IOP-080 Automatic Transfer Carriage (ATC) Parts & Service Manual
Looking for a specific replacement part? Ctrl-F (or Command-F for Mac users) brings up your browsers search panel and can search any text on the entire web page. Find parts by searching a part # or part description.
Register your equipment with BHS Optima, BHS's free app.
California Residents: WARNING: This product contains chemicals known to the State of California to cause cancer and/or reproductive harm, and birth defects or other reproductive harm. Learn more here.
General Information
The Automatic Transfer Carriage (ATC) is used to remove large batteries from electric industrial trucks. It is only used when attached to a host truck (fork truck / pallet truck). The host vehicle provides the ability for the ATC to raise and lower, as well as to travel across the floor.
The ATC is run by an operator that would typically be standing next to the ATC. The ATC is constructed of a steel frame, which houses the electrically powered hydraulic power unit. This provides the power for the arm to travel inward and outward. This function is controlled by a valve with a lever on the dash of the ATC. For vacuum cup equipped units, a vacuum pump is also contained within the frame. For magnet equipped units, the magnet is powered by the DC voltage of the host truck battery.
TP-616 — Safety & De-Energization Procedures
General Safety
- ATC units shall only be used indoors in an industrial setting on a hard, nonslip, and level floor without defects including but not limited to holes, gouges, cracks, drains or obstacles comprised of concrete or other suitable industrial material.
- Forces required to operate the ATC vary with weight of the load, floor conditions, and carriage conditions.
- ATC units are not designed to be shipped or transported after initial delivery.
- A licensed structural engineer should be consulted prior to installing an ATC on any building level other than the ground floor.
- Perform system and safety check before operating.
- Failure to follow these instructions and warnings may result in property damage, personal injury or death.
Work Area
- Keep work area clean and well lit. Cluttered work areas and poor lighting can lead to accidents.
- Clean up/contain any fluid spills immediately to prevent slips or falls.
- Be aware of potential hazards when performing any service or maintenance to the unit.
Service & Maintenance
Service personnel shall wear Personal Protective Equipment (PPE) appropriate for the task being performed.
Operational Safety
Operational Safety
- Only personnel trained in the proper and safe operation of ATC units may operate or service the ATC.
- Operators shall wear appropriate PPE suitable for working with industrial lead-acid batteries while operating the ATC (see General Safety).
- All data plates, warning labels, placards, etc. shall be in place and legible at all times. Contact BHS for re-placement data plates, warning labels, placards or instructions.
- All users and service personnel shall be familiar with the meaning and risks associated with all data plates, warning labels, etc.
- All operators and service personnel shall be aware of potential crush and shear points while operating or servicing the ATC.
- ATC shall be operated in an area with ambient light levels of at least 50 lux.
- Keep hands and arms out of the battery compartment while operating the ATC.
- Engage the battery stop(s) and properly secure the battery prior to transporting the battery.
- Attach hook and chain (if equipped) to the battery prior to transporting the battery.
- Avoid abrupt changes in direction when transporting a battery in the ATC to prevent loss of the battery and/or loss of control of the pallet truck/ATC unit.
- Remove ATC from service if damaged, defective, or operating improperly (or becomes such while operating) until repairs can be made to correct any problem(s).
- ATC units must only be used to change batteries at the lowest level when used as a backup in a multi-level system to prevent loss of the battery and/or loss of control of the lift truck/ATC unit.
Do’s and Don'ts
- DO NOT exceed the maximum capacity of ATC.
- DO NOT perform ANY battery changes above the lowest level in a multi-level system.
- DO NOT modify or fit the ATC with attachments with-out prior, written approval from BHS.
- DO NOT perform any maintenance or service to the pallet truck or ATC with a battery loaded on the ATC.
- DO NOT allow anyone to ride in or on the ATC.
- DO NOT operate the ATC with any guard or cover re-moved unless required for maintenance or repair.
- Disconnect ATC from the host truck’s battery prior to charging the host truck battery.
- Disconnect ATC from all power sources before at-tempting to perform service or maintenance to the unit.
- Mount the ATC to a pallet truck with a capacity equal to or greater than the maximum capacity of the ATC.
- DO NOT lift the ATC while attached to the host truck.
- DO NOT use the ATC in a manner for which it is not intended. Some examples of prohibited use are but not limited t
- As a scooter or to transport people
- As a vehicle jack
- To lift loads greater than its rated load capacity
- Where unintentional movement may exist
- Having direct contact with foodstuffs
- In a potentially explosive atmosphere
De-Energization
Standard ATC
1. Disconnect the host truck's battery from its battery charger (if connected). If equipped with onboard battery and charger, unplug the charger.
2. Disconnect the DC power supply.
Failure to Disconnect electrical power to the ATC could result in electrical shock. Serious personal injury or death will occur. |
---|
a. If equipped with an onboard battery, remove the positive cable from the battery post. Secure the positive cable so it cannot contact the positive battery post. See Figure 1 .
b. If connected to the host truck’s battery, unplug/disconnect the power connector/leads to the battery. See Figure 2.
3. Cycle the manual valve several times to relieve stored hydraulic pressure. See Figure 3.
Failure to release any stored hydraulic pressure could result in injury from:
|
ATC with Remote
1. Unplug the battery charger (if equipped).
2. Remove the green wire from the small, positive terminal of the solenoid. Secure the green solenoid wire so it cannot contact any other terminals, ground points or metal parts. See Figure 1.
3. Activate the IN and OUT buttons of the remote to relieve stored hydraulic pressure. See Figure 2.
Failure to release any stored hydraulic pressure could result in injury from:
|
4. Disconnect the DC power supply.
Failure to Disconnect electrical power to the ATC could result in electrical shock. Serious personal injury or death will occur. |
a. If equipped with an onboard battery, remove the positive cable from the battery post. Secure the positive cable so it cannot contact the positive battery post. See Figure 3.
b. If connected to the host truck’s battery, unplug/disconnect the power connector/leads to the battery. See Figure 4.
Labels & Placards
Operators should be familiar with the meaning of the following labels and placards found on the ATC to ensure proper and safe operation.
Model Number & Options
Nominal Roller Compartment Width
24 = 24" Wide Compartment
30 = 30" Wide Compartment
36 = 36" Wide Compartment
42 = 42" Wide Compartment
Cantilever / Roller Bed Extension *
CAN-7 = 7" Extension At Top, No Roller Bed Extension
CAN-7-6 = 7" Extension At Top, 6" Roller Bed Extension
CAN-14-6 = 14" Extension At Top, 6" Roller Bed Extension
CAN-14-8 = 14" Extension At Top, 8" Roller Bed Extension
* If no Cantilever option is listed (e.g. CAN-7) the unit is considered to be "standard" with no arm travel extension or roller bed extension.
Extraction Method *
HC/VAC = Vacuum with Backup Hook & Chain
HC/MAG = Magnet with Backup Hook & Chain
* If no extraction method is listed (i.e. VAC or MAG) the extraction is Hook and Chain only.
Mounting Method
BLTON = Bolt on to Pallet Truck
FP = Fork Pockets for Lift Truck
FP-C = Fork Pockets for Pallet Truck
FP-3 = 3-way Fork Pockets for Pallet and Lift Truck
MPJ = Permanent Welding to Pallet Truck
Additional Options *
ESC = Extra Service Capacity
HD = Heavy Duty Extraction Option
LPF = Low Profile Frame
LP = Low Profile Bolt in Slides
QDY = Electric Quick Disconnect “Y” Connector
MLI = Magnet Light Indicator (Magnet Units Only)
UNCTD = Uncoated Rollers (ATC-24 Units Only)
FS = Rear Friction Strips
RGD = Chain Guard Rubber Guards
BSELV = Base Elevation
DIR = Drop In Roller
DIR-LG = Drop In Roller for use with Bed Extension
DIR-FS = Drop In Roller with Rear Friction Strips
2TIER = Two Tier Roller Compartment (Upper and Lower Compartments)
BATT = Self-Contained Battery
CHGR = Self-Contained Charger (for use with ATC-BATT)
RMT = Remote Pendant Control
NS = Non-Standard / Custom Design or Components
* Consult factory for "NS" units to verify any custom components, if applicable
Models & Specifications
ATC 24 | ATC 30 | ATC 36 | ATC 42 | |
---|---|---|---|---|
Max. Load Capacity 1 | 4,000 lbs / 1814 kg | 4,000 lbs / 1814 kg | 4,000 lbs / 1814 kg | 5,000 lbs / 2268 kg |
Voltage Requirement | 12/24 V dc | 12/24 V dc | 12/24 V dc | 12/24 V dc |
Hydraulic Pump | Gear | Gear | Gear | Gear |
Extractor Arm Travel Speed | 0-24 ft/min
0.12 m/s |
0-24 ft/min
0.12 m/s |
0-24 ft/min
0.12 m/s |
0-24 ft/min
0.12 m/s |
Battery Attachment | Hook & Chain Standard
Vacuum & Magnet Optional |
Hook & Chain Standard
Vacuum & Magnet Optional |
Hook & Chain Standard
Vacuum & Magnet Optional |
Hook & Chain Standard
Vacuum & Magnet Optional |
Optional Magnet | 4” x 12” / 101 mm x 305 mm | 4” x 12” / 101 mm x 305 mm | 4” x 12” / 101 mm x 305 mm | 4” x 12” / 101 mm x 305 mm |
Optional Vacuum 2 | 10” Diameter / 254 mm | 12” Diameter / 305 mm | 12” Diameter / 305 mm | 12” Diameter / 305 mm |
Primary Drive Reduction | 2:1 | 2:1 | 2:1 | 2:1 |
Primary Drive Chain Size | #50 | #50 | #50 | #50 |
Roller Diameter | 2.4” / 61 mm | 2.4” / 61 mm | 2.4” / 61 mm | 2.4” / 61 mm |
Roller Shaft Size | 7/16” Hex / 11 mm | 3/4” Hex / 19 mm | 3/4” Hex / 19 mm | 3/4” Hex / 19 mm |
Battery Width | 6” Min. / 23” Max.
152 mm Min. / 584 mm Max. |
6” Min. / 29” Max.
152 mm Min. / 736 mm Max. |
6” Min. / 35” Max.
152 mm Min. / 889 mm Max. |
6” Min. / 41” Max.
152 mm Min. / 1041 mm Max. |
Battery Length 3 | 41” Max. / 1041 mm | 41” Max. / 1041 mm | 41” Max. / 1041 mm | 41” Max. / 1041 mm |
Min. Battery Height
Hook & Chain Magnet Vacuum |
12” / 305 mm
18” / 457 mm 21” / 533 mm |
12” / 305 mm
18” / 457 mm 21” / 533 mm |
12” / 305 mm
18” / 457 mm 21” / 533 mm |
12” / 305 mm
18” / 457 mm 21” / 533 mm |
Overall Length | 62.75” / 1594 mm Standard
67.75”/ 1772 mm CAN-7 Option 76.75" / 1949 mm CAN-14 Option |
62.75” / 1594 mm Standard
67.75”/ 1772 mm CAN-7 Option 76.75" / 1949 mm CAN-14 Option |
62.75” / 1594 mm Standard
67.75”/ 1772 mm CAN-7 Option 76.75" / 1949 mm CAN-14 Option |
62.75” / 1594 mm Standard
67.75”/ 1772 mm CAN-7 Option 76.75" / 1949 mm CAN-14 Option |
Overall Width | 29.5” / 749 mm | 35.5” / 902 mm | 41.5” / 1054 mm | 47.5” / 1207 mm |
Overall Height | 34” / 864 mm | 34” / 864 mm | 34” / 864 mm | 34” / 864 mm |
Base to Roller Height | 3” / 76 mm | 3” / 76 mm | 3” / 76 mm | 3” / 76 mm |
Roller Width | 24.5” / 622 mm | 30.5” / 775 mm | 36.5” / 927 mm | 42.5” / 1079 mm |
Extended Arm Reach (Beyond Roller Bed) | 6” / 152 mm Standard
13” / 330 mm Cantilever |
6” / 152 mm Standard
13” / 330 mm Cantilever |
6” / 152 mm Standard
13” / 330 mm Cantilever |
6” / 152 mm Standard
13” / 330 mm Cantilever |
Rated Draw Bar Pull | 1,000 lbs / 453 kg | 1,000 lbs / 453 kg | 1,000 lbs / 453 kg | 1,000 lbs / 453 kg |
Average Draw Bar Pull | 750 lbs / 340 kg Vacuum
775 lbs / 351 kg Magnet |
1,000 lbs / 450 kg Vacuum
775 lbs / 351 kg Magnet |
1,000 lbs / 450 kg Vacuum
775 lbs / 351 kg Magnet |
1,000 lbs / 450 kg Vacuum
775 lbs / 351 kg Magnet |
Service Weight (unloaded)4 | 580 lbs / 263 kg | 640 lbs / 290 kg | 700 lbs / 317 kg | 770 lbs / 349 kg |
NOTES | ||||
BHS recommends that high-speed travel be disabled on pallet truck and maximum speed set at turtle or lowest setting. | ||||
1 Verify capacity of pallet truck being used at the specified load center (minimum 34” with 38” battery). Load center increases by 0.5” (12.7 mm) for every inch of battery over 38” (965 mm) in length.
Certain options may affect load capacity. Consult factory. | ||||
2 Minimum battery width for 10” (254 mm) diameter vacuum is 11.5” (292 mm). Minimum battery width for 12” (305 mm) diameter vacuum is 13.75” (350 mm). | ||||
3 Consult factory for additional options. | ||||
4 Weight does not include options. Add 80 lb (36 kg) for magnet extraction. |
Installation
The ATC can be mounted permanently by welding it to a pallet truck, semi-permanently by bolting it to a pallet truck using the bolt on option, or can be removable by way of fork pockets (FP-C and FP options.)
The following instructions will guide you through the installation of your ATC.
Permanent Mounting (Welding) - Standard Units
- Center the ATC on the forks of the pallet truck with the rear of the unit approximately 1" away from the pallet truck power head.
- Shim the unit to obtain 1/4"-1/2" rearward pitch.
- NOTE: Shim thickness will vary depending upon the amount of fork deflection and/or linkage wear of pallet truck load wheels. 1/4"-1/2" rearward pitch should be verified through the entire lift range of the pallet truck.
- Weld the unit to the forks as shown.
- NOTE: 27" x 48" or 27" x 60" forks are recommended. Some applications may require 27" x 60" forks only.
Permanent Mounting (Welding) - BSELV Units
- Center the ATC on the forks of the pallet truck with the rear of the unit approximately 1" away from the pallet truck power head.
- Verify rearward pitch. BSELV units are designed with 1/4" rearward pitch built into the frame structure. If unit does not have the required 1/4"-1/2" rearward pitch when placed on the pallet truck forks, shim the front of the unit to achieve the proper pitch.
- NOTE: Shim thickness will vary depending upon the amount of fork deflection and/or linkage wear of pallet truck load wheels. 1/4"-1/2" rearward pitch should be verified through the entire lift range of the pallet truck.
- Weld the unit to the forks as shown.
- NOTE: 27" x 48" or 27" x 60" forks are recommended. Some applications may require 27" x 60" forks only.
Bolt On Mounting
- Center the ATC on the forks of the pallet truck with the rear of the unit against the pallet truck power head.
- Shim the unit to obtain 1/4"-1/2" rearward pitch.
- NOTE: Shim thickness will vary depending upon the amount of fork deflection and/or linkage wear of pallet truck load wheels. 1/4"-1/2" rearward pitch should be verified through the entire lift range of the pallet truck.
- Tack weld the shim to the unit to prevent it from moving.
- Locate the supplied mounting plates and hardware.
- Position mounting plate underneath one of the pallet truck forks aligned with the mounting holes in the rear rail of the ATC.
- Insert the 3/8-16 x 4" mounting bolts through the holes in the mounting plate and into the mounting holes of the unit. See Figure 1.
- Place one supplied flat washer and locking nut on each of the mounting bolts.
- Tighten the lock nuts evenly, ensuring the mounting plate is flat against the bottom of the fork when finished.
- Repeat Steps 5-8 for the opposite mounting plate.
FP-C Mounting
- Lower the pallet truck forks to the fully lowered position.
- Slowly drive the pallet truck into the fork pockets, ensuring full engagement of the fork pocket "tongues" under the pallet truck power head. See Figure 2.
- NOTE: Minor modification of the fork pocket "tongues" may be required to attain full engagement with some pallet trucks.
FP Mounting
- Lower the lift truck forks to approximately 1/2"-3/4" off the floor.
- Position the forks to their widest point that will fit into the fork pockets.
- Slowly drive the lift truck into the fork pockets until the forks are fully engaged in the fork pockets. See Figure 3.
Electrical Connections
For ATC units equipped with the "QDY" option, unplug the pallet truck connector from the battery connector and plug the lift truck connector into one of the connectors on the ATC harness. Plug the unused connector on the ATC harness into the battery connector. If the ATC unit was purchased without the "QDY" option, contact your local battery dealer for assistance in connecting the ATC cables to the pallet truck power cables.
- NOTE: It is not recommended to hard wire the ATC cables directly to the battery terminals of the pallet truck battery. The ATC must be disconnected from the host truck’s battery before charging the battery.
Hydraulic System
The reservoir should be filled within 1" of the top of the reservoir with approximately 0.8 Gal / 3.0 L of Chevron hydraulic oil AW ISO 32 or equivalent ISO 32 grade hydraulic oil with anti-wear additives and foam suppressant.
- NOTE: It is not necessary to bleed the system after filling the unit.
Operation
Operating Controls
Operating Controls
1. Serial Number & Data Tag | Lists model number, serial number and specifications of unit. |
2. Vacuum/Magnet "On/Off' Switch | Turns Vacuum or Magnet (if equipped) on and off. |
3. Extractor Arm Control Handle | Controls extractor arm movement in and out of battery compartment. |
4. Power Push & Hold Button | Energizes main hydraulic power unit to move extractor arm in and out. |
5. "Ready" Status Indicator Light | Indicates the unit is in a "Ready to Use" status when lit (See Service and Maintenance section if light is not lit.) |
6. D.C. Input Power Cables | Main power cables to be connected to host pallet truck battery to supply power to unit. |
Operational Test
- After the initial installation has been completed or any service to the unit has been performed, an operational test should be conducted to ensure proper functions of the unit, prior to returning the ATC back into service.
- Press and hold the green "Power" button.
- Slowly move the extractor arm control handle and verify proper arm travel fully in and out of the battery compartment.
- If equipped with optional vacuum or magnet extraction, verify operation by pulling up on the vacuum/magnet "on/off" switch. For vacuum units, verify the vacuum pump energizes and that there is suction at the vacuum port of the vacuum cup. For magnet units, verify the audible alarm is functioning as well as the magnet by carefully placing something magnetic in front of the magnet.
Operating Instructions
The following instructions will guide you through the basic steps necessary to operate and change batteries with an ATC.
Operators must be equipped with all necessary PPE and be properly trained in the handling of industrial lead-acid lift truck batteries. Operators must also be properly trained in the use of the battery handling equipment as well as the pallet jack or lift truck to which the unit is attached.
ATC units must only be used to change batteries at the lowest level when used as a backup in a multi-level system to prevent loss of the battery and/or loss of control of the lift truck/ATC unit.
Operation
- If not already in place, position industrial truck (pallet or lift truck) which requires a battery change in the appropriate staging area.
- Disconnect the battery leads and remove any battery restraints.
- Move the ATC into position such that the battery compartment of the industrial truck is aligned with the roller compartment of the ATC.
- Verify the battery safety stop(s) at the end of the ATC roller bed is in the down position and the containment bar is secured in the raised position. See Figures 4 & 5.
- Adjust the vertical height of the ATC battery compartment to the battery compartment of the industrial truck or slightly higher. DO NOT exceed 1/4" (6 mm) difference.
- NOTE: It may be necessary to install the drop-in roller (DIR) if not already installed or remove the DIR if installed to obtain the proper roller height. Refer to the "Drop-In Roller Use" section for the proper installation and removal procedures.
- Depress the green "power: push & hold" button on the control console to energize the main power unit.
- With the power button depressed, move the extractor arm control handle forward to extend the extractor arm toward the battery.
- Release the control handle and the power button once the vacuum cup or magnet has made contact with the battery. If the unit is equipped with hook and chain extraction, stop the extractor arm approximately 3"-4" (75 mm-100 mm) from the battery.
- Energize the vacuum (or magnet) by pulling up on the vacuum (or magnet) on/off switch. For hook and chain units, attach the hook securely through the lifting eye of the battery. See Figure 6.
- Depress the power button and slowly pull the control handle rearward to begin removing the battery from the industrial truck battery compartment while inspecting the vertical alignment of both battery compartments. If vertical adjustment is needed, disengage the vacuum cup or magnet prior to adjusting the height of the ATC.
- Once the battery is pulled all the way to the rear of the battery compartment onto the slide strips, move the battery safety stop(s) to the upright position and the drop bar to the lowered position. See Figure 7 & 8. Turn off the magnet or vacuum.
- The battery may now be transported to the charging area.
- Align the ATC with an open roller compartment in the battery charging area. Be sure to check the vertical alignment of the two roller compartments.
- Lower the battery stop(s) and secure the containment bar in the raised position.
- Move the battery in to the empty roller compartment by depressing the push button and moving the control handle forward. DO NOT FORCE THE EXTRACTOR ARM INTO THE BATTERY AFTER THE BATTERY IS COMPLETELY IN THE STAND.
- Raise the battery safety stop on the battery roller stand and connect the battery to the appropriate charger. Remove the hook if using hook and chain extraction.
- Locate and remove a fully charged battery to be installed into the industrial truck by following the above process.
Drop-In Roller Use
The following instructions will guide you through the basic steps necessary to properly set up and install the ATC Drop-In Roller (DIR) staging stand.
Set Up
- Position the staging stand in the area where it is to be permanently anchored.
- Ensure the unit is level side-to-side and front to rear. See Figure 9. NOTE: DIR staging stands do not require rearward pitch.
- If the unit is not level, adjust the feet as required by loosening the upper hex nut and adjusting the lower hex nut either up or down as required. Once the unit is level, tighten the upper hex nut. See Figure 10.
Anchoring
- Once properly positioned, use the appropriate type drill bit for the type of floor the stand is being anchored to and drill holes in the floor through the stand's (4) anchoring pads the depth required per the anchor manufacturer.
- Install the anchors per the anchor manufacturer's specifications.
Installation
The following instructions will guide you through the basic steps necessary to install and remove the Drop-In Roller (DIR) from the ATC.
- Move the ATC into position such that the battery compartment of the DIR staging stand is aligned with the roller compartment of the ATC and lower the battery stop of the DIR staging stand.
- Raise the DIR latch plate and roll the DIR unit into the ATC compartment. See Figure 11.
- Ensure the centering angle located on the rear of the DIR unit engages with the mating centering angle located at the rear of the ATC battery compartment. See ATC centering angle shown in Figure 12.
- Once the DIR unit is properly positioned in the ATC roller compartment, lower the latch plate to secure the DIR in place. See Figure 13.
Removal
- Move the ATC into position such that the battery compartment of the DIR staging stand is aligned with the roller compartment of the ATC.
- Raise the DIR latch plate and roll the DIR unit onto the staging stand. See Figure 14.
- Raise the battery stop of the staging stand.
Manual Unloading
Lockout/tagout and de-energize all equipment prior to manually unloading any battery.
In the event of power loss or an operational malfunction of either the ATC or host pallet truck not allowing the battery to be unloaded using normal operating procedures, it is recommended the battery be removed from the ATC using certified and approved vertical extraction methods and devices.
Read, understand and observe all safety warnings and procedures related to the vertical extraction device(s) being used. |
If certified and approved vertical extraction methods and/ or devices are not available and the pallet truck functions normally, the battery may be unloaded by hand as follows:
- Move the ATC into position such that the roller compartment of the ATC is aligned with an empty battery stand roller compartment. Verify the battery safety stop(s) of the empty roller compartment is in the down position.
- Adjust the vertical height of the ATC roller compartment with the empty roller compartment or slightly higher. DO NOT exceed 1/4" (6 mm) difference. Verify the battery safety stop(s) at the end of the ATC roller bed is in the down position.
- Carefully push the battery by hand from the ATC into the battery stand. Move the battery safety stop(s) of the battery stand to the up position.
Hand position should be carefully selected to prevent accidental crushing. Maintain a secure footing to prevent slips, trips or falls. |
Operator's Daily Checklist
Service & Maintenance
The following items are recommended by the factory to have on hand for ATC models to minimize any downtime due to minor breakdown that may occur under normal operating conditions.
BHS PART
NUMBER |
DESCRIPTION | QTY | REFERENCE
SECTION |
NOTES |
---|---|---|---|---|
80052005 | SLIDE BLOCK KIT | 1 | Arm & Chain Attachment | |
80812001 | BATTERY STOP KIT | 1 | Rollers & Battery Stop | |
00162004 | VACUUM CUP-10" 3-PC | 1 | VACUUM UNITS ONLY (VERIFY CUP SIZE PRIOR TO ORDERING) | |
00162003 | VACUUM CUP-12" 3-PC | 1 | ||
HW-KIT-1 | STUD KIT-VACUUM | 1 | Vacuum Extractor Arm | VACUUM UNITS ONLY |
80092006 | STUD-KIT-MAGNET | 1 | Vacuum Extractor Arm | MAGNET UNITS ONLY |
P0301-1 | HOSE-COIL-VACUUM | 1 | Vacuum Pump | VACUUM UNITS ONLY |
E0009-5 | SOLENOID-12VDC | 1 | Power Unit | (VERIFY UNIT VOLTAGE PRIOR TO OPENING) |
E0008-5 | SOLENOID-24VDC | 1 | ||
E0302 | SWITCH-PULL | 1 | Dashboard Components | VAC / MAG UNITS ONLY |
80032001 | PUSH BUTTON ASSEMBLY | 1 | Dashboard Components |
Use only BHS approved replacement parts.
BHS offers many replacement parts kits containing relevant or related parts when replacing certain individual parts or replacing any obsolete / upgraded parts.
Go to www.bhs1.com and click "Parts" for all the latest parts kits and corresponding installation instructions (if applicable).
BHS recommends that a full maintenance inspection report similar to the one provided be completed at least once a month. Any parts found to be excessively worn or damaged should promptly be replaced unless said parts pose a safety risk to the operator and/or extractor, in which case the unit should be removed from service until the problem(s) are remedied (See Operator’s Daily Checklist.)
"Ready" Status Indicator Light
The ATC motor is protected by an internal thermal switch. If the motor gets too hot, the switch will open so the motor will not operate. When this happens, the green light will not be illuminated. This switch will reset automatically and the light will illuminate again once the motor has cooled sufficiently.
The unit is "Ready" for use when the green light is illuminated. If the light is not lit, check the following:
- Verify the ATC has DC power
- Verify the battery supply voltage is the same as listed on the serial plate
- Verify the correct polarity at the light terminals
If all of these items are correct, the thermal switch may have opened. Let the motor cool for about 30 minutes and check the green light again. If the green light does illuminate, call for service.
Disposal of Waste Material
Dispose of all fluids and waste according to local guidelines and regulations.
Planned Maintenance Inspection Report
Parts Sections
Chassis
Arm Shaft & Sprockets
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF.
KIT NO. |
NOTES | NO
REQ. |
---|---|---|---|---|---|
1 | 08027001 | SHAFT-DRIVE-ATC-24 | 1 | ||
08127001 | SHAFT-DRIVE-ATC-30 | ||||
08227001 | SHAFT-DRIVE-ATC-36 | ||||
08327001 | SHAFT-DRIVE-ATC-42 | ||||
2 | PT0107 | SPROCKET-5015 X 1" | Includes Set Screws | 2 | |
3 | 00197018 | KEY-1/4" X 1 1/2" | 3 | ||
4 | PT0108 | SPROCKET-5024 X 1" | 1 | ||
5 | PT0402 | BEARING-PILLOW BLOCK-1" | ATC-24 & 30 / ATC-36 & 42 | 2 / 4 | |
6 | HW0407 | BOLT-HHCS-3/8-16 X 2 3/4" | ATC-24 & 30 | 4 | |
HW0419 | BOLT-HHCS-3/8-16 X 3" | ATC-36 & 42 | 8 | ||
7 | 08027002 | SHIM-PILLOW BLOCK-14 GA | † | .075" thick | A/R |
08027003 | SHIM-PILLOW BLOCK-10 GA | † | .135" thick | ||
08027005 | SHIM-PILLOW BLOCK-16 GA | † | .059" thick | ||
8 | HW0108 | WASHER-FLAT-3/8"-SAE | ATC-24 & 30 / ATC-36 & 42 | 4 / 8 | |
9 | HW0107 | WASHER-LOCK-3/8" | ATC-24 & 30 / ATC-36 & 42 | 4 / 8 | |
10 | HW0603 | BOLT-FHSCS-5/8-11 X 2" | 2 | ||
11 | HW0114 | WASHER-FLAT-5/8"-SAE | 8 | ||
12 | PT0111 | SPROCKET-IDLER-50A15 X 5/8" | 2 | ||
13 | HW0010 | NUT-JAM-5/8-11 | 2 | ||
14 | 08017021 | ROD-THREADED-3/8-16 X 3 1/2" | ATC-24 & 30 / ATC-36 & 42 | 4 / 8 | |
15 | HW0006 | NUT-NILN-3/8-16 | ATC-24 & 30 / ATC-36 & 42 | 4 / 8 | |
NOTES | |||||
† Included in multiple kits |
Arm & Chain Attachment
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | 05057006 | PLATE-TOP | 2 | ||
2 | 00158001-2 | CHAIN-ROLLER-#50 | 80052003 | Standard ATC | 2 |
00158001-3 | CHAIN-ROLLER-#50 | 80052004 | ATC-CAN-7 | ||
00158001-4 | CHAIN-ROLLER-#50 | 80052001 | ATC-CAN-14 | ||
3 | PT0104 | LINK-OFFSET-#50 | † | 2 | |
4 | PT0102 | LINK-CONNECTING-#50 | † | 4 | |
5 | 05057005 | BLOCK-PULL | † | 2 | |
6 | HW0307 | BOLT-SHCS-1/4-20 X 1" | † | 4 | |
7 | HW0103 | WASHER-LOCK-1/4" | † | 4 | |
8 | 05056002 | BLOCK-SLIDE | 80052005 | 2 | |
9 | 05057004 | PLATE-BOTTOM | 80052005 | 2 | |
10 | HW0437 | BOLT-BHSCS-3/8-16 X 2 3/4" | 80052005 | 6 | |
11 | HW0409 | BOLT-FHSCS-3/8-16 X 2" | 80052005 | 2 | |
12 | HW0108 | WASHER-FLAT-3/8"-SAE | 80052005 | 6 | |
13 | HW0006 | NUT-NILN-3/8-16 | 80052005 | 8 | |
NOTES | |||||
† Included in multiple kits |
Arm Drive Chain
ITEM | BHS PART NUMBER | DESCRIPTION | REF.
KIT NO. |
NOTES | NO.
REQ |
---|---|---|---|---|---|
1 | 00158001-1 | CHAIN-ROLLER-#50 | † | 1 | |
2 | PT0102 | LINK-CONNECTING-#50 | † | 1 | |
3 | PT0104 | LINK-OFFSET-#50 | † | 1 | |
4 | PT0106-1 | SPROCKET-5012 X 1" | 80042003 | Includes Set Screws | 1 |
5 | HW1071 | KEY-WOODRUFF-#808 STD | Supplied with Hydrualic Motor | A/R | |
NOTES | |||||
† Included in multiple kits |
Rollers & Battery Stop
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF.
KIT NO. |
NOTES | NO.
REQ |
---|---|---|---|---|---|
1 | 00182005 | ROLLER ASSEMBLY-ATC-24 | 10 | ||
00182042 | ROLLER ASSEMBLY-ATC-24-UNCOATED | ||||
05282001 | ROLLER ASSEMBLY-ATC-30 | ||||
08282001 | ROLLER ASSEMBLY-ATC-36 | ||||
08382001 | ROLLER ASSEMBLY-ATC-42 | ||||
2 | 00187045 | SHAFT-HEX-.438" X 26" | ATC-24 | 10 | |
05287001 | SHAFT-HEX-.75" X 32" | ATC-30 | |||
08287001 | SHAFT-HEX-.75" X 38" | ATC-36 | |||
08387001 | SHAFT-HEX-.75" X 44" | ATC-42 | |||
3 | HW1014-1 | PIN-HITCH | For use with .438" Hex Shaft | 20 | |
HW1058 | PIN-HITCH | For use with .75" Hex Shaft | |||
4 | 00194001 | STOP-BATTERY | 80812001 | 1 | |
5 | HW0403 | BOLT-HHCS-3/8-16 X 1 1/4" | 80812001 | 1 | |
6 | HW0006 | NUT-NILN-3/8-16 | 80812001 | 1 | |
NOTES | |||||
Refer to Standard Options Section for CAN-X-6, CAN-X-8, LPF, DIR and 2TIER option rollers. | |||||
Number of Battery Stops will vary depending upon particular option(s) ordered. |
Containment Bar
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF.
KIT NO. |
NOTES | NO.
REQ |
---|---|---|---|---|---|
1 | 08015035 | CONTAINMENT BAR, ATC-24 | 1 | ||
08115010 | CONTAINMENT BAR, ATC-30 | 1 | |||
08215020 | CONTAINMENT BAR, ATC-36 | 1 | |||
08315009 | CONTAINMENT BAR, ATC-42 | 1 | |||
2 | 08017088-2 | STOP-CONTAINMENT BAR | 1 | ||
3 | HW0408 | BOLT-HHCS-3/8-16 X 3/14" | 1 | ||
4 | HW0108 | WASHER-FLAT-3/8"-SAE | 1 | ||
5 | HW0006 | NUT-NILN-3/8-16 | 1 |
Primary Guarding
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF. KIT NO. | NOTES | NO.
REQ |
---|---|---|---|---|---|
1 | 08017015-2 | DASHBOARD-ATC-24 | † See notes | 1 | |
08117004-2 | DASHBOARD-ATC-30 | ||||
08217004-2 | DASHBOARD-ATC-36 | ||||
08317004-2 | DASHBOARD-ATC-42 | ||||
2 | 08215003-3 | GUARD-CHAIN-LHS | Standard ATC | 1 | |
08215006-3 | GUARD-CHAIN-LHS | ATC-CAN-7 | |||
08215009-3 | GUARD-CHAIN-LHS | ATC-CAN-14 | |||
3 | 08215003-4 | GUARD-CHAIN-RHS | Standard ATC | 1 | |
08215006-4 | GUARD-CHAIN-RHS | ATC-CAN-7 | |||
08215009-4 | GUARD-CHAIN-RHS | ATC-CAN-14 | |||
4 | 08017023 | GUARD-REAR-ATC-24 | 1 | ||
08117005 | GUARD-REAR-ATC-30 | ||||
08217005 | GUARD-REAR-ATC-36 | ||||
08317005 | GUARD-REAR-ATC-42 | ||||
5 | HW0301 | BOLT-SELF-TAP-1/4-20 X 1/2" | 14 | ||
6 | 1406FSW | BOLT-SELF-TAP-1/4-20 X 3/8" | 2 | ||
NOTES | |||||
† See Remote Control (ATC-RMT) Section for Remote Control (ATC-RMT) equipped units. |
Labels & Placards
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF.
KIT NO. |
NOTES | NO.
REQ |
---|---|---|---|---|---|
1 | 08096008 | PLACARD-POWER PUSH & HOLD | 1 | ||
2 | 08096007 | PLACARD-EXTRACTOR ARM-IN/OUT | 1 | ||
3 | 08096005 | PLACARD-VACUUM-ON/OFF | Vacuum Units Only | 1 | |
08096006 | PLACARD-MAGNET-ON/OFF | Magnet Units Only | |||
4 | 00196613 | LABEL-"CONSULT MANUAL FOR TECHNICAL PROCEDURE" | 80092002 | 1 | |
5 | 00196216 | LABEL-WARNING-"CHAIN ENTANGLEMENT HAZARD" | 80092002 | 3 | |
6 | 00196218 | LABEL-WARNING-"ELECTRICAL VOLTAGE HAZARD" | 80092002 | 1 | |
7 | 00196238 | LABEL-WARNING-"STRONG MAGNETIC
FIELD/DO NOT USE WITH PACEMAKER" |
80092002 | †† Magnet Units Only | 1 |
8 | 00196612 | LABEL-"READ INSTRUCTION MANUAL PRIOR TO USE" | 80092002 | 1 | |
9 | 00196615 | LABEL-"DO NOT OPERATE WITH GUARDS REMOVED" | 80092002 | 1 | |
10 | 00196408 | LABEL-DANGER-"DISCONNECT POWER BEFORE SERVICING UNIT" | 80092002 | 1 | |
11 | 00196611 | LABEL-NOTICE-"TURN OFF MAGNET WHEN NOT IN USE TO PREVENT DAMAGE TO MAGNET" | 80092002 | Magnet Units Only | 1 |
12 | 00196222 | LABEL-WARNING-"CRUSH HAZARD" | 80092002 | 1 | |
13 | 00196701 | DECAL-BHS-12" X 3.875" | 2 | ||
NOTES | |||||
† Units built prior to February, 2010 require (1) additional label on Magnet Arm J-Box (if equipped). | |||||
†† Pacemaker Warning Label takes the place of discontinued, triangular magnetic field label. |
Extractor Arm
Standard Extractor Arm
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF.
KIT NO. |
NOTES | NO.
REQ |
---|---|---|---|---|---|
REF | 08052009 | ATC-24 STD EXTRACTOR ARM ASSY | Includes items 1 through 5 | 1 | |
08152007 | ATC-30 STD EXTRACTOR ARM ASSY | Includes items 1 through 5 | |||
08252007 | ATC-36 STD EXTRACTOR ARM ASSY | Includes items 1 through 5 | |||
08352003 | ATC-42 STD EXTRACTOR ARM ASSY | Includes items 1 through 5 | |||
1 | 08055005 | EXTRACTOR ARM-ATC-24 | 1 | ||
08155004 | EXTRACTOR ARM-ATC-30 | ||||
08255003 | EXTRACTOR ARM-ATC-36 | ||||
08355003 | EXTRACTOR ARM-ATC-42 | ||||
2 | 08055008 | PUSH/PULL ATTACHMENT | 1 | ||
3 | HW0403 | BOLT-HHCS-3/8-16 X 1 1/4" | 4 | ||
4 | HW0108 | WASHER-FLAT-3/8"-SAE | 8 | ||
5 | HW0006 | NUT-NILN-3/8-16 | 4 | ||
6 | 05057007 | PAD-PUSH | 1 | ||
7 | HW0413 | BOLT-FHSMS-3/8-16 X 1 1/4" | 2 | ||
8 | HW0107 | WASHER-LOCK-3/8" | 2 | ||
9 | HW0005 | NUT-HEX-3/8-16 | 2 | ||
10 | 08092001 | HOOK AND CHAIN ASSEMBLY | 1 |
Vacuum Extractor Arm
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF.
KIT NO. |
NOTES | NO.
REQ |
---|---|---|---|---|---|
1 | 00162004 | VACUUM CUP-10" 3-PC | † Includes items 2 through 5 | 1 | |
00162003 | VACUUM CUP-12" 3-PC | † Includes items 5 through 8 | |||
2 | 00164006 | CASTING-10" VACUUM CUP | 10" Cup ONLY | 1 | |
3 | 00164004 | SEAL-RUBBER-10" | 1 | ||
4 | 00165002 | PLATE-FRONT-10" | 1 | ||
5 | HW0311 | BOLT-FHSCS-1/4-20 X 3/4" | 8 | ||
6 | 00166001 | CASTING-12" VACUUM CUP | 12" Cup ONLY | 1 | |
7 | 00164001 | SEAL-RUBBER-12" | 1 | ||
8 | 00165001 | PLATE-FRONT-12" | 1 | ||
9 | HW0427 | STUD-VACUUM-3/8-16 X 4" | HW-KIT-1 | 4 | |
10 | HW0424 | NUT-JAM-3/8-16 | 4 | ||
11 | HW0108 | WASHER-FLAT-3/8"-SAE | HW-KIT-1 | 16 | |
12 | HW1001 | SPRING-3/8" | HW-KIT-1 | 8 | |
13 | HW0006 | NUT-NILN-3/8-16 | HW-KIT-1 | 4 | |
REF | 08052005 | ATC-24 VACUUM EXTRACTOR ARM ASSY | Includes items 14 through 19 | 1 | |
08152005 | ATC-30 VACUUM EXTRACTOR ARM ASSY | Includes items 14 through 19 | |||
08252005 | ATC-36 VACUUM EXTRACTOR ARM ASSY | Includes items 14 through 19 | |||
08352001 | ATC-42 VACUUM EXTRACTOR ARM ASSY | Includes items 14 through 19 | |||
14 | 08055005 | EXTRACTOR ARM-ATC-24 | 1 | ||
08155004 | EXTRACTOR ARM-ATC-30 | ||||
08255003 | EXTRACTOR ARM-ATC-36 | ||||
08355003 | EXTRACTOR ARM-ATC-42 | ||||
15 | 08055003 | MOUNT-VACUUM CUP-LHS | 1 | ||
16 | 08055004 | MOUNT-VACUUM CUP-RHS | 1 | ||
17 | HW0403 | BOLT-HHCS-3/8-16 X 1 1/4" | 4 | ||
18 | HW0108 | WASHER-FLAT-3/8"-SAE | 8 | ||
19 | HW0006 | NUT-NILN-3/8-16 | 4 | ||
NOTES | |||||
†10" and 12" 1-Piece Cups no longer available. Must replace with 3-Piece Cup. Verify required Cup Size prior to ordering. |
Magnet Extractor Arm
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF.
KIT NO. |
NOTES | NO.
REQ |
---|---|---|---|---|---|
1 | 08032014 | MAGNET | 12VDC & 24VDC units | 1 | |
2 | HW0514 | BOLT-HHCS-1/2-13 X 2 1/2" | 80092006 | 2 | |
3 | HW0111 | WASHER-FLAT-1/2" | 80092006 | 6 | |
4 | HW1002 | SPRING-1/2" | 80092006 | 2 | |
5 | HW0007 | NUT-HEX-1/2-13 | 80092006 | 2 | |
6 | 08055005 | EXTRACTOR ARM-ATC 24 | 1 | ||
08155004 | EXTRACTOR ARM-ATC 30 | ||||
08255003 | EXTRACTOR ARM-ATC 36 | ||||
08355003 | EXTRACTOR ARM-ATC 42 | ||||
7 | 08055003 | MOUNT-VACUUM CUP-LHS | 1 | ||
8 | 08055004 | MOUNT-VACUUM CUP-RHS | 1 | ||
9 | 08057010 | PLATE-MOUNTING-MAGNET | 1 | ||
10 | HW0403 | BOLT-HHCS-3/8-16 X 1 1/4" | 8 | ||
11 | HW0108 | WASHER-FLAT-3/8"-SAE | 16 | ||
12 | HW0006 | NUT-NILN-3/8-16 | 8 | ||
REF | 08052006 | ATC-24 MAGNET EXTRACTOR ARM ASSY | Includes Items 6 through 12 | 1 | |
08152006 | ATC-30 MAGNET EXTRACTOR ARM ASSY | Includes Items 6 through 12 | |||
08252006 | ATC-36 MAGNET EXTRACTOR ARM ASSY | Includes Items 6 through 12 | |||
08352002 | ATC-42 MAGNET EXTRACTOR ARM ASSY | Includes Items 6 through 12 |
Pneumatics
Vacuum Pump
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF.
KIT NO. |
NOTES | NO.
REQ |
---|---|---|---|---|---|
1 | P0001 | PUMP-VACUUM-12VDC | 80062001 | 1 | |
P0002 | PUMP-VACUUM-24VDC | 80062002 | |||
2 | P0301-1 | HOSE-COIL-VACUUM | 1 | ||
3 | P0205 | VALVE-VACUUM RELEASE-12VDC | 80062001 | 1 | |
P0206 | VALVE-VACUUM RELEASE-24VDC | 80062002 | |||
4 | P0208 | FILTER-HIGH FLOW | † | 1 | |
5 | P0503 | NIPPLE-#4 NPT-BRASS | † | 1 | |
6 | P0506 | ELBOW-STR-90 DEG-#4 NPT-BRASS | † | 1 | |
7 | HW0104 | WASHER-FLAT-1/4"-SAE | 4 | ||
8 | HW0101 | WASHER-LOCK-#10 | 4 | ||
9 | HW0206 | SCREW-RHMS-#10-32 X 3/4" | 4 | ||
10 | P0111 | FILTER-INLINE | 1 | ||
11 | HC0505 | BRUSH KIT | 12V & 24V (Not shown) | 1 | |
NOTES | |||||
† Included in multiple kits |
Hydrualics
Manual Lever Valve
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF.
KIT NO. |
NOTES | NO.
REQ |
---|---|---|---|---|---|
1 | HC0201 | MANUAL VALVE | 80042002 | 1 | |
REF | 08046001 | MODIFIED VALVE HANDLE ASSEMBLY | 80042002 | Includes items 2 through 5 | 1 |
2 | N/A | VALVE HANDLE-MODIFIED | † | 1 | |
3 | HW1004 | NUT-COUPLING-3/8-16 | † | 1 | |
4 | HW0804 | SCREW-SHSS-3/8-16 X 1" | † | 1 | |
5 | N/A | BALL-HANDLE | † | 1 | |
6 | H1303 | ADAPTER-90 DEG-#6 JICM X #8 NPTM | 80042002 | 4 | |
7 | HW0106 | WASHER-FLAT-5/16"-SAE | 3 | ||
8 | HW0322 | BOLT-HHCS-5/16-18 X 2" | 3 | ||
9 | HW0105 | WASHER-LOCK-5/16" | 3 | ||
10 | HW0004 | NUT-HEX-5/16-18 | 3 | ||
11 | HW0204 | SCREW-RHMS-#10-24 X 1" | 80042002 | †† See notes | 1 |
12 | HW0001 | NUT-HEX-#10-24 | 80042002 | †† See notes | 2 |
NOTES | |||||
† Included in multiple kits | |||||
†† Screw and Nuts only required for units equipped with Micro Switch. See Micro Switch section. Units without Micro Switch use Standard Linkage Pin. |
Arm Drive Motor
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF.
KIT NO. |
NOTES | NO.
REQ |
---|---|---|---|---|---|
1 | HC0121 | MOTOR-HYDRAULIC-100CC | 80042003 | Standard | 1 |
HC0102 | MOTOR-HYDRAULIC-125CC | Used for Heavy Duty Option only | |||
2 | H1002 | BUSHING-RED-#10 SAEM X #4 FNPT | 80042003 | 2 | |
3 | H0300 | ELBOW-STR-90 DEG-#4 NPT | 80042003 | 2 | |
4 | HW0402 | BOLT-HHCS-3/8-16 X 1" | 80042003 | 2 | |
5 | HW0108 | WASHER-FLAT-3/8"-SAE | 80042003 | 4 | |
6 | HW0006 | NUT-NILN-3/8-16 | 80042003 | 2 | |
7 | 05045001 | MOUNT-MOTOR | 80042003 | 1 | |
8 | HW0404 | BOLT-HHCS-3/8-16 X 1 1/2"" | 4 | ||
9 | HW0108 | WASHER-FLAT-3/8"-SAE | 4 | ||
10 | HW0006 | NUT-NILN-3/8-16 | 4 | ||
11 | HW1071 | KEY-WOODRUFF-#808 STD | Supplied with Item 1 | A/R |
Power Unit
STONE POWER UNIT - EFFECTIVE: JANUARY, 2018 TO PRESENT | |||||
---|---|---|---|---|---|
ITEM | BHS PART
NUMBER |
DESCRIPTION | REF.
KIT NO. |
NOTES | NO.
REQ |
REF | HC0002-5 | POWER UNIT ASSEMBLY-12VDC | Includes items 1, 2, 9, & 10 | 1 | |
HC0004-5 | POWER UNIT ASSEMBLY-24VDC | ||||
1 | E0029-5 | MOTOR-12VDC | 1 | ||
E0026-5 | MOTOR-24VDC | ||||
2 | E0009-5 | SOLENOID-12VDC | 1 | ||
E0008-5 | SOLENOID-24VDC | ||||
4 | H1008 | ADAPTER-RED-#6 SAEM X #4 FNPT | 2 | ||
5 | H0300 | ELBOW-STR-90 DEG-#4 NPT | 2 | ||
6 | HC0318 | GAUGE-PRESSURE | 1 | ||
7 | HW0107 | WASHER-LOCK-3/8" | 2 | ||
8 | HW0402 | BOLT-HHCS-3/8-16 X 1" | 2 | ||
9 | HC0550-5 | RESERVOIR | 1 | ||
10 | HC0238-5 | CAP-RESERVOIR | 1 | ||
NOTE | |||||
One (1) additional L Elbow requires for units equipped with Gauge in alternate orientation. |
REPLACEMENT PARTS FOR MONARCH POWER UNIT
USED MARCH, 2006 TO JANUARY, 2018 | |||||
---|---|---|---|---|---|
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO.
REQ |
2 | E0009-2 | SOLENOID-12VDC | 1 | ||
E0008-2 | SOLENOID-24VDC | ||||
9 | HC0550 | RESERVOIR | 1 | ||
10 | HC0238 | CAP-RESERVOIR | 1 |
Hoses
ATC-24 | |||||
---|---|---|---|---|---|
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
1 | 4-18-0402-0100 | HOSE-HYDRAULIC-1/4" x 18" | 2 | ||
2 | 4-22-0402-0100 | HOSE-HYDRAULIC-1/4" x 22" | 1 | ||
3 | 4-24-0402-0100 | HOSE-HYDRAULIC-1/4" x 24" | 1 | ||
ATC-30 | |||||
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
1,2 | 4-22-0402-0100 | HOSE-HYDRAULIC-1/4" x 22" | 3 | ||
3 | 4-27-0402-0100 | HOSE-HYDRAULIC-1/4" x 27" | 1 | ||
ATC-36 | |||||
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
1,2 | 4-24-0402-0100 | HOSE-HYDRAULIC-1/4" x 24" | 3 | ||
3 | 4-31-0402-0100 | HOSE-HYDRAULIC-1/4" x 31" | 1 | ||
ATC-42 | |||||
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
1,2 | 4-27-0402-0100 | HOSE-HYDRAULIC-1/4" x 27" | 3 | ||
3 | 4-31-0402-0100 | HOSE-HYDRAULIC-1/4" x 31" | 1 | ||
NOTE | |||||
Hose lengths are the cut lengths of the hose material and do NOT include the lengths of the fittings. |
Hydrualic Schematic
Electrical
Dashboard Components
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | N/A | ACTUATOR, PUSH-BUTTON (DISCONTINUED) | 80032001 | 1 | |
2 | N/A | CONTACT BLOCK-N/C (DISCONTINUED) | 80032001 | 1 | |
3 | E1361 | LIGHT-INDICATOR-12VDC | 1 | ||
E1360 | LIGHT-INDICATOR-24VDC | ||||
4 | PL0501 | GROMMET-1/2" I.D. | 2 | ||
5 | E0302 | SWITCH-PULL | ††6-28VDC, 75 AMP | 1 | |
NOTES | |||||
† Parts no longer available. Must order new PUSH-BUTTON KIT 80032001. See Dashboard Componentssection. | |||||
†† Used on Vacuum and Magnet units ONLY |
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | E0384 | ACTUATOR, PUSH-BUTTON | 80032001 | 1 | |
2 | E0385 | CONTACT BLOCK-N/O | 80032001 | 1 | |
3 | E0387 | DUMMY BLOCK | 80032001 | 1 | |
4 | E0388 | PUSH BUTTON-GREEN | 80032001 | 1 | |
5 | E1361 | LIGHT-INDICATOR-12VDC | 1 | ||
E1360 | LIGHT-INDICATOR-24VDC | ||||
6 | PL0501 | GROMMET-1/2" I.D. | 2 | ||
7 | E0302 | SWITCH-PULL | †6-28VDC, 75 AMP | 1 | |
NOTES | |||||
† Used on Vacuum and Magnet units only. |
Micro Switch
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | E0303 | MICRO SWITCH | Used prior to 03/06 | 1 | |
2 | 08015006-2 | BRACKET-MOUNTING-MICRO SWITCH | Used prior to 03/06 | 1 |
Junction Boxes
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | E0611 | JUNCTION BOX-4" X 2" X 2" | 1 | ||
2 | E0612 | COVER-JUNCTION BOX | 1 | ||
3 | E0624 | CONNECTOR-1/2" | Includes Lock Nut | 3 | |
4 | HW0301 | BOLT-SELF-TAP "F"-1/4-20 X 1/2" | 2 | ||
5 | E0703 | ALARM-AUDIBLE | Magnet equipped units only | 1 |
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | YE0211 | REALY-30A-12V | 1 | ||
YE0206 | RELAY-30A-24V | 1 | |||
2 | YE0405 | END BARRIER | 1 | ||
3 | YE0402 | TERMINAL BLOCK | 3 | ||
4 | YE0406 | END STOP | 2 | ||
5 | 00138002 | DIN RAIL | 1 | ||
6 | HW0130 | SCREW-RHMS-#8-32 X 1/2" | 2 | ||
7 | HW0133 | WASHER-FLAT-#8 | 2 | ||
8 | HW0132 | NUT-NILN-#8-32 | 2 | ||
9 | E0703 | ALARM-AUDIBLE | Magnet equipped units only | 1 | |
10 | E0623 | RESTRAINT-1/2"-90 DEG | Grip Range .250" to .375" | 1 | |
11 | E0613 | RESTRAINT-3/4" (USED PRIOR TO 02/10) | Grip Range .500" to .625" | 1 | |
E0634 | RESTRAINT-3/4" (USED FROM 02/10 TO PRES.) | Grip Range .375" to .450" | 1 | ||
12 | E0616 | RESTRAINT-1/2" | Grip Range .250" to .375" | 1 | |
13 | E0618 | LOCKNUT-CONDUIT-3/4" | 1 | ||
14 | E0617 | LOCKNUT-CONDUIT-1/2" | 2 | ||
15 | 08036011 | ENCLOSURE | 1 | ||
16 | 08036012 | PANEL-MOUNTING-COMPONENT | 1 | ||
17 | HW0303 | BOLT-HHCS-1/4-20 X 1" | 2 | ||
18 | HW0104 | WASHER-FLAT-1/4"-SAE | 4 | ||
19 | HW0103 | WASHER-LOCK-1/4" | 2 | ||
20 | HW0002 | NUT-HEX-1/4-20 | 2 |
Junction Box - Magnet Arm
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | E0611 | JUNCTION BOX-4 X 2 X 2 | 1 | ||
2 | E0612 | COVER-JUNCTION BOX | 1 | ||
3 | E0624 | CONNECTOR-1/2" | Includes Lock Nut | 2 | |
4 | HW0301 | BOLT-SELF-TAP "F"-1/4-20 X 1/2" | 2 |
Magnet Cords
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | † | CORD-3 PIN-FEMALE (YELLOW) | 1 | ||
2 | † | CORD-COIL | 14-3 Conductor Size | 1 | |
NOTES | |||||
† Must be replaced with current style, One-Piece Cord. See Magnet Cords section. |
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
REF | 80032004 | MAGNET REPLACEMENT CORD KIT | Includes items 1-5 | 1 | |
1 | - | CORD-COIL-3 PIN-FEMALE | Included in kit | 1 | |
2 | - | CLAMP-CABLE-1/2" | 1 | ||
3 | - | SCREW-RHMS-#10-24 X 1/2" | 1 | ||
4 | - | WASHER-LOCK-#10 | 1 | ||
5 | - | NUT-HEX-#10-24 |
Electrical Schematics
Standard Options
Compartment Extension (ATC-CAN-X)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1a | 00182007 | ROLLER ASSEMBLY-14.563" | † | 1 | |
1b | 00182003 | ROLLER ASSEMBLY-18.563" | † | ||
1c | 43182002 | ROLLER ASSEMBLY-23.875" | † | ||
1d | 05282001 | ROLLER ASSEMBLY-30.563" | † | ||
1e | 08282001 | ROLLER ASSEMBLY-36.563" | † | ||
2a | 00187012 | SHAFT-HEX-.438" X 16.125" | †† | 1 | |
2b | 00187044 | SHAFT-HEX-.438" X 20" | †† | ||
2c | 43187002 | SHAFT-HEX-.75" X 25.75" | †† | ||
2d | 05387002 | SHAFT-HEX-.75" X 33" | †† | ||
2e | 08287001 | SHAFT-HEX-.75" X 38" | †† | ||
3 | HW1014-1 | PIN-HITCH | For use with .438" Hex Shaft | 2 | |
HW1058 | PIN-HITCH | For use with .75" Hex Shaft | |||
NOTES | |||||
† The rollers listed above are the most common rollers used in compartment extensions. If your unit is equipped with a roller other than those listed, measure the width of the compartment extension (See Detail A) and consult the factory. | |||||
†† Hex Shaft letter "a" is to be used with Roller "a", Hex Shaft "b" with Roller "b", etc. |
Auxiliary Hook & Chain (ATC-HC)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | 08092001 | HOOK AND CHAIN ASSEMBLY | 1 |
Rubber Bumpers
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | HW1037 | BUMPER-RUBBER-RECESSED | 80092001 | 2 | |
2 | HW0303 | BOLT-HHCS-1/4-20 X 1" | 80092001 | 2 | |
3 | HW0104 | WASHER-FLAT-1/4"-SAE | 80092001 | 2 | |
4 | HW0003 | NUT-NILN-1/4-20 | 80092001 | 2 |
Bolt-On Fork Pockets (ATC-FP)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
REF | ATC-FP-C | BOLT ON FORK POCKET KIT | Includes items 1 through 5 | A/R | |
1 | 08415324 | BOLT ON FORK POCKETS | 1 | ||
2 | HW0431 | BOLT-CARRIAGE-3/8-16 X 1 1/4" | 4 | ||
3 | HW0108 | WASHER-FLAT-3/8"-SAE | 4 | ||
4 | HW0107 | WASHER-LOCK-3/8" | 4 | ||
5 | HW0005 | NUT-HEX-3/8-16 | 4 | ||
REF | ATC-FP-3 | BOLT ON 3-WAY FORK POCKET KIT | Includes items 2 through 10 | A/R | |
6 | 08015044 | BOLT ON 3-WAY FORK POCKETS | 1 | ||
7 | 08017103 | TONGUE-STABILIZER | 2 | ||
8 | HW0524 | BOLT-CARRIAGE-1/2-13 X 2" | 4 | ||
9 | HW0112 | WASHER-FLAT-1/2"-SAE | 4 | ||
10 | HW0008 | NUT-NILN-1/2-13 | 4 |
Bolt Onto Pallet Jack Plates (ATC-BLTON)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | 08417264 | PLATE-MOUNTING-BOLT ON (STANDARD) | 80012003 | For 9" wide forks maximum | 2 |
080171240 | PLATE-MOUNTING-BOLT ON (OPTIONAL) | N/A | For 10" wide forks maximum | A/R | |
2 | HW0432 | BOLT-FHSCS-3/8-16 X 4" | 80012003 | 4 | |
3 | HW0108 | WASHER-FLAT-3/8"-SAE | 80012003 | 4 | |
4 | HW0006 | NUT-NILN-3/8-16 | 80012003 | 4 |
Low Profile, Bolt-In (ATC-LP)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | 08415320 | FRAME-BOLT IN, ATC-24 | 1 | ||
08415379 | FRAME-BOLT IN, ATC-30 | ||||
08415393 | FRAME-BOLT IN, ATC-36 | ||||
2 | 08416002 | BLOCK-SLIDE | 4 | ||
3 | HW0405 | BOLT-HHCS-3/8-16 X 2" | 12 | ||
4 | HW0108 | WASHER-FLAT-3/8"-SAE | 24 | ||
5 | HW0006 | NUT-NILN-3/8-16 | 12 | ||
6 | HW0403 | BOLT-HHCS-3/8-16 X 1 1/4" | ATC-24 | 6 | |
HW0503 | BOLT-HHCS-1/2-13 X 1 1/2" | ATC-30 & 36 | |||
7 | HW0108 | WASHER-FLAT-3/8"-SAE | ATC-24 | 12 | |
HW0112 | WASHER-FLAT-1/2"-SAE | ATC-30 & 36 | |||
8 | HW0107 | WASHER-LOCK-3/8" | ATC-24 | 6 | |
HW0110 | WASHER-LOCK-1/2" | ATC-30 & 36 | |||
9 | HW0005 | NUT-HEX-3/8-16 | ATC-24 | 6 | |
HW0007 | NUT-HEX-1/2-13 | ATC-30 & 36 | |||
NOTES | |||||
Consult Factory for ATC-LP Units built prior to March, 2003 |
Low Profile Frame (ATC-LPF)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | 00182079 | ROLLER ASSEMBLY-7.813" | 10 | ||
2 | 00188151 | SHAFT-HEX-.438" X 8.438" | 10 | ||
3 | 08417307 | SLIDE-BATTERY | ATC-24,30 / ATC-36 | 2 / 4 | |
4 | HW0306 | BOLT-FHSCS-1/4-20 X 1" | ATC-24,30 / ATC-36 | 4 / 8 | |
5 | 08417327 | RETAINER-ROLLER | 1 | ||
6 | HW0301 | BOLT-SELF-TAP "F"-1/4-20 X 1/2" | 5 | ||
NOTE | |||||
Refer to previous sections for all parts not listed here. |
Drop In Roller (ATC-DIR)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | 00182028 | ROLLER ASSEMBLY-19.813" | ATC-24-DIR | † A/R | |
00182001 | ROLLER ASSEMBLY-12.563" | ATC-30-DIR | † A/R | ||
00182002 | ROLLER ASSEMBLY-15.563" | ATC-36-DIR | |||
00182003 | ROLLER ASSEMBLY-18.563" | ATC-42-DIR | |||
2 | 00187064 | SHAFT-HEX-.438" X 22" | ATC-24-DIR | † A/R | |
00187021 | SHAFT-HEX-.438" X 27" | ATC-30-DIR | |||
00187008 | SHAFT-HEX-.438" X 34" | ATC-36-DIR | |||
00187102 | SHAFT-HEX-.438" X 39.25" | ATC-42-DIR | |||
3 | HW1014-1 | PIN-HITCH-#203 | † A/R | ||
4 | PL0602 | VINYL EDGING | SOLD BY LENGTH | † A/R | |
5 | † A/R | PLATE-LATCH | † SEE NOTES | 1 | |
6 | 08017076-2 | STOP-LATCH PLATE | 1 | ||
7 | HW0302 | BOLT-HHCS-1/4-20 X 3/4" | 1 | ||
8 | HW0103 | WASHER-LOCK-1/4" | 1 | ||
9 | HW0002 | NUT-HEX1/4-20 | 1 | ||
10 | 08017074-2 | ANGLE-CENTERING-ATC | LOCATED ON ATC FRAME | 1 | |
11 | HW0402 | BOLT-HHCS-3/8-16 X 1" | MOUNTED ON ATC ROLLER FRAME | 2 | |
12 | HW0108 | WASHER-FLAT-3/8"-SAE | 2 | ||
13 | HW0107 | WASHER-LOCK-3/8" | 2 | ||
14 | HW0005 | NUT-HEX-3/8-16 | 2 | ||
NOTE: | |||||
Refer to previous sections for all other parts. | |||||
† Consult Factory with Unit Model & Serial Number. For particular part #'s and/or quantities |
Drop In Roller with Friction Strips (DIR-FS)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | 00182028 | ROLLER ASSEMBLY-19.813" | ATC-24-DIR | † A/R | |
00182001 | ROLLER ASSEMBLY-12.563" | ATC-30-DIR | † A/R | ||
00182002 | ROLLER ASSEMBLY-15.563" | ATC-36-DIR | |||
00182003 | ROLLER ASSEMBLY-18.563" | ATC-42-DIR | |||
2 | 00187064 | SHAFT-HEX-.438" X 22" | ATC-24-DIR | † A/R | |
00187021 | SHAFT-HEX-.438" X 27" | ATC-30-DIR | |||
00187008 | SHAFT-HEX-.438" X 34" | ATC-36-DIR | |||
00187102 | SHAFT-HEX-.438" X 39.25" | ATC-42-DIR | |||
3 | HW1014-1 | PIN-HITCH-#203 | † A/R | ||
4 | 08015034 | FRAME-FRICTION STRIP, ATC-24 | 1 | ||
08115012 | FRAME-FRICTION STRIP, ATC-30 | 1 | |||
08215022 | FRAME-FRICTION STRIP, ATC-36 | 1 | |||
08315014 | FRAME-FRICTION STRIP, ATC-42 | 1 | |||
5 | 08017079 | STRIP-FRICTION | 4 | ||
6 | HW0306 | BOLT-FHSCS-1/4-20 X 1" | 8 | ||
7 | HW0403 | BOLT-HHCS-3/8-16 X 1 1/4" | 4 | ||
8 | HW0108 | WASHER-FLAT-3/8"-SAE | 10 | ||
9 | HW0107 | WASHER-LOCK-3/8" | 6 | ||
10 | HW0005 | NUT-HEX-3/8-16 | 6 | ||
11 | PL0602 | VINYL EDGING | Sold by length | † A/R | |
12 | † A/R | PLATE-LATCH | † See notes | 1 | |
13 | 08017076-2 | STOP-LATCH PLATE | 1 | ||
14 | HW0302 | BOLT-HHCS-1/4-20 X 3/4" | 1 | ||
15 | HW0103 | WASHER-LOCK-1/4" | 1 | ||
16 | HW0002 | NUT-HEX1/4-20 | 1 | ||
17 | 08017074-2 | ANGLE-CENTERING-ATC | Mounted on ATC frame | 1 | |
18 | HW0402 | BOLT-HHCS-3/8-16 X 1" | 2 | ||
NOTES | |||||
Refer to previous sections for all other parts. | |||||
† Consult Factory with Unit Model & Serial Number. For particular part #'s and/or quantities |
Two Tier Roller Compartment (ATC-2TIER)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | 08417003 | RETAINER-ROLLER-UPPER | USED PRIOR TO 05/04 | 4 | |
08417548 | RETAINER-ROLLER-UPPER | ||||
2 | HW0302 | BOLT-HHCS-1/4-20 X 3/4" | 16 | ||
3 | HW0003 | NUT-NILN-1/4-20 | 16 | ||
4 | HW0212 | SCREW-RHMS-#10-24 X 1/2" | USED PRIOR TO 05/04 | 16 | |
5 | HW0101 | WASHER-LOCK-#10 | USED PRIOR TO 05/04 | 16 | |
NOTES | |||||
Consult Factory for Rollers and Hex Shafts. | |||||
Refer to previous sections for all other parts not listed here. |
Secondary Guarding
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | 08017060 | GUARD-RUBBER-ARM DRIVE CHAIN | 80012008 | 1 | |
2 | 08417362 | RETAINER-GUARD-RUBBER-ARM DRIVE | 80012008 | 2 | |
3 | HW0104 | WASHER-FLAT-1/4"-SAE | 80012008 | 8 | |
4 | HW0303 | BOLT-HHCS-1/4-20 X 1" | 80012008 | 4 | |
5 | HW0103 | WASHER-LOCK-1/4" | 80012008 | 4 | |
6 | HW0002 | NUT-HEX-1/4-20 | 80012008 | 4 | |
7 | 08417390 | GUARD-CHAIN-RUBBER | 80012001 | Standard ATC | 2 |
08417391 | GUARD-CHAIN-RUBBER | 80012002 | ATC-CAN-7 | ||
08417444 | GUARD-CHAIN-RUBBER | N/A | ATC-CAN-14 | ||
8 | 08017047 | RETAINER-RUBBER GUARD | 80012001 | Standard ATC | 2 |
08417402 | RETAINER-RUBBER GUARD | 80012002 | ATC-CAN-7 | ||
08017050 | RETAINER-RUBBER GUARD | N/A | ATC-CAN-14 | ||
9 | HW0301 | BOLT-SELF-TAP "F"-1/4-20 X 1/2" | † | STD / CAN-7 / CAN-14 | A/R |
10 | 08017062-2 | GUARD-RIGID-ARM DRIVE CHAIN | 80012008 | 1 | |
11 | 00196216 | LABEL-WARNING-"CHAIN ENTANGLEMENT HAZARD" | 80012008 | For item 10 (Not shown) | 1 |
NOTES | |||||
† Included in multiple kits. |
Rear Friction Strips (ATC-FS)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | 08015032 | FRAME-FRICTION STRIP, ATC-24 | 1 | ||
08115013 | FRAME-FRICTION STRIP, ATC-30 | 1 | |||
08215019 | FRAME-FRICTION STRIP, ATC-36 | 1 | |||
08315012 | FRAME-FRICTION STRIP, ATC-42 | 1 | |||
2 | 08017070 | STRIP-FRICTION | 6 | ||
3 | HW0306 | BOLT-FHSCS-1/4-20 X 1" | 12 | ||
4 | HW0402 | BOLT-HHCS-3/8-16 X 1" | ATC-24 | 4 | |
HW0501 | BOLT-HHCS-1/2-13 X 1" | ATC-30, 36 & 42 | |||
5 | HW0107 | WASHER-LOCK-3/8" | ATC-24 | 4 | |
HW0110 | WASHER-LOCK-1/2" | ATC-30, 36 & 42 |
Self-Contained Charger (ATC-CHGR)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | E0209 | 12VDC CHARGER | 120 VAC INPUT | 1 | |
E0209-24 | 24VDC CHARGER | 120 VAC INPUT | |||
2 | 08017039-2 | MOUNT-CHARGER | 1 | ||
3 | HW0303 | BOLT-HHCS-1/4-20 X 1" | 8 | ||
4 | HW0104 | WASHER-FLAT-1/4"-SAE | 16 | ||
5 | HW0103 | WASHER-LOCK-1/4" | 8 | ||
6 | HW0002 | NUT-HEX-1/4-20 | 8 |
Self-Contained Battery (ATC-BATT)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | E0416 | BATTERY-DEEP CYCLE-12VDC | † See notes | 1 | |
2 | E0413 | TERMINAL-BATTERY, WING-NUT POST | 2 | ||
3 | E1103-1 | COVER-TERMINAL-BLACK | 1 | ||
4 | E1104-1 | COVER-TERMINAL-RED | 1 | ||
5 | - | CABLE-POSITIVE-2GA | †† Consult Factory | 1 | |
6 | - | CABLE-NEGATIVE-2GA | †† Consult Factory | 1 | |
NOTES | |||||
† Battery Specifications:
BCI Group: 921 Capacity AMP-Hours (AH): 195AH @ 20 hrs Capacity Minutes: 90 minutes @ 75A discharge rate L X W X H: 15-3/8" X 7" X 14.25" | |||||
†† Cables shown for representation only an not shown actual size. |
Remote Control (ATC-RMT)
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | 08017044-2 | DASHBOARD-ATC-24-RMT | Remote equipped units only | 1 | |
08117008-2 | DASHBOARD-ATC-30-RMT | ||||
08217008-2 | DASHBOARD-ATC-36-RMT | ||||
08317006-2 | DASHBOARD-ATC-42-RMT | ||||
2 | E0815 | CONTROL PENDANT | Includes 6' cord | 1 | |
3 | E1361 | LIGHT-INDICATOR-12VDC | 1 | ||
E1360 | LIGHT-INDICATOR-24VDC | ||||
4 | E0632 | RESTRAINT-3/4" | Grip range .625" to .750" | 1 | |
5 | E0618 | LOCKNUT-CONDUIT-3/4" | 1 | ||
6 | HW0301 | BOLT-SELF-TAP-1/4-20 X 1/2" | 4 |
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | E0107 | POWER RELAY-12VDC | 1 | ||
E0110 | POWER RELAY-24VDC | ||||
2 | HW0135 | SCREW-RHMS-#8-32 X 3/4" | 2 | ||
3 | HW0132 | NUT-NILN-#8-32 | 2 | ||
4 | E0703 | ALARM-AUDIBLE | Magnet equipped units only | 1 | |
5 | E0632 | RESTRAINT-3/4" | Grip range .625" to .750" | 1 | |
6 | E0634 | RESTRAINT-3/4" | Grip range .375" to .450" | 1 | |
7 | E0618 | LOCKNUT-CONDUIT-3/4" | 2 | ||
8 | E0624 | CONNECTOR-1/2" | Includes Lock Nuts | 2 | |
9 | HW0302 | BOLT-HHCS-1/4-20 X 3/4" | 2 | ||
10 | HW0104 | WASHER-FLAT-1/4"-SAE | 4 | ||
11 | HW0103 | WASHER-LOCK-1/4" | 2 | ||
12 | HW0002 | NUT-HEX-1/4-20 | 2 |
ITEM | BHS PART NUMBER | DESCRIPTION | REF. KIT NO. | NOTES | NO. REQ |
---|---|---|---|---|---|
1 | HC0222-12 | SOLENOID VALVE-12 VDC | 1 | ||
HC0222 | SOLENOID VALVE-24 VDC | ||||
2 | HC0223 | MANIFOLD-D03-1 BANK | 1 | ||
3 | HC0222-A | CONNECTOR-DIN | 2 | ||
4 | HC0222-B | BOLT KIT | Includes (4) #10-24 x 1.5" SHCS | 1 | |
5 | H1544 | ADAPTER-H-#6 JICM X #10 SAEM | 2 | ||
6 | H1546 | ADAPTER-#6 JICM X #8 SAEM | 2 | ||
7 | HW0303 | BOLT-HHCS-1/4-20 X 1" | 2 | ||
8 | HW0104 | WASHER-FLAT-1/4"-SAE | 4 | ||
9 | HW0103 | WASHER-LOCK-1/4" | 2 | ||
10 | HW0002 | NUT-HEX-1/4-20 | 2 | ||
11 | 4-18-0402-0100 | HOSE-HYDRAULIC-1/4" x 18" | Not shown | 2 | |
12 | 4-22-0402-0100 | HOSE-HYDRAULIC-1/4" x 22" | Not shown | 2 |
Aftermarket Support
Click here for details on BHS' Aftermarket Support
Statement of Warranty
Click here for details on BHS' Statement of Warranty.