IOP-400 Single Level and Double Stack Operator Aboard Battery Extractors (BE-SL&DS)

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California Residents: WARNING: This product contains chemicals known to the State of California to cause cancer and/or reproductive harm, and birth defects or other reproductive harm. Learn more here.

Preface

THIS MANUAL IS TO BE USED TO SERVICE SINGLE LEVEL (SL) AS WELL AS DOUBLE STACK (DS) BATTERY EXTRACTORS.

ANY VIEWS NOT SPECIFICALLY STATED OTHERWISE ARE OF THE SINGLE LEVEL EXTRACTOR. THE PARTS LISTED ARE COMMON FOR SINGLE LEVEL AND DOUBLE STACK UNLESS OTHERWISE NOTED IN THE NOTES COLUMN OF THE PARTS.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-10	CHAIN-ROLLER-#60		BE-SL ONLY	4
	00158001-12	CHAIN-ROLLER-#60		BE-DS ONLY	4

FOR ITEMS OR ASSEMBLIES THAT ARE UNIQUE TO ONLY THE SL OR DS, IT WILL BE DESIGNATED AS SUCH ON THE DIAGRAMAND HAVE A SEPARATE, CORRESPONDING PARTS LIST FOR THAT DIAGRAM.

WHEN SERVICING HIGH PERFORMANCE (BE-DS-HP) MODELS, REFER TO SECTION 6.2 FOR ALL PARTS UNIQUE TO HIGH PERFORMANCE UNITS. IF A PARTICULAR PART IS NOT FOUND IN SECTION 6.2, REFER TO THE STANDARD PARTS SECTION(S) OF THIS MANUAL.

TP-606 Safety & De-Energization Procedures

Operational Safety

Read and understand all instructions and warnings before using or servicing this equipment. Keep these instructions for future reference.

• Battery Extractor (BE) units shall only be operated by suitable persons of at least 18 years of age, who have been trained in the proper and safe operation of the BE and expressly certified/charged, in writing, by the user or their representative.
• Only one person is permitted to travel on the BE at any time.
• BE units shall only be used indoors in an industrial setting on a hard, nonslip, and level floor without defects including but not limited to holes, gouges, cracks, drains or obstacles comprised of concrete or other suitable industrial material meeting the minimum requirements specified by BHS as well as any local requirements.
• A licensed structural engineer should be consulted prior to installing a BE on any building level other than the ground floor.
• BE units are not designed to be shipped or transported after initial delivery.
• Failure to follow these instructions and warnings may result in property damage, personal injury or death.

WORK AREA

• Keep work area clean and well lit. Cluttered work areas and poor lighting can lead to accidents.
• Clean up/contain any fluid spills immediately to pre-vent slips or falls.
• Be aware of potential hazards when performing any service or maintenance to the unit.

SERVICE & MAINTENANCE

Service personnel shall wear Personal Protective Equipment (PPE) appropriate for the task being performed.

LOCKOUT/TAGOUT Lockout/tagout the BE per your corporate policy, if damaged or not functioning properly. Lockout/tagout and de-energize all systems prior to per-forming any maintenance or service to unit.

LEAD-ACID BATTERY EXPLOSION HAZARD DO NOT allow open flames or sparks of any kind near a battery. Highly explosive gas is generated when charging a battery that can remain in battery cells for extended periods of time after charging is complete. Always wear appropriate PPE including rubber apron, gloves, boots and full face shield when performing service or maintenance to any lead-acid batteries. DO NOT place metal or other conductive objects on top of battery. Arcing may occur causing damage to the battery and/or serious personal injury or death. Use only chargers matching the voltage and amperage of the battery being charged. Overcharging a battery can cause damage to the battery, charger and/or serious personal injury or death. Turn off charger before disconnecting battery from charger. Arcing between battery and charger connec-tors can cause damage to the connectors and/or serious personal injury or death.

HYDRAULIC HAZARDS AVOID HIGH PRESSURE FLUIDS-Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before discon-necting hydraulic lines. Tighten all connections before applying pressure. Keep hands and body away from pin holes which eject fluids under high pressure. Use a piece of cardboard or paper to search for leaks. DO NOT use your hand.Any fl uid injected into the skin under high pres-sure should be considered a serious medical emergency despite an initial normal appearance of the skin. There will be a delayed onset of pain, and serious tissue damage may occur. Medical attention should be sought immediately.

	ELECTROMAGNET HAZARD Units equipped with magnetic extraction generate strong magnetic fields. Persons with pacemakers SHOULD NOT operate or be in close proximity to equipment during operation. Failure to comply with this direction could result in serious personal injury or death.