCL. W/ ITEM 6)
RETAINER NUT
(INCL. W/ ITEM 6)
LOCKING WASHER
(INCL. W/ ITEM 6)
TRIM WASHER
(INCL. W/ ITEM 6)
SELECTOR KNOB
(INCL. W/ ITEM 6)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
4.2.3
ELECTRICAL
OPERATOR CONSOLE
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E1081
ACTUATOR-MUSHROOM HEAD
80432002
1
2
E1085
CONTACT BLOCK-N/C
80432002
1
3
E1315
LEGEND PLATE-EMERGENCY STOP
1
4
E0308
ACTUATOR-PUSH BUTTON
1
5
E0358
CONTACT BLOCK-N/C
1
6
E1083
SWITCH-SELECTOR-3 POSITION
80232001
OFF-ON-OFF
1
7
E1080
CONTACT BLOCK-N/O & N/C
80232001
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
4.3.1
ELECTRICAL
GATE & FOOT SWITCH
2
3
1
4
5
9
CURRENT GATE
ROLLER SWITCH
1
2
3
4
5
6
7
9
8
10
11
12
5
8
4
7
6
DISCONTINUED GATE
ROLLER SWITCH
2
1
3
MOUNTING SCREW
(INCL. W/ ITEM 1)
MOUNTING SCREW WASHER
(INCL. W/ ITEM 1)
MOUNTING SCREW NUT
(INCL. W/ ITEM 1)
MOUNTING SCREW WASHER
(INCL. W/ ITEM 1)
10
11
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.3.1
ELECTRICAL
REV - 05/17
GATE & FOOT SWITCH
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0355
SWITCH-GATE
INCL. MOUNTING HARDWARE
1
2
E0623
RESTRAINT-1/2"-90 DEG
GRIP SIZE .250" TO .375"
1
3
E0617
LOCKNUT-CONDUIT-1/2"
1
4
YE0305
SWITCH-GATE
1
5
E0616
RESTRAINT-1/2"
GRIP SIZE .250" TO .375"
1
6
SS0111
SCREW-SHCS-#8-32 X 1 1/2"
2
7
SS0303
WASHER-FLAT-#8
2
8
SS0203
NUT-NILN-#8-32
2
9
E0301-1
SWITCH-FOOT OPERATED
1
10
HC0303
BOLT-HHCS-1/4-20 X 1"
2
11
HC0103
WASHER-1/4"-LOCK
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.3.2
ELECTRICAL
PROXIMITY SWITCH
BHS 2006
PROXIMITY SWITCH
4.3.2
BE-QS
ELECTRICAL
1
2
4
5
6
7
LOCK WASHER
(INCL. WITH ITEM 1)
RETAINER NUT
(INCL. WITH ITEM 1)
RETAINER NUT
(INCL. WITH ITEM 1)
LOCK WASHER
(INCL. WITH ITEM 1)
3
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.3.2
ELECTRICAL
PROXIMITY SWITCH
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0314
SENSOR-PROXIMITY-30MM
1
2
43017027-2 BRACKET-PROXIMITY SENSOR
1
3
HW0306
BOLT-FHSCS-1/4-20 X 1"
2
4
HW0103
WASHER-LOCK-1/4"
2
5
HW0002
NUT-HEX-1/4-20
2
6
43017037-2 ANGLE-PROXIMITY SENSOR TARGET
1
7
HW0341
BOLT-FHSCS-1/4-20 X 5/8"
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
4.4.1
ELECTRICAL
POWERED ROLLER CUTOUT
1
2
3
4
5
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
4.4.1
ELECTRICAL
POWERED ROLLER CUTOUT
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E1321A
PHOTO EYE
† POLARIZED
2
2
HW0216
SCREW-#10-24 X 2"
4
3
SS0202
NUT-NILN-#10-24
4
4
E1321-R
REFLECTOR
2
5
SS0803
SCREW-RHMS-#6-32 X 5/8"
4
† POLARIZED PHOTO EYE RECOMMENDED TO PREVENT POTENTIAL OPERATIONAL ISSUES WITH VERY
SMOOTH OR SHINY BATTERY CASES.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
4.4.2
ELECTRICAL
POWERED ROLLER CUTOUT
1
8
4
4
2
3
9
10
10
11
12
7
5
7
8
6
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
4.4.2
ELECTRICAL
POWERED ROLLER CUTOUT
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HC0281
SOLENOID VALVE
2
2
E0611
JUNCTION BOX-4" X 2" X 2"
1
3
E0612
COVER-JUNCTION BOX
1
4
BI0001
NIPPLE-CLOSE-#8 NPT
2
5
E0623
RESTRAINT-1/2"-90 DEG
GRIP SIZE .250 TO .375
1
6
E0617
LOCKNUT-CONDUIT-1/2"
3
7
H1600
ADAPTER-90 DEG-#6 JICM X #8 SAEM
2
8
H1546
ADAPTER-#6 JICM X #8 SAEM
2
9
HW0308
BOLT-HHCS-1/4-20 X 2 1/2"
2
10
HW0104
WASHER-FLAT-1/4"-SAE
4
11
HW0103
WASHER-LOCK-1/4"
2
12
HW0002
NUT-HEX-1/4-20
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
4.4.3
ELECTRICAL
POWERED ROLLER CUTOUT
1
2
3
6
5
4
3
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
4.4.3
ELECTRICAL
POWERED ROLLER CUTOUT
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0611
JUNCTION BOX-4" X 2" X 2"
1
2
E0612
COVER-JUNCTION BOX
1
3
E0616
RESTRAINT-1/2"
GRIP SIZE .250 TO .375
2
4
E0623
RESTRAINT-1/2"-90 DEG
GRIP SIZE .250 TO .375
1
5
E0617
LOCKNUT-CONDUIT-1/2"
NOT SHOWN
4
6
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.5.1
ELECTRICAL
JUNCTION BOX
(LOCATED UNDER OPERATOR CONSOLE)
1
4
3
2
2
5
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.5.1
ELECTRICAL
JUNCTION BOX
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E1342
ENCLOSURE-6" X 6" X 4"
NO HOLES DRILLED
1
2
E0623
RESTRAINT-1/2"-90 DEG
GRIP SIZE .250 - .375
3
3
E0608-1
RESTRAINT-1/2"-90 DEG
GRIP SIZE .450 - .560
1
4
E0622
RESTRAINT-1/2"
GRIP SIZE .450 - .500
1
5
00196404
DECAL-"DANGER-120 VOLTS"
1
6
E0617
LOCKNUT-CONDUIT-1/2"
NOT SHOWN
5
7
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
MTG HARDWARE (NOT SHOWN)
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.5.2
ELECTRICAL
JUNCTION BOX PANEL
BHS 2006
JUNCTION BOX PANEL
4.5.2
BE-QS
ELECTRICAL
2-1
2-3
2-4
2-5
2-2
2-8
2-7
2-
6
6
7
8
9
OPERATOR CONSOLE JUNCTION BOX
COMPONENT MOUNTING PANEL
3
4
5
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.5.2
ELECTRICAL
JUNCTION BOX PANEL
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0639
PANEL-COMPONENT MOUNTING
WITHOUT HOLES
1
2
E1024
TRACK-TERMINAL BLOCK
4 7/8"
1
3
E1020
TERMINAL BLOCK
8
4
E1330
END ANCHOR
2
5
E1040
END BARRIER
1
6
E0341
GROUND LUG
1
7
HW0130
SCREW-RHMS-#8-32 X 1/2"
2 FOR TRACK MOUNTING
3
8
HW0132
NUT-NILN-#8-32
2 FOR TRACK MOUNTING
3
9
HW0133
WASHER-FLAT-#8-SAE
2 FOR TRACK MOUNTING
3
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.5.3
ELECTRICAL
JUNCTION BOX
4
3
1,2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.5.3
ELECTRICAL
JUNCTION BOX
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0611
BOX-JUNCTION-4" X 2" X 2"
1
2
E0612
COVER-JUNCTON BOX
1
3
E0616
RESTRAINT-1/2"
GRIP SIZE .250 TO .375
3
4
E0623
RESTRAINT-1/2"-90 DEG
GRIP SIZE .250 TO .375
1
5
E0617
LOCKNUT-CONDUIT-1/2"
NOT SHOWN
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.5.4
ELECTRICAL
120V RECEPTACLE
STANDARD DUPLEX RECEPTACLE
1
2
3
4
5
GFCI RECEPTACLE
1
2
3
6
7
COMBINATION DUPLEX / GFCI RECEPTACLE
3
8
2
6
4
9
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
4.5.4
ELECTRICAL
120V RECEPTACLE
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0611
JUNCTION BOX-4" X 2" X 2"
1
2
E0622
RESTRAINT-1/2"
GRIP SIZE .450 TO .560
1
3
E0617
LOCKNUT-CONDUIT-1/2"
1
4
E0650
RECEPTACLE-DUPLEX
†20A
1
5
E0651
COVER-RECEPTACLE-DUPLEX
1
6
E0655
RECEPTACLE-GFCI
20A
1
7
E0656
COVER-RECEPTACLE-GFCI
1
8
E0654
JUNCTION BOX-4" X 4" X 2"
1
9
E0657
COVER-RECEPTACLE-DUPLEX/GFCI
1
10
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
MTG HARDWARE (NOT SHOWN)
A/R
† IF DUPLEX RECEPTACLE HAS SPLIT FEED (1 SET OF BLACK & WHITE WIRES FOR EACH PLUG), THE
BREAK-OFF FIN MUST BE REMOVED PRIOR TO INSTALLATION.
THIS PAGE INTENTIONALLY LEFT BLANK
Specifications subject to change without notice. ©2005-2017
BHS, Inc., St. Louis, MO. All Rights Reserved.
THIS PAGE INTENTIONALLY LEFT BLANK
Specifications subject to change without notice. ©2005-2017
BHS, Inc., St. Louis, MO. All Rights Reserved.
THIS PAGE INTENTIONALLY LEFT BLANK
Specifications subject to change without notice. ©2005-2017
BHS, Inc., St. Louis, MO. All Rights Reserved.
THIS PAGE INTENTIONALLY LEFT BLANK
Specifications subject to change without notice. ©2005-2017
BHS, Inc., St. Louis, MO. All Rights Reserved.
THIS PAGE INTENTIONALLY LEFT BLANK
Specifications subject to change without notice. ©2005-2017
BHS, Inc., St. Louis, MO. All Rights Reserved.
THIS PAGE INTENTIONALLY LEFT BLANK
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
IOP-402-5
SECTION 5
HYDRAULICS
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
5.0.1
HYDRAULICS
POWER UNIT & RESERVOIR
5
4
6
3
CAP ASSEMBLY
(INCL. W/ ITEM 2)
GASKET
(INCL. W/ ITEM 2)
FILLER SCREEN
(INCL. W/ ITEM 2)
GASKET
(INCL. W/ ITEM 2)
7
1
8
9
11
12
10
2
13
DISCONTINUED 20 HP POWER
UNIT & RESERVOIR
USED PRIOR TO DECEMBER, 2014
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.0.1
HYDRAULICS
REV - 05/17
POWER UNIT & RESERVOIR
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HC0353
FILTER CARTRIDGE
1
2
HC0308
FILLER/BREATHER ASSEMBLY
1
3
HW0209
SCREW-RHMS-10-32 X 1/2"
6
4
43946002
CARTRIDGE-COMPENSATOR
1
5
HC0277
SNUBBER-PRESSURE
1
6
HC0318
GUAUGE-PRESSURE
1
7
HC0340
GAUGE-SIGHT
W/ THERMOMETER
1
8
H0210
ADAPTER-#24 SAE X #24 FNPT
1
9
H0211
REDUCER-#24 NPT X #12 FNPT
1
10
BI0002
NIPPLE-CLOSE-#12 NPT
1
11
BI0301
TEE-#12 FNPT
1
12
BI0107
ELBOW-STR-90 DEG-#12 NPT
1
13
H1503
ADAPTER-#12 JICM X #12 MNPT
2
14
HW0403
BOLT-HHCS-3/8-16 X 1 1/4"
MOUNTING HARDWARE
(NOT SHOWN)
4
15
HW0108
WASHER-FLAT-3/8"-SAE
8
16
HW0107
WASHER-LOCK-3/8"
4
17
HW0005
NUT-HEX-3/8-16
4
† CONSULT FACTORY WITH DATA PLATE INFORMATION FOR ANY COMPONENTS NOT LISTED ABOVE.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
RESERVOIR CHECK VALVE
HYDRAULICS
5.0.2
4
3
1
2
3
DISCONTINUED 20 HP POWER UNIT & RESERVOIR
USED PRIOR TO DECEMBER, 2014
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
RESERVOIR CHECK VALVE
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HC0288
VALVE-CHECK
INCL. CARTRIDGE
1
2
H1523
ADAPTER-#16 JICM X #16 SAEM
1
3
H1603
ADAPTER-90 DEG-#16 JICM X #16 SAEM
2
4
†
CARTRIDGE-REPLACEMENT
A/R
† CONSULT FACTORY.
HYDRAULICS
5.0.2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
POWER UNIT (25 HP)
5.0.3
HYDRAULICS
CURRENT 25 HP POWER UNIT
USED DECEMBER, 2014 TO PRESENT
1
22
25
24
2
4
5
3
18 19
20 21
13
14
15
16
17
12
6
8
7
9
10
11
23
1/2 LOCK WASHER
(INCL. W/ ITEM 11)
1/2-13 X 1 3/4 HHCS
(INCL. W/ ITEM 11)
MOTOR
MOUNTING
PLATE
1/2-13 X 1 1/2 HHCS
(INCL. W/ ITEM 2)
1/2 LOCK WASHER
(INCL. W/ ITEM 2)
1/2 LOCK WASHER
(INCL. W/ ITEM 14)
1/2 LOCK WASHER
(INCL. W/ ITEM 16)
1/2-13 X 4 3/4 SHCS
(INCL. W/ ITEM 14)
1/2-13 X 1 3/4 SHCS
(INCL. W/ ITEM 16)
1/2-13 X 5 3/4 SHCS
(INCL. W/ ITEM 14)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
1/2 LOCK WASHER
(INCL. W/ ITEM 11)
1/2-13 X 1 3/4 HHCS
(INCL. W/ ITEM 11)
5.0.3
POWER UNIT (25 HP)
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0045
MOTOR-ELECTRIC-25 HP
1
2
HC0366
ADAPTER-PUMP TO MOTOR
1
3
HC0365
PUMP-PISTON-100CC
1
4
HC0367-M
COUPLING BODY-M500-1 7/8" BORE
MOTOR SIDE
1
5
HC0367-I
SPIDER-COUPLING INSERT
1
6
HC0367-P
COUPLING BODY-M500-1 1/2" BORE
PUMP SIDE
1
7
HW0602
BOLT-HHCS-5/8-11 X 2"
2
8
HW0113
WASHER-LOCK-5/8"
2
9
H1622
ADAPTER-90 DEG-#12 JICM X #12 SAEM
1
10
HE0751
ADAPTER-45 DEG-#40 FLANGE X 2 1/2" BARB
1
11
H0030
ADAPTER-SPLIT FLANGE
2-PC ADAPTER, W/ O-RING
1
12
H0211
ADAPTER-#12 NPT X #24 NPT
1
13
E0662
RESTRAINT-3/4"-LIQUIDTIGHT
1
14
HC0297
BLOCK-CHECK VALVE
INCL. CARTRIDGE
1
15
CARTRIDGE-CHECK VALVE
REPLACEMENT CARTRIDGE
A/R
16
H0031
ADAPTER-FLANGE-#20 SAE
INCL. O-RING
1
17
H1525
ADAPTER-#16 JIC X #20 SAE
1
18
H0300
ELBOW-STR-90 DEG-#4 NPT
1
19
H0001
NIPPLE-#4 NPT
1
20
H0100
COUPLING-#4 NPT
1
21
HC0318
GAUGE-PRESSURE
1
22
HW0514
BOLT-HHCS-1/2-13 X 2 1/2"
4
23
HW0112
WASHER-FLAT-1/2"-SAE
8
24
HW0110
WASHER-LOCK-1/2"
4
25
HW0007
NUT-HEX-1/2-13
4
HYDRAULICS
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.0.4
HYDRAULICS
RESERVOIR (60 GAL)
CURRENT 25 HP RESERVOIR USED
DECEMBER, 2014 TO PRESENT
1
10
2
6
8
8
7
9
18
19
12
5
11
9
3
17
13 14
15
16
4
CAP ASSEMBLY
(INCL. W/ ITEM 3)
GASKET
(INCL. W/ ITEM 3)
FILLER SCREEN
(INCL. W/ ITEM 3)
GASKET
(INCL. W/ ITEM 3)
17
COVER
(INCL. W/ ITEM 5)
COVER BOLT
(INCL. W/ ITEM 5)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.0.4
HYDRAULICS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
REF
43942003
60 GAL VERTICAL RESERVOIR ASSY
INCL. ITEMS 1 -10
A/R
1
HC0542
GASKET-CHANNEL
SOLD BY LENGTH
7’
2
HC0340
GUAGE-SIGHT
1
3
HC0308
FILLER/BREATHER ASSEMBLY
1
4
HW0209
SCREW-RHMS-10-32 X 1/2"
6
5
HC0361
HOUSING-FILTER
1
6
HW0402
BOLT-HHCS-3/8-16 X 1"
8
7
HW0403
BOLT-HHCS-3/8-16 X 1 1/4"
4
8
HW0108
WASHER-FLAT-3/8"-SAE
12
9
H0208
PLUG-#12 NPT
2
10
BI0015
NIPPLE-#12 NPT X 24"
1
11
HC0354
CARTRIDGE-FILTER
10 MICRON FILTRATION
1
12
H1644
PLUG-#24 SAE
1
13
H0202
REDUCER-#24 SAE X #12 SAE
1
14
BI0020
NIPPLE-#12 NPT X 3"
1
15
BI0301
TEE-#12 FNPT
1
16
BI0107
ELBOW-STR-90 DEG-#12 NPT
1
17
H1503
ADAPTER-#12 JICM X #12 MNPT
3
18
HC0298
VALVE-BALL-#40 SAE (2 1/2")
1
19
HE0750
ADAPTER-#40 SAE X 2 1/2" BARB
1
20
HW0402
BOLT-HHCS-3/8-16 X 1"
MOUNTING HARDWARE
(NOT SHOWN)
4
21
HW0108
WASHER-FLAT-3/8"-SAE
8
22
HW0107
WASHER-LOCK-3/8"
4
23
HW0005
NUT-HEX-3/8-16
4
RESERVOIR (60 GAL)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
RESERVOIR SUCTION HOSE
5.0.5
HYDRAULICS
1
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HE0015
HOSE-SUCTION-2 1/2"
2
HE0016
CLAMP-HOSE-2 1/2"
†SEE NOTES
4
† SPECIAL CRIMP TOOL REQUIRED TO PROPERLY INSTALL CLAMPS.
5.0.5
HYDRAULICS
RESERVOIR SUCTION HOSE
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.1.1
HYDRAULICS
VALVE ASSEMBLY
DETAIL A
BHS 2006
VALVE ASSEMBL
5.1.1
BE-QS
HYDRAULICS
A
5/16-18 X 5/8 LG SELF-TAPPING SCREW
(INCL. WITH ITEM 2)
MOUNTING BRACKET
(INCL. WITH ITEM 2)
LIFT VALVE AND
MANIFOLD DETAIL
1
2
3
4
5
6
7
8
9
10
11
11
13
12
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.1.1
HYDRAULICS
REV - 03/10
VALVE ASSEMBLY
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
REF
HC0255-1
LEVER VALVE RETRO KIT
† EFFECTIVE PRIOR TO 2006
A/R
1
HC0257
VALVE-LEVER
EFFECTIVE FROM 2006 - PRES.
1
2
HC0252
MANIFOLD-D05-1 BANK
1
3
HW0318
BOLT-SHCS-1/4-20 X 1 1/2"
4
4
H1642
PLUG-#12 SAE
1
5
H1542
ADAPTER-#12 JICM X #12 SAEM
1
6
H1606
ADAPTER-90 DEG-#8 JICM X #8 SAEM
1
7
H1110
ADAPTER-90 DEG-#12 JICM X #8 SAEM
1
8
H1623
ADAPTER-90 DEG-LL-#12 JICM X #12 SAEM
1
9
H0610
ADAPTER-45 DEG-#12 JICSW X #12 JICM
1
10
HW0303
BOLT-HHCS-1/4-20 X 1"
4
11
HW0104
WASHER-FLAT-1/4"-SAE
8
12
HW0103
WASHER-LOCK-1/4"
4
13
HW0002
NUT-HEX-1/4-20
4
14
43817085
PLATE-ADAPTER-VALVE
† NOT SHOWN
1
15
SS0104
BOLT-SHCS-1/4-20 X 5/8"-SST
† NOT SHOWN
4
16
SS0300
WASHER-FLAT-1/4"-SAE-SST
† NOT SHOWN
4
† KIT INCLUDES ITEMS 1 & 14-16.
MINOR MODIFICATIONS TO THE DASH BOARD REQUIRED.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.1.2
HYDRAULICS
VALVE ASSEMBLY
DETAIL A-2
DETAIL A-1
BHS 2006
VALVE ASSEMBL
5.1.2
BE-QS
HYDRAULICS
A
FLOOR DRIVE / ARM ROTATION
VALVE AND MANIFOLD DETAIL
2
MOUNTING BRACKET
(INCL. WITH ITEM 2)
5/16-18 X 5/8 LG SELF-TAPPING SCREW
(INCL. WITH ITEM 2)
10
12
13
11
13
14
15
#10-24 X 3/4 LG SHCS
(INCL. WITH ITEM 1)
1
2
3
3
4
5
6
7
8
9
16
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.1.2
HYDRAULICS
VALVE ASSEMBLY
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HC0233
VALVE-LEVER
2
2
HC0251
MANIFOLD-D03-2 BANK
1
3
H1545
ADAPTER-#10 JICM X #10 SAEM
3
4
H1606
ADAPTER-90 DEG-#8 JICM X #8 SAEM
2
5
H1600
ADAPTER-90 DEG-#6 JICM X #8 SAEM
2
6
H1587
ADAPTER-#6 JICSW X #4 MNPT
2
7
HC0211
VALVE-ADJUSTABLE FLOW CONTROL
2
8
H1504
ADAPTER-#6 JICM X #4 MNPT
2
9
H1640
PLUG-#6 SAE
1
10
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
4
11
43817033-2 RISER PLATE
1
12
HW0303
BOLT-HHCS-1/4-20 X 1"
4
13
HW0104
WASHER-FLAT-1/4"-SAE
8
14
HW0103
WASHER-LOCK-1/4"
4
15
HW0002
NUT-HEX-1/4-20
4
16
H1641
PLUG-#10 SAE
1
17
HC0233-SK SEAL KIT
FOR ITEM 1 (NOT SHOWN)
A/R
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
5.1.3
HYDRAULICS
VALVE ASSEMBLY
DETAIL A-2
DETAIL A-1
BHS 2006
VALVE ASSEMBLY
5.1.3
BE-QS
HYDRAULICS
A
#10-24 X 3/4 LG SHCS
(INCL. WITH ITEM 1)
MOUNTING BRACKET
(INCL. WITH ITEM 2)
5/16-18 SELF-TAPPING SCREW
(INCL. WITH ITEM 2)
POWERED ROLLERS / ARM TRAVERSE
VALVE AND MANIFOLD DETAIL
2
11
14
15
16
13
14
1
2
3
3
4
5
6
7
8
9
10
12
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
5.1.3
HYDRAULICS
VALVE ASSEMBLY
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HC0233
VALVE-LEVER
3
2
HC0250
MANIFOLD-D03-3 BANK
1
3
H1610
ADAPTER-90 DEG-#10 JICM X #10 SAEM
2
4
H1565
ADAPTER-45 DEG-#6 JICM X #4 MNPT
2
5
H1000
ADAPTER-#8 SAEM X #4 FNPT
4
6
H0001
NIPPLE-#4 NPT
4
7
HC0247
FLOW REGULATOR-2.25 GPM
†SEE NOTES
4
8
H1504
ADAPTER-#6 JICM X #4 MNPT
2
9
H1640
PLUG-#6 SAE
1
10
H1540
ADAPTER-#8 JICM X #8 SAEM
2
11
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
4
12
43817034-2 RISER PLATE
1
13
HW0303
BOLT-HHCS-1/4-20 X 1"
4
14
HW0104
WASHER-FLAT-1/4"-SAE
8
15
HW0103
WASHER-LOCK-1/4"
4
16
HW0002
NUT-HEX-1/4-20
4
17
HC0233-SK SEAL KIT
FOR ITEM 1 (NOT SHOWN)
A/R
† UNITS BUILT PRIOR TO JANUARY, 2017 EQUIPPED WITH ADJUSTABLE FLOW CONTROLS. FIXED FLOW
REGULATORS ARE DIRECT REPLACEMENT FOR ADJUSTABLE FLOW CONTROLS.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
5.2.1
HYDRAULICS
LIFT CYLINDER
1
4
5
8
2
3
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
5.2.1
HYDRAULICS
LIFT CYLINDER
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43922001
CLEVIS ASSEMBLY
4
2
HC0430
CYLINDER-LIFT
NEAR RIGHT / FAR LEFT
2
HC0431
CYLINDER-LIFT
NEAR LEFT / FAR RIGHT
2
3
HW0813
SCREW-SHSS-3/8-16 X 1/2"
NYLON TIPPED
8
4
H1612
ADAPTER-90 DEG-#8 JICM X #10 SAEM
2
5
HC0450
VELOCITY FUSE
4
6
H1647
ADAPTER-90 DEG-#10 SAEM X #8 FNPT
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.2.2
HYDRAULICS
NON-INTER FLOW MANIFOLD
3
4,5,6,7
2
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.2.2
HYDRAULICS
NON-INTER FLOW MANIFOLD
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HC0285
CARTRIDGE-CHECK VALVE
8
2
H1622
ADAPTER-90 DEG-#12 JICM X #12 SAEM
2
3
H1560
ADAPTER-45 DEG-#8 JICM X #8 SAEM
4
4
HW0334
BOLT-HHCS-5/16-18 X 3 1/2"
2
5
HW0106
WASHER-FLAT-5/16"-SAE
4
6
HW0105
WASHER-LOCK-5/16"
2
7
HW0004
NUT-HEX-5/16-18
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.2.3
HYDRAULICS
DOWN-SPEED VALVES
1
2
6,7,8,9
2
2
6,7,8,9
4
3
5
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 07/13
5.2.3
HYDRAULICS
DOWN-SPEED VALVES
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HC0286
VALVE-FLOW CONTROL
PRESSURE COMPENSATED
1
1a
43946004
REPLACEMENT CARTRIDGE
† FOR ITEM 1 (NOT SHOWN)
A/R
2
H1542
ADAPTER-#12 JICM X #12 SAEM
3
3
HC0287
VALVE-COUNTER BALANCE
1
3a
43946003
REPLACEMENT CARTRIDGE
† FOR ITEM 3 (NOT SHOWN)
A/R
4
H1622
ADAPTER-90 DEG-#12 JICM X #12 SAEM
1
5
H1615
ADAPTER-90 DEG-#6 JICM X #6 SAEM
1
6
HW0334
BOLT-HHCS-5/16-18 X 3 1/2"
2
7
HW0106
WASHER-FLAT-5/16-SAE
4
8
HW0105
WASHER-LOCK-5/16"
2
9
HW0004
NUT-HEX-5/16-18
2
† CARTRIDGES ARE FOR REPLACEMENT ONLY
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.2.4
HYDRAULICS
PILOT DOWN MANIFOLD
7
3
2
4,5,6
7
10
1
9
11,12,13,14
8
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.2.4
HYDRAULICS
PILOT DOWN MANIFOLD
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43947002
MANIFOLD-PILOT DOWN
1
2
43017014-2 SUPPORT-MANIFOLD-PILOT DOWN
1
3
HW1083
U-BOLT-3/8-16 X 2" X 3"-SQUARE BEND
1
4
HW0108
WASHER-FLAT-3/8-16-SAE
2
5
HW0107
WASHER-LOCK-3/8"
2
6
HW0005
NUT-HEX-3/8-16
2
7
H1501
ADAPTER-#8JICM X #6 MNPT
2
8
H0302
ELBOW-STR-90 DEG-#6 NPT
2
9
H1503
ADAPTER-#12 JICM X #12 MNPT
2
10
H1506
ADAPTER-#6 JICM X #6 MNPT
1
11
HW0303
BOLT-HHCS-1/4-20 X 1"
2
12
HW0104
WASHER-FLAT-1/4"-SAE
4
13
HW0103
WASHER-LOCK-1/4"
2
14
HW0002
NUT-HEX-1/4-20
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
5.3.1
HYDRAULICS
CROSS PORT RELIEF
DETAIL A
BHS 2006
CROSS PORT RELIEF
5.3.1
BE-QS
HYDRAULICS
A
1
2
3
3
4
5
A
1
3
3
3
6
4
4
5
5
2
3
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
5.3.1
HYDRAULICS
CROSS PORT RELIEF
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HW0308
BOLT-HHCS-1/4-20 X 2 1/2"
2
2
HW0305
BOLT-HHCS-1/4-20 X 2"
2
3
HW0104
WASHER-FLAT-1/4"-SAE
8
4
HW0103
WASHER-LOCK-1/4"
4
5
HW0002
NUT-HEX-1/4-20
4
6
43058004
PLATE-SPACER
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
5.3.2
HYDRAULICS
CROSS PORT RELIEF
DISCONTINUED DRIVE CUTOUT SOLENOID
USED PRIOR TO SEPTEMBER, 2014
3
8
17
14
15
12
16
13
"SERIES" CROSS PORT RELIEF
EFFECTIVE OCTOBER, 2003 TO JULY, 2016
"SERIES"
CONFIGURATION
CONNECTIONS
CURRENT DRIVE
CUTOUT SOLENOID
EFFECTIVE SEPTEMBER,
2014 TO PRESENT
1
4
4
8
5
5
2
7
9
10
6
11
14
14
12
13
15
15
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
REV - 05/17
5.3.2
HYDRAULICS
CROSS PORT RELIEF
ITEM
BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HC0262
VALVE-CROSS PORT RELIEF
INCL. CARTRIDGES
1
2
43046002
REPLACEMENT CARTRIDGE
FOR ITEM 1
A/R
3
H1540
ADAPTER-#8 JICM X #8 SAEM
2
4
H1521
ADAPTER-#8 JICSW X #8 SAEM
3
5
H1507
ADAPTER-#8 JICM X #8 MNPT
3
6
HC0239
VALVE-ADJUSTABLE FLOW CONTROL
2
7
H1568
ADAPTER-45 DEG-#8 JICM X #8 MNPT
1
8
H1606
ADAPTER-90 DEG-#8 JICM X #8 SAEM
1
9
HC0278-TS/QS SOLENOID-DRIVE CUTOUT
1
10
YE0501
CONNECTOR-SOLENOID
DIN 43650
1
11
43058004
PLATE-SPACER
1
12
E0611
JUNCTION BOX-4" X 2" X 2"
1
13
E0612
COVER-JUNCTION BOX
1
14
E0616
RESTRAINT-1/2"
GRIP SIZE .250 TO .375
2
15
E0617
LOCKNUT-CONDUIT-1/2"
2
16
N/A
SOLENOID-DRIVE CUTOUT
† SEE NOTES
1
17
BI0001
NIPPLE-CLOSE-#8 NPT
1
† PART OBSOLETE. MUST BE REPLACED WITH RETRO KIT PT# 80242007.
NOTE:
EFFECTIVITY DATES REFER TO DATES NEW EXTRACTOR UNITS ARE SHIPPED FROM THE FACTORY.
REPLACEMENT PART EFFECTIVITY MAY DIFFER DUE TO FACTORY INVENTORY LEVELS AT TIME OF ORDER.
CONSULT FACTORY IF UNSURE OF PARTS NEEDED.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
CROSS PORT RELIEF
HYDRAULICS
5.3.3
BHS 2005
CROSS PORT RELIEF
5.4.3
BE-TS
HYDRAULICS
DISCONTINUED CROSS PORT RELIEF CONFIGURATION
EFFECTIVE PRIOR TO 10-24-03
SEE SECTION 5.4.2
1
2
3
4
SEE SECTION 5.3.2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
CROSS PORT RELIEF
SECTION
5.3.3
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
H1646
ADAPTER-90 DEG-#8 SAEM X #6 FNPT
2
2
H0805
TEE-#6 MNPT
2
3
HC0273
REGULATOR-FIXED FLOW
7.0 GPM
4
4
H1501
ADAPTER-#8 JICM X #6 MNPT
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.4.1
HYDRAULICS
COUNTER BALANCE VALVE
1
2
3
4,5,6,7
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.4.1
HYDRAULICS
COUNTER BALANCE VALVE
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
HC0263
VALVE-COUNTER BALANCE
1
1a
43946005
REPLACEMENT CARTRIDGE
† FOR ITEM 1 (NOT SHOWN)
A/R
2
H1615
ADAPTER-90 DEG-#6 JICM X #6 SAEM
2
3
H1552
ADAPTER-#6 JICM X #6 SAEM
2
4
HW0305
BOLT-HHCS-1/4-20 X 2"
2
5
HW0104
WASHER-FLAT-1/4"-SAE
4
6
HW0103
WASHER-LOCK-1/4"
2
7
HW0002
NUT-HEX-1/4-20
2
† CARTRIDGES ARE FOR REPLACEMENT ONLY
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.5.1
HYDRAULICS
TRANSITION PLATE
2,3
1
1
5,6,7,8
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.5.1
HYDRAULICS
TRANSITION PLATE
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43817067-2 PLATE-TRANSITION
1
2
H0022
UNION-BULKHEAD-#6 JICM
8
3
H0021
NUT-BULKHEAD-#6 JIC
NOT SHOWN
8
4
PL0501
GROMMET-1/2"
1
5
HW0303
BOLT-HHCS-1/4-20 X 1"
2
6
HW0104
WASHER-FLAT-1/4"-SAE
4
7
HW0103
WASHER-LOCK-1/4"
2
8
HW0002
NUT-HEX-1/4-20
2
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.5.2
HYDRAULICS
HYDRAULIC DISTRIBUTION
2
4
1
3
6
8
7
5
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.5.2
HYDRAULICS
HYDRAULIC DISTRIBUTION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43817069-2 BRACKET-BULKHEAD
1
2
H0015
UNION-BULKHEAD-90 DEG-#12 JICM
1
3
H0016
NUT-BULKHEAD-#12 JIC
1
4
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
4
5
43917081-2 BRACKET-BULKHEAD
1
6
H0019
UNION-BULKHEAD-#16 JICM
1
7
H0018
NUT-BULKHEAD-#16 JIC
1
8
H1638
TEE-#16 JICM X #16 JICSW-BRANCH
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.5.3
HYDRAULICS
TRAVELING HOSE TRANSITION
4
8
3
2
1
5
6
7
9,10,11,12
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.5.3
HYDRAULICS
TRAVELING HOSE TRANSITION
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43917060-2 BRACKET-BULKHEAD
1
2
H0017
UNION-BULKHEAD-90 DEG-#16 JICM
1
3
H0018
NUT-BULKHEAD-#16 JIC
1
4
H0611
ADAPTER-45 DEG-#16 JICSW X #16 JICM
1
5
H0015
UNION-BULKHEAD-90 DEG-#12 JICM
1
6
H0016
NUT-BULKHEAD-#12 JIC
1
7
H0610
ADAPTER-45 DEG-#12 JICSW X #12 JICM
1
8
PL0501
GROMMET-1/2"
2
9
HW0303
BOLT-HHCS-1/4-20 X 1"
4
10
HW0104
WASHER-FLAT-1/4"-SAE
8
11
HW0103
WASHER-LOCK-1/4"
4
12
HW0002
NUT-HEX-1/4-20
4
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.5.4
HYDRAULICS
HYDRAULIC HOSE PAN
1
2,3,4,5
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
5.5.4
HYDRAULICS
HYDRAULIC HOSE PAN
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
47017005-2 PAN-HOSE
2
2
HW0303
BOLT-HHCS-1/4-20 X 1"
8
3
HW0104
WASHER-FLAT-1/4"-SAE
16
4
HW0103
WASHER-LOCK-1/4"
8
5
HW0002
NUT-HEX-1/4-20
8
THIS PAGE INTENTIONALLY LEFT BLANK
Specifications subject to change without notice. ©2005-2017
BHS, Inc., St. Louis, MO. All Rights Reserved.
Specifications subject to change without notice. ©2005-2017
BHS, Inc., St. Louis, MO. All Rights Reserved.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
IOP-402-6
SECTION 6
STANDARD OPTIONS
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
STROBE & ALARM
6.0.1
STANDARD OPTIONS
4
3
2
1
5
6
7
GASKET
(INCL. W/ ITEM 1)
GASKET
(INCL. W/ ITEM 2)
9
8
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
STROBE & ALARM
6.0.1
STANDARD OPTIONS
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E0362
MOUNTING BASE
INCL. RESTRAINT
1
2
E0365
TERMINAL BASE
1
3
E0363
STROBE LIGHT-AMBER-120VAC
†SEE NOTES
1
4
E0364
AUDIBLE ALARM
††SEE NOTES
1
5
SS0118
SCREW-SHCS-#8-32 X 1"
2
6
SS0303
WASHER-FLAT-#8
2
7
SS0203
NUT-NILN-#8-32
2
8
43037004-2 MOUNTING BRACKET
OVERHEAD GUARD ONLY
1
9
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
2
10
E1010
RECEPTACLE-TWIST LOCK
NOT SHOWN
1
11
E1011
PLUG-TWIST LOCK
NOT SHOWN
1
† FOR UNITS NOT EQUIPPED WITH THE AUDIBLE ALARM OPTION, A CAP (NOT SHOWN) MOUNTS ON TOP
THE STROBE LIGHT IN PLACE OF THE AUDIBLE ALARM . CAP INCL. WITH BASE.
†† FOR UNITS NOT EQUIPPED WITH THE STROBE LIGHT OPTION, THE AUDIBLE ALARM MOUNTS DIRECTLY
TO THE TERMINAL BASE IN PLACE OF THE STROBE LIGHT.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
6.0.2
STANDARD OPTIONS
LEVEL ASSIST (LAI)
1
5
5
4
2
8
6
7
3
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
6.0.2
STANDARD OPTIONS
LEVEL ASSIST (LAI)
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
E1321A
PHOTO EYE
1
2
13537001-2 MOUNT-PHOTO EYE
1
3
PL0502
GROMMET
1
4
43837007
TARGET ANGLE
1
5
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
4
6
E0370
HOUSING-INDICATOR LIGHT
LENS AND LAMP NOT INCL.
1
7
E0371-A
LENS-FLUTED-AMBER
1
8
E0372-120
LAMP-LED
120 VAC
1
9
HW0152
WASHER-5/8" ID
††SEE NOTES
2
10
E1321-RT
REFLECTIVE TAPE
NOT SHOWN
A/R
† LOCATION OF INDICATOR LIGHT ON THE DASH MAY VARY FROM LOCATION SHOWN.
† † WASHERS REQUIRED FOR UNITS THAT DID NOT SHIP WITH LEVEL ASSIST OPTION FROM THE FACTORY.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
CHASSIS
6.1.1
OPERATOR SHIELD
3
4
10
8
9
6
7
5
CURRENT OPERATOR SHIELD
(FOR UNITS W/ REMOVABLE OVERHEAD GUARD ONLY)
EFFECTIVE NOVEMBER, 2013 TO PRESENT
2
2
1
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
SECTION
6.1.1
OPERATOR SHIELD
ITEM BHS PART
NUMBER
DESCRIPTION
REF.
KIT NO.
NOTES
NO.
REQ
1
43814025
OPERATOR SHIELD
†SEE NOTES
1
2
HC0542
GASKET EDGING
(2) @ 38" LG, (1) @ 60" LG
136"
3
43817116-2
BRACKET-TOP
1
4
1412FSW
BOLT-SELF TAP "F"-1/4-20 X 3/4"
2
5
43817117-2
BRACKET-CENTER SUPPORT-OUTSIDE
1
6
43817118-2
BRACKET-CENTER SUPPORT-INSIDE
1
7
SS0114
SCREW-RHMS-#10-24 X 1/2"
3
8
SS0502
LANYARD-8"
2
9
SS0501
PIN-QUICK RELEASE-3/16" X 2"
2
10
HW0301
BOLT-SELF TAP "F"-1/4-20 X 1/2"
2
† CONSULT FACTORY FOR UNITS BUILT PRIOR TO NOVEMBER, 2013 WITH PLEXIGLASS BOLTED DIRECTLY
TO OVERHEAD GUARD STRUCTURE ON FRONT AND SIDES.
THIS PAGE INTENTIONALLY LEFT BLANK
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
IOP-402-7
SECTION 7
SERVICE AND MAINTENANCE
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
DAILY INSPECTION LIST
REV - 03/10
The points listed below should be visually inspected daily prior to initial start up of the Battery Extractor to ensure safe and
proper operation of the unit and to help avoid unnecessary down time.
1. Walk around unit and inspect for any physical damage to machine not previously noted.
2. Verify all guards are in place.
3. Inspect the AC power feed for any damage.
4. Inspect vacuum cups for damage to cup sealing surface, backup casting, and vacuum hoses.
5. Inspect travel path and area around unit for any hydraulic oil that could be a potential repair/maintenance issue and/or
safety hazard.
6. Check oil level in hydraulic reservoir at fill level gauge.
7. Check that operator safety gate and all safety switches are in proper working order.
8. Verify extractor path is free of obstructions.
9. Check roller beds for any debris and clean as required.
10. Board unit, engage system and verify all functions are operating properly and that no abnormal or unusual noises are
present.
- USE FORM IF-5008 WHEN PREFORMING DAILY INSPECTIONS.
O
PERA
TOR
’S
D
AIL
Y C
HECKLIST
To be performed daily by extractor operator at start of each shift. Check all items applicable on unit noted.
Model__________________ Serial Number_______________ Extractor Number:________________ W
eek Beginning____________ Shift Numb
er______
C
AUTION
: If the Extractor is found to be in need of repair or in any way unsafe, or if during operation the Extractor becomes unsafe in
any way , the matter shall be reported immediately to the
designated authority and the Extractor shall not be operated until restored to a safe operating condition. D
O
NOT
MAKE
REP
AIRS
OR
ADJUSTMENTS
TO
THE
E
XTRACTOR
UNLESS
SPECIFICALL
Y
AUTHORIZED
TO
DO
SO
.
Mon
Tue
W
ed
Thu
Fri
Sat
Sun
= Okay
= Needs repair/adjustment (give details below)
Damage/W
ear:
check for bent, dented, broken,
worn or loose parts
Leaks:
check for puddles, drops, wet lines or
loose fi
ttings
Wheels:
drive wheels and casters, no damage or
loose mounting hardware
Rollers:
check for damage, missing retainer
clips or loose bearings
Chains:
check for proper tightness, broken links,
lubrication
Guards:
check that all guards are in place and
secured properly
Safety Devices:
Check that all warning labels
are in place, safety switches operational
Fluid Level:
check that oil is in operating range
Travel Path:
check that travel path is clear of
debris and damage
Controls:
check that controls operate smoothly
,
all functions operate properly
, no unusual noise
Power Supply:
check for loose or damaged
connections / exposed wires
Checklist completed by: (initials)
05/09 Rev 1
©2007-2009, Batter
y Handling Systems Inc.
St. Louis, MO. All Rights Reser
ved.
1.877.247.4968 Fax: 314.423.5948 E-mail: ser
vice@bhs1.com
W
eb: BHS1.com
IF-5008
# OF PLACES
INTERVALS
1. Lubricate grease fittings using #2 lithium based grease
A. Extractor arm drive nut and carrier bearings
5 places
50 hrs/Weekly
B. Idler casters
2 places
200 hrs/Monthly
2. Wipe off and lubricate chains using light machine oil
A. #80 Lift chains (Not applicable to BE-SL units)
4 places
200 hrs/Monthly
B. #60 Equalization chains
4 places
200 hrs/Monthly
C. #35 Powered roller chains
8 places
200 hrs/Monthly
3. Change return line hydraulic fluid filter
(BHS PT# HC0317)
(Oil filtration of at least 20 microns is recommended)
1 place
300 hrs/Twice quarterly
4. Change hydraulic fluid
-
600 hrs/Quarterly
5. Complete preventative maintenance (PM)
(Use form IF-5029 for Vacuum equipped units
Use form IF-5028 for Magnet equipped units)
-
600 hrs/Quarterly *
These recommendations are based on average use in a typical warehouse environment and may be adjusted based on
individual circumstances. Dusty and/or extreme hot/cold environments may require more frequent lubrication.
*BHS recommends implementing an oil sampling and analysis program to monitor hydraulic fluid condition and
determine when hydraulic fluid changes are required. The fluid analysis program should be a continuous process and
all results should be evaluated. Changes in the condition of the hydraulic system may indicate component wear, fluid
deterioration and contamination.
• The mounted bearings used on the power
rollers, equalization shafts, drive wheels,
and drive screw are are sealed and
shielded bearings. Lubrication may breach
the seals of these bearings, therefore these
bearings should not be lubricated unless
the machine has been cleaned with a high
pressure wash on a regular basis (not
recommended).
• Hydraulic fluid should not exceed 140O F
(60O C) for extended periods.
NOTICE
RECOMMENDED BATTERY EXTRACTOR LUBRICATION INTERVALS
RESERVOIR CAPACITIES (APPROX.)
» BE-SL
18 gal (68 L)
» BE-DS
18 gal (68 L)
» BE-TS
30 gal (114 L)
» BE-QS
60 gal (227 L)
The reservoir should be filled so fluid level is within a half
inch (1/2") of the top of sight glass. Use Chevron AW 68
or equivalent ISO 68 grade hydraulic oil with anti-wear
additives and foam suppressant.
©2011, Battery Handling Systems Inc.
St. Louis, MO. All Rights Reserved.
03/11 Rev 3
IF-5022
1.
R
S
A
X
.
A
U
R
S
A
X
.
B
U
R
S
A
X
.
C
U
R
S
A
X
.
D
U
R
S
A
X
.
E
U
R
S
A
X
.
F
U
R
S
A
X
.
G
U
R
S
A
X
.
H
U
R
S
A
X
.
1
U
R
S
A
X
.
2
U
2.
R
S
A
X
.
A
U
R
S
A
X
.
B
U
R
S
A
X
.
C
U
R
S
A
X
.
D
U
R
S
A
X
.
E
U
R
S
A
X
.
F
U
R
S
A
X
.
G
U
R
S
A
X
.
H
U
R
S
A
X
.I
U
R
S
A
X
.J
U
R
S
A
X
.
K
U
R
S
A
X
.
L
U
R
S
A
X
.
M
U
R
S
A
X
.
N
U
R
S
A
X
.
O
U
R
S
A
X
.
P
U
R
S
A
X
.
R
U
3.
R
S
A
X
.
A
U
R
S
A
X
.
B
U
R
S
A
X
.
C
U
R
S
A
X
.
D
U
R
S
A
X
.
E
U
R
S
A
X
.
F
U
R
S
A
X
.
G
U
R
S
A
X
.I
U
R
S
A
X
.J
U
R
S
A
X
.
K
U
R
S
A
X
.
L
U
R
S
A
X
.
M
U
R
S
A
X
.
N
U
R
S
A
X
.
O
U
R
S
A
X
.
P
U
R
S
A
X
.
R
U
R
S
A
X
.
S
U
4.
R
S
A
X
.
A
U
R
S
A
X
.
B
U
R
S
A
X
.
C
U
R
S
A
X
.
D
U
R
S
A
X
.
E
U
Inspect powered roller bearings and chains, lubricate as req.
Operator's Platform
Verify all hydraulic functions
Date
n
ai
ci
n
h
c
e
T
g
n
ic
iv
r
e
S
r
e
b
m
u
N
f
e
R
/
r
e
b
m
u
N
.
O
.
P
Battery Extractor Series - Vacuum Extraction
Planned Maintenance Inspection Report
Model #
Serial Number
Customer
Dealer
Code
Verify hour meter functioning, record hours
Outer Carriage
Clean or replace high flow air filters
Inspect vacuum pump for damage
Inspect rotary actuator for leaks, loose fittings, tighten as req.
Inspect transformer for proper mounting / secure
Remove dashboard
Ensure lead roller hitch pins and hex shafts are installed
Extractor Arm (Vacuum Extraction)
Visual inspection of vacuum cups, repair/replace if req.
Visual inspection of vacuum cup hardware, tighten as req.
Inspect lead and idler rollers for free movement
Tighten collar clamps on carrier arm shafts
Lubricate lead screw bearings (if applicable)
Verify vacuum selector switch operation
Verify gate switch operation
Verify foot switch operation
Verify extractor arm proximity switch operation
Check hydraulic valves for leaks
Inspect hydraulic cylinders for leaks, verify cylinders are secure
Inner Carriage
Inspect lift chains, tighten as req., lubricate
Inspect equalization chains, adjust as req., lubricate
Check for loose or exposed wires
Inspect cam followers for wear, tighten hardware if req.
Inspect powered rollers, trim if req.
Inspect hose and cable routing to arm
Lubricate lead screw nut block and carrier arm bearings
Inspect hydraulic motors and hoses for leaks
Inspect all hydraulic lines for leaks, tighten fittings as req.
Tighten hardware for lead screw nut block
Inspect EQ and lift chain studs
Clean area of debris, excessive hydraulic oil, and corrosion
Inspect vacuum lines for kinks, wear, damage
Inspect tie plates and push arm hardware, tighten as req.
Shift extractor arm forward and back to check for keyway wear
Check for exposed wires, repair as req.
Inspect stiffener plates for missing hardware or damage, repair/replace as req.
Tighten hardware for guide arm bearings
Inspect rotary actuator frame for damage
Inspect arm guards for damage, missing hardware, and vinyl edging
Inspect shaft collars, tighten as req.
Comments
Inspect all hoses for leaks, tighten fittings as req.
Inspect swing arm stops and cushions for wear, replace as req.
Inspect bearing cap hardware, tighten as req.
Inspect all guards for damage, missing hardware, replace as req.
Inspect cross bars and inner carriage stop hardware, tighten as req.
Inspect operator's step and gate for damage, tighten/repair hardware as req.
Inspect electrical supply box for exposed wires
Inspect angle guide rollers for wear and full motion
Check Codes
X = O.K.
A = Adjust
S = Serviced
R = Repair
U = Urgent
1 of 2
R
S
A
X
.
H
U
Inspect in-line filter
5.
R
S
A
X
.
A
U
R
S
A
X
.
B
U
R
S
A
X
.
C
U
R
S
A
X
1
U
R
S
A
X
2
U
R
S
A
X
.a
U
R
S
A
X
.
b
U
R
S
A
X
.
D
U
R
S
A
X
.
E
U
R
S
A
X
.
F
U
R
S
A
X
.
G
U
6.
R
S
A
X
.
A
U
R
S
A
X
.
B
U
R
S
A
X
.
C
U
R
S
A
X
.
D
U
R
S
A
X
.
E
U
R
S
A
X
.
F
U
R
S
A
X
.
G
U
R
S
A
X
.
H
U
R
S
A
X
.I
U
R
S
A
X
.J
U
7.
R
S
A
X
.
A
U
R
S
A
X
.
1
U
R
S
A
X
.
2
U
R
S
A
X
.
3
U
R
S
A
X
.
B
U
R
S
A
X
.
C
U
R
S
A
X
.
D
U
R
S
A
X
.
E
U
R
S
A
X
.
F
U
8.
R
S
A
X
.
A
U
R
S
A
X
.
B
U
R
S
A
X
.
C
U
R
S
A
X
.
D
U
9.
e
t
a
D
e
r
u
t
a
n
g
i
S
n
a
i
c
i
n
h
c
e
T
g
n
i
c
i
v
r
e
S
e
t
a
D
e
r
u
t
a
n
g
i
S
r
e
m
o
t
s
u
C
Inspect pump to motor coupling, ensure spider insert is intact
Inspect all hoses for leaks, tighten fittings as req.
Inspect shafts for excess rotation (possible keystock/keyway wear)
Inspect drive wheel hardware, tighten as req.
Inspect hydraulic motors for leaks replace if req.
Inspect chain coupling
Inspect hydraulic lines for leaks, tighten fittings as req.
General Comments
Inspect stanchion hardware and anchoring, tighten as req.
Overall System Inspection
Travel path
Inspect guide track for damage, wear, and misalignment
Hydraulic oil change every 500 hours
Inspect travel path for damage, holes, or irregularities
Reinstall Panels
Repaint guards, frame, stands, and components as req.
Power Supply
Inspect power supply stanchion, tighten hardware as req.
Replace worn / missing safety stickers as req.
Wipe down guards, remove dirt, debris, and corrosion
Clean hydraulic component area of excess oil and debris
Hydraulic filter change every 250 hours
Inspect expansion joints, repair as req.
Check for exposed wires, repair as req.
Verify pressure and relief settings
Verify last hydraulic oil and filter change
Inspect hydraulic filter for leaks, tighten/replace as req.
Chevron AW68 or equal recommended
Chevron AW32 or equal recommended (cold conditions)
Lubricate idler casters
Inspect collector trolley for proper alignment
Hydraulic System
Drive Wheels & Idler Casters
Inspect poly tread on drive wheels, check for foreign materials
Inspect idler caster poly tread for foreign materials
Check hardware, tighten as required
Clean area of debris, excessive hydraulic oil, and corrosion
Remove all debris, foreign materials, and water from travel path
Remove / neutralize acid and corrosion from travel path, guide track, and extractor
Inspect energy rail for straightness
NOTE:
ANY BATTERY HANDLING EQUIPMENT FOUND TO BE IN NEED OF REPAIR SHOULD BE
TAGGED OUT OF SERVICE UNTIL ALL NECESSARY REPAIRS HAVE BEEN COMPLETED BY
AN AUTHORIZED SERVICE TECHNICIAN.
Refer to service manual for details on inspection, lubrication, and adjustments.
For more information on BE systems visit www.bhs1.com
© 2012, Battery Handling Systems, Inc.
St. Louis, MO. Subject to change without
notice. IF-5029, 05/12 Rev 2
1.877.247.4968 314.890.0953
2 of 2
1.
A. X A S R U
B.
X A S R U
C.
X A S R U
D.
X A S R U
E.
X A S R U
F.
X A S R U
G.
X A S R U
H.
X A S R U
1.
X A S R U
2.
X A S R U
2.
A.
X A S R U
B.
X A S R U
C.
X A S R U
D.
X A S R U
E.
X A S R U
F.
X A S R U
G.
X A S R U
H.
X A S R U
I.
X A S R U
J.
X A S R U
K.
X A S R U
L.
X A S R U
M.
X A S R U
N.
X A S R U
O.
X A S R U
P.
X A S R U
R.
X A S R U
3.
A.
X A S R U
B.
X A S R U
C.
X A S R U
D.
X A S R U
E.
X A S R U
F.
X A S R U
G.
X A S R U
H.
X A S R U
I.
X A S R U
J.
X A S R U
K.
X A S R U
L.
X A S R U
M.
X A S R U
N.
X A S R U
O.
X A S R U
P.
X A S R U
R.
X A S R U
4.
A.
X A S R U
B.
X A S R U
C.
X A S R U
D.
X A S R U
E.
X A S R U
Inspect angle guide rollers for wear and full motion
Inspect cross bars and inner carriage stop hardware, tighten as req.
Outer Carriage
Inspect all guards for damage, missing hardware, replace as req.
Inspect electrical supply box for exposed wires
Inspect bearing cap hardware, tighten as req.
Inspect arm guards for damage, missing hardware, and vinyl edging
Inspect swing arm stops and cushions for wear, replace as req.
Inspect shaft collars, tighten as req.
Inspect rotary actuator frame for damage
Inspect all hoses for leaks, tighten fittings as req.
Inspect panel for missing wireway covers
Tighten hardware for guide arm bearings
Inspect push arm and tie plate hardware, tighten if required
Inspect junction box on push arm for exposed wires, repair if required
Inspect electrical panel for damage, use compressed air to clean panel
Inspect magnet cords for proper installation and exposed wires
Inspect magnet frame for damage, repair/replace if req.
Tighten load adjusters for proper magnet orientation
Inspect magnet mounting hardware, replace missing/damaged hardware, tighten
Clean area of debris, excessive hydraulic oil, and corrosion
Extractor Arm (Magnet Extraction)
Visual inspection of magnets, repair/replace if req.
Tighten hardware for lead screw nut block
Inspect EQ and lift chain studs
Inspect hose and cable routing to arm
Lubricate lead screw nut block and carrier arm bearings
Inspect hydraulic motors and hoses for leaks
Inspect all hydraulic lines for leaks, tighten fittings as req.
Lubricate lead screw bearings (if applicable)
Inspect powered roller bearings and chains, lubricate as req.
Inspect lead and idler rollers for free movement
Tighten collar clamps on carrier arm shafts
Inspect powered rollers, trim if req.
Ensure lead roller hitch pins and hex shafts are installed
Inspect hydraulic cylinders for leaks, verify cylinders are secure
Inspect cam followers for wear, tighten hardware if req.
Inner Carriage
Inspect lift chains, tighten as req., lubricate
Inspect equalization chains, adjust as req., lubricate
Check hydraulic valves for leaks
Check for loose or exposed wires
Inspect transformer for proper mounting / secure
Remove dashboard
Verify extractor arm proximity switch operation
Verify all hydraulic functions
Verify gate switch operation
Verify foot switch operation
Comments
Verify hour meter functioning, record hours
Verify magnet selector switch operation
Customer
Operator's Platform
Code
Date
P.O. number / Ref number
Servicing Technician
Battery Extractor Series - Magnet Extraction
Planned Maintenance Inspection Report
Model #
Serial Number
Dealer
Inspect operator's step and gate for damage, tighten/repair hardware as req.
Inspect stiffener plates for missing hardware or damage, repair/replace as req.
Check Codes
X = O.K.
A = Adjust
S = Serviced
R = Repair
U = Urgent
1 of 2
5.
A.
X A S R U
B.
X A S R U
C.
X A S R U
1
X A S R U
2
X A S R U
a.
X A S R U
b.
X A S R U
D.
X A S R U
E.
X A S R U
F.
X A S R U
G.
X A S R U
6.
A.
X A S R U
B.
X A S R U
C.
X A S R U
D.
X A S R U
E.
X A S R U
F.
X A S R U
G.
X A S R U
H.
X A S R U
I.
X A S R U
J.
X A S R U
7.
A.
X A S R U
1.
X A S R U
2.
X A S R U
3.
X A S R U
B.
X A S R U
C.
X A S R U
D.
X A S R U
E.
X A S R U
F.
X A S R U
8.
A.
X A S R U
B.
X A S R U
C.
X A S R U
D.
X A S R U
9.
Customer Signature
Date
Servicing Technician Signature
Date
Hydraulic System
Verify pressure and relief settings
Inspect all hoses for leaks, tighten fittings as req.
Verify last hydraulic oil and filter change
Hydraulic filter change every 250 hours
Hydraulic oil change every 500 hours
Chevron AW68 or equal recommended
Chevron AW32 or equal recommended (cold conditions)
Inspect hydraulic filter for leaks, tighten/replace as req.
Inspect pump to motor coupling, ensure spider insert is intact
Clean hydraulic component area of excess oil and debris
Check for exposed wires, repair as req.
Drive Wheels & Idler Casters
Inspect poly tread on drive wheels, check for foreign materials
Inspect chain coupling
Inspect drive wheel hardware, tighten as req.
Inspect hydraulic motors for leaks, replace if req.
Inspect shafts for excess rotation (possible keystock/keyway wear)
Inspect idler caster poly tread for foreign materials
Lubricate idler casters
Check hardware, tighten as required
Inspect hydraulic lines for leaks, tighten fittings as req.
Clean area of debris, excessive hydraulic oil, and corrosion
Overall System Inspection
Travel path
Inspect travel path for damage, holes, or irregularities
Inspect expansion joints, repair as req.
Remove all debris, foreign materials, and water from travel path
Inspect guide track for damage, wear, and misalignment
Remove / neutralize acid and corrosion from travel path, guide track, and extractor
Wipe down guards, remove dirt, debris, and corrosion
Repaint guards, frame, stands, and components as req.
Replace worn / missing safety stickers as req.
Power Supply
Inspect power supply stanchion, tighten hardware as req.
Inspect collector trolley for proper alignment
Inspect energy rail for straightness
Inspect stanchion hardware and anchoring, tighten as req.
Reinstall Panels
General Comments
NOTE:
ANY BATTERY HANDLING EQUIPMENT FOUND TO BE IN NEED OF REPAIR SHOULD BE
TAGGED OUT OF SERVICE UNTIL ALL NECESSARY REPAIRS HAVE BEEN COMPLETED BY
AN AUTHORIZED SERVICE TECHNICIAN.
Refer to service manual for details on inspection, lubrication, and adjustments.
For more information on BE systems visit www.bhs1.com
© 2008-2010, Battery Handling Systems, Inc.
St. Louis, MO. Subject to change without
notice. IF-5028
1.877.247.4968 314.890.0953
2 of 2
Equalization Chain
Installation / Resetting Procedures
P/N: 80292002-I
Equalization Chain
Installation / Resetting Procedures
P/N: 80292002-I
Specifications subject to change without notice. ©2010
BHS, Inc., St. Louis, MO All Rights Reserved
1 of 7
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
E.Q. CHAIN RESETTING
2 of 7
Step 1)
You will need to remove the inner and outer frame guards to access the lower studs to ease the adjustment
process. The next step is to level the inner frame of the extractor using the 80292002 equalization adjustment
stop kit.
NOTE: THIS PROCESS REQUIRES THE EXTRACTOR TO BE FULLY UNLOAD-
ED. BE SURE TO POSITION THE BATTERY EXTRACTOR IN A LEVEL AREA OF
THE FLOOR.
These instructions outline the procedures for replacing or resetting the equalization chains on single,
double, and triple stack battery extractors.
Tools Required:
1 - Large standard screw driver
1 - 1/8” Allen key
1 - 5/32” Allen key
2 - 1 1/8” End wrenches
1 - 3/16” Allen key
1 - Needle nose pliers
1 - Steel ruler
1 - 80292002 EQ. adjustment stop kit
Installation of the equalization adjustment stop kit
requires (4) persons plus a trained battery extractor
operator to raise and lower the extractor from the op-
erator platform.
First, have the operator raise the extractor approxi-
mately 30” from the fully lowered position. Next, have
(4) persons install a service stop in each corner of the
roller beds as shown in the following photos.
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
Step 1)
You will need to remove the inner and outer frame guards to access the lower studs to ease the adjustment
process. The next step is to level the inner frame of the extractor using the 80292002 equalization adjustment
stop kit.
NOTE: THIS PROCESS REQUIRES THE EXTRACTOR TO BE FULLY UNLOAD-
ED. BE SURE TO POSITION THE BATTERY EXTRACTOR IN A LEVEL AREA OF
THE FLOOR.
These instructions outline the procedures for replacing or resetting the equalization chains on single,
double, and triple stack battery extractors.
Tools Required:
1 - Large standard screw driver
1 - 1/8” Allen key
1 - 5/32” Allen key
2 - 1 1/8” End wrenches
1 - 3/16” Allen key
1 - Needle nose pliers
1 - Steel ruler
1 - 80292002 EQ. adjustment stop kit
Installation of the equalization adjustment stop kit
requires (4) persons plus a trained battery extractor
operator to raise and lower the extractor from the op-
erator platform.
First, have the operator raise the extractor approxi-
mately 30” from the fully lowered position. Next, have
(4) persons install a service stop in each corner of the
roller beds as shown in the following photos.
E.Q. CHAIN RESETTING
3 of 7
Be sure that the word “UP” and the etched arrow are pointing toward the top of the machine.
Once all four stops have been installed as shown, have the operator slowly lower the platform until the roller bed is
fi rmly seated against all (4) stops.
BE SURE ALL
STOPS ARE
CORRECTLY
SEATED AS
SHOWN HERE
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
E.Q. CHAIN RESETTING
4 of 7
Step 2)
If you are replacing or adjusting existing EQ chains at this point you will need to remove the hex nuts
and lock washers from the upper EQ chain studs and lower the chains. Retain the hex nuts and lock washers for
reassembly. Remove and discard the master links from the upper and lower EQ chain studs and remove the chain
from the studs.
NOTE: If the equalization chains are being reset due to a master link failure, it is recommended that the stud
where the master link failed be replaced at this time.
Step 3)
Thread the lower EQ chain studs into the frame until they are fl ush with the bottom of the frame then turn
an additional one half turn with the holes aligned front to back. (See fi gure 2)
Figure 2
Step 4)
Attach the # 60 EQ chains to the upper and lower studs using the new #60 master links and lay chains in
the frame until all 4 chains are reattached. Be sure the hex nut is threaded down near the master link. (See Figure
3)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
E.Q. CHAIN RESETTING
5 of 7
Figure 3
STUD
Step 5)
Align the EQ shafts so that the key stocks are in the 2 o’clock position. This will bring the set screws on
the sprockets to the top of the sprocket when the inner frame is lowered. (See Figure 4)
Figure 4
EQ SHAFT
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
E.Q. CHAIN RESETTING
6 of 7
Figure 5
Figure 6
Next route the outer chain over the outer EQ sprocket and under the outer sprocket on the opposite EQ
shaft and attach the upper stud to the top cross bar. Repeat this process for the opposite side of the extractor. Do
not tighten the upper EQ stud adjusting nuts at this time. Be sure a lock washer is installed between the top cross
bar and lower hex nut. (See fi gure 6)
OUTSIDE CHAIN
INSIDE CHAIN
Starting with the inside #60 EQ chain, route the chain over the sprocket directly above the lower EQ chain
stud and then under the inside sprocket on the opposite EQ shaft. (See Figures 4 & 5) Be sure to take out as
much slack as possible between the sprockets. Then attach the upper EQ Chain Stud to the top cross bar.
(See Figure 6)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
E.Q. CHAIN RESETTING
7 of 7
Adjust the lower stud up or down to take the slack out of the equalization chain between the lower stud
and the sprocket. It will probably be necessary to use a large standard screwdriver to get the fi nal chain over the
sprocket.
NOTE: It is recommended that the operator end is done fi rst since it has more obstacles hindering complete and
easy access.
Step 6)
Once all the chains have been installed you should now tighten the upper hex nuts on the upper studs un-
til it takes about 10 pounds of force to produce ¼” defl ection in the middle of the vertical section of the EQ chain.
Tighten the lower hex nut on the upper cross bar studs to lock the studs in position.
Step 7
Using a steel ruler measure the distance of the chain at the lower stud to the inside frame and set the dis-
tance of the corresponding sprocket to that distance. (See fi gures 7 and 8) Repeat this process for the remaining
3 sprockets.
Raise and lower the inner frame several times and listen for any chain popping noise to confi rm the
sprockets are in line with the lower studs. If there is no popping noise then tighten the set screws on the sprock-
ets and slide the clamp collars against the outside sprocket and tighten the clamp collars.
Figure 7
Figure 8
1 of 2
80292001-i - BATTERY EXTRACTOR SERVICE STAND
INSTALLATION INSTRUCTIONS
Tools required:
• None
Notes:
Refer to kit part # 80292001 or 80392001 for the complete
bill of materials supplied.
Remove ALL batteries from extractor prior to installation /
service.
Installation of service stands requires (2) persons plus a
trained battery extractor operator to raise and lower the
inner carriage. DO NOT attempt installation with less than
(3) persons.
SINGLE LEVEL SERVICE STAND PROPERLY INSTALLED
IMPORTANT:
• Read and understand the Safety and De-energization
Procedure TP-606 before starting this procedure.
• Read and understand these instructions completely
before starting this procedure.
07/09 Rev 1
©2009-2010, Battery Handling Systems Inc.
St. Louis, MO. All Rights Reserved.
1 of 2
80292001-i - BATTERY EXTRACTOR SERVICE STAND
INSTALLATION INSTRUCTIONS
Tools required:
• None
Notes:
Refer to kit part # 80292001 or 80392001 for the complete
bill of materials supplied.
Remove ALL batteries from extractor prior to installation /
service.
Installation of service stands requires (2) persons plus a
trained battery extractor operator to raise and lower the
inner carriage. DO NOT attempt installation with less than
(3) persons.
SINGLE LEVEL SERVICE STAND PROPERLY INSTALLED
IMPORTANT:
• Read and understand the Safety and De-energization
Procedure TP-606 before starting this procedure.
• Read and understand these instructions completely
before starting this procedure.
07/09 Rev 1
©2009-2010, Battery Handling Systems Inc.
St. Louis, MO. All Rights Reserved.
2 of 2
Procedure:
1. Have a qualifi ed operator raise the inner carriage of
the extractor to the required height for installation.
For single level applications, the required height will
be approximately 25" (64 cm) from the fully lowered
position. For double, triple, and quad stack machines,
the required height will be approximately 55" (140 cm)
from the fully lowered position.
On double, triple, and quad stack battery extractors,
the operator either must remain on the operator
platform during service or be provided an OSHA
approved method of egress. This is not applicable
to single level battery extractors as the operator
platform height is fi xed.
2. Install the stands by engaging the top of the stand into
the inner carriage cutouts. Place the bottom channel
of the stand over the tube of the outer frame. The
top fl anges of each stand are tapered to aid in proper
alignment of the stand with the inner frame. See
Figures 1 & 2.
PROPERLY
SEATED IN
CUTOUT
FIGURE 1
FIGURE 2
3. Once BOTH stands have been properly placed,
SLOWLY lower the inner carriage while the stands are
held in place.
4. Once the inner carriage is fi rmly seated on the service
stands, verify the stands are securely installed. See
Figure 3.
FIGURE 3
07/09 Rev 1
©2009-2010, Battery Handling Systems Inc.
St. Louis, MO. All Rights Reserved.
PROBLEM SYMPT
OM
Hydraulic
power Unit does
not operate.
No
electric
to power unit motor
.
Power
unit runs
but no pressure
reading at
gauge
also
no functions move.
Magnetic starter contact chatters-at startup. Contact chatters while
traveling.
No floor
travel empty or loaded-all
other func
-
tions work
properly
.
Floor travel
moves
but is
sluggish and stalls
with
a load
at certain points.
Inner cartridge
bounces while lifting under load
but not when empty
.
Inner carriage
does
not lift evenly
.
Four corners
do
not
land
evenly against outer frame tube.
T R O U B L E S H O O T I N G G U I D E
PROBABLE CAUSE
1.
No
AC
power
to
Unit.
2.
Reset
on
magnetic
motor
starter
tripped.
3.
Gate
switch
not
actuated.
4.
Foot
Pedal
switch
not
engaged.
1.
AC
input
is
in
reverse
phase.
Motor
is
running
backwards.
2.
Main
system
relief
valve
stuck
open
or
defective.
3.
Coupling
between
motor
and
pump
loose.
1.
1
leg
of
3
phase
input
power
out.
2.
Safety
gate
and/or
gate
switch
out
of
adjustment.
1.
Extractor
arm
o
ff
center-left
to
right.
2.
Proximity
switch
or
sensing
bracket
out
of
target
range.
3.
Proximity
switch
defective
or
broken.
4.
Bad
solenoid
coil
on
floor
cutout
valve.
5.
Spool
on
floor
cutout
valve
stuck
open.
1.
Uneven
floor
conditions.
High/low
spots.
2.
Excessive
tire
wear
.
3.
Wheel
shaft-to-motor
shaft
coupling
on
drive
wheel
assembly
loose
or
broken.
4.
Debris
lodged
under
battery
extractor
.
1.
Down
speed
adjustment
valve
open
too
far
.
1.
Equalization
chains
are
out
of
adjustment.
2.
Excessive
chain
or
sprocket
wear
.
3.
Equalization
chains
are
out
of
synchronization.
Possibly
may
have
jumped
a
sprocket
tooth.
4.
Broken
bearing
housing
on
mounted
shaft.
5.
Lift
cylinder
roping
chains
out
of
adjustment.
SOLUTION
1.
Check
fuses
or
breaker
.
2.
Check
reset
button.
3.
Make
sure
safety
gate
is
engaging
switch.
4.
Check
foot
pedal
for
obstruction.
1.
Reverse
any
two
of
the
three
hot
lines
to
unit.
2.
Check
relief
valve
cartridge
for
trash
or
debris.
Replace
as
required.
3.
Inspect
coupling
assy
.
1.
Check
fuse
or
circuit
breaker
at
service
panel.
2.
Check
and
adjust
gate
or
switch
as
required
to
ensure
full
engagement
of
plunger
on
gate
switch
and
that
the
safety
gate
is
not
bouncing
due
to
vibration.
1.
Center
arm.
2.
Adjust
as
needed
to
achieve
1/4”
clearance.
3.
Check
switch
and
replace.
4.
Check
solenoid
and
replace
if
needed.
5.
Remove
and
clean
spool
cartridge
or
replace.
1.
Check
flatness
of
floor
.
Check
guidance
track
for
scraping
of
guide
arm
on
top
of
angle.
2.
Measure
under
clearance
of
battery
extractor
.
Should
be
no
less
than
5/8”
replace
poly
wheels
as
needed.
3.
Inspect
drive
assembly
while
under
load
to
see
if
shafts
and
couplings
are
moving
in
unison.
Repair
as
needed.
4.
Inspect
under
unit
and
remove
debris.
1.
Adjust
as
needed
to
eliminate
carriage
bounce.
1.
Readjust
with
the
top
stud
until
equal
tension
is
achieved.
2.
Replace
as
needed.
3.
Evaluate
and
resynchronize
as
required.
4.
Inspect
and
replace.
5.
Readjust
as
needed
to
equal
tension
on
all
four
cylinders
in
full
down
position.
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-901 12/13
Vacuum Cup Replacement
Tech Tip
Subject:
Vacuum cup damage and replacement.
Description:
On units which utilize vacuum extraction, the vacuum cups are the most frequently
replaced items. This is due to tearing of the sealing edge of the cup, separation of the
rubber from the metal backing plate, or bending/breaking the metal backing plate.
Recommendation:
When extracting a lift truck battery from either a lift truck or a charging stand, do not
change the elevation of the roller bed, or rotate the extractor arm once engaged on a
battery case. This causes the cup to slide along the battery case, typically leading the
edge of the cup to curl or roll under. Repeatedly doing so will eventually cause damage
to the cup assembly. To prevent this from happening, verification of the roller bed height
and extractor arm position is critical prior to engaging the cup to the battery case.
To help reduce curling of the cup edge, BHS recommends a silicone type lubricant be
applied on the face of the cup to help the cup slide on the battery case.
Using the vaccum cup as a hook to extract the battery by “hooking” the battery
eye with the back of the vacuum cup will also lead to cup and mounting hardware
damage. The vacuum cup should never be used in this manner.
Repair:
Replace the vacuum cup if it has been torn or is separated from the metal backing
plate. BHS offers multiple cup options with a standard mounting layout. All options
are available for use on any BHS vacuum equipped extractor. For more information
on available vacuum cup options, refer to Tech Tip TT-937. To find out more about
proper mounting and hardware, refer to Tech Tip TT-913. These, as well as all of the
latest Tech Tips, inspection forms and planned maintenance information, are available
online. Go to BHS1.com and click on “Technical Literature” under the “Library” tab for
the latest available information.
Do you have a topic you would like to see covered in a Tech Tip?
Send your suggestions to service@bhs1.com with “Tech Tip” in the subject line and let us know.
Models Affected: All Vacuum Equipped Units
TT–901
Vacuum cup damage due to elevation adjustment
after attachment to battery
Vacuum cup and mounting hardware damage due
to “hooking” battery eye with cup for extraction
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-902 08/13
Moving an Inoperable Battery Extractor
Tech Tip
Subject:
Proper procedure for moving a Battery Extractor without AC power to energize the machine.
Description:
It may be necessary to move the Battery Extractor when AC power is unavailable. This could be due to a lack of AC power at the
time of instal , a problem with the AC power feed, or other such instances. Regardless of the circumstances, special precautions
must be taken in order to ensure no damage occurs to the drive wheel motors. DO NOT push the Battery Extractor once it is
removed from the shipping skid. Pushing the battery extractor may damage the drive motor seals; thus voiding the warranty.
Recommendation:
Raise the drive wheels so that they do not contact the floor. The drive wheels are typical y located at the operator’s end of the
machine. Using a forklift to raise this end of the machine while moving the Battery Extractor will prevent damage to the drive wheel
motors. If the machine was moved improperly and damage has occurred, replacement of the hydraulic motors may be necessary.
Models Affected: All Operator Aboard Battery Extractors
TT–902
INCORRECT
Pushing Extractor
CORRECT
Raising Extractor
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-903 08/13
Hydraulic Systems and Temperature Extremes
Tech Tip
Subject:
Operating temperatures of a hydraulic system have a direct effect on oil, components, and the overall performance of the system. Temperature
extremes, whether high or low, can create conditions that will break down the oil and cause component failure well before their anticipated
life span.
Description:
Low Temperature increases the viscosity, or thickness, of the oil; this forces the pump to work harder pul ing the oil on the inlet side. In
some instances, the air dissolved in the oil wil desorb and form air bubbles. These bubbles can implode violently inside the pump as it tries
to compress this bubbly oil on the high-pressure side causing vibration and sounding as if marbles are inside the pump (cavitation). These
implosions actual y destroy the internal parts of the pump and the micro-particles are then carried throughout the system to cause additional
damage to components downstream.
High Temperature decreases oil viscosity. This thinner oil causes excess wear on moving components. As the oil thins, it loses its
lubricating value, which increases friction and creates more heat. This cycle continues until the oil becomes burnt and oxidized, giving it a
brown color and burnt smel . At this point the oil is of no value and only damages the system. As long as the system remains below 140°F,
the breakdown rate of the oil is minimized. Every 15°F over 140°F decreases the life of the oil by 50%. If the oil has an expected life of 1000
hours and the system runs at 170°F the oil life is reduced to 250 hours.
Recommendation:
BHS Battery Extractors are shipped from the factory with Shell Tel us 68 oil. This provides low temperature performance when ambient
temperatures are as low as 60°F. For applications where the temperature may be consistently lower than that, we offer AW-32 oil for ambient
temperatures down to 40°F. This application may be found in a refrigerated warehouse.
Be aware of your oil temperature. High temperature extremes are typical y caused by a problem within the system that must be addressed as
soon as possible to avoid further damage to the oil and components.
BHS recommends hydraulic oil be changed every 500 hours under normal conditions and filters be changed at least every 250 hours of
operation. Oil sampling and testing can be very helpful in determining a proper maintenance schedule for your application and environment,
or if a change in viscosity is needed.
Models Affected: All Hydraulic Systems
TT–903
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-904 08/13
Hydraulic Oil Cleanliness
Tech Tip
Subject:
One of the most common factors of poor performance and damage to a hydraulic system is also one of the easiest to avoid - dirty hydraulic
fluid. Although invisible to the naked eye, germ size particles at high counts are detrimental to the performance of close-tolerance valves and
system components. A single large particle or an accumulation of smal particles may cause valve control to become erratic. The presence
of many small particles also leads to shortened pump, motor, and actuator life by causing accelerated wear to seals and bearings.
Description:
Contamination enters a system in many ways. The fol owing are some of the most common:
• Built In Contamination – Typical built-in contaminants include metal burrs, dust, lint from rags, and sealant which can be introduced
into the system during the assembly process.
• New Oil – New oil is not necessarily clean oil and should be pre-filtered before it is put into the machine. Improperly cleaned reservoirs
contain contaminants that mix with the new oil and are recirculated into the system
• Environmental Contamination – Dust, dirt, and other airborne contaminants typical y found in manufacturing environments can
enter a system through exposed cylinder rods. Removal of any cap, cover, plug or line connection will expose a system to environmental
contaminants.
• Generated Contamination – Even the best maintained machine in the cleanest environment will have contamination introduced
from the normal wear of components and degradation of oil. Exposure to the sources described above wil accelerate the generation of
contaminants.
Recommendation:
Proper monitoring and maintenance of system fluids can improve operating performance more than any other single factor. BHS recommends
to change oil filters (10 micron or better) at least every 250 hours of operation and to change hydraulic oil every 500 hours under normal
conditions. Oil sampling and testing can be very helpful in determining a proper maintenance schedule for your application and environment.
Models Affected: All Hydraulic Systems
TT–904
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-904 08/13
Hydraulic Oil Cleanliness
Tech Tip
Subject:
One of the most common factors of poor performance and damage to a hydraulic system is also one of the easiest to avoid - dirty hydraulic
fluid. Although invisible to the naked eye, germ size particles at high counts are detrimental to the performance of close-tolerance valves and
system components. A single large particle or an accumulation of smal particles may cause valve control to become erratic. The presence
of many small particles also leads to shortened pump, motor, and actuator life by causing accelerated wear to seals and bearings.
Description:
Contamination enters a system in many ways. The fol owing are some of the most common:
• Built In Contamination – Typical built-in contaminants include metal burrs, dust, lint from rags, and sealant which can be introduced
into the system during the assembly process.
• New Oil – New oil is not necessarily clean oil and should be pre-filtered before it is put into the machine. Improperly cleaned reservoirs
contain contaminants that mix with the new oil and are recirculated into the system
• Environmental Contamination – Dust, dirt, and other airborne contaminants typical y found in manufacturing environments can
enter a system through exposed cylinder rods. Removal of any cap, cover, plug or line connection will expose a system to environmental
contaminants.
• Generated Contamination – Even the best maintained machine in the cleanest environment will have contamination introduced
from the normal wear of components and degradation of oil. Exposure to the sources described above wil accelerate the generation of
contaminants.
Recommendation:
Proper monitoring and maintenance of system fluids can improve operating performance more than any other single factor. BHS recommends
to change oil filters (10 micron or better) at least every 250 hours of operation and to change hydraulic oil every 500 hours under normal
conditions. Oil sampling and testing can be very helpful in determining a proper maintenance schedule for your application and environment.
Models Affected: All Hydraulic Systems
TT–904
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-905 08/13
Trimming Powered Rollers
Tech Tip
Subject:
Trimming the plastic sleeve on powered rol ers for Battery Extractors.
Description:
Due to the weight of batteries traveling on the powered rol ers, the plastic sleeve on the rol ers
may extrude or become elongated, much like rol ing a piece of clay between your hand and a
table. Over time the plastic sleeve of the powered rol ers will be forced toward the end of the
rol ers, eventual y coming in contact with the frame of the rol er bed. See Figures 1 and 2. Once in
contact with the frame, the rol ers become more difficult to turn, causing excessive strain on the
power rol er components. Left uncorrected, the rol ers will become bound against the frame and
damage to components will occur.
Recommendation:
Trimming the plastic sleeve on the powered rol ers as part of a regularly scheduled preventative
maintenance program will keep the plastic from contacting the frame. With the right tools and
proper instruction, trimming the powered rol ers is a quick and easy, two person procedure.
Repair:
BHS offers a Power Roller Trim Kit (P/N 80282001) which contains the trimming tool along with
detailed instructions to properly and safely trim the powered rollers.
Models Affected: BE-SL, DS, TS, & QS Models
TT–905
FIGURE 1
FIGURE 2
POWERED ROLLER AFTER TRIMMING
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-909 08/13
Battery Extractor Stiffener Plate Kit
Tech Tip
Subject:
Proper mounting of Battery Extractor swing arm cover/stiffener plates.
Description:
The plates that cover the vacuum pump or magnet circuitry on the Battery Extractor should be properly mounted and secured. These plates
not only protect the components in the extractor arm, but are part of the overall structure of the extractor swing arms. Improper plate mounting
increases the chance of damage to the extractor swing arms due to excessive flexing.
Recommendation:
It is important that both plates be properly mounted and secured on the extractor swing arms at all times during Battery Extractor (BE)
operation. Install and secure new cover/stiffener plates if the current cover/stiffener plates are missing or damaged. In addition, replace any
damaged or missing mounting hardware.
Repair:
If only new plates and hardware are required, BHS offers a Swing Arm Stiffener Plate Kit (P/N 80252004) to replace damaged or missing
components. If the extractor swing arms need replacement along with the covers/stiffener plates, contact the BHS Tech Support Department for
additional kits to best suit your needs.
Models Affected: All Operator Aboard Battery Extractors
TT–909
Cover/Stiffener Plates & Hardware missing
Cover/Stiffener Plate installed properly
Electromagnet Performance
Tech Tip
Subject:
Without improvement of electromagnetic performance, the integrity of the battery structure, compartment configuration, and compartment
rol er trays can be compromised.
Description:
There are several conditions that can adversely effect the pul ing power of electromagnets. The fol owing are some of the most common
issues and steps that should be taken to address these issues (if applicable).
1.) BATTERY CONDITION/STRUCTURE
a. Paint: A battery that has several thick coats of paint or a chipped and deteriorating coat of paint can cause a drastic
reduction in magnet performance.
Corrective Action: Remove any excess layers of paint to yield a smooth contact area for the magnet.
b. Decals: Decals of any kind that are in the contact area of the magnet can cause a drastic reduction in magnet performance.
Even the thinnest of decals can cause problems.
Corrective Action: Remove any decals in the contact area of the magnet.
c. Battery Case “Crowning”: A battery case may appear to have a flat surface, but in reality have a slight outward bow or
“crown” to it – even a brand new battery. This “crown” will reduce the contact area of the magnet to the battery case and
can cause a drastic reduction in magnet performance.
Corrective Action: A thicker plate of steel may be welded to the battery case to give a flatter surface for the magnet to
attach. Check with the battery manufacturer prior to performing any welding or modification to a battery.
d. Battery Case Thickness: The battery case thickness can play a large part in magnet performance. A thin battery case
may be too shal ow for the field of the magnet to attach, causing a reduction in magnet performance. Also, a thinner case
battery can lead to the previously mentioned condition of “crowning” while extraction is taking place, causing the magnet
to prematurely release.
Corrective Action: A thicker plate may be welded to the battery case to give a deeper field area for the magnet to attach
and eliminate the “crowning” effect during extraction. Check with the battery manufacturer prior to performing any welding
or modification to a battery.
e. Case Bottom: If a battery has a very dirty and/or rough and corroded bottom, it can cause an increase in friction when
pul ing from slide strips or an increase in rol ing resistance when pul ing from a rol er compartment.
Corrective Action: A thorough neutralizing and cleaning of the bottom of the battery is required. It is recommended the
battery be scraped to remove as much scale, rust, and corrosion as possible. The battery should then be recoated with
a good quality acid resistant enamel. This will greatly reduce friction and help extend the life of all components making
contact with the bottom of the battery.
2.) BATTERY COMPARTMENT CONFIGURATION
a. Slide Strips: The most common impact on magnet performance when using slide strips is the number of slides in the
compartment. All lift truck batteries have a natural “crown” to the bottom of the battery cases. When trucks are equipped
with (3) slide strips, the majority of the battery weight rests on the center slide strip. This concentration of weight along
Models Affected: All Magnet Equipped Battery Extractors
TT–910
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-910 08/13
with a battery bouncing around for an entire work shift, causes the slide strip to cold-flow or conform to the irregularities
of the bottom of the battery case. When this occurs, an excessive amount of force is necessary to start battery movement
to overcome the increased friction between the battery case and the slide strip.
Corrective Action: In some instances, the center slide strip can be removed to al ow for even distribution of the battery
weight on the two remaining slide strips. Check with the lift truck manufacturer prior to performing any modifications to
the lift truck.
b. Compartment Roller Trays: The condition of the rol er compartment of a lift truck can effect magnet performance.
Dirty or corroded rol ers, damaged rol ers or missing rol ers combined with poor condition of the battery case bottom can
cause a decrease in magnet performance.
Corrective Action: Maintenance to and/or replacement of rol ers or rol er trays should be performed.
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-911 12/13
Collector Trolley Alignment
Tech Tip
Subject:
Proper installation and maintenance of the energy rail, collector trolley, and tow arm.
Description:
Proper alignment of the tow arm and collector trolley with the energy rail is critical and should be inspected regularly. Improper alignment of
the trolley/tow arm with the energy rail will cause side loading of the trolley resulting in uneven brush wear. This uneven wear will result in
premature failure of the brushes which could cause intermittent machine operation requiring replacement of the brushes or collector trolley.
Recommendation:
The tow arm and collector trolley must be properly aligned with the energy rail.
For the Aeromotive Energy Rail, check the tow arm and collector trolley on a regular basis to ensure proper height alignment. Verify the
hardware is secure and that the tow arm is not bent. Inspect trolley alignment with the energy rail by slowly driving the Battery Extractor the
length of the system while checking that the collector trolley remains in-line with the conductor housings. Adjust the collector trolley/tow
arm mounting or energy rail as required. Note that a straight energy rail is not necessarily properly aligned. Variances in floor levelness may
require the energy rail to be adjusted to align with the trolley in some areas.
For the Vahle Energy Rail, the collector trolley is self-aligning when the tow arm is properly mounted. It should be inspected regularly to
confirm proper height alignment, as well as ensuring the tow arm does not push against the trolley or become detached from the trolley while
driving the machine.
Models Affected: All Energy Rail Powered Equipment
TT–911
Proper alignment of Aeromotive
energy rail and trolley
Proper alignment of Vahle energy rail
and trolley
Improper alignment of Aeromotive
energy rail and trolley
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-913 11/13
Proper Vacuum Cup Mounting
Tech Tip
Subject:
Proper vacuum cup mounting is important for efficient operation as well as reducing risk of damage.
Description:
Loose, missing, or damaged vacuum cup mounting hardware can al ow the vacuum cup to pull off-line or diagonal y. This may cause the cup
to disengage from the battery case during extraction creating lost time and unsafe situations. Improperly mounted hardware can also cause
damage to the extractor arm as the stud threads can deform the inside of the mounting holes.
Recommendation:
Vacuum cup hardware should be monitored daily as part of a daily inspection. Inspect for proper tightness. The springs should be snug with-
out being compressed while al owing a 1/4” pitch to the vacuum cup. Also inspect for damaged or missing hardware and replace as required.
BHS offers two hardware kits. The HW-KIT-1 for Automatic Transfer Carriage (ATC) units with vacuum extraction contains (4) 4” studs and (8)
springs along with the required nuts and washers for installation. The HW-KIT-2 for Operator Aboard Battery Extractor (BE) units with vacuum
extraction contains (4) 5” studs and (12) springs as well as required nuts and washers. Proper installation of either kit requires that the studs be
tightened securely into the vacuum cup or adapter plate (10” cups only). See photos below for proper installation of washers and springs. The
nuts should then be installed and tightened until the springs are just tight enough that they cannot be moved by hand. The nuts on the lower
studs should then be tightened additionally to supply a 1/4” forward pitch to the vacuum cup.
Models Affected: All BHS Units with Vacuum Extraction
TT–913
Hardware kits contain all hardware
required for mounting one vacuum cup
HW-KIT-2 (BE units) shown
Proper installation of HW-KIT-1
(ATC units)
10" vacuum cup shown
Proper installation of HW-KIT-2
(BE units)
12" vacuum cup shown
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-917 11/13
Drive Wheel Failure
Tech Tip
Subject:
Difficulty or inability for Operator Aboard Battery Extractor (BE) to move when loaded
unless pushed to start.
Description:
The BE is driven by two drive wheel assemblies. If one wheel assembly fails, it is possible
for the BE to travel unloaded with little or no trouble. Once loaded however, the BE may
be difficult or even impossible to start moving with out pushing it with a lift truck. Once
moving, the BE may travel normal y until coming to a stop where problems moving occur
again.
Recommendation:
There are two different processes to check for drive wheel assembly failure.
Machine Loaded
1. Load the BE with two batteries that will produce the problem condition.
2. With someone careful y operating the drive function on the BE, examine the drive
wheel couplings for each drive wheel assembly. A flashlight will be helpful in this
examination.
3. If a coupling assembly is found to be turning but the wheel is not, this indicates a
failure of the wheel/shaft connection and repair is necessary.
Machine Unloaded
1. Raise the operator’s end of the BE so that both drive wheels are slightly off the ground.
2. With someone careful y operating the drive function on the BE, examine the drive
couplings and the wheels themselves for operation. A flashlight wil be helpful in this
examination.
Note: It is possible for a failed assembly to still turn without resistance on the wheel.
3. If both wheels appear to be turning, use a large screwdriver or small pry bar to apply
pressure to the wheel. If the wheel stops turning when pressure is applied, this
indicates a failure of the wheel/shaft connection and repair is necessary.
Models Affected:
All Operator Aboard Battery Extractors
TT–917
Top View of Drive Wheel Coupling
Bottom View of Drive Wheel
Repair:
BHS offers several options to repair the drive wheel from a Drive Wheel Repair Kit to a complete Drive Wheel Assembly. Contact the BHS Tech
Support Department for the repair parts that best suit your needs.
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-919 11/13
Lift Circuit Velocity Fuse
Tech Tip
Subject:
All BHS Operator Aboard Battery Extractors (BE) are equipped with velocity
fuses on each cylinder to prevent sudden, unexpected lowering of the battery
compartment. Properly sized velocity fuses will prevent free-fall of the battery
compartment in the event of a disconnected cylinder hose, hose breakage, or
other component failure that would al ow oil in the cylinders to be released at a
rapid rate.
Description:
Velocity fuses work by sensing higher than normal oil flow rates exiting the
bottom port of the cylinders. When the velocity fuse senses this higher flow,
the fuse locks closed, preventing any oil from passing through the fuse. The
typical time for a velocity fuse to activate is less than 0.5 second. In the event of
a velocity fuse failure, the fuse will fail in the closed position.
Recommendation:
A failed velocity fuse will prevent the cylinder from lowering. If this occurs
during normal operation, lowering should be stopped IMMEDIATELY to prevent damage to the BE. It may be possible to reset a
locked velocity fuse by raising the carriage a few inches and then lowering it again.
The hydraulic system must be properly maintained to ensure dependable function of the velocity fuses. Proper maintenance will
prevent oil contamination which can lead to potential velocity fuse failure.
Repair:
If a velocity fuse is found to be defective, BHS recommends replacing all (4) fuses.
ALWAYS properly secure the inner carriage when servicing any area under the BE, utilizing the BHS Service
Stand Kit.
Models Affected:
All Operator Aboard Battery Extractors
TT–919
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. © 2011 - 2013 Battery Handling Systems Inc. St. Louis, MO Data Sheet: TT-922 10/13
Technical Support
Tech Tip
TT–922
24 Hour Access to BHS Technical Information
Website Library: From available parts kits and the latest Tech Tips, to inspection forms and planned
maintenance information, our website is always available. Go to BHS1.com and click on “Library” for the
latest information.
Ken Schwyhart
Technical Support Coordinator
schwyhart@bhs1.com
Gary Duckett
After Market Parts
duckett@bhs1.com
After Hours Support: Need a question answered outside of normal business hours? No problem!
Just call 1.877.BHS.4YOU (1.877.247.4968), leave a message and our system will alert the on-call service
technician to contact you. After hours emergency shipping via air cargo is also available.
Live Phone Support: Call 1.877.BHS.4YOU
(1.877.247.4968) from 8:00 a.m. - 5:00 p.m. Central Time
to speak with the BHS Technical Support Team. With
a combined experience of over 75 years in assembly,
shipping, instal ation, equipment design, manual
publication and quality control, the BHS Technical Support
Team can answer all of your questions.
Always
OPEN
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2007-2017 BHS, Inc. St. Louis, MO Data Sheet: TT-923 10/17
Subject:
As with all machinery, proper maintenance will greatly extend the useful life of your battery handling equipment. A big part of
properly maintaining any equipment is routine inspection of the equipment.
Description:
A proper daily or pre-shift inspection of the battery handling system
is important for ensuring proper operation of the equipment as well
as the safety of the operator(s). By inspecting the equipment and
addressing any issues prior to machine operation, small repairs and
adjustments can be made before major repairs are required thus
avoiding possible machine failures and saving lost production due
to down time.
Recommendation:
As with all material handling equipment, the battery handling
equipment should be inspected prior to each use for any visual
damage or defects and any required liquids should be checked for
proper fill level. Any defects or damage found during the inspection
should be addressed prior to operation. The equipment should also
undergo scheduled Planned Maintenance (PM) which includes thorough
inspection and maintenance performed by trained personnel.
A general "Daily Inspection" form as well as model specific Planned
Maintenance (PM) inspection reports can be found on our website. Go to
https:/ na.bhs1.com/media-library/technical-literature/planned-maintenance/
Daily Inspections
Tech Tip
Models Affected: All
TT–923
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2011-2017 BHS, Inc. St. Louis, MO Data Sheet: TT-924 10/17
Parts Order Information
Tech Tip
TT–924
Parts ordering and transit times from BHS
BHS will accept parts orders over the phone, but in an effort to avoid possible errors and misunderstandings, a hard copy of your order
is appreciated. Orders can be e-mailed to order@bhs1.com and should include a PO number, ship to address, part numbers and quantity
required, and requested ship method.
BHS ships all parts orders via UPS ground unless otherwise specified. Items in stock typical y ship within three (3) business days of date
ordered. Expedited ground shipping is available upon request. Orders requiring same day shipping must be received before 3:00pm Central
Time Zone. Orders received after 3:00pm will be processed the fol owing business day. After hours shipping is available but is subject to
additional charges.
Requested ship methods other than UPS for parcel shipments (i.e. FedEx) will incur an additional $16.00 handling fee. An account number
for col ect or third party bil ing of freight charges for non-UPS shipments must also be supplied. All UPS freight charges are prepaid/added
to the invoice. Col ect and 3rd party shipping are available upon request (appropriate account number must be supplied at time of order).
Once processed, all orders are confirmed via acknowledgements which are emailed daily to the primary contact on file with BHS.
Transit times shown for orders shipped via UPS ground.
Three Day Select (
UPS/ORN), Two Day (UPS/BLU), Next Day (UPS/RED),
Saturday and same day (next flight out) delivery are also available.
Orders ship from St. Louis, MO 63132.
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2011-2017 BHS, Inc. St. Louis, MO Data Sheet: TT-925 10/17
BE Service Interval
Tech Tip
Subject:
In Tech Tip #923 we discussed the importance of Daily Inspections to properly maintain your battery handling equipment. Equal y important
to the Daily Inspection is proper lubrication and scheduled maintenance. This helps prevent issues and ensures optimal performance of
your equipment.
Description:
Scheduled lubrication and maintenance at proper intervals can prevent unnecessary wear and tear on machine components.
• Lubricating the drive screw nut and arm carrier bearings every 50 hours (weekly) will reduce friction on the carrier shafts and al ow the
arm to move freely, reducing stress on the arm traverse components.
• Properly lubricating the idler casters every 200 hours (monthly) can prevent bearing failures requiring wheel replacement.
• Cleaning and oiling of the rol er chains every 200 hours (monthly) can prevent rust and debris build-up. Failing to maintain the chains
could lead to undue chain and sprocket wear and possible breakage.
• Changing the filter every 300 hours (twice quarterly) prevents
contaminants from circulating through the sytem, possibly clogging
ports, causing erratic machine operation.
• Changing the hydraulic fluid every 600 hours (quarterly) prevents
internal component wear from fluid deterioration and contamination.
• Every 600 hours (quarterly) the equipment should also undergo
scheduled Planned Maintenance (PM) which includes thorough
inspection and maintenance performed by trained personnel.
These recommendations are based on average use in a typical warehouse
environment and may be adjusted based on individual circumstances.
Dusty and/or extreme hot/cold environments may require more frequent
lubrication.
BHS recommends implementing an oil sampling and analysis program
to monitor hydraulic fluid condition and determine when hydraulic fluid
changes are required. The fluid analysis program should be a continuous
process and all results should be evaluated. Changes in the condition of
the hydraulic system may indicate component wear, fluid deterioration and
contamination.
Recommendation:
The BE Manuals contain information on recommended service and the proper intervals in which it should be performed. The most current
service information can also be found on our website. Go to BHS1.com and look for the required information in the “Technical Literature”
section under the “Library” tab.
Models Affected: All Operator Aboard Battery Extractors
TT–925
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2011–2019 BHS, Inc. St. Louis, MO Data Sheet: TT-922 02/19
Warning Labels & Placards
Tech Tip
Subject:
Warning labels and placards are important parts of the machine and should not be overlooked during regular maintenance. All operators and
service personnel should be familiar with all labels and their meaning. Warning labels and placards should be legible at all times, and worn
or damaged labels should be replaced as soon as possible.
Description:
BHS uses various types of labels and placards to convey potential hazards and operational information on our battery handling equipment.
Graphical Labels are graphic symbols within a safety sign. The shape and color of the graphical label is determined by the purpose for
which it is used.
A white graphical symbol inside a blue circle indicates an action shal be taken to avoid a hazard - in this case, read and understand
instruction manual prior to use.
A black graphical symbol inside a red circular band with a diagonal bar indicates an action shall not be taken - in this case, do not
operate with guards or covers removed.
A black graphical symbol inside a yel ow triangle with a black band indicates a potential hazard - in this case, moving chains and
sprockets which can crush and cut.
Combination Labels combine a hazard severity panel with supplementary information regarding the hazard.
The hazard severity panels identify the severity of potential hazards as fol ows:
Notice is used to address practices not related to personal injury.
Caution used with the safety alert symbol indicates a hazardous situation, which if not avoided, can result in minor or moderate injury.
Warning used with the safety alert symbol indicates a hazardous situation, which if not avoided, can result in death or serious injury.
Danger used with the safety alert symbol indicates a hazardous situation, which if not avoided, will result in death or serious injury.
Operational Placards are used to convey actions required in machine operation such as valve handle
movement and switch position.
Recommendation:
Replace any labels that are worn, il egible or missing. Visit BHS1.com to find the Label Replacement Kit for your equipment or contact BHS
for more information.
Models Affected: All
TT–926
NOTICE
CAUTION
WARNING
DANGER
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2011–2019 BHS, Inc. St. Louis, MO Data Sheet: TT-922 02/19
Warning Labels & Placards
Tech Tip
Subject:
Warning labels and placards are important parts of the machine and should not be overlooked during regular maintenance. All operators and
service personnel should be familiar with all labels and their meaning. Warning labels and placards should be legible at all times, and worn
or damaged labels should be replaced as soon as possible.
Description:
BHS uses various types of labels and placards to convey potential hazards and operational information on our battery handling equipment.
Graphical Labels are graphic symbols within a safety sign. The shape and color of the graphical label is determined by the purpose for
which it is used.
A white graphical symbol inside a blue circle indicates an action shal be taken to avoid a hazard - in this case, read and understand
instruction manual prior to use.
A black graphical symbol inside a red circular band with a diagonal bar indicates an action shall not be taken - in this case, do not
operate with guards or covers removed.
A black graphical symbol inside a yel ow triangle with a black band indicates a potential hazard - in this case, moving chains and
sprockets which can crush and cut.
Combination Labels combine a hazard severity panel with supplementary information regarding the hazard.
The hazard severity panels identify the severity of potential hazards as fol ows:
Notice is used to address practices not related to personal injury.
Caution used with the safety alert symbol indicates a hazardous situation, which if not avoided, can result in minor or moderate injury.
Warning used with the safety alert symbol indicates a hazardous situation, which if not avoided, can result in death or serious injury.
Danger used with the safety alert symbol indicates a hazardous situation, which if not avoided, will result in death or serious injury.
Operational Placards are used to convey actions required in machine operation such as valve handle
movement and switch position.
Recommendation:
Replace any labels that are worn, il egible or missing. Visit BHS1.com to find the Label Replacement Kit for your equipment or contact BHS
for more information.
Models Affected: All
TT–926
NOTICE
CAUTION
WARNING
DANGER
For more information call:
1.877.BHS.4YOU
(Outside the U.S. +1 314 890 0953)
P.O. Box 28990 • St. Louis, MO 63132 USA • 1.877.BHS.4YOU • Fax: 314.423.5948 • Email: service@bhs1.com • Web: BHS1.com
Specifications are subject to change without notice. ©2011-2017 BHS, Inc. St. Louis, MO Data Sheet: TT-927 10/17
Vacuum Pump and Filter Cleaning
Tech Tip
Subject:
Decreased performance of the vacuum pump due to dust accumulation inside the pump.
Description:
When operating in dirty or dusty environments, fine particulate can pass through the internal vacuum pump filters, causing a build up of dust
inside the vacuum pump. This build up can cause the vacuum pump to operate inefficiently, eventual y leading to complete loss of vacuum.
This fine particulate can also clog the internal filters causing loss of vacuum.
Recommendation:
If loss of vacuum occurs and all other vacuum system components are found to be in
working order, then the vacuum pump can be careful y disassembled and cleaned.
Repair:
Remove the vacuum pump head.
Use care not to damage the gasket.
2. Remove the (2) foam filters from the head and clean using compressed air.
3. Clean the valve plate with compressed air, careful not to damage the leaf valve or
valve limiter.
4. Reinstall the filters into the head and reassemble the vacuum pump.
Note:
Units built after January 1, 2010 are equipped with additional in-line filters. These filters
should be cleaned or replaced regularly to avoid dust build up inside the vacuum pump.
The in-line filters may also be instal ed on units manufactured prior to 2010.
Contact the BHS Tech Support Department for more information regarding vacuum pump cleaning
and/or in-line filters.
NOTICE
Models Affected: All Models Equipped with Vacuum Extraction
TT–927
HEAD
GASKET
VALVE LIMITER
LEAF VALVE
VALVE PLATE
FOAM FILTER
(QTY 2)
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
IOP-402-8
SECTION 8
PARTS KITS
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
BE-QS W/ VACUUM SPARE PARTS KIT
P/N: BE-SPKV-QS
(For Units Built Dec. 2014 to Present)
08/17
Specifications subject to change without notice.
©2012-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
QTY PART#
DESCRIPTION
1
00162003
VACUUM CUP ASSEMBLY-12”
1
43822001-6B DRIVE WHEEL ASSEMBLY (200cc)
1
80232001
SELECTOR SWITCH KIT
1
C0500-1
CASTER-10” X 5”-POLY
1
E0308
PUSH BUTTON
1
E0314
PROXIMITY SENSOR
1
E0327
KEY SWITCH
1
E0351
KEY SET-REPLACEMENT
1
E0358
CONTACT BLOCK-NC
1
HC0121
100cc HYDRAULIC MOTOR
QTY PART#
DESCRIPTION
1
HC0233
BRANNON LEVER VALVE
1
HC0236
CROSS PORT RELIEF CARTRIDGE
1
HC0257
LEVER VALVE-LIFT/LOWER
1
HC0354
OIL FILTER
1
HW-KIT-2
VACUUM STUD KIT
2
P0111
IN-LINE VACUUM FILTER
4
43012007
ROLLER CROWNED SEALED
4
HW0115
WASHER-LOCK-3/4"
4
HW0011
NUT-HEX-3/4-16
1
TP-629
HC0236 SETTING PROCEDURE
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
BE-QS W/ MAGNET SPARE PARTS KIT
P/N: BE-SPKM-QS
(For Units Built Dec. 2014 to Present)
08/17
Specifications subject to change without notice.
©2012-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
QTY PART#
DESCRIPTION
2
41657003
COVER-PROXIMITY SENSOR
1
43822001-6B DRIVE WHEEL ASSEMBLY (200cc)
1
80232001
SELECTOR SWITCH KIT
1
E0314
PROXIMITY SWITCH
1
E0308
PUSH BUTTON
1
C0500-1
CASTER-10" X 5" POLY
1
HC0121
100CC HYDRAULIC MOTOR
1
HC0233
BRANNON LEVER VALVE
1
HC0257
LEVER VALVE-LIFT/LOWER
1
HC0354
HYDRAULIC OIL FILTER
1
E0327
KEY SWITCH
1
E0351
REPLACEMENT KEY SET
QTY PART#
DESCRIPTION
1
80252014
MAGNET STUD SPRING KIT
1
HC0236
CROSS PORT RELIEF CARTRIDGE
1
E0325
FUSE-MAGNET-7A
1
E0370
PILOT LIGHT HOUSING
1
E0371-A
PILOT LIGHT LENS (AMBER)
1
E0372-120
LAMP-120V-T2
4
43012007
ROLLER CROWNED SEALED
4
HW0115
WASHER-LOCK-3/4"
4
HW0011
NUT-HEX-3/4-16
1
E0358
CONTACT BLOCK
1
TP-629
HC0236 SETTING PROCEDURE
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2008-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
QTY
PART#
DESCRIPTION
1
N/A
10" VACUUM CUP
1
00117059
PLATE-ADAPTER-VACUUM CUP
4
HW0328
BOLT-HHCS-5/16-18 X 3/4"
1
P0505
BUSHIG-RED-#6 NPT X #4 FNPT-BRASS
1
P0506
ELBOW-STR-90 DEG-#4 NPT-BRASS
1
P0401
ELBOW-#4 NPTM X 1/4" BARB-BRASS
24
HW0108
WASHER-FLAT-3/8"-SAE
10" VACUUM CUP ASSEMBLY
P/N: 00162001
REAR VIEW
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2013-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
QTY
PART#
DESCRIPTION
1
00166002
CASTING-10" VACUUM CUP
1
00165002
FRONT PLATE-10" VACUUM CUP
1
00164004
RUBBER PAD-10" VACUUM CUP
8
HW0311
BOLT-FHSCS-1/4-20 X 3/4"
10" 3 PC. VACUUM CUP ASSEMBLY
P/N: 00162004
FRONT VIEW
REAR VIEW
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2013-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
QTY
PART#
DESCRIPTION
1
00166002
CASTING-10" VACUUM CUP
1
00165002
FRONT PLATE-10" VACUUM CUP
1
00164004
RUBBER PAD-10" VACUUM CUP
8
HW0311
BOLT-FHSCS-1/4-20 X 3/4"
10" 3 PC. VACUUM CUP ASSEMBLY
P/N: 00162004
FRONT VIEW
REAR VIEW
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2008-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
QTY
PART#
DESCRIPTION
1
00166001
CASTING-12" VACUUM CUP
1
00165001
FRONT PLATE-12" VACUUM CUP
1
00164001
RUBBER PAD-12" VACUUM CUP
8
HW0311
BOLT-FHSCS-1/4-20 X 3/4"
BATTERY EXTRACTOR
12" VACUUM CUP ASSEMBLY
P/N: 00162003
FRONT VIEW
REAR VIEW
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2014-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
Battery Extractor
Swing Arm / Stiffener Plate Kit
P/N: 80252005
QTY
PART#
DESCRIPTION
1
43055002
SWING ARM-LH
1
43055004
SWING ARM-RH
2
43057021
STIFFENER-SWING ARM
12
HW0403
BOLT-HHCS-3/8"-16 X 1-1/4"
12
HW0005
NUT-HEX-3/8"-16
12
HW0107
WASHER-LOCK-3/8"
24
HW0108
WASHER-FLAT-3/8"-SAE
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2014-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
Battery Extractor
Swing Arm Stiffener Plate Kit
P/N: 80252004
QTY
PART#
DESCRIPTION
2
43057021
STIFFENER-SWING ARM
12
HW0403
BOLT-HHCS-3/8"-16 X 1-1/4"
12
HW0005
NUT-HEX-3/8"-16
12
HW0107
WASHER-LOCK-3/8"
24
HW0108
WASHER-FLAT-3/8"-SAE
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2008-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
QTY
PART#
DESCRIPTION
2
PT0413
SHAFT COLLAR
3
PT0419
THRUST BEARING
1
HW1013
KEY STOCK
1
43027001
ROTARY ACTUATOR SHAFT
1
43055002
SWING ARM-LH
1
43055004
SWING ARM-RH
2
43057021
STIFFENER PLATE
12
HW0402
BOLT-HHCS-3/8-16 X 1"
24
HW0108
WASHER-FLAT-3/8"-SAE
12
HW0107
WASHER-LOCK-3/8"
12
HW0005
NUT-HEX-3/8-16
BATTERY EXTRACTOR
BE SWING ARM REPLACEMENT KIT
P/N: 80252001
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2008-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
QTY PART#
DESCRIPTION
4
43054007
LINEAR SLIDE BLOCK
16
HW0412
BOLT-SHHC-3/8-16 X 1/4"
4
PT0624
FITTING-ZERK
BATTERY EXTRACTOR
LINEAR SLIDE BLOCK KIT
P/N: 80252002
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2008-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
QTY
PART#
DESCRIPTION
1
43054006
DRIVE NUT ASSEMBLY
4
HW0426
BOLT-SHCS 3/8-16 X 5 1/2"
4
HW0108
WASHER-FLAT-3/8"-SAE
4
HW0006
NUT-NILN-3/8-16
1
PT0624
FITTING-ZERK
BATTERY EXTRACTOR
LEAD SCREW DRIVE NUT KIT
P/N: 80252003
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2008-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BE-TS/QS DRIVE WHEEL REPAIR KIT
P/N:80322001
QTY
PART#
DESCRIPTION
1
C0510-1
WHEEL-POLY-10" X 5"
1
43822003
DRIVE WHEEL SHAFT
2
PT0430
FLANGE BEARING-4 BOLT-1 1/2"
1
43897004
KEY-3/8" X 4 3/4"
1
HW1110
RETAINING RING-1 1/2"
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2008-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
QTY PART#
DESCRIPTION
1
E1083
SELECTOR SWITCH-3 POSITION-30MM
2
E1080
CONTACT BLOCK- N/O & N/C-30MM
2’
E1046
- 14 MTW - BLACK
1’
E1056
- 14 MTW - RED
1’
E1056-1
- 14 MTW - GREEN
1’
E1065
- 14 MTW - WHITE
6
E0433
CRIMP CONNECTOR
1
80232001-i
INSTALLATION INSTRUCTIONS
BATTERY EXTRACTOR SELECTOR SWITCH KIT
P/N: 80232001
KIT SHOWN ASSEMBLED
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2012-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BATTERY EXTRACTOR
VACUUM STUD SPRING KIT
P/N: HW-KIT-2
QTY
PART#
DESCRIPTION
4
HW0006
NUT-NILN-3/8-16
20
HW0108
WASHER-FLAT-3/8"-SAE
4
HW0428
STUD-3/8-16 X 5"
12
HW1001
SPRING-3/8"
4
HW0424
NUT-JAM-3/8-16
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
BATTERY EXTRACTOR
MAGNET STUD KIT
P/N: 80252006
(For Units Built Prior To Nov. 2014)
QTY PART#
DESCRIPTION
4
HW0433
STUD-1/2-13 X 5"
4
HW0008
NUT-NILN-1/2-13
4
HW0007
NUT-HEX-1/2-13
12
HW1002
SPRING-1/2"
16
HW0111
WASHER-FLAT-1/2"
4
HW0514
Bolt-HHCS-1/2-13 X 2 1/2"
02/19
Specifications subject to change without notice.
©2011-2019 BHS, Inc.
St. Louis, MO. All Rights Reserved.
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2008-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BATTERY EXTRACTOR
BE SERVICE STAND KIT - DOUBLE, TRIPLE, &
QUAD STACK MACHINES
P/N: 80392001
QTY
PART#
DESCRIPTION
2
46815001
SERVICE STAND
1
80292001-I
INSTRUCTIONS
NOTE: EACH STAND WEIGHS 25 LBS
Technical Support Department
1.877.BHS.4YOU (1.877.247.4968) • BHS1.com
M-F 8:00 A.M. - 5:00 P.M. CT (GMT-6)
08/17
Specifications subject to change without notice.
©2010-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BE-QS EQUALIZATION ADJUSTMENT STOP KIT
P/N: 80492001
QTY
PART#
DESCRIPTION
4
90015120
36" SERVICE STAND
1
80292002-I
INSTALLATION INSTRUCTIONS
NOTE: FOR USE ON QUAD STACK BATTERY EXTRACTORS ONLY
THIS PAGE INTENTIONALLY LEFT BLANK
BE-QS
Specifications subject to change without notice.
©2005-2017 BHS, Inc.
St. Louis, MO. All Rights Reserved.
BHS1.com
IOP-402-9
SECTION 9
CUSTOM PARTS (IF EQUIPPED)
THIS PAGE INTENTIONALLY LEFT BLANK
Statement of Warranty
Statement of Warranty
Battery Handling Systems, Inc. and its subsidiaries and affiliates (collectively “BHS”) warrants to the original purchaser of its equipment, that the equipment shall be free
from defects in material and workmanship under normal and proper use, operation, and maintenance during the applicable warranty period set forth below for the product
containing the alleged defect:
•
Thirteen (13) months from the date of shipment to the original purchaser with respect to frames, weldments, electric drives, motors (except brushes), motor
driven pumps, valves, and drive wheel assemblies (except wheels) only.
•
Ninety (90) days from the date of shipment to the original purchaser with respect to all other parts not covered above.
•
Bulbs, fuses, and filters are not included in this ninety (90) day warranty, unless found to be defective prior to use or within (90) days of shipment to the origi-
nal purchaser, whichever occurs first.
BHS’s warranty obligations hereunder are contingent upon the following conditions: (1) BHS or its authorized dealer is promptly (but in no event later than
thirty (30) days following the discovery of the claimed defect) notified of the defect; (2) the purchaser establishes to BHS’s reasonable satisfaction that any
goods have been properly installed, maintained, and operated; (3) the purchaser returns the defective goods or any part thereof to BHS; and (4) the purchaser
complies with all other warranty procedures required by BHS (such procedures are available upon request). Upon a determination by BHS that a product is
defective within the above-mentioned warranty period(s), BHS may, at its exclusive option, either provide parts and labor to repair or replace said defective
equipment, or grant a credit or refund of the purchase price of the defective equipment. Repaired or replacement equipment and parts will carry the forego-
ing warranty for the remainder of the original warranty period or ninety (90) days from the date of shipment of the repaired/replaced equipment, whichever is
longer.
BHS will cover normal ground freight charges such as ground UPS, common carrier, etc. for the delivery of repaired or replaced equipment or parts covered by this
warranty. The cost of any express delivery, if requested, will be the sole responsibility of the purchaser, and the purchaser agrees to provide its account number with its
preferred carrier to BHS or to pay the entire cost of express delivery as a condition of BHS’s provision of such express delivery. Unless expressly authorized in writing by
BHS, the foregoing warranty does not cover the cost of removal or reinstallation of equipment (or the cost of other activities ancillary thereto), the cost of which will be
borne solely by the purchaser.
This warranty is void in the case of abuse, misuse, abnormal use, accidents, overloading, improper installation, repair, or maintenance (other than by BHS), modification of
products, application of products not in accordance with the instruction manual and product application bulletins, or any other reason BHS determines that said product is
not operating properly as a result of causes other than defective manufacture.
This warranty shall apply exclusively to products sold to the purchaser by BHS. BHS shall not have any liability or obligation to the purchaser, under this warranty or other-
wise, with respect to any defect or failure of performance in products which are not sold or manufactured by BHS, including any such products which are commingled with
or incorporated into any BHS products, or any products into which BHS products are incorporated as a system component or otherwise without the prior written approval of
BHS. This warranty does not cover accessories and attachments not manufactured by BHS. The original manufacturer’s warranty, if any, for such accessories or attachments
takes precedence and all claims shall be directed to their respective manufacturers.
ANY LITIGATION TO ENFORCE THE FOREGOING WARRANTY MUST BE COMMENCED NO LATER THAN ONE (1) YEAR AFTER DISCOVERY REASONABLY SHOULD HAVE
BEEN MADE OF ANY FACTS OR OTHER INFORMATION SUGGESTING THE EXISTENCE OF A PRODUCT FAILURE OR A PRODUCT DEFECT. THE WARRANTY SET FORTH
HEREIN IS THE COMPLETE AND ENTIRE WARRANTY MADE BY BHS AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MER-
CHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, NON-INFRINGEMENT, OR OTHERWISE, ARE HEREBY EXPRESSLY EXCLUDED. NO PERSON IS AUTHORIZED
TO MAKE ANY OTHER OR ADDITIONAL WARRANTY ON BEHALF OF BHS. THE RIGHT TO REPAIR, REPLACEMENT, OR CREDIT/REFUND, AS SET FORTH HEREIN, IS THE
SOLE AND EXCLUSIVE REMEDY FOR BREACH OF THE ABOVE WARRANTY. BHS SHALL NOT BE LIABLE FOR CHARGES OR EXPENSES OF ANY NATURE UNDER THE
FOREGOING WARRANTY INCURRED WITHOUT BHS’S CONSENT. FURTHER, UNDER NO CIRCUMSTANCES, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF
ACTION (WHETHER IN WARRANTY, CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OR FOR ANY OTHER TORT OR CLAIM), SHALL BHS BE LIABLE TO THE
PURCHASER OR ANYONE ELSE FOR ANY: (A) INCIDENTAL DAMAGES (EXCEPT AS SPECIFICALLY PROVIDED FOR ABOVE), OR CONSEQUENTIAL, INDIRECT, SPECIAL OR
PUNITIVE DAMAGES RELATIVE TO OR ARISING FROM OR CAUSED DIRECTLY OR INDIRECTLY BY SAID PRODUCTS OR THE USE THEREOF OR ANY DEFICIENCY, DEFECT,
OR INADEQUACY OF SAID PRODUCTS; OR (B) DIRECT DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE BHS EQUIPMENT GIVING RISE TO THE CLAIM OR CAUSE
OF ACTION, OR AT THE ELECTION OF BHS, THE RESTORATION OR REPLACEMENT OR REPAIR OF SUCH EQUIPMENT. “CONSEQUENTIAL DAMAGES” INCLUDE, WITHOUT
LIMITATION, LOST PROFITS, BUSINESS INTERRUPTION DAMAGES, LOSS OF USE DAMAGES, AND DAMAGE TO REPUTATION OR GOODWILL.
This Warranty is governed by and construed in accordance with the laws of the State of Missouri, without regard to conflict of law principles. All disputes or controversies
arising out of or in connection with this Warranty shall be subject to the exclusive jurisdiction of the U.S. District Court for the Eastern District of the State of Missouri and
any and all process in connection with any litigation arising out of such dispute or controversy may be served by registered, certified mail, return receipt requested, outside
Missouri, with the same force and effect as if service had been made in Missouri.
If part of this Warranty is held to be invalid or unenforceable, such invalidity or unenforceability shall not invalidate or render unenforceable the entire Warranty, but rather the
Warranty shall be construed as if not containing the particular invalid or unenforceable provision.
SI-1007 05/13
Specifications subject to change without notice.
©2013, Battery Handling Systems Inc.
St. Louis, MO. All Rights Reserved.
Warranty Procedures
Please refer to Battery Handling Systems, Inc.'s Statement of Warranty and Liability (which is set forth on the reverse side hereof or
available upon request) for a complete description of BHS' warranty. In the event of conflict between BHS' warranty and these procedures,
the warranty will control.
Battery Handling Systems, Inc.'s warranty policy is intended to protect original purchasers who submit valid claims, as well as to
identify and eliminate claims where product failure is the result of customer abuse, neglect or misapplication.
Step 1: Gather Information
The following information must be provided immediately.
• A description of the product that includes, at a minimum, the model, serial number, and hour meter reading (if applicable).
• Customer name, location, and contact information including phone number.
• Installation date, installation provider (dealer), servicing dealer, and selling dealer.
• Any prior repairs, modification, or adjustments.
Step 2: Contact BHS
Contact BHS at:
Phone: 1.877.247.4968
Fax: 1.314.423.5948
Email: service@bhs1.com
Step 3: Authorization
BHS will authorize further evaluation, repair, or replacement. A warranty claim form indicating BHS prior authorization for any such action
will be issued to claimant. The completed warranty claim form must be submitted with any request for warranty credit.
Step 4: Request RGA Number
• Suspected defective parts must be returned to BHS under an issued Return Goods Authorization (RGA) number.
• BHS will specify the proper disposition of the parts through the issue of an RGA number.
• Return shipment method will also be specified at time of RGA issue. RGAs are good for thirty (30) days from date issued; no credit will
be issued for items returned after the RGA has expired.
Step 5: Claim Warranty
• Submit Warranty Claim forms and supporting documents to:
Battery Handling Systems, Inc.
P.O. Box 28990
St. Louis, MO 63132
Fax: 1.314.423.5948
Email: service@bhs1.com
• Labor allowance hours are determined by our engineering staff.
• Actual travel time, labor time, and parts costs must be indicated as separate items as provided on the form.
Step 6: BHS will process warranty claim and notify purchaser of final disposition.