(BE-TS) Triple Stack Operator Aboard Battery Extractors – Parts & Service Manual (IOP-401)

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TP-606 – Safety & De-Energization Procedures

General Safety

Read and understand all instructions and warnings before using or servicing this equipment. Keep these instructions for future reference.

• Battery Extractor (BE) units shall only be operated by suitable persons of at least 18 years of age, who have been trained in the proper and safe operation of the BE and expressly certified/charged, in writing, by the user or their representative.
• Only one person is permitted to travel on the BE at any time.
• BE units shall only be used indoors in an industrial setting on a hard, nonslip, and level floor without defects including but not limited to holes, gouges, cracks, drains or obstacles comprised of concrete or other suitable industrial material meeting the minimum requirements specified by BHS as well as any local requirements.
• A licensed structural engineer should be consulted prior to installing a BE on any building level other than the ground floor.
• BE units are not designed to be shipped or transported after initial delivery.
• Failure to follow these instructions and warnings may result in property damage, personal injury or death.

Work Area

• Keep work area clean and well lit. Cluttered work areas and poor lighting can lead to accidents.
• Clean up/contain any fluid spills immediately to prevent slips or falls.
• Be aware of potential hazards when performing any service or maintenance to the unit.

Service & Maintenance

Service personnel shall wear Personal Protective Equipment (PPE) appropriate for the task being performed.

Lockout/Tagout Lockout/tagout the BE per your corporate policy, if damaged or not functioning properly. Lockout/tagout and de-energize all systems prior to performing any maintenance or service to unit.

Lead-Acid Battery Explosion Hazard DO NOT allow open flames or sparks of any kind near a battery. Highly explosive gas is generated when charging a battery that can remain in battery cells for extended periods of time after charging is complete. Always wear appropriate PPE including rubber apron, gloves, boots and full face shield when performing service or maintenance to any lead-acid batteries. DO NOT place metal or other conductive objects on top of battery. Arcing may occur causing damage to the battery and/or serious personal injury or death. Use only chargers matching the voltage and amperage of the battery being charged. Overcharging a battery can cause damage to the battery, charger and/or serious personal injury or death. Turn off charger before disconnecting battery from charger. Arcing between battery and charger connectors can cause damage to the connectors and/or serious personal injury or death.

Hydraulic Hazards AVOID HIGH PRESSURE FLUIDS-Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure. Keep hands and body away from pin holes which eject fluids under high pressure. Use a piece of cardboard or paper to search for leaks. DO NOT use your hand. Any fluid injected into the skin under high pressure should be considered a serious medical emergency despite an initial normal appearance of the skin. There will be a delayed onset of pain, and serious tissue damage may occur. Medical attention should be sought immediately.

	Electromagnet Hazard Units equipped with magnetic extraction generate strong magnetic fields. Persons with pacemakers SHOULD NOT operate or be in close proximity to equipment during operation. Failure to comply with this direction could result in serious personal injury or death.

Operational Safety

• Only personnel trained in the proper and safe operation of BE units may operate or service the BE.
• Operators shall wear appropriate PPE suitable for working with industrial lead-acid batteries while operating the BE (See Lead-Acid Battery Explosion Hazard section).
• All data plates, warning labels, placards, etc. shall be in place and legible at all times. Contact BHS for re-placement data plates, warning labels, placards or instructions.
• All users and service personnel shall be familiar with the meaning and risks associated with all data plates, warning labels, etc.
• All operators and service personnel shall be aware of potential crush and shear points while operating or servicing the BE.
• Keep hands and arms inside the operator compartment while operating the BE.
• Remove BE from service if damaged, defective, or operating improperly (or becomes such while operating) until repairs can be made to correct any problem(s).
• All operators shall be aware of the location of the end stops in the travel path to prevent driving the BE into the end stops.

Do's and Don'ts

• DO NOT exceed the maximum capacity of the BE.
• DO NOT modify or fit the BE with attachments without prior, written approval from BHS.
• DO NOT perform any maintenance or service to the BE with a battery loaded on the BE.
• DO NOT allow anyone to ride in or on the BE.
• DO NOT operate the BE with any guard or cover removed unless required for maintenance or repair.
• Disconnect the BE from all power sources before attempting to perform service or maintenance to the unit.
• DO NOT drive the BE into the end stops.
• DO NOT operate the BE if disengaged from the guidance track.
• DO NOT allow a battery to exit the BE when a lift truck or battery stand is not present to accept the battery.
• DO NOT rotate the arm onto a battery such that any part of the extractor arm, vacuum cup or magnet contacts the top of the battery.
• DO NOT allow anyone to enter the area under the carriage without the service stands properly installed.
• DO NOT use the BE in a manner for which it is not intended. Some examples of prohibited use are but not limited to:
  • To transport people
  • As a vehicle jack
  • To lift loads greater than its rated load capacity
  • Where unintentional movement may exist
  • Having direct contact with foodstuffs
  • In a potentially explosive atmosphere

De-Energization

1. Fully lower the BE roller bed or position the roller bed on service stands if service requires the bed be raised. See Figures 1 & 2.

	Failure to properly support the roller bed when performing service under the BE could result in injury from the roller bed lowering unexpectedly.

FIGURE 1

FIGURE 2

2. Turn key on dashboard to the “OFF” position. See Figure 3.

FIGURE 3

3. Disconnect power to the extractor or shut off the electrical branch circuit breaker.

Failure to disconnect electrical power to the BE could result in electrical shock. Serious personal injury or death will occur.

4. Actuate all hydraulic levers in both directions to re-lease any stored hydraulic pressure. See Figure 4.

Failure to release any stored hydraulic pres-sure could result in injury from: Escaping hydraulic fluid under high pressure (see HYDRAULIC HAZARDS in the GENERAL SAFETY section). Unexpected movement of hydraulic components.

FIGURE 4

Labels & Placards

Operators should be familiar with the meaning of the following labels and placards found on the BE to ensure proper and safe operation.

	Read and understand instruction manual prior to use.
	Lockout before servicing.
	Extractor arm positioning arrows
	DO NOT operate with guards or covers removed
	NO riders allowed.
	DO NOT operate by or in close proximity to people with pacemakers.
	Strong Magnet Field Hazard Attraction between magnet and metallic objects can crush. Keep unsecured metallic objects away from magnet. De-energize and lockout/tagout before servicing.
	Chain Entanglement Hazard Moving chains and sprockets can crush and cut. Keep hands and fingers clear. Do not operate with guards removed. De-energize and lockout/tagout before servicing.
	Electrical Hazard Energized components can cause electrical shock. De-energize and lockout/tagout before servicing.
	Power Off/On
	Horn (If equipped)
	Vacuum Off/On (If equipped)
	Magnet Off/On (If equipped)
	Powered Roller Cutout Override (If equipped)
	Rack Level Assist Indicator (If equipped)

	Far Power Rollers
	Arm Travel
	Near Power Rollers

BE-SL & DS UNITS ONLY

Drive Forward/Reverse	Platform Raise/Lower	Arm Rotation Near/Far

BE-TS & QS UNITS ONLY

Platform Raise/Lower	Drive Foward/Reverse	Arm Rotation Near/Far

General Information

Specification Data

		BE-24-2-TS	BE-36-2-TS	BE-42-2-TS
A	Overall Length	156.5"	180.5"	192.5"
B	Overall Width	72"	72"	72"
C	Overall Height (Lowered)	158.188"	158.188"	160.688"
	Overall Height (Raised w/ Overhead Guard)	182.375"	182.375"	182.375"
	Overall Height (Raised w/ Strobe & Alarm)	191.75"	191.75"	191.75"
D	Wheel Base	98"	122"	134"
E	Drive Wheel Center line	51"	51"	51"
F	Battery Compartment Width	24"	36"	42"
G	Ground Clearance	.625"	.625"	.625"
H	Minimum Roller Height	6.5"	6.5"	6.5"
I	Maximum Roller Height	96"	96"	96"
J	Operator Platform Height (Lowered/Raised)	11" / 103"	11" / 103"	11" / 103"

UNITS WITH 10 HP POWER UNIT USED PRIOR TO DECEMBER, 2014

	BE-24-2-TS	BE-36-2-TS	BE-42-2-TS
Travel Speed	0 to 190 ft/min / 0 to 0.97 m/s	0 to 190 ft/min / 0 to 0.97 m/s	0 to 190 ft/min / 0 to 0.97 m/s
Raise - Lower Speed	0 to 26 ft/min / 0 to 0.13 m/s	0 to 26 ft/min / 0 to 0.13 m/s	0 to 26 ft/min / 0 to 0.13 m/s
Powered Roller Speed	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s
Arm Traverse Speed	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s
Arm Rotation Time	6 s to 8 s	6 s to 8 s	6 s to 8 s
Draw Bar Pull / Vacuum (12" / 305 mm Round Cup)	1,000 lb / 454 kg	1,000 lb / 454 kg	1,000 lb / 454 kg
Draw Bar Pull Magnet*	800 lb to 1,200 lb / 363 to 544 kg	800 lb to 1,200 lb / 363 to 544 kg	800 lb to 1,200 lb / 363 to 544 kg
Vacuum Attach Time	< 1 s	< 1 s	< 1 s
Vacuum Release Time	< 1 s	< 1 s	< 1 s
Input Voltage	480 V / 3 ph / 60Hz	480 V / 3 ph / 60Hz	480 V / 3 ph / 60Hz
AC Current Draw	16.5 A	16.5 A	16.5 A
Control Circuit Voltage	120 V ac	120 V ac	120 V ac
Hydraulic Power Unit	10 hp / 7.46 kW	10 hp / 7.46 kW	10 hp / 7.46 kW
Hydraulic Pump	16 gal/min / 61 L/min	16 gal/min / 61 L/min	16 gal/min / 61 L/min
Power Unit	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement
Operating Pressure	1,500 psi / 103 bar	1,500 psi / 103 bar	1,500 psi / 103 bar
Vacuum Pump	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW
Vacuum	21" Hg / 711 mbar	21" Hg / 711 mbar	21" Hg / 711 mbar
Full Load Capacity	10,000 lb / 4535 kg	10,000 lb / 4535 kg	10,000 lb / 4535 kg
Weight (Empty)	8,000 lb / 3629 kg	8,300 lb / 3765 kg	8,600 lb / 3901 kg
Total Compartment Rollers / Powered	11/5	11/5	11/5
Guide Track	3" x 2.5" Angle 76 mm x 64 mm	3" x 2.5" Angle 76 mm x 64 mm	3" x 2.5" Angle 76 mm x 64 mm
Overall Dimensions (L x W x H)	156.5" x 72" x 158.188" 3975 mm x 1829 mm x 4018 mm	180.5" x 72" x 158.188" 4585 mm x 1829 mm x 4018 mm	192.5" x 72" x 160.688" 4890 mm x 1829 mm x 4081 mm
Vacuum Arm Reach	4.5" to 14" / 114 mm to 356 mm	4.5" to 14" / 114 mm to 356 mm	4.5" to 14" / 114 mm to 356 mm
Vacuum Arm Reach (Hydraulic Extension)	9" to 23" / 229 mm to 584 mm	9" to 23" / 229 mm to 584 mm	9" to 23" / 229 mm to 584 mm
Magnet Arm Reach (Hydraulic Extension) Truck Side	14" to 22" / 355 mm to 559 mm	14" to 22" / 355 mm to 559 mm	14" to 22" / 355 mm to 559 mm
Wheel Base	98" / 2489 mm	122" / 3099 mm	134" / 3404 mm
Drive Wheel Center Line	51" / 1295 mm	51" / 1295 mm	51" / 1295 mm
Battery Compartment Width	24" / 610 mm	36" / 915 mm	42" / 1067 mm
Maximum Battery Dimensions (L x W x H)	48" x 23" x 34" 1219 mm x 584 mm x 864 mm	48" x 35" x 34" 1219 mm x 889 mm x 864 mm	48" x 41" x 34" 1219 mm x 1041 mm x 864 mm
Minimum Battery Width (with vacuum / magnet)	12" / 305 mm 6" / 152 mm	12" / 305 mm 6" / 152 mm	12" / 305 mm 6" / 152 mm
Minimum Battery Height	17.75" / 451 mm	17.75" / 451 mm	17.75" / 451 mm
Ground Clearance	0.63" / 16 mm	0.63" / 16 mm	0.63" / 16 mm
Roller Height	6.5" Min / 96" Max 165 mm Min / 2438 mm Max	6.5" Min / 96" Max 165 mm Min / 2438 mm Max	6.5" Min / 96" Max 165 mm Min / 2438 mm Max
NOTES
Specifications may vary ± 5% because of temperature, floor considerations, and operator efficiency. Values represented under normal operating conditions.
* Varies with battery case thickness and condition.

UNITS WITH 20 HP POWER UNIT USED DECEMBER, 2014 TO PRESENT

	BE-24-2-TS	BE-36-2-TS	BE-42-2-TS
Travel Speed	0 to 240 ft/min / 0 to 1.22 m/s	0 to 240 ft/min / 0 to 1.22 m/s	0 to 240 ft/min / 0 to 1.22 m/s
Raise - Lower Speed	0 to 26 ft/min / 0 to 0.13 m/s	0 to 26 ft/min / 0 to 0.13 m/s	0 to 26 ft/min / 0 to 0.13 m/s
Powered Roller Speed	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s
Arm Traverse Speed	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s
Arm Rotation Time	6 s to 8 s	6 s to 8 s	6 s to 8 s
Draw Bar Pull / Vacuum (12" / 305 mm Round Cup)	1,000 lb / 454 kg	1,000 lb / 454 kg	1,000 lb / 454 kg
Draw Bar Pull Magnet*	800 lb to 1,200 lb / 363 to 544 kg	800 lb to 1,200 lb / 363 to 544 kg	800 lb to 1,200 lb / 363 to 544 kg
Vacuum Attach Time	< 1 s	< 1 s	< 1 s
Vacuum Release Time	< 1 s	< 1 s	< 1 s
Input Voltage	480 V / 3 ph / 60Hz	480 V / 3 ph / 60Hz	480 V / 3 ph / 60Hz
AC Current Draw	35 A	35 A	35 A
AC Current Draw w/ Electric Drive Option	42 A	42 A	42 A
Control Circuit Voltage	120 V ac	120 V ac	120 V ac
Hydraulic Power Unit	20 hp / 14.9 kW	20 hp / 14.9 kW	20 hp / 14.9 kW
Hydraulic Power Unit w/ Electric Drive Option	25 hp / 18.7 kW	25 hp / 18.7 kW	25 hp / 18.7 kW
Hydraulic Pump	22 gal/min / 83 L/min	22 gal/min / 83 L/min	22 gal/min / 83 L/min
Power Unit	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement
Operating Pressure	1,500 psi / 103 bar	1,500 psi / 103 bar	1,500 psi / 103 bar
Vacuum Pump	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW
Vacuum	21" Hg / 711 mbar	21" Hg / 711 mbar	21" Hg / 711 mbar
Full Load Capacity	10,000 lb / 4535 kg	10,000 lb / 4535 kg	10,000 lb / 4535 kg
Weight (Empty)	8,000 lb / 3629 kg	8,300 lb / 3765 kg	8,600 lb / 3901 kg
Total Compartment Rollers / Powered	11/5	11/5	11/5
Guide Track	3" x 2.5" Angle 76 mm x 64 mm	3" x 2.5" Angle 76 mm x 64 mm	3" x 2.5" Angle 76 mm x 64 mm
Overall Dimensions (L x W x H)	156.5" x 72" x 158.188" 3975 mm x 1829 mm x 4018 mm	180.5" x 72" x 158.188" 4585 mm x 1829 mm x 4018 mm	192.5" x 72" x 160.688" 4890 mm x 1829 mm x 4081 mm
Vacuum Arm Reach	4.5" to 14" / 114 mm to 356 mm	4.5" to 14" / 114 mm to 356 mm	4.5" to 14" / 114 mm to 356 mm
Vacuum Arm Reach (Hydraulic Extension)	9" to 23" / 229 mm to 584 mm	9" to 23" / 229 mm to 584 mm	9" to 23" / 229 mm to 584 mm
Magnet Arm Reach (Hydraulic Extension) Truck Side	14" to 22" / 355 mm to 559 mm	14" to 22" / 355 mm to 559 mm	14" to 22" / 355 mm to 559 mm
Wheel Base	98" / 2489 mm	122" / 3099 mm	134" / 3404 mm
Drive Wheel Center Line	51" / 1295 mm	51" / 1295 mm	51" / 1295 mm
Battery Compartment Width	24" / 610 mm	36" / 915 mm	42" / 1067 mm
Maximum Battery Dimensions (L x W x H)	48" x 23" x 34" 1219 mm x 584 mm x 864 mm	48" x 35" x 34" 1219 mm x 889 mm x 864 mm	48" x 41" x 34" 1219 mm x 1041 mm x 864 mm
Minimum Battery Width (with vacuum / magnet)	12" / 305 mm 6" / 152 mm	12" / 305 mm 6" / 152 mm	12" / 305 mm 6" / 152 mm
Minimum Battery Height	17.75" / 451 mm	17.75" / 451 mm	17.75" / 451 mm
Ground Clearance	0.63" / 16 mm	0.63" / 16 mm	0.63" / 16 mm
Roller Height	6.5" Min / 96" Max 165 mm Min / 2438 mm Max	6.5" Min / 96" Max 165 mm Min / 2438 mm Max	6.5" Min / 96" Max 165 mm Min / 2438 mm Max
NOTES
Specifications may vary ± 5% because of temperature, floor considerations, and operator efficiency. Values represented under normal operating conditions.
* Varies with battery case thickness and condition.

Pre-Installation Check

Floor Conditions

The floor is the single most critical area of the battery room.  A bad floor can cause significant issues with the installation as well as downtime and maintenance problems with the extractor.  The floor should be verified as to its minimum thickness and strength with user.  As noted on the drawing, the specific requirement of flatness for your particular type of system is listed. Below is a chart stating floor requirements.  If possible, especially on double stack and higher systems, a digital level should be used to shoot the grade for compliance with the specification.  The floor should also be inspected for severe cracks or excessively wide expansion joints in the travel path of the machine.  If floor drains are present, they must not have a grade to the opening that encroaches into the travel path.

F-min is a rating method used to evaluate the flatness and levelness of a floor designated as "defined travel path".  For example, an F-min rating of 60 means that there is no more than .129" of variation in the transverse axis (wheels left to right) and .287" variation in the longitudinal axis (front to back) on the equipment.

To avoid potential damage to drive wheel assemblies, guide track, structural components, guide rollers  and issues with the inner frame equalization the "defined travel path" of the Battery Extractor should meet or exceed the recommended F-min specification. See chart below for the model specifications.

Model	F-Min	+/- Longitudinal	+/- Transverse	Slope Defect
SL, DS	40	.287"	.192"	.096"
TS	60	.186"	.129"	.066"
QS	85	.131"	.091"	.047"

Operating Controls & Instructions

Operator Console

NOTE: Safety devices for the machine and the machine operating area SHALL NOT be rendered inoperable or misused.

Typical BE-TS operator console shown above. Position of optional controls may vary from that shown depending on age of unit and/or combination of optional controls present.

HMI display standard on units shipped after February, 2020 for Industrial Internet of Things (IIoT) package.

Safety Features

Key Switch – Located on the dash (see above).  Primary on/off switch to prevent unauthorized personnel from operating the BE.

Emergency Stop – Located on the dash (see above). Will stop all functions immediately, locking all hydraulics in place. To use, press down on the red button. The machine key must be used to reset the emergency stop.

Foot Switch – Must be depressed to operate the BE.  Stepping off the foot switch will stop all functions immediately, locking all hydraulics in place.  To resume use, depress the foot switch.

Gate Switch – The gate must be fully closed for the BE to operate.

Extractor Arm Switch – Does not permit the machine to move forward or backward unless the extractor arm is located in the center of the carriage between the indicating arrows located on the arm guard.

Powered Roller Cutout (PRC-1 or PRC-2) (if equipped) – Disengages the powered roller function when the photo eye positioned on the edge of the BE battery compartment is disrupted by a battery, requiring additional input from the operator. Pressing the "Power Roller Cutout" override button (see above) on the dash will resume  powered roller operation when loading or unloading batteries from the BE carriage.

Horn (If equipped) – Button located on the dash (see above).  Used to alert personnel before moving the BE.

Strobe Light (If equipped) – Located on a vertical stanchion mounted to the right rear of the operator compartment. For units equipped with optional overhead guard (OHG), the beacon is located above of the operator compartment.  Beacon automatically flashes when the BE is switched on to visually notify the BE is in use.

Audible Alarm (if equipped) – Mounted in the same location as the Strobe Light.  Automatically sounds when the BE is switched on to notify personnel that the BE is in use.

Blue Light (if equipped) - Mounted at an elevated position on either end of the extractor which project a bright, highly concentrated blue beam pattern on the ground visually alerting personnel to the direction the extractor is moving.

Operation Overview

• All operators should be familiar with the operator console of the extractor before performing any battery changes.  The controls of the console are simple and well marked.  It consists of six, manually operated, hydraulic control valves and a three position selector switch which controls the left and right vacuum cups (or optional magnets).
• The operator shall make certain there are no persons or obstacles in the extractor path prior to traveling forward or reverse.
• All manual valves are moved in the direction of the function travel which it controls with exception of the lift/lower valve, which is pulled toward the operator for "up" and pushed away for "down."
• In the event of any failure or malfunction, step off the dead-man switch or press the E-stop button and all functions will stop immediately, locking all hydraulics in place.
• The extractor arm must be in the center of the carriage or the unit will not travel forward or reverse.
• To ensure smooth operation, all valve movements should be made in a slow, deliberate motion.
• Only one key should be provided to operate the extractor.
• When leaving the machine, the operator shall turn off the key switch, remove the key and logout out of the IIoT (if equipped) to prevent unauthorized use
• Ensure all the batteries and cables are properly stored in the battery stands prior to moving the BE.
• The BE is designed to carry only one battery in each compartment on the carriage.
• When loading the BE, position the batteries in the center of the compartments on the powered rollers to prevent any battery movement when transporting.
• Ensure there are no projections outside of the carriage before moving the BE.

Operating Instructions

Pre-Change Out Preparation

1. Position lift truck for change out in designated area.

2. Remove all battery restraints and disconnect battery cables following manufacturers guidelines.  (Be sure to position battery cables so as not to be damaged by the battery during change out.)

3. Board battery extractor and close safety gate.  (Gate must be fully closed or unit will not operate.)

4. Turn key switch to "ON" position.

5. Log in on the HMI display (if equipped with BE-IIoT package).

6. Depress foot pedal.

Discharged Battery Removal

1. Move extractor forward or reverse to position center of empty compartment with center of lift truck battery compartment. (Lead roller of extractor is equipped with a centering groove.  Users may find it beneficial to mark center of lift truck compartment to aid in alignment.)

2. Align extractor's roller compartment height with lift truck's battery compartment.

3. Rotate extractor arm into battery compartment aligned in Step 2.

4. Move extractor arm toward battery until vacuum cup/magnet contacts battery.

DO NOT force cup/magnet into battery after initial contact with battery is made.

5. Energize vacuum/magnet by turning selector switch to proper direction, left or right.

6. Move extractor arm away from lift truck toward center of extractor roller bed, removing discharged battery.  (Battery should be pulled past first three idler rollers onto first or second powered roller.)

7. Turn off vacuum/magnet and move extractor arm away from battery 1" to 2".

8. Rotate extractor arm out of battery compartment into opposite compartment (if empty) and center arm in carriage.

9. Move battery into center of compartment using powered rollers.

Charged Battery Retrieval

1. Locate charged battery for appropriate type of lift truck being changed.

2. Raise battery extractor roller compartment to proper level to gain access as needed to disconnect desired battery from its charger and disengage battery safety stop.

ALWAYS be sure charging has been completed and charger is not still charging battery. Dangerous sparking/arcing can occur if battery is unplugged from charger while charging.

3. Move extractor to appropriate rack position and align empty roller compartment with the center of the battery storage rack compartment.  (The battery safety stop of each compartment is the center of that compartment and should be used for alignment with the groove in the lead roller of the battery extractor compartment.)

4. Rotate arm into empty compartment (if not already positioned there.)

5. Move extractor arm toward battery until vacuum cup/magnet contacts battery.

6. Energize vacuum cup/magnet by turning selector switch to proper direction, left or right.

DO NOT force cup/magnet into battery after initial contact with battery is made.

7. Move extractor arm away from battery rack toward center of extractor roller bed, removing charged battery.  (Battery should be pulled past first three idler rollers onto first or second powered roller.)

8. Turn off vacuum/magnet and move extractor arm away from battery 1" to 2".

9. Rotate extractor arm out of battery compartment into fully vertical position.

10. Move battery into center of compartment using powered rollers.

Discharged Battery Return

1. If required, adjust extractor compartment height to battery rack level with open battery compartment.  Drive extractor to align roller compartment containing discharged battery with open battery compartment.

2. Return discharged battery to battery rack using powered rollers.

NOTE: In most instances, batteries can be deposited into battery racks in one motion using only powered rollers.  When this does not work, the battery may need slight assistance from extractor arm.  To do this, rotate arm into compartment such as one would if removing battery from rack.  If extractor is vacuum equipped, position top edge of cup slightly higher than edge of battery (or over lifting eye if so equipped) to prevent cup from adhering to battery - No vacuum/magnet is necessary for pushing. DO NOT activate vacuum/magnet switch.  Slowly push battery into rack until fully into compartment.

3. Engage battery safety stop and connect battery to charger as required.

Charged Battery Installation

1. Lower extractor to fully lowered position.

2. Drive extractor back to lift truck and align roller compartment containing charged battery as performed in steps 1 and 2 of "Discharged Battery Removal".

3. Move charged battery toward lift truck compartment by using powered rollers, verifying precise battery alignment.

Many batteries are a tight fit into lift truck battery compartments. Care MUST be taken to ensure alignment is precise to avoid damage to battery, lift truck, and/or battery extractor.

4. Adjust extractor vertically as well as horizontally, if needed

5. Insert battery into lift truck as far as possible using only the powered rollers.

6. Rotate extractor arm into compartment and SLOWLY push battery into lift truck.  (Be sure to watch battery cables for interference.)

7. Return extractor arm to center of roller bed and lower extractor to fully lowered position.  Drive extractor out of immediate area.

8. Turn off key switch, remove key from switch, log out on the HMI display (if equipped with BE-IIoT package) and carefully exit extractor.

9. Secure newly installed battery in lift truck and reconnect battery cables.

10. Return lift truck to service

	DO NOT drive the BE into the travel path end stops. The end stops are designed to prevent the BE from accidentally traveling beyond its designated travel path. Driving the BE into the end stops will cause the BE to stop suddenly, possibly causing damage to the end stop, the BE and/or personal injury.

Optional Powered Roller Cutout Operation

Units equipped with optional Powered Roller Cutout, the powered roller override button must be depressed in addition to actuating the hydraulic valve when a battery disrupts the photo eye(s) at the edge of the battery compartments while using the powered rollers to transfer batteries on and off of the battery extractor.

IIoT Equipped Units

Units shipped after February, 2020 are equipped with BE-IIoT (Industrial Internet of Things) package. Operators must log in to the BE-IIoT system using the HMI (Human Machine Interface) display located on the dashboard to operate the extractor.

When finished operating the extractor, the operator should log out of the BE-IIoT to prevent unauthorized access and/or operation of the extractor.

Manual Unloading

Lockout/tagout and de-energize all equipment prior to manually unloading any battery.

In the event of power loss or an operational malfunction of the BE not allowing a battery to be unloaded using normal operating procedures, it is recommended a battery be removed from the BE using certified and approved vertical extraction methods and devices.

Read, understand and observe all safety warnings and procedures related to the vertical extraction device(s) being used.

Should the status of the BE not allow for safe vertical extraction (due to position in the battery aisle or level of the inner carriage), only repairs required to safely maneuver the BE to a position allowing for safe vertical extraction should be made.  Once any batteries are safely unloaded, any remaining repairs can be made.

Extreme care should be taken when working under or around equipment supporting elevated loads. Unexpected movement of the equipment could cause the load and/or equipment to fall. ALWAYS be sure devices of adequate size and strength are in place to prevent any personnel working under the elevated load from being crushed. Serious personal injury or death will occur.

Spare Parts List

Use only BHS approved replacement parts.

Refer to the appropriate Spare Parts Kit (vacuum equipped units - Pt# BE-SPKV-TS, magnet equipped units - Pt# BE-SPKM-TS) for the list of items recommended by BHS to have on hand for BE-TS models to minimize any downtime due to minor breakdowns that may occur under normal operating conditions.

BHS offers many replacement parts kits containing relevant or related parts when replacing certain individual parts or replacing any obsolete / upgraded parts.

BHS also offers a supplement hose kit (Pt# 80342003) which contains an assortment of hoses allowing any hose on the extractor to be replaced immediately with a temporary hose of equal length or longer. After the extractor is back up and running, the failed hose can be taken to have an exact replacement made. Once the new hose is made and installed, the temporary hose can be returned to the kit for future use.

Go to www.bhs1.com and click "Parts" for all the latest parts kits and corresponding installation instructions (if applicable).

BHS recommends that a full maintenance inspection report similar to the one provided be done at least once a month.

Any parts found to be excessively worn or damaged should promptly be replaced unless said parts pose a safety risk to the operator and/or extractor, in which case the unit should be removed from service until the problem(s) are remedied (See

Operator's Daily Checklist.)

Note: Spare parts kits contain parts for the most current machine design/configuration. Due to continuous design and manufacturing updates and improvements, not all the parts in the spare parts kits may be compatible with older units. Consult factory when ordering spare or replacement parts for existing units in the field to ensure part compatibility.

Parts Sections

Chassis

Equalization Components

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	PT0222-1	LINK-CONNECTING-#60			8
2	HW0017	NUT-HEX-3/4-10			8
3	HW0115	WASHER-LOCK-3/4"			4
4	43097001	STUD-ANCHOR-5"		Upper	4
5	HW0020	NUT-JAM-3/4-10			4
6	43097002	STUD-ANCHOR-2"		Lower	4
7	00158001-14	CHAIN-ROLLER-#60			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	PT0416	COLLAR-SHAFT-1 1/2"			4
2	43097006	KEY-3/8" X 2 3/4"			4
3	PT0224	SPROCKET-60B12 X 1 1/2"		Keyed in line	8
4	PT0405	FLANGE BEARING-2 BOLT-1 1/2"			4
5	HW0502	BOLT-HHCS-1/2-13 X 1 1/4"			8
6	HW0110	WASHER-LOCK-1/2"			8
7	43127001	SHAFT-EQUALIZATION-81.75"		BE-24-2-TS	2
	43327001	SHAFT-EQUALIZATION-105.75"		BE-36-2-TS	2
	44327001	SHAFT-EQUALIZATION-117.75"		BE-42-2-TS	2
	44527001	SHAFT-EQUALIZATION-75.75"		BE-42-1-TS	2
8	PT0503	BEARING-FLANGED LOAD-2 1/4"		Used after December 2003	8
	43026001	BEARING-FLANGED LOAD-2 1/4" (MACHINED)		Used prior to December 2003	8
9	HW0025	NUT-JAM-7/8-14			8
10	HW0117	WASHER-LOCK-7/8" (NOT SHOWN)		Used prior to August 2002	8

Bridge & Cross Bar

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0502	BOLT-HHCS-1/2-13 X 1 1/4"			12
2	HW0110	WASHER-LOCK-1/2"			20
3	HW0112	WASHER-FLAT-1/2"-SAE			20
4	HW0515	BOLT-HHCS-1/2-13 X 2"		Fully Threaded	8
5	HW0007	NUT-HEX-1/2-13			8

Lift Cylinder Connections

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-13	CHAIN-ROLLER-#80			4
2	HW0014	NUT-HEX-1-8			8
3	43897002	STUD-LIFT-INNER FRAME			4
4	PT0204	LINK-CONNECTING-#80			8
5	43897001	STUD-LIFT-OUTER FRAME			4
6	43815018	BRACKET-CYLINDER SUPPORT			4
7	SS0761	U-BOLT-CYLINDER MOUNTING			4
8	HW0108	WASHER-FLAT-3/8"-SAE			12
9	HW0107	WASHER-LOCK-3/8"			12
10	HW0005	NUT-HEX-3/8-16			8
11	HW0514	BOLT-HHCS-1/2-13 X 2 1/2"		Idler caster end of unit	2
	HW0504	BOLT-HHCS-1/2-13 X 2"		Drive wheel end of unit	2
12	HW0110	WASHER-LOCK-1/2"			4
13	HW0112	WASHER-FLAT-1/2"-SAE			4
14	HW0402	BOLT-HHCS-3/8-16 X 1"			4
15	43822002	CLEVIS ASSEMBLY		Sold as assembly only	4

Guidance Arm

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43015011	GUIDE ARM WELDMENT, 2 ROLLER			2	-
2	43017025	SPACER-GUIDE ARM		† 1/2" thick	4	-
3	41215204	GUIDE ARM WELDMENT, 4 ROLLER			-	2
4	41217274	SPACER-GUIDE ARM			-	4
5	43012007	CAM ROLLER-1 3/4"			4	8
6	HW0115	WASHER-LOCK-3/4"			4	8
7	HW0011	NUT-HEX-3/4-16			4	8
8	HW0509	BOLT-HHCS-1/2-13 X 4-1/2"			4	6
9	HW0112	WASHER-FLAT-1/2"-SAE			4	6
10	HW0110	WASHER-LOCK-1/2"			4	6
11	HW0007	NUT-HEX-1/2-13			4	6
12	41215234	GUIDE ARM WELDMENT (POLY)			2	-
13	41217317	POLY SLIDE MOUNTING BLOCK			4	-
14	41217318	POLY SLIDE			4	-
15	HW0501	BOLT-HHCS-1/2-13 X 1"			12	-
16	HW0110	WASHER-LOCK-1/2"			12	-
17	91253A546	BOLT FHSCS-1/4-20 X 1-1/2"			8	-
18	HW0003	NUT-NILN-1/4-20			8	-
NOTES
† Older units equipped with (1) 1" thick spacer per guide arm bracket.
†† Multiple styles of guide arms have been utilized on extractors. Refer to the parts diagrams for correct replacement parts.

Roller Bed Componenets

Idler Rollers

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43182001	LEAD ROLLER ASSEMBLY-24"		With alignment groove	4
	43382001	LEAD ROLLER ASSEMBLY-36"		With alignment groove	4
	43482001	LEAD ROLLER ASSEMBLY-42"		With alignment groove	4
2	43182002	IDLER ROLLER ASSEMBLY-24"			8
	43382002	IDLER ROLLER ASSEMBLY-36"			8
	43482002	IDLER ROLLER ASSEMBLY-42"			8
3	43187002	SHAFT-HEX-.75" X 25.75"		24" compartments	8
	43387002	SHAFT-HEX-.75" X 37.75"		36" compartments	8
	43487002	SHAFT-HEX-.75" X 43.75"		42" compartments	8
4	43187003	SHAFT-HEX-.75" X 27.5"		24" compartments	4
	43387003	SHAFT-HEX-.75" X 39.5"		36" compartments	4
	43487003	SHAFT-HEX-.75" X 45.5"		42" compartments	4
5	HW1058	PIN-HITCH			24

Powered Rollers

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43182003	POWERED ROLLER-24"			10
	43382003	POWERED ROLLER-36"			10
	43485003	POWERED ROLLER-42"			10
2	43087001	JOURNAL-POWERED ROLLER			10
3	PT0404	FLANGE BEARING-3-BOLT-1"			20
4	HW0321	BOLT-HHCS-5/16-18 X 1 1/4"			60
5	HW0105	WASHER-LOCK-5/16"			60
6	HW0004	NUT-HEX-5/16-18			60
7	PT0033	SPROCKET-35B18 X 1"			16
8	00197028	KEY-1/4" X 1 1/4"			8
9	00158001-16	CHAIN-ROLLER-#35			8
10	PT0031	LINK-CONNECTING-#35			8
11	PT0418	COLLAR-SHAFT-1"			10

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0120	MOTOR-HYDRAULIC-160CC			2
2	HW1071	KEY-WOODRUFF-#808 STD		Supplied with Item 1	A/R
3	H1544	ADAPTER-#6 JICM X #10 SAEM			4
4	HW0402	BOLT-HHCS-3/8-16 X 1"			18
5	HW0107	WASHER-LOCK-3/8"			18
6	43017004	PLATE-MOTOR MOUNTING			2
7	PT0302-1	COUPLING BODY-#40 X 1"			4
8	PT0301	CHAIN-COUPLING-#40		Includes connecting pin	2
9	00197026	KEY-1/4" X 1"			2
10	43097003	KEY-1/4" X 5/8"			2

Hose Carrier

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	PT0629	CARRIER TRACK		81 links required	10'
2	PT0631	BRACKET-UPPER MOUNTING			1
3	HW0212	SCREW-RHMS-#10-24 X 1/2"			2
4	HW0032	NUT-NILN-#10-24			2
5	PT0630	BRACKET-LOWER MOUNTING			1
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			6
7	HW0303	BOLT-HHCS-1/4-20 X 1"			2
8	HW0104	WASHER-FLAT-1/4"-SAE			2
9	HW0103	WASHER-LOCK-1/4"			2
10	HW0002	NUT-HEX-1/4-20			2
11	43817056-2	BRACKET-CARRIER TRACK MOUNTING			1
12	HW0401	BOLT-HHCS-3/8-16 X 3/4"			4
13	HW0107	WASHER-LOCK-3/8"			4
14	HW0108	WASHER-FLAT-3/8"-SAE			4
15	43817057	PLATE-CARRIER TRACK SUPPORT			1
16	HW0504	BOLT-HHCS-1/2-13 X 2"			2
17	HW0110	WASHER-LOCK-1/2"			2
18	HW0112	WASHER-FLAT-1/2"-SAE			2

Cable Retractor

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	CCR-12HD	TAKE UP REEL-CARRIER TRACK			1
2	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"			2
3	HW0108	WASHER-FLAT-3/8"-SAE			4
4	HW0107	WASHER-LOCK-3/8"			2
5	HW0005	NUT-HEX-3/8-16			2

Operator Gate

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43015004	GATE-OPERATOR			1
2	HW0407	BOLT-HHCS-3/8-16 X 2 3/4"			1
3	HW0108	WASHER-FLAT-3/8"-SAE			2
4	HW0006	NUT-NILN-3/8-16			1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43017064-2	LATCH-SWING GATE			1
2	HW0418	BOLT-HHCS-3/8-16 X 2 1/4"			1
3	HW0031	NUT-LOCK-3/8-16			1
4	N/A	HINGE-SPRING		† See notes	1
5	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			3
6	HW1037	STOP-GATE			1
7	HW0303	BOLT-HHCS-1/4-20 X 1"			1
8	HW0104	WASHER-FLAT-1/4"-SAE			1
9	HW0003	NUT-NILN-1/4-20			1
10	N/A	TORSION SPRING		† See notes	1
11	HW0816	SCREW-HHCS-SELF DRILLING-#10 X 3/4"			4
12	43806001	ANTI-FATIGUE MAT			1
13	43017058-2	THRESHOLD			1
14	HW0402	BOLT-HHCS-3/8-16 X 1"			2
15	HW0108	WASHER-FLAT-3/8"-SAE			4
16	HW0107	WASHER-LOCK3/8"			2
17	HW0005	NUT-HEX-3/8-16			2
18	HW9002	GAS SPRING	80292015		1
19	43017086-2	BRACKET-MOUNTING-SPRING	80292015		2
20	HW0815	SCREW-SELF DRILLING-#12-24 X 1" T-4	80292015		4
NOTES
† Part Discontinued. Spring Hinge and Torsion Spring must be replaced with Gas Spring Kit.

Guarding

Outer Carriage Guards

1-Piece Outside Frame Guarding

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43817038	GUARD-FAR END-TOP			1
2	43817037	GUARD-FAR END-MIDDLE			1
3	43817035	GUARD-FAR END-BOTTOM			1
4	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			33

Split Outside Frame Guarding

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43817103	GUARD-FAR END-TOP			1
2	43817102	GUARD-FAR END-MIDDLE			1
3	43817101	GUARD-FAR END-BOTTOM			1
4	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			37

Inner Carriage Guards

Inner Carriage Guards (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43817041-2	GUARD-FRONT-OPERATOR CONSOLE			1
2	43817042-2	GUARD-INNER-FRAME			2
3	43014006-2	GUARD-LINEAR DRIVE SCREW			1
4	43017010-2	GUARD-SIDE-ARM CARRIER SHAFT			2
	44517002-2	GUARD-SIDE-ARM CARRIER SHAFT		† Single compartment units only	1
5	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			34
6	43017009-2	BRACKET-SCREW GUARD MOUNTING			2
7	HW0306	BOLT-FHSCS-1/4-20 X 1"			4
8	HW0303	BOLT-HHCS-1/4-20 X 1"			4
9	HW0104	WASHER-FLAT-1/4"-SAE			8
10	HW0103	WASHER-LOCK-1/4"			8
11	HW0002	NUT-HEX-1/4-20			4
NOTES
† Single Compartment Guard replaces standard, Far Side Arm Carrier Shaft Guard.

Inner Carriage Guards (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43817041-2	GUARD-FRONT-OPERATOR CONSOLE			1
2	43817042-2	GUARD-INNER-FRAME			2
3	43017081-2	GUARD-SIDE-ARM CARRIER SHAFT			2
	44517003-2	GUARD-SIDE-ARM CARRIER SHAFT		† Single compartment units only	1
4	43017080-2	BRACKET-SIDE GUARD MOUNTING			2
5	43017082-3	MOUNT-CHAIN GUARD-LEAD SCREW			1
6	43017082-4	MOUNT-CHAIN GUARD-LEAD SCREW			1
7	43017083-2	GUARD-CHAIN-LEAD SCREW			1
8	HW0303	BOLT-HHCS-1/4-20 X 1"			4
9	HW0103	WASHER-LOCK-1/4"			8
10	HW0104	WASHER-FLAT-1/4"-SAE			8
11	HW0347	BOLT-BHSCS-1/4-20 X 3/8"			4
12	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			28
NOTES
† Single Compartment Guard replaces standard, Far Side Arm Carrier Shaft Guard.

Dash & Platform Guards

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41614004-2	DASHBOARD-OPERATOR CONSOLE			1
2	43817040	KICK PLATE-OPERATOR CONSOLE		41.5" high	1
3	43817086-2	DASHBOARD-OPERATOR CONSOLE			1
4	43817088	KICK PLATE-OPERATOR CONSOLE		33.5" high	1
5	43817110-2	FRAME-DASHBOARD			1
6	A/R	PLATE-DASHBOARD		† See notes	1
7	HW0060	NUT-CLIP-#10-24			12
8	SS0114	BHSCS-#10-24 X 1/2"-SST			12
9	PL0602	VINYL EDGING		At Foot Switch (Not shown)	1'
NOTES
† Consult factory

Lift Cylinder Guards

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43815016	GUARD-CLEVIS		Operator right / Far left	2
	43815017	GUARD-CLEVIS		Operator left / Far right	2
2	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			8

Labels & Placards

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00196616	LABEL-"NO RIDERS ALLOWED"			1
2	00196210	LABEL-WARNING-"OPERATION BY AUTHORIZED PERSONNEL ONLY"			1
3	43696001	PLACARD-OFF / ON			1
4	43096018	PLACARD-RACK LEVEL ASSIST		† If equipped	1
5	43096015	PLACARD-PLATFORM RAISE / LOWER			1
6	43096010	PLACARD-HORN		† If equipped	1
7	43096016	PLACARD-DRIVE / ARM ROTATION			1
8	43096012	PLACARD-VACUUM OFF / ON		Vacuum units only	1
	43096011	PLACARD-MAGNET OFF / ON		Magnet units only (Not shown)	1
9	43096017	PLACARD-POWERED ROLLER CUTOUT OVERRIDE		† If equipped	1
10	43096013	PLACARD-POWERED ROLLERS / ARM TRAVERSE			1
11	00196633	LABEL-NOTICE-"IN LINE VACUUM FILTER..."		(1) per side (Vacuum units only)	2
12	SM-1197	LABEL-ARM POSITION ARROW			2
13	00196609	LABEL-NOTICE-"ARM MUST BE POSITIONED BETWEEN ARROWS..."			1
14	00196602	LABEL-NOTICE-"LUBRICATION POINTS ON UNDERSIDE"			2
15	00196218	LABEL-WARNING-"ELECTRICAL VOLTAGE HAZARD"		Magnet units only	1
16	00196238	LABEL-WARNING-"STRONG MAGNETIC FIELD/DO NOT USE WITH PACEMAKER"		†† Magnet units only	2
NOTES
† Rack Level Assist (LAI), Horn and Powered Roller Cutout (PRC) are optional features. Not all units are equipped with these options.
†† Pacemaker Warning Label takes the place of the discontinued, Triangular Magnetic Field Label.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00196004	LABEL-CAUTION-"WATCH FOR BATTERY AND CHARGER CABLES IN TRAVEL PATH"			1
2	00196216	LABEL-WARNING-"CHAIN ENTANGLEMENT HAZARD"		(1) per Clevis Guard	4
3	00196622	LABEL-LIFT POINT		(2) each end	4
4	00196700	DECAL-BHS-24" X 7.875"		Far end (Not shown)	2
5	00196630	LABEL-NOTICE-HYD. OIL SPEC. (AW 68)		† See notes	1
	00196645	LABEL-NOTICE-HYD. OIL SPEC. (AW 32)		† See notes	1
NOTES
† Most units shipped prior to December 2014 require AW 68 Hydraulic Oil. Some units shipped prior to December 2014 shipped with AW 32 for low temperature applications.

Extractor Arm

SYMBOL	DESCRIPTION / NOTICE	ACTUATOR DIAGRAM
	Rotary Actuator Symbol Battery Extractors shipped prior to May 2020 are equipped with Rotary Actuator Extractor Arms. Parts Diagrams Specific to the Rotary Actuator design are indicated with the Rotary Actuator symbol.
	Helical Actuator Symbol Battery Extractors shipped from May 2020 to Present are equipped with Helical Actuator Extractor Arms. Parts Diagrams Specific to the Rotary Actuator design are indicated with the Helical Actuator Symbol.

Vacuum Components & Swing Arms

Vacuum Arms (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	ARM-PUSH/PULL-30"		† Discontinued	1
	N/A	ARM-PUSH/PULL-36"		† Discontinued	1
2	HW0509	BOLT-HHCS-1/2-13 X 4 1/2"			3
3	HW0112	WASHER-FLAT-1/2"-SAE			6
4	HW0110	WASHER-LOCK-1/2"			3
5	HW0007	NUT-HEX-1/2-13			3
6	P0505	BUSHING-RED-#6 NPT X #4 FNPT-BRASS			2
7	P0402	HOSE BARB-1/4 X #4 MNPT-BRASS			2
8	HW0428	STUD-VACUUM-3/8-16 X 5"	HW-KIT-2		8
9	HW0108	WASHER-FLAT-3/8"-SAE	HW-KIT-2		40
10	HW1001	SPRING-3/8"	HW-KIT-2		24
11	HW0006	NUT-NILN-3/8-16	HW-KIT-2		8
12	HW0424	NUT-JAM-3/8-16	HW-KIT-2		8
REF	43052006	ADJUSTABLE PUSH/PULL ARM		Includes Items 13 through 17	1
13	43057034	ARM BASE			1
14	43055008	VACUUM CUP MOUNT			2
15	HW0523	BOLT-HHCS-1/2-13 X 4"			2
16	HW0112	WASHER-FLAT-1/2"-SAE			4
17	HW0008	NUT-NILN-1/2-13			2
NOTES
† One-piece Arms no longer available. Must replace with Adjustable Arm.

Vacuum Cups

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
A/R	00162004	VACUUM CUP-10" 3-PC (STANDARD)		† Includes Items 1 through 4	A/R
	00162003	VACUUM CUP-12" 3-PC (STANDARD)		† Includes Items 4 through 7
	00162007	VACUUM CUP-10" 3-PC, REINFORCED		Includes Items 1,3,4 & 8
	00162005	VACUUM CUP-12" 3-PC, REINFORCED		Includes Items 4,5,7 & 9
1	00164006	CASTING-10" VACUUM CUP		10" cup only	1
2	00164004	SEAL-RUBBER-10"			1
3	00165002	PLATE-FRONT-10"			1
4	HW0311	BOLT-FHSCS-1/4-20 X 3/4"			8
5	00166001	CASTING-12" VACUUM CUP		12" cup only	1
6	00164001	SEAL-RUBBER-12"			1
7	00165001	PLATE-FRONT-12"			1
8	00164007	SEAL-RUBBER-10"-REINFORCED			A/R
9	00167003	SEAL-RUBBER-12"-REINFORCED			A/R
NOTES
† 10" and 12" 1-Piece Cups no longer available. Must replace with 3-Piece Cup. Verify required cup size prior to ordering.

Swing Arms (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	45055001	TIE PLATE-SWING ARM		BE-24-2-TS	1
	45255001	TIE PLATE-SWING ARM		BE-36-2-TS (NOT SHOWN)	1
	45355001	TIE PLATE-SWING ARM		BE-42-2-TS (NOT SHOWN)	1
2	43055004	SWING ARM-RHS	†	NOT SOLD INDIVIDUALLY	1
3	43055002	SWING ARM-LHS	†	NOT SOLD INDIVIDUALLY	1
4	HW0603	BOLT-FHSCS-5/8-11 X 2"			4
5	HW0113	WASHER-LOCK-5/8"			4
6	HW0010	NUT-JAM-5/8-11			4
7	PT0413	COLLAR-SHAFT-3"	80252001		2
8	43027001	SHAFT-ROTARY ACTUATOR	80252001		1
9	HW1013	KEY-3/8" X 12"	80252001		1
10	PT0419	BEARING-SAE 841-2" I.D., 3" OD, 1/8" THICK	80252001		3
11	43052005	CAP-BEARING		INCLUDES BEARING	2
12	HW0303	BOLT-HHCS-1/4-20 X 1"			6
13	HW0103	WASHER-LOCK-1/4"			6
14	43057014	STANDOFF-WIRE			1
15	HW0312	SCREW-SHSS-1/4-20 X 1"-CUP POINT			1
16	43057003	CUSHION-SWING ARM			2
17	HW0306	BOLT-FHSCS-1/4-20 X 1"			4
18	43055001	STOP-SWING ARM			2
19	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"			4
20	HW0107	WASHER-LOCK-3/8"			4
21	HW0108	WASHER-FLAT-3/8"-SAE			4
22	H1565	ADAPTER-45 DEG-#6 JICM X #4 MNPT			2
23	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2
NOTES
† Included in multiple kits.
See Single Compartment Swing Arm Stop for the the Single Compartment Swing Arm Stop.

Vacuum Swing Arm Stop (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	44555001	STOP-SWING ARM			1
2	43057003	CUSHION-SWING ARM			1
3	43057008	SPACER-SWING ARM STOP			1
4	HW0306	BOLT-FHSCS-1/4-20 X 1"			2
5	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"			4
6	HW0107	WASHER-LOCK-3/8"			4

Vacuum Pump (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	P0005	PUMP-VACUUM			1
2	P0208	FILTER-HI FLOW			3
3	P0503	NIPPLE-#4 NPT-BRASS			3
4	P0502	TEE-#4 FNPT-BRASS			1
5	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS			4
6	P0402	HOSE BARB-1/4 X #4 NPTM-BRASS			6
7	P0207	VALVE-VACUUM RELEASE			2
8	P0302	HOSE-VACUUM-1/4" I.D.		Two 6" pieces	1'
9	P0302	HOSE-VACUUM-1/4" I.D.		Short Arm side	1'
10	P0302	HOSE-VACUUM-1/4" I.D.		Long Arm side	2'
11	E0611	JUNCTION BOX-4" X 2" X 2"			1
12	E0612	COVER-JUNCTION BOX			1
13	HW0212	SCREW-RHMS-#10-24 X 1/2"			2
14	E0624	CONNECTOR-1/2"			1
15	E0608-1	RESTRAINT-1/2"-90 DEG		Grip size .450" to .560"	1
15a	E0617	LOCKNUT-CONDUIT-1/2"		Not shown	2
16	E0501	CORD-14-4 SW/SOW		Withtout Ground Connection in Arm	15'
	E0514	CORD-16-5 SW/SOW
17	43057014	STANDOFF-CABLE			1
18	HW0206	SCREW-RHMS-#10-32 X 3/4"			4
19	HW0306	BOLT-FHSCS-1/4-20 X 1"			1
20	43057021	PLATE-STIFFENER	†		2
21	HW0402	BOLT-HHCS-3/8-16 X 1"	†		12
22	HW0107	WASHER-LOCK-3/8"	†		12
23	HW0005	NUT-HEX-3/8-16	†		12
24	HW0108	WASHER-FLAT-3/8"-SAE	†	Not shown	24
25	P0111	FILTER-VACUUM-INLINE		Not shown	2
NOTES
† Included in multiple kits.

Rotary Actuator

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43046001	ROTARY ACTUATOR			1
2	80000002	ROTARY ACTUATOR BASE ASSEMBLY		Without Actuator	1
2A	N/A	VERTICAL CARRIER PLATE-OUTER		Included with 80000002	2
2B	N/A	VERTICAL CARRIER PLATE-INNER		Included with 80000002	1
2C	N/A	CARRIER BASE PLATE		Included with 80000002	1
3	HW1070	PIN-PULL DOWEL-5/8" X 1 1/2"			2
4	HW0508	BOLT-SHCS-1/2-13 X 3/4"			3
5	HW1045	PIN-PULL DOWEL-3/8" X 1 1/2"		Included with 80000002	6
6	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"		Included with 80000002	12
7	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT			4
8	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM			2

Carrier Shafts & Bearings (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43057045	CARRIER SHAFT-EXTRACTOR ARM		† See notes	2
2	43054007	BEARING-EXTRACTOR ARM CARRIER	80252002	†† See notes	4
3	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"	80252002		16
4	PT0413	COLLAR-SHAFT-3"			4
5	PT0624	FITTING-ZERK	80252002	Not shown	4
NOTES
† See Vacuum Extended Reach (Rotary Actuator) section for Extended Reach equipped units.
†† See Carrier Shafts & Bearings (Helical Actuator) section for Helical Actuator equipped units.

Drive Screw Components (Rotary Actuator)

Drive Nut Assembly (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43054006	DRIVE NUT ASSEMBLY	80252003	† See notes	1
2	HW0426	BOLT-SHCS-3/8-16 X 5 1/2"	80252003	†† See notes	4
3	HW0108	WASHER-FLAT-3/8"-SAE	80252003	†† See notes	4
4	HW0006	NUT-NILN-3/8-16	80252003	†† See notes	4
5	PT0624	FITTING-ZERK	80252003		1
NOTES
† See Drive Nut Assembly (Helical Actuator) section for Helical Actuator equipped units.
†† It is recommended to replace mounting hardware when replacing Drive Nut Assembly.

Drive Screw

[Current] Drive Screw Assembly (Frame #'s 374 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43024001	SCREW-LINEAR DRIVE			1
2	PT0119	SPROCKET-50B15 X 1 3/16"			1
3	43097004	KEY-1/4 X 7/8"			1
4	00158001-15	CHAIN-ROLLER-#50			1
5	PT0102	LINK-CONNECTING-#50			1
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16"		Alloy casting	2
7	HW0503	BOLT-HHCS-1/2-13 X 1 1/2"			8
8	HW0110	WASHER-LOCK-1/2"			8
9	PT0107	SPROCKET-50B15 X 1"			1
10	HC0121	MOTOR-HYDRAULIC-100CC		SAE 2-Bolt mount	1
11	H1605	ADAPTER-90 DEG-#6 JICM X #10 SAEM			2
12	HW1071	KEY-WOODRUFF-#808 STD		Supplied with Item 10	A/R
13	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"			6
14	HW0107	WASHER-LOCK-3/8"			6
15	43017007	PLATE-MOUNTING-SCREW DRIVE MOTOR			1
16	43057019	PLATE-COVER			2
17	HW0415	BOLT-SHCS-3/8-16 X 3/4"			8

ITEMS BELOW ARE REQUIRED FOR REPLACING THE LINEAR DRIVE SCREW ON UNITS WITH FRAME #'S OF 373 AND EARLIER
LINEAR DRIVE SCREW UPDATE KIT
REF	80252011	UPGRADE KIT			1
1	43024001	SCREW-LINEAR DRIVE			1
2	PT0119	SPROCKET-50B15 X 1 3/16"			1
3	43097004	KEY-1/4" X 7/8"			1
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16"		Alloy casting	2
7	HW0503	BOLT-HHCS-1/2-13 X 1 1/2"			8
8	HW0110	WASHER-LOCK-1/2"			8
16	43057019	PLATE-COVER			2
-	43057022	SHIM-18GA		May not be required - (Not shown)	2
-	43057018	TEMPLATE-BEARING MOUNT PATTERN		(Not shown)	1
-	43057020	SPACER PLATE		(Not shown)	2
-	80000015	INSTRUCTION DETAIL		(Not shown)	REF

[Discontinued] Drive Screw Assembly (Frame #'s 373 and Earlier)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	SCREW-LINEAR DRIVE (DISCONTINUED)		See 80252011 Upgrade Kit	1
2	PT0118	SPROCKET-50B12 X 1 3/16"			1
3	43097004	KEY-1/4" X 7/8"			1
4	00158001-15	CHAIN-ROLLER-#50			1
5	PT0102	LINK-CONNECTING-#50			1
6	43057016	BLOCK-BEARING RETAINER			2
6a	PT0414	RACE-TAPERED ROLLER BEARING		Included with 43057016	2
7	PT0623	SEAL-GREASE			2
8	HW0416	BOLT-SHCS-3/8-16 X 1"			8
9	PT0415	BEARING-TAPERED ROLLER			2
10	HW1050	NUT-LOCK			4
11	43057017	PLATE-COVER			2
12	HW0415	BOLT-SHCS-3/8-16 X 3/4"			8
13	PT0624	FITTING-ZERK			2

Hose Carrier Plate

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43915018	PLATE-HOSE CARRIER			1
2	PT0618	BRACKET-FIXED END			1
3	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2
4	PT0617	HOSE CARRIER		20 links required	3 FT
5	PT0619	BRACKET-MOVING END			1
6	HW0303	BOLT-HHCS-1/4-20 X 1"			2
7	HW0103	WASHER-LOCK-1/4"			2
8	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"		† See notes	2
9	HW0108	WASHER-FLAT-3/8"-SAE			6
10	HW0107	WASHER-LOCK-3/8"			4
11	HW0005	NUT-HEX-3/8-16			4
12	HC0262	VALVE-CROSS PORT RELIEF		Includes cartridges	1
12a	43846002	REPLACEMENT CARTRIDGE		†† For Item 12 (Not shown)	2
13	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"			2
14	HW0104	WASHER-FLAT-1/4"-SAE			2
15	HW0103	WASHER-LOCK-1/4"			2
16	HW0002	NUT-HEX-1/4-20			2
17	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM			4
18	E1329	JUNCTION BOX-4" X 4" X 2"		PVC - Includes cover	1
19	HW0212	SCREW-RHMS-#10-24 X 1/2"			4
20	HW0102	WASHER-FLAT-#10-SAE			4
21	E0623	RESTRAINT-1/2"-90 DEG		Grip size .250" to .375"	2
22	E0622	RESTRAINT-1/2"		Grip size .450" to .560"	1
23	E0617	LOCKNUT-CONDUIT-1/2"		For Items 21 & 22 (Not shown)	3
24	HW1076	BOLT-FHSCS-3/8-16 X 1"		† See notes	2
NOTES
† Units built prior to February 2014 without extended reach option use (4) HW0403 mounting bolts. †† Cartridges are for replacement only.

Magnet Components (Rotary Actuator)

[Discontinued] Magnet Arm Configuration

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41257014	TIE PLATE-SWING ARM		All units	1
-	41655008	EXTENSION-ARM		BE-36 only (Not shown)	1
-	43455001	EXTENSION-ARM		BE-42 only (Not shown)	1
2	HW0603	BOLT-FHSCS-5/8-11 X 2"			4
3	HW0113	WASHER-LOCK-5/8"			4
4	HW0010	NUT-JAM-5/8-11			4
5	41655001	CARRIER TUBE-MAGNET SWING SHAFT			1
6	HW0504	BOLT-HHCS-1/2-13 X 2"			6
7	HW0112	WASHER-FLAT-1/2"-SAE			6
8	HW0110	WASHER-LOCK-1/2"			6
9	HW0007	NUT-HEX-1/2-13			6
10	41657006	SHAFT-MAGNET SWING			1
11	41698001	KEY-3/8" X 7/16"			2
12	N/A	STOP-MAGNET SWING		† Dicontinued	1
13	PT0430	FLANGE BEARING-4 BOLT-1 1/2"			2
14	HW0513	BOLT-HHCS-1/2-13 X 2 1/4"			8
15	HW0112	WASHER-FLAT-1/2"-SAE			16
16	HW0110	WASHER-LOCK-1/2"			8
17	HW0007	NUT-HEX-1/2-13			8
18	41655002	PLATE-MAGNET MOUNTING			2
19	41257015	BLOCK-TIGHTENER		2-piece item	1
20	41257016	BLOCK-FIXED		2-piece item	1
21	HW0423	BOLT-SHCS-3/8-16 X 3 1/2"			4
22	HW0006	NUT-NILN-3/8-16			4
23	HW0806	SET SCREW-3/8-16 X 2"		Replaces Swivel Head	4
24	HW0424	NUT-JAM-3/8-16			4
25	41657017	INSULATOR-MAGNET MOUNT			2
26	HW0306	BOLT-FHSCS-1/4-20 X 1"			8
27	41657008	PAD-MAGNET SLIDE			2
28	HW0314	BOLT-FHSCS-1/4-20 X 1/2"			4
NOTES
† Refer to [Current] Magnet Arm Configuration (Rotary Actuator) section for replacement / upgrade parts.

Magnet Pivot Stop (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	MAGNET PUSH/PULL ARM		† See notes	1
2	43055010	MAGNET MOUNT			2
3	PT0470	BEARING-MAGNET PIVOT			2
4	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"			12
5	HW0524	BOLT-CARRIAGE-1/2-13 X 2"		†† Stop Plate location	4
6	HW0110	WASHER-LOCK-1/2"			16
7	HW0007	NUT-HEX-1/2-13			16
8	43058009	PLATE-ROTATION STOP			2
9	43058003	SLEEVE-STOP			2
10	43058010	SUPPORT-CABLE			2
11	PL0501	GROMMET-1/2"			2
12	HW0523	BOLT-HHCS-1/2-13 X 4"			2
13	HW0008	NUT-NILN-1/2-13			2
14	43057037	INSULATOR-BOTTOM			2
15	HW0306	BOLT-FHSCS-1/4-20 X 1"			8
16	41657008	SLIDE-MAGNET			2
17	HW0314	BOLT-FHSCS-1/4-20 X 1/2"			4
18	44558001	PLATE-ROTATION STOP		†† Single compartment units only	2
REF	43052014	ADJUSTABLE PUSH-PULL ARM		Includes Items 19-23	A/R
19	43055018	ARM BASE			1
20	43055019	MAGNET MOUNT			2
21	HW0523	BOLT-HHCS-1/2-13 X 4"			2
22	HW0112	WASHER-FLAT-1/2"-SAE			4
23	HW0008	NUT-NILN-1/2-13			2
NOTES
† 1-Piece Arm no longer available. Must be replaced with Adjustable Arm.
†† Single compartment Stop Plates require (1) additional 2" long Carriage Bolt each

[Current] Magnet Arm Configuration (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	80252012	MAGNET SWING STOP KIT		Includes Items 1 through 6	A/R
1	43057029	PLATE-STOP			1
2	43058003	SLEEVE-STOP			2
3	43057030	SUPPORT-CABLE			2
4	PL0501	GROMMET-1/2"			2
5	HW0509	BOLT-HHCS-1/2-13 X 4 1/2"			2
6	HW0008	NUT-NILN-1/2-13			2
7	44557003	PLATE-STOP		† Single compartment units only	1
NOTES
† For units equipped with Pivot Shaft. See [Current] Magnet Arm Configuration (Rotary Actuator) for units with Independent Magnet Pivot Bearings.

Magnet Mounting Hardware (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43032009	MAGNET ASSEMBLY		Includes Items 1 through 12	A/R
1	N/A	ELECTROMAGNET-95VDC			2
2	E0314	SENSOR-PROXIMITY-30MM			2
3	N/A	GASKET-REAR		Discontinued - Not used	2
4	41657002	COVER-PROXIMITY SENSOR HOUSING		Rear	2
5	HW1065	SCREW-SHCS-#6-32 X 3/8"			8
6	HW1066	WASHER-LOCK-#6			8
7	E0376	INDICATOR LIGHT		† See notes	2
8	E0335	RECEPTACLE-5 PIN MALE		With 12" lead	2
9	E0617	LOCKNUT-CONDUIT-1/2"			2
10	N/A	GASKET-FRONT		Discontinued - Not used	2
11	41657003	COVER-PROXIMITY SENSOR HOUSING	80252015	Front	2
12	HW0138	SCREW-FHSCS-#8-32 X 3/8"	80252015		8
13	HW0433	STUD-1/2-13 X 5"	80252006	For units with Magnet Pivot Shaft only. See [Discontinued] Magnet Arm Configuration for units built prior to 11/01/14	8
14	HW0007	NUT-HEX-1/2-13	80252006		8
15	HW0112	WASHER-FLAT-1/2"-SAE	80252006		40
16	HW1002	SPRING-1/2"	80252006		24
17	HW0008	NUT-NILN-1/2-13	80252006		8
18	HW0514	BOLT-HHCS-1/2-13 X 2 1/2"	80252014	For units with independent Pivot Bearings only. See [Current] Magnet Arm Configuration for units built 11/01/14 to present)	4
19	HW1002	SPRING-1/2"	80252014		4
20	HW0112	WASHER-FLAT-1/2"-SAE	80252014		8
21	HW0007	NUT-HEX-1/2-13	80252014		4
NOTES
† Extractors built or replacement magnets shipped prior to October 2021 used multi-piece indicator lights with replaceable bulb and lens and are no longer available. Current indicator light is a 1-piece LED assembly. Replacement of any multi-piece component requires replacing entire assembly with current, 1-piece indicator light.

Magnet Cords (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E1105	JUNCTION BOX-4" X 2" X 2"		Weather proof box	1
2	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2
3	E1106	COVER-JUNCTION BOX		Weather proof with gasket	1
4	E0333	RECEPTACLE-9 PIN MALE		With 12" lead	1
5	E0608-1	RESTRAINT-1/2"-90 DEG		Grip size .450" to .560"	2
6	E0617	LOCKNUT-CONDUIT-1/2"			3
7	E0334	CORD-5 PIN FEMALE		With 36" lead	2
8	E0332	CORD-9 PIN FEMALE-90 DEG		With 36" lead	1
9	PL0501	GROMMET-1/2"			1
10	41657013-2	PLATE-PANEL MOUNTING		With single cable hole	1
11	E0334-6	CORD-5 PIN FEMALE		With 72" lead	2
12	43057038-2	PLATE-PANEL MOUNTING		With dual cable holes	1

Magnet Panel Mounting (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43057021	PLATE-STIFFENER			1
2	HW0402	BOLT-HHCS-3/8-16 X 1"			12
3	HW0108	WASHER-FLAT-3/8"-SAE		Not shown	24
4	HW0107	WASHER-LOCK-3/8"			12
5	HW0005	NUT-HEX-3/8-16			12
6	41637001	PANEL-COMPONENT MOUNTING			1
7	HW0325	BOLT-5/16-18 X 1 3/4"-PAN HEAD			4
8	N/A	INSULATOR-THREADED FEMALE		Discontinued	4
9	HW0106	WASHER-FLAT-5/16"-SAE			8
10	HW0326	NUT-NILN-5/16-18			8
11	E1016	FUSE HOLDER			1
12	HW0130	SCREW-RHMS-#8-32 X 1/2"			1
13	HW0133	WASHER-FLAT-#8-SAE			1
14	HW0132	NUT-NILN-#8-32			1
15	E0325	FUSE-7AMP-250VAC		FLM-7 or FNM-7	1
16	PL0307	INSULATOR-MALE STUD			4

Magnet Extractor Electrical Panel (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41637001	PANEL-COMPONENT MOUNTING			1
2	41637002	WIRE WAY			2
3	41637003	WIRE WAY			1
4	41637004	TRACK-TERMINAL BLOCK MOUNTING			1
5	41637005	TRACK-TERMINAL BLOCK MOUNTING			1
6	HW0130	SCREW-RHMS-#8-32 X 1/2"			10
7	HW0132	WASHER-FLAT-#8-SAE			10
8	HW0133	NUT-NILN-#8-32		Not shown	16
9	E1020	TERMINAL BLOCK			12
10	E1040	END BARRIER			2
11	E1330	END ANCHOR			4
12	E1009	RECTIFIER-FULL WAVE BRIDGE			2
13	HW0135	SCREW-RHMS-#8-32 X 3/4"			2
14	E1313	SOCKET-RELAY-8 PIN			2
15	HW0139	SCREW-RHMS-#8-32 X 1 1/4"			4
16	E0331	RELAY-DPDT-110VAC		with Indicator Light	2

Swing Arm Stop (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43055007	MOUNT-STOP-SWING ARM		† See notes	2
2	43057024	STOP-SWING ARM		BE-24	4
	43057023	STOP-SWING ARM		BE-36 & BE-42	4
3	HW0304	BOLT-HHCS-1/4-20 X 1 1/2"			4
4	HW0104	WASHER-FLAT-1/4"-SAE			8
5	HW0103	WASHER-LOCK-1/4"			4
6	HW0002	NUT-HEX-1/4-20			4
7	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"			4
8	HW0107	WASHER-LOCK-3/8"			4
9	HW0108	WASHER-FLAT-3/8"-SAE			4
NOTES
† See Vacuum Swing Arm Stop (Rotary Actuator) section for single compartment stop mount and stop.

Vacuum Extended Reach (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41257014	TIE PLATE-SWING ARM		All units	1
-	41655008	EXTENSION-ARM		BE-36 only (Not shown)	1
-	43455001	EXTENSION-ARM		BE-42 only (Not shown)	1
2	HW0504	BOLT-HHCS-1/2-13 X 2"			6
3	HW0112	WASHER-FLAT-1/2"-SAE			6
4	HW0110	WASHER-LOCK-1/2"			6
5	HW0007	NUT-HEX-1/2-13			6
6	P0301-1	HOSE-COIL-VACUUM			1
7	41257035	STANDOFF			2
8	HW1072	RESTRAINT-HOSE			2
9	HW0104	WASHER-FLAT-1/4"-SAE			2
10	HW0103	WASHER-LOCK-1/4"			2
11	HW0318	BOLT-SHCS-1/4-20 X 1 1/2"			2
12	HW0302	BOLT-HHCS-1/4-20 X 3/4"			1
13	HW0312	SCREW-SHSS-1/4-20 X 1"-CUP POINT			1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41255005	ARM-EXTENSION-VACUUM			1
2	HC0416	CYLINDER-EXTENDED REACH-VACUUM		2 1/2" X 12" Cylinder	1
3	H1578	ADAPTER-90 DEG-#6 JICM X #6 MNPT			2
4	41257031	PIN-CLEVIS END			1
5	00197036	PIN-ROD END			1
6	HW1058	PIN-HITCH			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41255004	HOUSING-EXTENDED REACH-VACUUM			1
2	41257030	PLATE-END			1
3	HW0402	BOLT-HHCS-3/8-16 X 1"			4
4	HW0108	WASHER-FLAT-3/8"-SAE			8
5	HW0107	WASHER-LOCK-3/8"			4
6	HW0005	NUT-HEX-3/8-16			4
7	41258002	PLATE-BEARING	80258001	Side	2
8	41258005	PLATE-SHIM	80258001	Side	2
9	41258003	PLATE-BEARING	80258001	Upper / lower	2
10	41258004	PLATE-SHIM	80258001	Upper / lower	2
11	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG			28
12	HW0002	NUT-HEX-1/4-20			28

Extended Reach (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43046001	ROTARY ACTUATOR			1
2	80000002	ROTARY ACTUATOR BASE ASSEMBLY		Without Actuator	1
2A	N/A	VERTICAL CARRIER PLATE-OUTER		Included with 80000002	2
2B	N/A	VERTICAL CARRIER PLATE-INNER		Included with 80000002	1
2C	N/A	CARRIER BASE PLATE		Included with 80000002	1
3	HW1070	PIN-PULL DOWEL-5/8" X 1 1/2"			2
4	HW0508	BOLT-SHCS-1/2-13 X 3/4"			3
5	HW1045	PIN-PULL DOWEL-3/8" X 1 1/2"		Included with 80000002	6
6	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"		Included with 80000002	12
7	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT			4
8	H1579	ADAPTER-90 DEG-#6 JICM X #4 MNPT			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	PT0634	BRACKET-MALE END		Sols as a set	1
2	HW0306	BOLT-FHSCS-1/4-20 X 1"			4
3	HW0104	WASHER-FLAT-1/4"-SAE			10
4	HW0103	WASHER-LOCK-1/4"			6
5	HW0002	NUT-HEX-1/4-20			6
6	PT0627	HOSE CARRIER		14 links required	39"
7	PT0634	BRACKET-FEMALE END		Sols as a set	1
8	HC0262	VALVE-CROSS PORT RELIEF			1
8a	43046003	REPLACEMENT CARTRIDGE		† For Item 8 (Not shown)	2
9	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"			2
10	H1546	ADAPTER-#6 JICM X #8 SAEM			2
11	H1617	ADAPTER-45 DEG-#6 JICM X #8 SAEM			2
12	HC0237	VALVE-SEQUENCING			1
12a	43046005	REPLACEMENT CARTRIDGE		† For Item 12 (Not shown)	A/R
13	HW0317	BOLT-HHCS-1/4-20 X 3 1/2"			2
14	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM			4
15	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2
NOTES
† Cartridges are for replacement only

Magnet Extended Reach (Rotary Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43055011	ARM-EXTENSION-MAGNET			1
2	HC0415	CYLINDER-EXTENDED REACH-MAGNET		2 1/2" X 8" Cylinder	1
3	H1578	ADAPTER-90 DEG-#6 JICM X #6 MNPT			2
4	43057042	PIN-CLEVIS END			1
5	43057043	PIN-ROD END			1
6	HW1132	RETAINING RING-EXTERNAL-3/4" I.D.			4
7	HW1043	CLAMP-CYLINDER			2
8	43057044-2	SUPPORT-CABLE			2
9	PL0501	GROMMET-1/2" I.D.			4
10	43058019	SUPPORT-CABLE-BAND CLAMP			2
11	HW0104	WASHER-FLAT-1/4"-SAE			4
12	HW0103	WASHER-LOCK-1/4"			2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43055012	HOUSING-EXTENDED REACH-MAGNET			1
2	50057008	PLATE-END			1
3	HW0402	BOLT-HHCS-3/8-16 X 1"			4
4	HW0108	WASHER-FLAT-3/8"-SAE			8
5	HW0107	WASHER-LOCK-3/8"			4
6	HW0005	NUT-HEX-3/8-16			4
7	43058013	PLATE-BEARING-SIDE			2
8	43058016	PLATE-SHIM-SIDE			2
9	43058014	PLATE-BEARING-UPPER/LOWER			2
10	43058015	PLATE-SHIM-UPPER/LOWER			2
11	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG			24
12	HW0002	NUT-HEX-1/4-20			24

Extended Reach End Plate

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	CARRIER SHAFT-EXTRACTOR ARM		† 3-Hole version	A/R
2	PT0413	COLLAR-SHAFT-3"			4
3	50057009	PLATE-END-3 HOLE		Replacement part only	4
4	50057010	SHIM-END PLATE		†† See notes	A/R
5	HW1076	BOLT-FHSCS-3/8-16 X 1"			12
6	43057045	CARRIER SHAFT-EXTRACTOR ARM		1-Hole version	2
7	43017076	PLATE-END-1 HOLE			4
8	HW0603	BOLT-FHSCS-5/8-11 X 2"			4
NOTES
† 3-Hole Carrier Shaft no longer available. Must replace 3-Hole shaft with current, 1-Hole version along with new ennd plates & hardware.
†† Shim quantity varies due to manufacturing tolerances.

Carrier Shafts & Bearings

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43057045	CARRIER SHAFT-EXTRACTOR ARM		† See notes	2
2	43054007	BEARING-EXTRACTOR ARM CARRIER	80252002		4
3	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"	80252002		16
4	PT0413	COLLAR-SHAFT-3"			4
5	50057010	SHIM-END PLATE			A/R
6	43017076	PLATE-END-1 HOLE			4
7	HW0603	BOLT-FHSCS-5/8-11 X 2"			4
8	PT0624	FITTING-ZERK	80252002	Not shown	4
NOTES
† See Extended Reach End Plate section for Extended Reach equipped units.

Drive Nut Assembly (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43054006	DRIVE NUT ASSEMBLY	80252003		1
2	HW0426	BOLT-SHCS-3/8-16 X 5 1/2"	80252003	† See notes	4
3	HW0108	WASHER-FLAT-3/8"-SAE	80252003	† See notes	4
4	HW0006	NUT-NILN-3/8-16	80252003	† See notes	4
5	PT0624	FITTING-ZERK	80252003		1
NOTES
† It is recommended to replce mounting hardware when replacing Drive Nut Assembly.

Swing Arms & Actuator (Helical Actuator)

[Discontinued] Helical Actuator

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	HELICAL ACTUATOR		† See notes	1
2	43057046	ACTUATOR BASE PLATE			1
3	43058022	SPACER-ACTUATOR			4
4	HW0725	BOLT-HHCS-3/4-16 X 4-3/4"-GR8			4
5	HW0066	NUT-JAM-3/4-16-GR8			4
6	43055013	SWING ARM-LHS		†† See notes	1
7	HW0620	BOLT-HHCS-5/8-11 X 1-1/4"			6
8	HW0013	WASHER-LOCK-5/8"			6
9	43055014	SWING ARM-RHS			1
10	HW0502	BOLT-HHCS-1/2-13 X 1-1/4"			6
11	HW0110	WASHER-LOCK-1/2"			6
12	43042008	3/8" TUBE X #6 JIC HARD-PIPE			1
13	43042010	3/8" TUBE X #6 JIC HARD-PIPE, LONG			1
14	H1619	ADAPTER-90 DEG-#6 JICM X #4 SAEM			2
15	H0010	FITTING-H-BULKHEAD-1/4 FNPT			2
16	H1504	ADAPTER-#6 JICM X #4 NPTM			2
17	HW1082	CLAMP-HOSE			1
18	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2
NOTES
† Discontinued Helical Actuator no longer available. Must replace with current Helical Actuator Retro Kit 80252032. See [Current] Helical Actuator. †† Swing arms manufactured prior to January 2022 use 10 bolts & washers per Swing Arm.

[Current] Helical Actuator

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
N/A	43052020	HELICAL ACTUATOR ASSEMBLY		Includes Items 1 through 17	1
1	HC0180	HELICAL ACTUATOR	80252032		1
2	43057046	ACTUATOR BASE PLATE			1
3	43058022	SPACER-ACTUATOR			4
4	HW0725	BOLT-HHCS-3/4-16 X 4-3/4"-GR8			4
5	HW0066	NUT-JAM-3/4-16-GR8			4
6	43055013	SWING ARM-LHS			1
7	HW0620	BOLT-HHCS-5/8-11 X 1-1/4"			6
8	HW0013	WASHER-LOCK-5/8"			6
9	43055014	SWING ARM-RHS			1
10	HW0502	BOLT-HHCS-1/2-13 X 1-1/4"			6
11	HW0110	WASHER-LOCK-1/2"			6
12	43042011	3/8" TUBE X #6 JIC HARD-PIPE, 90 DEG	80252032	† See notes	1
13	43042012	3/8" TUBE X #6 JIC HARD-PIPE, SHORT	80252032	† See notes	1
14	H1619	ADAPTER-90 DEG-#6 JICM X #4 SAEM	80252032		2
15	H0010	FITTING-H-BULKHEAD-1/4 FNPT			2
16	H1504	ADAPTER-#6 JICM X #4 NPTM	80252032		1
17	H1691	ADAPTER-45 DEG-#6 JICM X #4 NPTM	80252032	† See notes	1
18	HW1082	CLAMP-HOSE			1
19	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2
NOTES
† Hard-Pipes and 45 degree adapter required if replacing discontinued actuator with current Actuator Kit Part # 80252032 required for discontinued actuator replacement.

Swing Arm Stops & Tie Plate

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43057050	TIE PLATE-HELICAL SWING ARM			1
2	HW0603	BOLT-FHSCS-5/8-11 X 2"			4
3	HW0113	WASHER-LOCK-5/8"			4
4	HW0010	NUT-JAM-5/8-11			4
5	43057052	STOP-POLY-SWING ARM		† See notes	4
6	HW0441	BOLT-FHSCS-3/8-16 X 1-1/2"			4
7	HW0031	NUT-LOCK-3/8-16, DEFORMED THREAD		† † See notes	4
8	44555002	SWING ARM STOP		Single compartment use only	A/R
NOTES
† Replacement Poly Stop design updated from Square to Round. Stop Spacers not required with current, Round-Style Stops.
† † Deformed Thread Lock Nut replaces Acorn Nut and Split Lock Washer used previously.

Push/Pull Arm Mounting (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
					BE-24	BE-36	BE-42
1	41655008	EXTENSION-ARM		†BE-36 units only	-	1	-
	43455001	EXTENSION-ARM		†BE-42 units only	-	-	1
2	HW0504	BOLT-HHCS-1/2-13 X 2"			6	12
3	HW0112	WASHER-FLAT-1/2"-SAE			12	24
4	HW0110	WASHER-LOCK-1/2"			6	12
5	HW0007	NUT-HEX-1/2-13			6	12
NOTES
† BE-24 units do not utilize an Arm Extension.

Vacuum Extractor Arm (Helical Actuator)

Non-Pivoting Vacuum Cup Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0428	STUD-VACUUM-3/8-16 X 5"	HW-KIT-2		8
2	HW0108	WASHER-FLAT-3/8"-SAE	HW-KIT-2		40
3	HW1001	SPRING-3/8"	HW-KIT-2		24
4	HW0006	NUT-NILN-3/8-16	HW-KIT-2		8
5	HW0424	NUT-JAM-3/8-16	HW-KIT-2		8
6	P0402	HOSE BARB-1/4" X #4 MNPT-BRASS			2
REF	43052014	ADJUSTABLE PUSH-PULL ARM		Includes Items 7 through 11	A/R
7	43055018	ARM BASE			1
8	43055019	VACUUM CUP MOUNT			2
9	HW0523	BOLT-HHCS-1/2-13 X 4"			2
10	HW0112	WASHER-FLAT-1/2"-SAE			4
11	HW0008	NUT-NILN-1/2-13			2

Pivoting Vacuum Cup Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43052014	ADJUSTABLE PUSH-PULL ARM		Includes Items 1 through 5	A/R
1	43055018	ARM BASE			1
2	43055019	VACUUM CUP MOUNT			2
3	HW0523	BOLT-HHCS-1/2-13 X 4"			2
4	HW0112	WASHER-FLAT-1/2"-SAE			4
5	HW0008	NUT-NILN-1/2-13			2
6	43055020	MOUNT-PIVOT-VACUUM CUP			2
7	PT0470	BEARING-PIVOT			2
8	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"			12
9	HW0524	BOLT-CARRIAGE-1/2-13 X 2"			4
10	HW0110	WASHER-LOCK-1/2"			16
11	HW0008	NUT-HEX-1/2-13			16
12	43058009	PLATE-ROTATION STOP			2
13	43058003	SLEEVE-STOP			2
14	43058010	SUPPORT-CABLE			2
15	E0622	RESTRAINT-1/2"		Grip size .450" to .560"	4
16	E0617	LOCKNUT-CONDUIT-1/2"			4
17	HW0523	BOLT-HHCS-1/2-13 X 4"			2
18	HW0008	NUT-NILN-1/2-13			2
19	43037002-2	SUPPORT-CABLE RESTRAINT			2
20	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4
21	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS			2
22	P0402	HOSE BARB-1/4" X #4 MNPT-BRASS			2
23	43057056-2	BRACKET-HOSE SUPPORT			2
24	PL0507	GROMMET-5/8" I.D.			2
25	P0302	HOSE-VACUUM-1/4" I.D.		2 pieces at 48" each	96"
26	HW0443	BOLT-HHCS-3/8-16 X 3-1/2"	HW-KIT-3		8
27	HW1001	SPRING-3/8"	HW-KIT-3		16
28	HW0108	WASHER-FLAT-3/8"-SAE	HW-KIT-3		32
29	HW0424	NUT-JAM-3/8-16	HW-KIT-3		4

Vacuum Cup Rotation Stop (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	445558001	PLATE-ROTATION STOP		† Single compartment units only	2
2	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"			2
3	HW0524	BOLT-CARRIAGE-1/2-13 X 2"			6
4	HW0110	WASHER-LOCK-1/2"			8
5	HW0008	NUT-HEX-1/2-13			8

Vacuum Components (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43058021	STIFFENER PLATE-HELICAL SWING ARM			2
2	HW0402	BOLT-HHCS-3/8-16 X 1"			12
3	HW0108	WASHER-FLAT-3/8"			24
4	HW0107	WASHER-LOCK-3/8"			12
5	HW0005	NUT-HEX-3/8-16			12
6	P0005	PUMP-VACUUM			1
7	P0207	VALVE-VACUUM RELEASE			2
8	P0208	FILTER-HI FLOW			3
9	H0011	NIPPLE-#4 X 2"-BRASS			1
10	P0502	TEE-#4 FNPT-BRASS			1
11	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS			4
12	P0503	NIPPLE-#4 NPT-BRASS			2
13	P0402	HOSE BARB-1/4" X #4 MNPT-BRASS			6
14	P0111	FILTER-VACUUM-IN-LINE			2
15	HW0206	SCREW-RHMS-#10-32 X 3/4"			4
16	43037014-2	BRACKET-CABLE RESTRAINT			1
17	E0622	RESTRAINT-1/2"		Grip size .450" to .560"	2
18	E0617	LOCKNUT-CONDUIT-1/2"			2
19	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2
20	E0611	JUNCTION BOX-4" X 2" X 2"			1
21	E0612	COVER-JUNCTION BOX			1
22	E0624	CONNECTOR-1/2"		Includes Lock Nut	1
23	HW0212	SCREW-RHMS-#10-24 X 1/2"			2

Magnet Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43052014	ADJUSTABLE PUSH-PULL ARM		Includes Items 1 through 5	A/R
1	43055018	ARM BASE			1
2	43055019	VACUUM CUP MOUNT			2
3	HW0523	BOLT-HHCS-1/2-13 X 4"			2
4	HW0112	WASHER-FLAT-1/2"-SAE			4
5	HW0008	NUT-NILN-1/2-13			2
6	43055016	MOUNT-PIVOT-MAGNET			2
7	PT0470	BEARING-PIVOT			2
8	HW0525	BOLT-CARRIAGE-1/2-13 X 1 1/2"			12
9	HW0524	BOLT-CARRIAGE-1/2-13 X 2"			4
10	HW0110	WASHER-LOCK-1/2"			16
11	HW0008	NUT-HEX-1/2-13			16
12	43058009	PLATE-ROTATION STOP			2
13	43058003	SLEEVE-STOP			2
14	43058010	SUPPORT-CABLE			2
15	HW0523	BOLT-HHCS-1/2-13 X 4"			2
16	HW0008	NUT-NILN-1/2-13			2
17	E0622	RESTRAINT-1/2"		Grip size .450" to .560"	2
18	E0617	LOCKNUT-CONDUIT-1/2"			2
19	43037002-2	SUPPORT-CABLE RESTRAINT			2
20	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4
21	E0334-6'	CORD-5 PIN FEMALE		With 72" lead	2
22	E1041	WIRE LOOM-SPIRAL-3/8"		2 pieces at 24" each	48"
23	PL0501	GROMMET-1/2" I.D.			2
24	43057037	INSULATOR-BOTTOM			2
25	HW0306	BOLT-FHSCS-1/4-20 X 1"			8
26	41657008	SLIDE-MAGNET			2
27	HW0314	BOLT-FHSCS-1/4-20 X 1/2"			4

Magnet Assembly (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43032009	MAGNET ASSEMBLY		Includes Items 1 through 12	A/R
1	N/A	ELECTROMAGNET-95VDC			2
2	E0314	SENSOR-PROXIMITY-30MM			2
3	41657002	COVER-PROXIMITY SENSOR HOUSING		Rear	2
4	HW1065	SCREW-SHCS-#6-32 X 3/8"			8
5	HW1066	WASHER-LOCK-#6			8
6	E0335	RECEPTACLE-5 PIN MALE		With 12" lead	2
7	E0617	LOCKNUT-CONDUIT-1/2"			2
8	E0376	INDICATOR LIGHT		† See notes	2
9	41657003	COVER-PROXIMITY SENSOR HOUSING	80252015	Front	2
10	HW0138	SCREW-FHSCS-#8-32 X 3/8"	80252015		8
11	HW0514	BOLT-HHCS-1/2-13 X 2 1/2"	80252014		4
12	HW1002	SPRING-1/2"	80252014		4
13	HW0112	WASHER-FLAT-1/2"-SAE	80252014		8
14	HW0007	NUT-HEX-1/2-13	80252014		4
15	E0336	METAL OXIDE VARISTOR		Not shown	1
NOTES
† Extractors built or replacement magnets shipped prior to October 2021 used Multi-Piece Indicator Lights with replaceable bulb and lens and are no longer available. Current Indicator Light is a 1-Piece LED assembly. Replacement of any Multi-Piece component requires replacing entire assembly with current, 1-Piece Indicator Light.

Magnet Components (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43058021	STIFFENER PLATE-HELICAL SWING ARM			1
2	43057051-2	STIFFENER-MAGNET-HELICAL SWING ARM			1
3	HW0402	BOLT-HHCS-3/8-16 X 1"			12
4	HW0108	WASHER-FLAT-3/8"			24
5	HW0107	WASHER-LOCK-3/8"			12
6	HW0005	NUT-HEX-3/8-16			12
7	PL0307	INSULATOR-MALE STUD			4
8	HW0106	WASHER-FLAT-5/16"-SAE			8
9	HW0105	WASHER-LOCK-5/16"			8
10	HW0004	NUT-HEX-5/16-18			8
11	E0622	RESTRAINT-1/2"		Grip size .450" to .560"	1
12	E0608-1	RESTRAINT-1/2"-90 DEG		Grip size .450" to .560"	2
13	E0617	LOCKNUT-CONDUIT-1/2"			3
14	E1016	FUSE HOLDER			1
15	E0325	FUSE-7 AMP-250VAC		FLM-7 or FNM-7	1
16	HW0130	SCREW-RHMS-#8-32 X 1/2"			1
17	HW0133	WASHER-FLAT-#8-SAE			1
18	HW0132	NUT-NILN-#8-32			1

Magnet Panel (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41637001	PANEL-COMPONENT MOUNTING			1
2	41637002	WIRE WAY-SHORT			2
3	41637003	WIRE WAY-LONG			1
4	41637004	TRACK-MOUNTING-SHORT			1
5	41637005	TRACK-MOUNTING-LONG			1
6	HW0130	SCREW-RHMS-#8-32 X 1/2"		Mounting track hardware (Not shown)	10
7	HW0132	WASHER-FLAT-#8-SAE			10
8	HW0133	NUT-NILN-#8-32			16
9	E1020	TERMINAL BLOCK			12
10	E1040	END BARRIER			2
11	E1330	END ANCHOR			4
12	E1009	RECTIFIER-FULL WAVE BRIDGE			2
13	HW0135	SCREW-RHMS-#8-32 X 3/4"			2
14	E1313	SOCKET-RELAY-8 PIN			2
15	E0331	RELAY-DPDT-110VAC		With Indicator Light	2
16	HW0139	SCREW-RHMS-#8-32 X 1 1/4"			4

Extended Reach Hydraulics (Helical Actuator)

[Discontinued] Helical Actuator

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43042009	3/8" TUBE X #6 JIC HARD-PIPE			2
2	H1579	ADAPTER-90 DEG-#6 JICM X #4 MNPT			2
3	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT			2
4	43055017	ELBOW-BULKHEAD			2
5	HW0302	BOLT-HHCS-1/4-20 X 3/4"			4
6	HW0103	WASHER-LOCK-1/4"			4
7	4-48-0402-0402	HYD HOSE-1/4" X 48" (BE-24 UNITS)		Cylinder rod-end hose	1
	4-54-0402-0402	HYD HOSE-1/4" X 54" (BE-36 UNITS)
	4-56-0402-0402	HYD HOSE-1/4" X 56" (BE-42 UNITS)
8	4-38-0402-0402	HYD HOSE-1/4" X 38" (BE-24 UNITS)		Cylinder rod-end hose	1
	4-44-0402-0402	HYD HOSE-1/4" X 44" (BE-36 UNITS)
	4-46-0402-0402	HYD HOSE-1/4" X 46" (BE-42 UNITS)
9	41257035	STANDOFF-HOSE			2
10	HW1093	CLAMP-CABLE-3/4"			2
11	HW0311	BOLT-FHSCS-1/4-20 X 3/4"			2
12	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2

[Current] Helical Actuator

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43042013	3/8" TUBE X #6 JIC HARD-PIPE			2
2	H1579	ADAPTER-90 DEG-#6 JICM X #4 MNPT			2
3	H0010	FITTING-BULKHEAD-3/4-16 X #4 FNPT			2
4	43055021	ELBOW-BULKHEAD			2
5	HW0302	BOLT-HHCS-1/4-20 X 3/4"			4
6	HW0103	WASHER-LOCK-1/4"			4
7	4-48-0402-0402	HYD HOSE-1/4" X 48" (BE-24 UNITS)		Cylinder rod-end hose	1
	4-54-0402-0402	HYD HOSE-1/4" X 54" (BE-36 UNITS)
	4-56-0402-0402	HYD HOSE-1/4" X 56" (BE-42 UNITS)
8	4-38-0402-0402	HYD HOSE-1/4" X 38" (BE-24 UNITS)		Cylinder rod-end hose	1
	4-44-0402-0402	HYD HOSE-1/4" X 44" (BE-36 UNITS)
	4-46-0402-0402	HYD HOSE-1/4" X 46" (BE-42 UNITS)
9	41257035	STANDOFF-HOSE			2
10	HW1093	CLAMP-CABLE-3/4"			2
11	HW0311	BOLT-FHSCS-1/4-20 X 3/4"			2
12	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2

Vacuum Extended Reach (Helical Actuator)

Non-Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41255005	ARM-EXTENSION			1
2	41255004	HOUSING-EXTENDED REACH			1
3	HC0416	CYLINDER-2 1/2" X 12"			1
4	43057042	PIN-CYLINDER-REAR			1
5	43057043	PIN-CYLINDER-ROD			1
6	HW1132	RETAINING RING-3/4" I.D.			4
7	H1578	ADAPTER-90 DEG-#6 JIC X # 6 NPT			2
8	50057008	PLATE-END			1
9	HW0303	BOLT-HHCS-1/4-20 X 1"			4
10	HW0104	WASHER-FLAT-1/4"			8
11	HW0103	WASHER-LOCK-1/4"			4
12	HW0002	NUT-HEX-1/4-20			4
13	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG			28
14	HW0002	NUT-HEX-1/4-20			28
15	41258002	PLATE-BEARING	80258001	Side	2
16	41258005	PLATE-SHIM	80258001	Side	2
17	41258003	PLATE-BEARING	80258001	Upper / lower	2
18	41258004	PLATE-SHIM	80258001	Upper / lower	2

Pivoting Cup Extended Reach Vacuum Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43055011	ARM-EXTENSION		Pivoting cup only	1
2	43055012	HOUSING-EXTENDED REACH		Pivoting cup only	1
3	HC0415	CYLINDER-2 1/2" X 8"			1
4	43057042	PIN-CYLINDER-REAR			1
5	43057043	PIN-CYLINDER-ROD			1
6	HW1132	RETAINING RING-3/4" I.D.			4
7	H1578	ADAPTER-90 DEG-#6 JIC X # 6 NPT			2
8	50057008	PLATE-END			1
9	HW0303	BOLT-HHCS-1/4-20 X 1"			4
10	HW0104	WASHER-FLAT-1/4"			8
11	HW0103	WASHER-LOCK-1/4"			4
12	HW0002	NUT-HEX-1/4-20			4
13	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG			24
14	HW0002	NUT-HEX-1/4-20			24
15	43058013	PLATE-BEARING		Side	2
16	43058016	PLATE-SHIM		Side	2
17	43058014	PLATE-BEARING		Upper / lower	2
18	43058015	PLATE-SHIM		Upper / lower	2
19	HW1043	CLAMP-CYLINDER			2
20	43058019	SUPPORT-CABLE-BAND CLAMP			2
21	E0622	RESTRAINT-1/2"		Grip size .450" to .560"	2
22	E0617	LOCKNUT-CONDUIT-1/2"			2
23	HW0104	WASHER-FLAT-1/4"			4
24	HW0103	WASHER-LOCK-1/4"			2

Magnet Extended Reach (Helical Actuator)

[Discontinued] Extended Reach Magnet Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43055011	ARM-EXTENSION			1
2	43055012	HOUSING-EXTENDED REACH			1
3	HC0415	CYLINDER-2 1/2" X 8"			1
4	43057042	PIN-CYLINDER-REAR			1
5	43057043	PIN-CYLINDER-ROD			1
6	HW1132	RETAINING RING-3/4" I.D.			4
7	H1578	ADAPTER-90 DEG-#6 JIC X # 6 NPT			2
8	50057008	PLATE-END			1
9	HW0303	BOLT-HHCS-1/4-20 X 1"			4
10	HW0104	WASHER-FLAT-1/4"			8
11	HW0103	WASHER-LOCK-1/4"			4
12	HW0002	NUT-HEX-1/4-20			4
13	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG			24
14	HW0002	NUT-HEX-1/4-20			24
15	43058013	PLATE-BEARING		Side	2
16	43058016	PLATE-SHIM		Side	2
17	43058014	PLATE-BEARING		Upper / lower	2
18	43058015	PLATE-SHIM		Upper / lower	2
19	HW1043	CLAMP-CYLINDER			2
20	43058019	SUPPORT-CABLE-BAND CLAMP			2
21	PL0501	GROMMET-1/2" I.D.			4
22	HW0104	WASHER-FLAT-1/4"			4
23	HW0103	WASHER-LOCK-1/4"			2
24	43057004-2	SUPPORT-CABLE-MAGNET			2

[Current] Extended Reach Magnet Arm (Helical Actuator)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	50055004	ARM-EXTENSION			1
2	50055005	HOUSING-EXTENDED REACH			1
3	HC0415	CYLINDER-2 1/2" X 8"			1
4	43057042	PIN-CYLINDER-REAR			1
5	43057043	PIN-CYLINDER-ROD			1
6	HW1132	RETAINING RING-3/4" I.D.			4
7	H1578	ADAPTER-90 DEG-#6 JIC X # 6 NPT			2
8	50057008	PLATE-END			1
9	HW0303	BOLT-HHCS-1/4-20 X 1"			4
10	HW0104	WASHER-FLAT-1/4"			8
11	HW0103	WASHER-LOCK-1/4"			4
12	HW0002	NUT-HEX-1/4-20			4
13	HW0812	SCREW-SHSS-1/4-20 X 5/8"-HALF DOG			20
14	HW0002	NUT-HEX-1/4-20			20
15	50058009	PLATE-BEARING		Side	2
16	50058012	PLATE-SHIM		Side	2
17	50058010	PLATE-BEARING		Upper / lower	2
18	50058011	PLATE-SHIM		Upper / lower	2
19	HW1043	CLAMP-CYLINDER			2
20	43058019	SUPPORT-CABLE-BAND CLAMP			2
21	PL0501	GROMMET-1/2" I.D.			4
22	HW0104	WASHER-FLAT-1/4"			4
23	HW0103	WASHER-LOCK-1/4"			2
24	43057004-2	SUPPORT-CABLE-MAGNET			2

Drive and Idler Wheels

Drive Wheel Mounting

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0503	BOLT-HHCS-1/2-13 X 1 1/2"			6
2	HW0504	BOLT-HHCS-1/2-13 X 2"		Cylinder Bracket bolt only	2
3	HW0110	WASHER-LOCK-1/2"			8
4	HW0112	WASHER-FLAT-1/2"-SAE			8

Drive Wheel Motors

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43822001-6B	FLOOR DRIVE ASSEMBLY (W/ 200CC MOTOR)		† See notes	2
	43822004-6B	FLOOR DRIVE ASSEMBLY (W/ 400CC MOTOR)		† See notes	2
2	43827004	PLATE-MOTOR MOUNTING			2
3	HW0416	BOLT-SHCS-3/8-16 X 1"			8
4	HW0107	WASHER-LOCK-3/8"			8
5	H1612	ADAPTER-90 DEG-#8 JICM X #10 SAEM			4
6	N/A	ROD-THREADED-1/2-13 X 7 3/4"		†† See notes	8
7	N/A	SPACER-DRIVE WHEEL-4.75" LG		†† See notes	8
8	HW0110	WASHER-LOCK-1/2"			8
9	HW0007	NUT-HEX-1/2-13			8
10	43827006	SPACER-DRIVE WHEEL-4.125" LG		Must be ordered as a set of 4	8
11	HW0516	BOLT-HHCS-1/2-13 X 6 1/2"			8
12	HW0112	WASHER-FLAT-1/2"-SAE			8
13	N/A	MOTOR-HYDRAULIC-200CC		††† Keyed Shaft	-
	N/A	MOTOR-HYDRAULIC-400CC		††† Keyed Shaft	-
14	HW1071	KEY-WOODRUFF-#808 STD			2
15	HC0124-6B	MOTOR-HYDRAULIC-200CC		† Spline Shaft	2
	HC0126-6B	MOTOR-HYDRAULIC-400CC	80322003	† Spline Shaft	2
NOTES
† 200CC Motors required for units equipped with Parallel Drive Circuit. 400CC Motors required for units equipped with Series Drive Circuit. See Cross Port Relief section to determine if unit is Parallel or Series equipped and approximate effectivity of each type.
†† Parts obsolete and no longer available. Must replace with Items 10 & 11.
††† Parts obsolete and no longer available. Must replace with Spline Drive Conversion Kit.
NOTE: Effectivity dates refer to dates new extractor units are shipped from the factory. Replacement part effectivity may differ due to factory inventory levels at time of parts order. Consult factory if unsure of parts needed.

Drive Wheel Bearings

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43825001	FRAME-FLOOR DRIVE			2
2	C0510-1	WHEEL-10" X 5"-POLY	80322001		2
3	43822003	SHAFT-WHEEL (W/ COUPLING BODY)		Available in multiple kits	2
4	43897004	KEY-3/8" X 4 3/4"	80322001		2
5	PT0430	FLANGE BEARING-4 BOLT-1 1/2"	80322001		4
6	HW0504	BOLT-HHCS-1/2-13 X 2"			8
7	HW0112	WASHER-FLAT-1/2"-SAE			16
8	HW0110	WASHER-LOCK-1/2"			16
9	HW0007	NUT-HEX-1/2-13			16
10	PT0321	CHAIN-COUPLING-#50		Includes connecting pin	2
11	N/A	COUPLING BODY-TAPER BORE-#50		† See notes	2
12	N/A	BUSHING-TAPER LOCK-1"		† See notes	2
13	HW0323	BOLT-HHCS-5/16-18 X 1"			8
14	PT0330	COUPLING BODY-#50-SPLINE BORE	80322003		2
15	HW1110	RETAINING RING-1 1/2"-HEAVY DUTY		†† Available in multiple kits	2
NOTES
† Parts obsolete and no longer available. Spline Drive Conversion Kit required. Reuse of bushing after disassembly not recommended.
† † Retaining Rings used on units shipped after 7/01/12. Units shipped from 7/01/13 are equipped with (2) Retaining Rings per shaft - (1) on each side of the wheel. Units shipped after 11/01/13 are equipped with only (1) Snap Rings as shown. Second Snap Ring is no longer used or required.
NOTE: Effectivity dates refer to dates new extractor units are shipped from the factory. Replacement part effectivity may differ due to factory inventory levels at time of parts order. Consult factory if unsure of parts needed.

Drive Wheel Assembly

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43822005	RADIAL PISTON DRIVE WHEEL ASSEMBLY		Includes Items 1 through 6	2
1	43825003	RADIAL PISTON DRIVE WHEEL MOUNT			1
2	HC0160-1	400CC RADIAL PISTON MOTOR		Includes nuts & studs	1
REF	HC0160-STUD	STUD-M14-1.5 X 46MM		Replacement motor stud	A/R
REF	HC0160-NUT	NUT-FLANGED HEX-M14-1.5		Replacement motor nut	A/R
3	C0511	WHEEL-POLY-10 X 5"-FLANGE MOUNT			1
4	HW0514	BOLT-HHCS-1/2-13 X 2 1/2"			6
5	HW0110	WASHER-LOCK-1/2"			6
6	HW0007	NUT-HEX-1/2-13			6
7	H1612	ADAPTER-H-90 DEG-#10 SAEM X #8 JICM			2
8	H1539	ADAPTER-#8 JIC X #6 SAE			1
9	H1586	ADAPTER-90 DEG-#8 JICSW X #6 NPT			1
10	H0801	TEE-H-#6 NPT			1
11	H1501	ADAPTER-#8 JIC X #6 NPT			1
12	H0200	REDUCER-#6 NPT X #4 NPT			1
13	H0206	PLUG-#4 NPT		† Left Drive Wheel only	1
NOTES
† Plug used on Left Drive Wheel Assembly only. Hose from Left Drive Wheel Assembly is connected to tee on Right Drive Wheel Assembly.

Idler Casters

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	C0500-1	CASTER-RIGID-10" X 5"-POLY			2
2	HW0504	BOLT-HHCS-1/2-13 X 2"			6
3	HW0514	BOLT-HHCS-1/2-13 X 2 1/2"		For Cylinder Bracket position	2
4	HW0112	WASHER-FLAT-1/2"-SAE			16
5	HW0110	WASHER-LOCK-1/2"			8
6	HW0007	NUT-HEX-1/2-13			8

Electrical

AC Power Stanchion

Aero-Motive Energy Rail

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43835001	STANCHION-POWER			1
2	HW0511	BOLT-HHCS-1/2-13 X 3 3/4"			2
3	HW0112	WASHER-FLAT-1/2"-SAE			2
4	HW0110	WASHER-LOCK-1/2"			2
5	HW0007	NUT-HEX-1/2-13			2
6	46837014-2	TOW ARM-COLLECTOR TROLLEY			1
7	46838015	SPACER BLOCK-TOW ARM			1
8	HW1030	U-BOLT-3/8-16 X 2" X 5"-SQUARE BEND			1
9	HW0108	WASHER-FLAT-3/8"-SAE			2
10	HW0107	WASHER-LOCK-3/8"			2
11	HW0005	NUT-HEX-3/8-16			2
12	E0632	RESTRAINT-3/4"		Grip size .625" to .750"	1
13	E0618	LOCKNUT-CONDUIT-3/4"			1
14	HW1051	EYE BOLT-3/8-16 X 5 1/2"			2
15	HW0126	WASHER-FLAT-3/8"-FENDER			4
16	HW0107	WASHER-LOCK-3/8"			4
17	HW0005	NUT-HEX-3/8-16			4
18	BD0010	TROLLEY-ENERGY RAIL		Aero-Motive Rail only (orange housing color)	1
19	BD0100	BRUSH-TROLLEY			4

Vahle Energy Rail

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1A	BD0031	TROLLEY-ENERGY RAIL, KSL		† Vahle KSL Rail only (green housing color)	1
2A	BD0040	BRUSH-PHASE, KSL			3
3A	BD0041	BRUSH-GROUND, KSL			1
1B	BD0231	TROLLEY-ENERGY RAIL, KBH		† Vahle KBH Rail only (gray housing color) (Nots shown)	1
2B	BD0240	BRUSH-PHASE, KBH			3
3B	BD0241	BRUSH-GROUND, KBH			1
4	BD0030	TOW ARM-COLLECTOR TROLLEY, KSL		† Vahle KSL Rail only (green housing color)	1
	BD0230	TOW ARM-COLLECTOR TROLLEY, KBH		† Vahle KBH Rail only (gray housing color)	1
5	46838015	SPACER-BLOCK-TOW ARM		†† See notes	1
6	41237083-2	BRACKET-TOW ARM		†† See notes	1
7	HW1054	U-BOLT-5/16-18 X 2" X 5"-SQUARE BEND			1
8	HW0323	BOLT-HHCS-5/16-18 X 1"			2
9	HW0106	WASHER-FLAT-5/16"-SAE			2
10	HW0150	WASHER-FLAT-5/16"-FENDER			2
11	HW0105	WASHER-LOCK-5/16"			2
12	HW0004	NUT-HEX-5/16-18			2
NOTES
† Verify Energy Rail type (KSL OR KBH) by the color of the energy rail housing.
†† Not all units equipped with Tow Arm Bracket. Location of Spacer Block and/or Tow Arm Bracket may vary from configuration shown.

Control Panel

[Discontinued] Control Panel for Units with 10 HP Power Unit

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	ENCLOSURE-CONTROL PANEL-16" X 14" X 6"		CONSULT FACTORY	1
2	HW0303	BOLT-HHCS-1/4-20 X 1"			4
3	HW0103	WASHER-LOCK-1/4"			4
4	HW0002	NUT-HEX-1/4-20			4
5	E0616	RESTRAINT-1/2"		Grip size .250" to.375"	1
6	E0632	RESTRAINT-3/4"		Grip size .625" to .750"	2
7	E0613	RESTRAINT-3/4"		Grip size .500" to .625"	2
8	E0617	LOCKNUT-CONDUIT-1/2"		Not shown	1
9	E0618	LOCKNUT-CONDUIT-3/4"		Not shown	4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0640	PANEL-COMPONENT MOUNTING		BLANK PANEL WITHOUT HOLES	1
2	E0120	MAGNETIC STARTER-NEMA 1 3/4"		WITH OVERLOAD	1
3	HW0130	SCREW-RHMS-#8-32 X 1/2"			17
4	HW0133	WASHER-FLAT-#8-SAE			17
5	HW0132	NUT-NILN-#8-32			17
6	E0207-1	TRANSFORMER		480VAC TO 120VAC, 0.75 Kva	1
7	HW0302	BOLT-HHCS-1/4-20 X 3/4"			4
8	HW0104	WASHER-FLAT-1/4"-SAE			4
9	HW0003	NUT-NILN-1/4-20			4
10	E1023	WIREWAY		SOLD BY LENGTH	A/R
11	E1024	MOUNTING TRACK		SOLD BY LENGTH	A/R
12	E1020	TERMINAL BLOCK			16
13	E1040	END BARRIER			2
14	E1330	END ANCHOR			4
15	E0341	GROUND LUG			1
16	E0902	FUSE-6A		FLM-6	1

[Current] Control Panel for Units with 20 HP Power Unit

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	ENCLOSURE-24" X 16" X 6"		CONSULT FACTORY	1
2	E0123-1	HANDLE-DISCONNECT		INCL. MOUNTING SCREWS	1
3	E0662	RESTRAINT-3/4"-LIQUID TIGHT		INCL. LOCKNUT	1
4	E0613	RESTRAINT-3/4"		GRIP SIZE .500" TO .625"	2
5	E0632	RESTRAINT-3/4"		GRIP SIZE .625" TO .750"	1
6	E0618	LOCKNUT-CONDUIT-3/4"			3
7	E0661	RESTRAINT-3/4"-90 DEG-LIQUID TIGHT		INCL. LOCKNUT	1
8	E0616	RESTRAINT-1/2"		GRIP SIZE .250" TO .375"	1
9	E0622	RESTRAINT-1/2"		GRIP SIZE .450" TO .560"	2
10	E0617	LOCKNUT-CONDUIT-1/2"			3
11	HW0303	BOLT-HHCS-1/4-20 X 1"			4
12	HW0104	WASHER-FLAT-1/4"-SAE			4
13	HW0103	WASHER-LOCK-1/4"			4
14	HW0002	NUT-HEX-1/4-20			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	YE0506	PANEL-COMPONENT MOUNTING		Blank panel without holes	1
2	YE0205-1	SWITCH-DISCONNECT-80A			1
3	43036007	SHAFT-DISCONNECT			1
4	YE0409	FUSE HOLDER-SINGLE POLE			3
5	E0914	FUSE-10A		FLM-10	1
6	E0902	FUSE-6A		FLM-6	1
7	E0903	FUSE-12A		FLM-12	1
8	YE0402	TERMINAL BLOCK			17
9	YE0405	END BARRIER			2
10	YE0406	END ANCHOR			6
11	E0136	FUSE HOLDER-3 POLE			1
12	YE0901	FUSE-40A		JTD-40-ID	3
13	E1013	BASE-RELAY			1
14	E1012	RELAY-11 PIN			1
15	E0137	FUSE HOLDER-2 POLE			1
16	YE0902	FUSE-10A		KLDR-10	2
17	N/A	CONTACTOR, "A40" SERIES		† See notes	1
	E0132-1	CONTACTOR, "AF38" SERIES	80332009		1
18	N/A	OVERLOAD, "TA" SERIES		† See notes	1
	E0131-1	OVERLOAD, "TF" SERIES	80332009		1
19	E1023	WIREWAY		Sold by length	A/R
20	E0908	MOUNTING RAIL		Sold by length	A/R
21	E1070	GROUND BAR-4 POSITION			1
22	E1071	GROUND BAR-7 POSITION			1
23	HW1061	SCREW-RHMS-#8-32 X 1"			3
24	HW0130	SCREW-RHMS-#8-32 X 1/2"		Track and Wireway mounting hardware (Not shown)	14
25	HW0133	WASHER-FLAT-#8			14
26	HW0132	NUT-NILN-#8-32			17
27	E0139	AUXILIARY CONTACT BLOCK	80332009	†† See notes	1
NOTES
† "A40" Series Contactor and "TA" Series Overload no longer available as of mid-March 2022. Components must be replaced with current Overload & Relay Kit 80332009.
†† Auxiliary contact Block required for units equipped with "AF38" Series Contactor & "TF" Series Overload.

Transformer

Transformer for Units with 20 HP Power Unit

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0220	TRANSFORMER		480VAC to 120VAC, 3kVA	1
2	E0608-1	RESTRAINT-1/2"-90 DEG		Grip size .450" to .560"	2
3	E0617	LOCKNUT-CONDUIT-1/2"			2
4	HW0303	BOLT-HHCS-1/4-20 X 1"			3
5	HW0104	WASHER-FLAT-1/4"-SAE			6
6	HW0103	WASHER-LOCK-1/4"			3
7	HW0002	NUT-HEX-1/4-20			3

Operator Console

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0327	KEYED ACTUATOR ASSEMBLY		Includes 2 Keys & Contact Block	1
2	E0351	KEY-REPLACEMENT		Set of 2 Keys	A/R
3	E0309-1	HOUR METER		† Includes mounting hardware	1
4	N/A	SWITCH-SELECTOR-3 POSITION		ON-OFF-ON, †† See notes	1
5	N/A	LEGEND PLATE-VACUUM		††† See notes	1
	N/A	LEGEND PLATE-MAGNET		††† See notes	1
6	N/A	CONTACT BLOCK-N/O		†† See notes	2
7	N/A	CONTACT BLOCK-N/C		†† See notes	2
8	E1083	SWITCH-SELECTOR-3 POSITION	80232001	OFF-ON-OFF	1
9	E1080	CONTACT BLOCK-N/O & N/C	80232001		2
10	YE0311	SWITCH-EMERGENCY STOP			1
11	YE0407	LEGEND PLATE-EMERGENCY STOP			1
NOTES
† Current Hour Meter is 3-Bolt version. Replacement of 4-Bolt version will require new mounting holes to be drilled in dashboard.
†† Parts no longer available. Must order new Selector Switch Kit 80232001
††† Parts no longer available. See Labels & Placards section for current Placards

Foot Switch

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0301-1	SWITCH-FOOT OPERATED		† See notes	1
2	E0613	RESTRAINT-3/4"		Grip size .500" to .625"	1
3	E0515	CORD-14-3-SO/SOW			9'
4	HC0303	BOLT-HHCS-1/4-20 X 1"		If equipped	2
5	HC0103	WASHER-1/4"-LOCK		If equipped	2
NOTES
† Open-Style Switch is a direct replacement for discontinued, Covered-Style Switch.

Gate Switch

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0312	SWITCH-PUSH BUTTON			1
2	43017041	MOUNT-GATE SWITCH			1
3	HW1077	SCREW-RHMS-#10-24 X 5/8"			2
4	HW0104	WASHER-FLAT-1/4"-SAE			2
5	HW0103	WASHER-LOCK-1/4"			2
6	HW0307	BOLT-SHCS-1/4-20 X 1"			2
7	PL0502	GROMMET-3/8" I.D.			1
8	YE0305	SWITCH-ROLLER			1
9	SS0303	WASHER-FLAT-#8			2
10	SS0111	SCREW-SHCS-#8-32 X 1 1/2"			2
11	SS0203	NUT-NILN-#8-32			2
12	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	1

Proximity Switch

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0314	SENSOR-PROXIMITY-30MM			1
2	43017027-2	BRACKET-PROXIMITY SENSOR			1
3	HW0306	BOLT-FHSCS-1/4-20 X 1"			2
4	HW0103	WASHER-LOCK-1/4"			2
5	HW0002	NUT-HEX-1/4-20			2
6	43017037-2	ANGLE-PROXIMITY SENSOR TARGET		Rotary Actuator units	1
	43017084-2	ANGLE-PROXIMITY SENSOR TARGET		Helical Actuator units	1
7	HW0341	BOLT-FHSCS-1/4-20 X 5/8"			2

120V Receptacle

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4" X 2" X 2"			1
2	E0622	RESTRAINT-1/2"		Grip size .450" to .560"	1
3	E0617	LOCKNUT-CONDUIT-1/2"			1
4	E0650	RECEPTACLE-DUPLEX		† 20A	1
5	E0651	COVER-RECEPTACLE-DUPLEX			1
6	E0655	RECEPTACLE-GFCI		20A	1
7	E0656	COVER-RECEPTACLE-GFCI			1
8	E0654	JUNCTION BOX-4" X 4" X 2"			1
9	E0657	COVER-RECEPTACLE-DUPLEX/GFCI			1
10	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		Mounting hardware (Not shown)	A/R
NOTES
† If Duplex Receptacle has Split Feed (1 set of black & white wires for each plug), the Break-Off Fin must be removed prior to installation.

Console Enclosure

[Discontinued] Operator Console Enclosure for Units with 10 HP Power Unit

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	ENCLOSURE-6" X 6" X 4 "		Consult factory	1
2	E0622	RESTRAINT-1/2"		Grip size .450" to .560"	1
3	E0608-1	RESTRAINT-1/2"-90 DEG		Grip size .450" to .560"	2
4	E0623	RESTRAINT-1/2"-90 DEG		Grip size .250" to .375"	2
5	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	1
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4
7	E0617	LOCKNUT-CONDUIT-1/2"			6
8	43817087-2	BRACKET-MOUNTING-ENCLOSURE			1
9	HW0303	BOLT-HHCS-1/4-20 X 1"		Mounting bracket hardware (Not shown)	2
10	HW0104	WASHER-FLAT-1/4"-SAE			4
11	HW0103	WASHER-LOCK-1/4"			2
12	HW0002	NUT-HEX-1/4-20			2

[Discontinued] Operator Console Enclosure Panel for Units with 10 HP Power Unit

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0639	PANEL-COMPONENT MOUNTING		Without holes	1
2	E1024	TRACK-TERMINAL BLOCK		4 7/8" LG	1
3	E1020	TERMINAL BLOCK			9
4	E1330	END ANCHOR			2
5	E1040	END BARRIER			1
6	E0341	GROUND LUG			1
7	HW0130	SCREW-RHMS-#8-32 X 1/2"		2 for track mounting	3
8	HW0132	NUT-NILN-#8-32		2 for track mounting	3
9	HW0133	WASHER-FLAT-#8-SAE		2 for track mounting	3

[Current] Operator Console Enclosure for Units with 20 HP Power Unit

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	ENCLOSURE-8" X 8" X 4"		Consult factory	1
2	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	3
3	E0632	RESTRAINT-3/4"		Grip size .625" to .750"	1
4	E0608-1	RESTRAINT-1/2"-90 DEG		† Grip size .450" to .560"	4
5	E0623	RESTRAINT-1/2"-90 DEG		† Grip size .250" to .375"	4
6	E0617	LOCKNUT-CONDUIT-1/2"			11
7	E0618	LOCKNUT-CONDUIT-3/4"			1
8	E1349	SEAL-KNOCKOUT-1/2"		† See notes	A/R
9	43037003-2	BRACKET-MOUNTING-ENCLOSURE			1
10	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4
11	HW0303	BOLT-HHCS-1/4-20 X 1"		Mounting bracket hardware (Not shown)	2
12	HW0104	WASHER-FLAT-1/4"-SAE			4
13	HW0103	WASHER-LOCK-1/4"			2
14	HW0002	NUT-HEX-1/4-20			2
NOTES
† Restraints sold for machines equipped with all available options. Machines built without certain options will have Knockout Seals (Item #8) installed in place of restraints.

[Current] Operator Console Enclosure Panel for Units with 20 HP Power Unit

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0135	PANEL-COMPONENT MOUNTING		Blank panel without holes	1
2	E0908	MOUNTING RAIL		Sold by length	A/R
3	YE0402	TERMINAL BLOCK			14
4	YE0405	END BARRIER			2
5	YE0406	END ANCHOR			2
6	E1074	JUMPER-2 POLE			2
7	E0130	GROUND BAR-7 POSITION			1
8	HW1061	SCREW-RHMS-#8-32 X 1"			2
9	HW0130	SCREW-RHMS-#8-32 X 1/2"		Track and Wireway mounting hardware (Not shown)	2
10	HW0133	WASHER-FLAT-#8			2
11	HW0132	NUT-NILN-#8-32			4

Junction Box

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4" X 2" X 2"			3
2	E0612	COVER-JUNCTION BOX			3
3	E0613	RESTRAINT-3/4"		Grip size .500" to .625"	4
4	E0632	RESTRAINT-3/4"		Grip size .625" to .750"	2
5	E0618	LOCKNUT-CONDUIT-3/4"			6
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			6

Top Module Junction Box

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E1329	JUNCTION BOX-4" X 4" X 2"			1
2	E0662	RESTRAINT-3/4"-LIQUID TIGHT		Includes Locknut	1
3	E0632	RESTRAINT-3/4"		Grip size .625" to .750"	1
4	E0618	LOCKNUT-CONDUIT-3/4"			1
5	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2

Wiring Diagrams

BE-TS with 10 HP Motor Wiring Diagram

BE-TS with Magnet and 10 HP Motor Wiring Diagram

BE-TS with Magnet and 20 HP Motor Wiring Diagram

Hydraulics

[Discontinued] 10 HP Power Unit

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0011	MOTOR-ELECTRIC-10HP			1
2	HC0326	ADAPTER-PUMP TO MOTOR			1
3	HC0325	PUMP-VANE-16 GPM		Variable displacement	1
4	HC0327	COUPLING BODY-1 3/8"		Motor end	1
5	HC0329	SPIDER-COUPLING INSERT			1
6	HC0328	COUPLING BODY-7/8"		Pump end	1
7	HW0502	BOLT-HHCS-1/2-13 X 1 1/4"			2
8	HW0110	WASHER-LOCK-1/2"			2
9	HW0112	WASHER-FLAT-1/2"-SAE			2
10	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			1
11	H1549	ADAPTER-#20 JICM X #24 SAEM			1
12	H1595	ADAPTER-90 DEG-#20 JICM X #20 JICSW			1
13	H1609	ADAPTER-90 DEG-#12 JICM X #16 SAEM			1
14	H1522	ADAPTER-#12 JICSW X #12 SAEM			1
15	HC0260	VALVE-MAIN SYSTEM RELIEF			1
15a	43846003	REPLACEMENT CARTRIDGE		†† For Item 15 (Not shown)	A/R
16	HC0318	GAUGE-PRESSURE			1
17	H0206	PLUG-#4 NPT			1
18	H1108	ADAPTER-#10 JICM X #12 SAEM			1
19	H1522	ADAPTER-#12 JICSW X #12 SAEM		† See note	1
20	H1542	ADAPTER-#12 JICM X #12 SAEM			1
21	HC0280	VALVE-CHECK		† See note	1
22	H1542	ADAPTER-#12 JICM X #12 SAEM		† See note	1
23	E0613	RESTRAINT-3/4"		Grip size .500" to .625"	1
23a	E0618	LOCKNUT-CONDUIT-3/4"		For Item 23 (Not shown)	1
24	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"			4
25	HW0108	WASHER-FLAT-3/8"-SAE			8
26	HW0107	WASHER-LOCK-3/8"			4
27	HW0005	NUT-HEX-3/8-16			4
NOTES
† Parts noted used on units built after April 2001.
†† Cartridges are for replacement only.

[Discontinued] 30 Gallon Reservoir

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43842001	RESERVOIR-VERTICAL-30 GAL		Includes Items 1 through 8	1
1	HC0542	GASKET-CHANNEL		Sold by length	7'
2	HC0340	GAUGE-SIGHT		with Thermometer	1
3	HC0306	STRAINER-SUCTION			1
4	HC0308	FILLER/BREATHER ASSEMBLY			1
5	HW0209	SCREW-RHMS-10-32 X 1/2"			6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT			1
7	HW0402	BOLT-HHCS-3/8-16 X 1"			8
8	H0208	PLUG-#12 NPT			1
9	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT			1
10	BI0102	ELBOW-#12 FNPT			1
11	BI0020	NIPPLE-#12 NPT X 3"			1
12	BI0301	TEE-#12 FNPT			2
13	H1502	ADAPTER-#8 JICM X #12 MNPT			1
14	BI0002	NIPPLE-CLOSE-#12 NPT			2
15	HC0307	RETURN LINE FILTER ASSEMBLY		Housing and Filter	1
16	HC0317	FILTER-RETURN LINE		Replacement filter	1
17	H1509	ADAPTER-#10 JICM X #12 MNPT			2
18	HW0402	BOLT-HHCS-3/8-16 X 1"		Mounting hardware (Not shown)	4
19	HW0108	WASHER-FLAT-3/8"-SAE			8
20	HW0107	WASHER-LOCK-3/8"			4
21	HW0005	NUT-HEX-3/8-16			4

[Current] Power Unit (20 HP)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0040	MOTOR-ELECTRIC-20 HP			1
2	HC0357	ADAPTER-PUMP TO MOTOR			1
3	HC0356	PUMP-PISTON-71CC			1
4	HC0358-M	COUPLING BODY-M300-1 5/8" BORE		MOTOR SIDE	1
5	HC0358-I	SPIDER-COUPLING INSERT			1
6	HC0358-P	COUPLING BODY-M300-1 1/4" BORE		PUMP SIDE	1
7	HW0602	BOLT-HHCS-5/8-11 X 2"			2
8	HW0113	WASHER-LOCK-5/8"			2
9	H1604	ADAPTER-90 DEG-#12 JICM X #10 SAEM			1
10	HC0363	ADAPTER-FLANGE-#32 NPT		Includes O-ring	1
11	HC0240	BLOCK-CHECK VALVE		Includes Cartridge & O-ring	1
12	N/A	CARTRIDGE-CHECK VALVE		† Replacement cartridge	A/R
13	H0300	ELBOW-STR-90 DEG-#4 NPT			1
14	HC0318	GAUGE-PRESSURE			1
15	HE0704	ADAPTER-SPLIT FLANGE-1"		2-Piece adapter with O-ring	1
16	HW0107	WASHER-LOCK-3/8"			2
17	H0211	ADAPTER-#24 NPT X #12			1
18	E0661	RESTRAINT-3/4"-90 DEG-LIQUID TIGHT			1
19	HW0513	BOLT-HHCS-1/2-13 X 2 1/4"			4
20	HW0112	WASHER-FLAT-1/2"-SAE			8
21	HW0110	WASHER-LOCK-1/2"			4
22	HW0007	NUT-HEX-1/2-13			4
NOTE
† Consult factory

[Current] 45 Gallon Reservoir

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43842010	45 GAL RESERVOIR ASSEMBLY		Includes Items 1 through 7	A/R
1	43848005	PLATE-COVER		† See note	1
2	HC0308	FILLER/BREATHER ASSEMBLY			1
3	HW0209	SCREW-RHMS-10-32 X 1/2"			6
4	HC0340	GAUGE-SIGHT			1
5	H0208	PLUG-#12 NPT		Non-IIoT equipped units only	1
6	HW0302	BOLT-HHCS-1/4-20 X 3/4"			8
7	HW0104	WASHER-FLAT-1/4"			8
8	HC0361	HOUSING-FILTER			1
9	HC0354	CARTRIDGE-FILTER		10 Micron filtration	1
10	HC0362	FLANGE-SUCTION TUBE		Includes hardware	1
11	43848008	TUBE-SUCTION			1
12	H1569	ADAPTER-45 DEG-#12 JICM X #12 NPT			1
13	H0202	REDUCER-#24 SAE X #12 SAE			1
14	H1622	ADAPTER-90 DEG-#12 SAEM X #12 JICM			1
15	H1644	PLUG-#24 SAE			1
16	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"			4
17	HW0107	WASHER-LOCK-3/8"			4
18	H1610	ADAPTER-45 DEG-#12 JICSW X #12 JICM			1
19	PB0311-1	NIPPLE-#12 NPT X 2"-BRASS		†† See notes	1
20	BI0301	TEE-#12 FNPT			1
21	H1502	ADAPTER-#8 JICM X #12 MNPT			2
22	HW0403	BOLT-HHCS-3/8-16 X 1 1/4"		Reservoir mounting hardware (Not shown)	2
23	HW0405	BOLT-HHCS-3/8-16 X 2"			2
24	HW0108	WASHER-FLAT-3/8"-SAE			8
25	HW0107	WASHER-LOCK-3/8"			4
26	HW0005	NUT-HEX-3/8-16			4
NOTES
† RVT silicone required to seal cover plate after removal.
†† Components required for units equipped with radial piston drive wheel motors plumbed with case drain hoses. See Drive Wheel Assembly section.

Valve Assembly

Lift Valve and Manifold Detail

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	80342001	LEVER VALVE RETRO KIT		† Required prior to 2006	A/R
1	HC0257	VALVE-LEVER		Effective from 2006 to Present	1
2	HC0252	MANIFOLD-D05-1 BANK			1
3	HW0318	BOLT-SHCS-1/4-20 X 1 1/2"			4
4	H1642	PLUG-#12 SAE			1
5	H1542	ADAPTER-#12 JICM X #12 SAEM			3
6	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			2
7	HW0303	BOLT-HHCS-1/4-20 X 1"			4
8	HW0104	WASHER-FLAT-1/4"-SAE			8
9	HW0103	WASHER-LOCK-1/4"			4
10	HW0002	NUT-HEX-1/4-20			4
11	HC0248	FIXED FLOW REGULATOR		††14 GPM	1
12	H1521	ADAPTER-#8 JICSW X #8 SAEM		†† See notes	1
13	H1540	ADAPTER-#8 JICM X #8 SAEM		†† See notes	1
14	43817085	PLATE-ADAPTER-VALVE		† Not shown	1
15	SS0104	BOLT-SHCS-1/4-20 X 5/8"-SST		† Not shown	4
16	SS0300	WASHER-FLAT-1/4"-SAE-SST		† Not shown	4
† Kit includes Items 1 & 14 through 16. Minor modifications to the dash board required.
†† For units shipped April 2017 to present

Floor Drive / Arm Rotation Valve and Manifold Detail

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0233	VALVE-LEVER			2
2	HC0251	MANIFOLD-D03-2 BANK			1
3	H1545	ADAPTER-#10 JICM X #10 SAEM			4
4	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			2
5	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2
6	H1587	ADAPTER-#6 JICSW X #4 MNPT			2
7	HC0211	VALVE-ADJUSTABLE FLOW CONTROL			2
8	H1504	ADAPTER-#6 JICM X #4 MNPT			2
9	H1640	PLUG-#6 SAE			1
10	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4
11	43817033-2	RISER PLATE			1
12	HW0303	BOLT-HHCS-1/4-20 X 1"			4
13	HW0104	WASHER-FLAT-1/4"-SAE			8
14	HW0103	WASHER-LOCK-1/4"			4
15	HW0002	NUT-HEX-1/4-20			4
16	HC0233-SK	SEAL KIT		For Item 1 (Not shown)	A/R

Valve Assembly

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0233	VALVE-LEVER			3
2	HC0250	MANIFOLD-D03-3 BANK			1
3	H1610	ADAPTER-90 DEG-#10 JICM X #10 SAEM			2
4	H1641	PLUG-#10 SAE			1
5	H1000	ADAPTER-#8 SAEM X #4 FNPT			4
6	H0001	NIPPLE-#4 NPT			4
7	HC0247	FIXED FLOW REGULATOR-2.25 GPM		† See notes	4
8	H1504	ADAPTER-#6 JICM X #4 MNPT			4
9	H1640	PLUG-#6 SAE			1
10	H1540	ADAPTER-#8 JICM X #8 SAEM			2
11	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4
12	43817034-2	RISER PLATE			1
13	HW0303	BOLT-HHCS-1/4-20 X 1"			4
14	HW0104	WASHER-FLAT-1/4"-SAE			8
15	HW0103	WASHER-LOCK-1/4"			4
16	HW0002	NUT-HEX-1/4-20			4
17	HC0233-SK	SEAL KIT		For Item 1 (Not shown)	A/R
NOTES
† Units built prior to January 2107 equipped with Adjustable Flow Controls. Fixed Flow Regulators are direct replacement for Adjustable Flow Controls.

Lift Cylinder

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43822006	CLEVIS ASSEMBLY		Sold as assembly only	4
2	HW0813	SCREW-SHSS-3/8-16 X 1/2"		Nylon tipped	8
3	HC0420	CYLINDER-LIFT			4
4	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			4
5	H1645	ADAPTER-90 DEG-#8 SAEM X #6 FNPT			4
6	H0212	ADAPTER-#6 NPT X #8 FNPT			4
7	HC0425	VELOCITY FUSE			4

Lift Circuit

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43017014-2	SUPPORT-PILOT DOWN MANIFOLD			1
2	43718008	STANDOFF			1
3	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"			2
4	HW0303	BOLT-HHCS-1/4-20 X 1"			2
5	HW0315	BOLT-HHCS-1/4-20 X 4 1/2"			1
6	HW0104	WASHER-FLAT-1/4"-SAE			10
7	HW0103	WASHER-LOCK-1/4"			5
8	HW0002	NUT-HEX-1/4-20			5

[Discontinued] Lift Circuit Configuration

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	H1507	ADAPTER-#8 JICM X #8 MNPT			1
2	H1521	ADAPTER-#8 JICSW X #8 SAEM			1
3	HC0264	VALVE-CHECK-PILOT TO OPEN			1
4	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			1
5	H1621	ADAPTER-#4 SAEM X #2 NPT			1
6	HC0269	VALVE-ADJUSTABLE FLOW CONTROL			1
7	H1591	ADAPTER-90 DEG-#6 JICM X #2 MNPT			1
8	H1587	ADAPTER-#6 JICSW X #4 MNPT			1
9	H1501	ADAPTER-#8 JICM X #6 MNPT			2
10	43047002	MANIFOLD-PILOT DOWN			1
11	H1579	ADAPTER-90 DEG-#6 JICM X #4 MNPT			2

[Current] Lift Circuit Configuration

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0215	VALVE-CHECK-CARTRIDGE			8
2	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM			4
3	H1670	ADAPTER-45 DEG-#12 JICM X #10 SAEM			1
4	H1612	ADAPTER-90 DEG-#8 JICM X #10 SAEM			1
5	HC0283	VALVE-COUNTER BALANCE		Includes cartridge	1
6	43846004	CARTRIDGE-COUNTER BALANCE		Replacement cartridge	A/R
7	H1552	ADAPTER-#6 JICM X #6 SAEM			1
8	H1587	ADAPTER-#6 JICSW X #4 MNPT			1
9	H1501	ADAPTER-#8 JICM X #6 MNPT			2
10	43047002	MANIFOLD-PILOT DOWN			1
11	H1579	ADAPTER-90 DEG-#6 JICM X #4 MNPT			2
NOTES
† Cartridges are for replacement only

Down-Speed Flow Control

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0270	VALVE-ADJUSTABLE FLOW CONTROL		Pressure compensated	1
2	H0007	NIPPLE-#8 NPT			1
3	H1647	ADAPTER-90 DEG-#10 SAEM X #8 FNPT			1
4	H1680	ADAPTER-#10 JICM X #8 MNPT			1
5	H1690	ADAPTER-#10 JICSW X #10 SAEM			1
6	HC0248	FIXED FLOW REGULATOR		14 GPM	1
7	H1521	ADAPTER-#8 JICSW X #8 SAEM			2
8	H1612	ADAPTER-90 DEG-#8 JICM X #10 SAEM			1
9	H1547	ADAPTER-#8 JICM X #10 SAEM			1

Cross Port Relief

Mounting Configuration

UNITS BUILT PRIOR TO SEPTEMBER, 2014
ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"			2
2	-	-			-
3	HW0104	WASHER-FLAT-1/4"-SAE			4
4	HW0103	WASHER-LOCK-1/4"			2
5	HW0002	NUT-HEX-1/4-20			2
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2

UNITS BUILT SEPTEMBER, 2014 TO DECEMBER, 2014
ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"			2
2	HW0305	BOLT-HHCS-1/4-20 X 2"			2
3	HW0104	WASHER-FLAT-1/4"-SAE			8
4	HW0103	WASHER-LOCK-1/4"			4
5	HW0002	NUT-HEX-1/4-20			4
6	-	-			-
7	43058004	PLATE-SPACER			1

UNITS BUILT DECEMBER, 2014 TO PRESENT
ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"			4
2	-	-			-
3	HW0104	WASHER-FLAT-1/4"-SAE			8
4	HW0103	WASHER-LOCK-1/4"			4
5	HW0002	NUT-HEX-1/4-20			4

NOTE: Effectivity dates refer to dates new extractor units shipped from the factory. Replacement part effectivity may differ due to factory inventory levels at time of parts order. Consult factory if unsure of parts needed.

Components

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0262	VALVE-CROSS PORT RELIEF		Includes cartridges	1
2	43046002	REPLACEMENT CARTRIDGE		For Item 1	A/R
3	H1540	ADAPTER-#8 JICM X #8 SAEM			2
4	H1521	ADAPTER-#8 JICSW X #8 SAEM			3
5	H1507	ADAPTER-#8 JICM X #8 MNPT			3
6	HC0239	VALVE-ADJUSTABLE FLOW CONTROL			2
7	H1568	ADAPTER-45 DEG-#8 JICM X #8 MNPT			1
8	H1646	ADAPTER-90 DEG-#8 SAEM X #6 FNPT			2
9	H0805	TEE-#6 MNPT			2
10	HC0273	REGULATOR-FIXED FLOW		7.0 GPM	4
11	H1501	ADAPTER-#8 JICM X #6 MNPT			4

Floor Drive Cutout

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	SOLENOID-DRIVE CUTOUT		† See notes	1
2	H1521	ADAPTER-#8 JICSW X #8 SAEM			1
3	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			1
4	E0611	JUNCTION BOX-4" X 2" X 2"			1
5	E0612	COVER-JUNCTION BOX			1
6	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	2
7	E0617	LOCKNUT-CONDUIT-1/2"			2
8	BI0001	NIPPLE-CLOSE-#8 NPT			1
9	N/A	SOLENOID-DRIVE CUTOUT		† See notes	1
10	YE0501	CONNECTOR-SOLENOID		DIN 43650	1
11	43058004	PLATE-SPACER			1
12	HC0278-TS/QS	SOLENOID-DRIVE CUTOUT			1
13	H1547	ADAPTER-#8 JICM X #10 SAEM			1
14	H1612	ADAPTER-90 DEG-#8 JICM X #10 SAEM			1
NOTES
† Part obsolete. Must be replaced with Retro Kit Part # 80242007.
NOTE: Effectivity dates refer to dates new extractor units shipped from the factory. Replacement part effectivity may differ due to factory inventory levels at time of parts order. Consult factory if unsure of parts needed.

Counter Balance Valve

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0263	VALVE-COUNTER BALANCE			1
1a	43046004	REPLACEMENT CARTRIDGE		† For Item 1 (Not shown)	A/R
2	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM			2
3	H1552	ADAPTER-#6 JICM X #6 SAEM			2
4	HW0305	BOLT-HHCS-1/4-20 X 2"			2
5	HW0104	WASHER-FLAT-1/4"-SAE			4
6	HW0103	WASHER-LOCK-1/4"			2
7	HW0002	NUT-HEX-1/4-20			2
NOTES
† Cartridges are for replacement only

Transition Plate

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43817067-2	PLATE-TRANSITION			1
2	H0020	UNION-BULKHEAD-45 DEG-#6 JICM			8
3	H0021	NUT-BULKHEAD-#6 JIC			8
4	PL0501	GROMMET-1/2" I.D.			1
5	HW0303	BOLT-HHCS-1/4-20 X 1"			2
6	HW0104	WASHER-FLAT-1/4"-SAE			4
7	HW0103	WASHER-LOCK-1/4"			2
8	HW0002	NUT-HEX-1/4-20			2

Return Line Manifold

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43847001	MANIFOLD-RETURN LINE			1
2	H1501	ADAPTER-#8 JICM X #6 MNPT			1
3	H1503	ADAPTER-#12 JICM X #12 MNPT			2
4	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"			2
5	HW0104	WASHER-FLAT-1/4"-SAE			4
6	HW0103	WASHER-LOCK-1/4"			2
7	HW0002	NUT-HEX-1/4-20			2
8	43817069-2	BRACKET-BULKHEAD			1
9	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2
10	H0015	UNION-BULKHEAD-90 DEG-#12 JICM			1
11	H0016	NUT-BULKHEAD-#12 JIC			1

EQ Chain Hose Guard

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43017074-2	GUARD-HOSE-EQ CHAIN		† See notes	1
2	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2
NOTES
† Used on units manufactured after May 2015.

Hydraulic Schematics

Extended Reach Hydraulic Schematics

Standard Available Options

Strobe & Alarm

[Discontinued] Strobe Light & Stanchion Configuration

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0317	STROBE LIGHT			1
2	41215014	STANCHION			1
3	HW0401	BOLT-HHCS-3/8-16 X 1"			3
4	HW0107	WASHER-LOCK-3/8"			3
5	HW0108	WASHER-FLAT-3/8"			3
6	E1010	RECEPTACLE-TWIST LOCK		(Not shown)	1
7	E1011	PLUG-TWIST LOCK		(Not shown)	1

[Discontinued] Audible Alarm Configuration

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0317-A	AUDIBLE ALARM			1
2	E0654	JUNCTION BOX-4" X 4" X 2"			1
3	00117101-2	MOUNTING BRACKET			1
4	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	1
5	E0617	LOCKNUT-CONDUIT-1/2"			1
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4

[Current] Stack Light Strobe & Alarm Configuration

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0362	MOUNTING BASE		Includes restraints	1
2	E0365	TERMINAL BASE			1
3	E0363	STROBE LIGHT-AMBER-120VAC		† See notes	1
4	E0364	AUDIBLE ALARM		†† See notes	1
5	SS0118	SCREW-SHCS-#8-32 X 1"			2
6	SS0303	WASHER-FLAT-#8			2
7	SS0203	NUT-NILN-#8-32			2
8	E1010	RECEPTACLE-TWIST LOCK		(Not shown)	1
9	E1011	PLUG-TWIST LOCK		(Not shown)	1
NOTES
† For units not equipped with the audible alarm option, a cap (not shown) mounts on top of the strobe light in place of the audible alarm. Cap included with base.
†† For units not equipped with the strobe light option, the audible alarm mounts directly to the terminal base in place of the strobe light.

Strobe & Alarm Mounting

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41235060	STACK LIGHT STANCHION		Discontinued	A/R
2	HW0401	BOLT-HHCS-3/8-16 X 1"			3
3	HW0107	WASHER-LOCK-3/8"			3
4	HW0108	WASHER-FLAT-3/8"			3
REF	43032006	STANCHION ASSEMBLY		Includes items 5 through 8	A/R
5	43035003	STACK LIGHT STANCHION			1
6	43037007-2	CLAMP BRACKET			1
7	HW0305	BOLT-HHCS-1/4-20 X 2"			4
8	HW0050	NUT-FLANGED-1/4-20			4
9	43037004-2	MOUNTING BRACKET		Overhead Guard only	1
10	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2

Horn

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	YE0308	BUTTON-HORN			1
2	E0317-A	AUDIBLE ALARM			1
3	E0654	JUNCTION BOX-4" X 4" X 2"			1
4	00117101-2	MOUNTING BRACKET			1
5	HW0302	BOLT-HHCS-1/4-20 X 3/4"			2
6	HW0104	WASHER-FLAT-1/4"-SAE			2
7	HW0103	WASHER-LOCK-1/4"			2
8	HW0002	NUT-HEX-1/4-20			2
9	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2
10	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	1
11	E0617	LOCKNUT-CONDUIT-1/2"			1

Overhead Guard

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43817119-2	GUARD-SIDE		† See notes	2
2	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			8
3	HW0104	WASHER-FLAT-1/4"-SAE			8
4	HW0406	BOLT-HHCS-3/8-16 X 2-1/2"			5
5	HW0108	WASHER-FLAT-3/8"			10
6	HW0006	NUT-NILN-3/8-16			5
NOTES
† Side Guards used on units built November 2013 to Present. Mounting hardware valid for all units with Removable Overhead Guard.

Operator Sheild

[Current] Operator Shield

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43814025	OPERATOR SHIELD		† See notes	1
2	HC0542	GASKET EDGING		(2) @ 38" LG, (1) @ 60" LG	136"
3	43817116-2	BRACKET-TOP			1
4	1412FSW	BOLT-SELF TAP "F"-1/4-20 X 3/4"			2
5	43817117-2	BRACKET-CENTER SUPPORT-OUTSIDE			1
6	43817118-2	BRACKET-CENTER SUPPORT-INSIDE			1
7	SS0114	SCREW-RHMS-#10-24 X 1/2"			3
8	SS0502	LANYARD-8"			2
9	SS0501	PIN-QUICK RELEASE-3/16" X 2"			2
10	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			2
NOTES
† Consult factory for units built prior to November 2013 with plexiglass bolted directly to Overhead Guard structure on front and sides.

Operator Shield (Used Prior to November 2013)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43717116	SHIELD-OPERATOR		† See notes	1
2	43015010	FRAME-OPERATOR SHIELD WELDMENT			1
3	43017066-2	SUPPORT-SIDE			2
4	43017065-2	SUPPORT-LOWER			1
5	43017067-2	SUPPORT-UPPER			1
6	HW0303	BOLT-HHCS-1/4-20 X 1"			16
7	HW0104	WASHER-FLAT-1/4"-SAE			32
8	HW0103	WASHER-LOCK-1/4"			16
9	HW0002	NUT-HEX-1/4-20			16
10	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			6
NOTES
† Consult factory for units with plexiglass bolted directly to frame.

Powered Roller Cutout

Powered Roller Cutout Photo Eye & Reflector Locations (Prior to May 2022)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E1321A	PHOTO EYE		† Polarized	1
2	41217170-2	MOUNT-PHOTO EYE			1
3	HW0216	SCREW-#10-24 X 2"		†† See notes	2
4	HW0032	NUT-NILN-#10-24			2
5	E1321-R	REFLECTOR			1
6	41217171	MOUNT-REFLECTOR			1
7	SS0803	SCREW-RHMS-#6-32 X 5/8"		†† See notes	2
8	SS0125	BOLT-HHCS-1/4-20 X 5/8"		††† See notes	4
9	HW0103	WASHER-LOCK-1/4"			4
10	HW0104	WASHER-FLAT-1/4"-SAE			4
NOTES
Quantities provided are for Single-Sided (PRC-1) Power Roller Cutout option. For units with Double Sided (PRC-2) option, quantities are double.
† Polarized Photo Eye recommended to prevent potential operational issues with very smooth or shiny battery cases.
†† Photo Eye & Reflector mounting screws are trimmed to length.
††† Photo Eye & Reflector Bracket Mounting Screws may be required to ground flush to prevent intereferance with guards.

Powered Roller Cutout Photo Eye & Reflector Locations (May 2022 to Present)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E1321A	PHOTO EYE		† Polarized	1
2	13537001-2	MOUNT-PHOTO EYE			1
3	E1321-R	REFLECTOR			1
4	41217171	MOUNT-REFLECTOR			1
5	SS0803	SCREW-RHMS-#6-32 X 5/8"		†† See notes	2
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4
7	PL0506	GROMMET-SEALING-2 1/2"			2
NOTES
Quantities provided are for Single-Sided (PRC-1) Power Roller Cutout option. For units with Double Sided (PRC-2) option, quantities are double.
† Polarized Photo Eye recommended to prevent potential operational issues with very smooth or shiny battery cases.
†† Reflector mounting screws are trimmed to length.

Powered Roller Cutout Mounting

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0281	SOLENOID VALVE			2
2	E0611	JUNCTION BOX-4" X 2" X 2"			1
3	E0612	COVER-JUNCTION BOX			1
4	BI0001	NIPPLE-CLOSE-#8 NPT			2
5	E0623	RESTRAINT-1/2"-90 DEG		Grip size .250" to .375"	1
6	E0617	LOCKNUT-CONDUIT-1/2"			3
7	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2
8	H1546	ADAPTER-#6 JICM X #8 SAEM			2
9	HW0308	BOLT-HHCS-1/4-20 X 2 1/2"			2
10	HW0104	WASHER-FLAT-1/4"-SAE			4
11	HW0103	WASHER-LOCK-1/4"			2
12	HW0002	NUT-HEX-1/4-20			2

Powered Roller Cutout Override Button

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	ACTUATOR-PUSH BUTTON (DISCONTINUED)		† See notes	1
2	N/A	CONTACT BLOCK-N/C (DISCONTINUED)		† See notes	1
3	E0384	ACTUATOR-PUSH BUTTON	80932002		1
4	E0386	CONTACT BLOCK-N/C	80932002		1
5	E0387	DUMMY BLOCK	80932002		1
6	E0388	PUSH BUTTON-GREEN	80932002		1
NOTES
Button location on dash may vary from position shown.
† Parts no longer available. Must order new Push-Button Switch Kit 80932002

Powered Roller Cutout Junction Box

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4" X 2" X 2"			1
2	E0612	COVER-JUNCTION BOX			1
3	E0623	RESTRAINT-1/2"-90 DEG		Grip size .250" to .375"	3
4	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	4
5	E0617	LOCKNUT-CONDUIT-1/2"			7
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		Mounting bolts (Not shown)	4

Level Assist

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E1321A	PHOTO EYE			1
2	13537001-2	MOUNT-PHOTO EYE			1
3	PL0502	GROMMET			1
4	43837007	TARGET ANGLE			1
5	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"			4
6	E0376	INDICATOR LIGHT		† See notes	1
7	HW0152	WASHER-5/8" I.D.		†† See notes (Not shown)	2
8	E1321-RT	REFLECTIVE TAPE		(Not shown)	A/R
NOTES
Location of Indicator Light on the dash may vary from location shown
†† Extractors built prior to October 2021 used Multi-Piece Indicator Lights with Replaceable Bulb and Lens are no longer available. Current Indicator Light is a 1-Piece LED Assembly. Replacement of any Multi-Piece Component requires replacing entire assembly with current, 1-Piece Indicator Light.
††† Washers required for units that did not ship with Level Assist option from the factory.

Level Assist Junction Box

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4" X 2" X 2"			1
2	E0612	COVER-JUNCTION BOX			1
3	E0623	RESTRAINT-1/2"-90 DEG		Grip size .250" to .375"	1
4	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	2
5	E0617	LOCKNUT-CONDUIT-1/2"			3
6	HW0301	BOLT-SELF TAP "F"-1/4-20 X 1/2"		Mounting bolts (Not shown)	2

Blue Light

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	EW2002B	BLUE PROJECTION SPOTLIGHT			2
2	HW0401	BOLT-HHCS-3/8-16 X 3/4"			2
3	HW0107	WASHER-LOCK-3/4"			2
4	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	4
5	E0617	LOCKNUT-CONDUIT-1/2"			4
6	43835001	STANCHION-POWER			2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	ENCLOSURE-8" X 8" X 4"		Consult factory	1
2	E0135	PANEL-COMPONENT MOUNTING		Blank panel without holes	1
3	PS5R-SC12	POWER SUPPLY			1
4	E0908	MOUNTING RAIL		Sold by length	A/R
5	YE0402	TERMINAL BLOCK			4
6	YE0405	END BARRIER			1
7	YE0406	END ANCHOR			2
8	E0341	GROUND LUG			1
9	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	3
10	E0617	LOCKNUT-CONDUIT-1/2"			3
11	HW0130	SCREW-RHMS-#8-32 X 1/2"		2 per Mounting Rail	5
12	HW0132	NUT-NILN-#8-32		2 per Mounting Rail	5
13	HW0133	WASHER-FLAT-#8-SAE		2 per Mounting Rail	5
14	00196404	LABEL-DANGER			1

Water Cart

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	PB0033	OVERFILL INDICATOR			1
2	PB0034	LOCKNUT-CONDUIT-2"-NYLON			1
3	HC0308	FILLER/BREATHER ASSEMBLY		Includes gaskets	1
4	HW0209	SCREW-RHMS-10-32 X 1/2"			6
5	550-057	HOSE-FILL-3/4" X 15'			1
6	550-027	ON/OFF VALVE		(Not shown)	1
7	PB0902	HOSE-3/4"			30"
8	HW1018	HOSE CLAMP-3/4"			1
9	PB0603	ADAPTER-3/4" NPT X 3/4" BARB			1
10	PB0456	ELBOW-STR-90 DEG-3/4" NPT			1
11	PB0451	ADAPTER-3/4" NPT X 3/4 GHT			1
12	PB0302	PLUG-3/4" NPT
13	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	2
14	E0617	LOCKNUT-CONDUIT-1/2"			2
15	SS0106	SHCS-#10-24 X 1/2"-SST			6
16	SS0114	BHSCS-#10-24 X 1/2" SST			4
17	SS0301	WASHER-FLAT-#10-SAE-SST			10
18	00196701	DECAL-BHS-12"			1
19	00196404	LABEL-DANGER-"120 VOLTS"			1
20	00166648	LABEL, NON-POTABLE			1
21	HW0418	BOLT-HHCS-3/8-16 X 2-1/4"		Mounting bolts (Not shown)	2
22	HW0031	NUT-HEX-3/8-16 CENTERLOCK			4
23	HW0108	WASHER-FLAT-3/8"-SAE			2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	PB0150	PUMP-SUBMERSIBLE		† See notes	1
2	HW1018	HOSE CLAMP-3/4"			1
3	46932005	LEVEL SWITCH CONDUIT ASSEMBLY		Includes (2) Item #4 and wiring	1
4	E1381	SWITCH-LIQUID LEVEL			2
5	SS0760	HOSE CLAMP-4" TO 7"			1
6	HW1019	HOSE CLAMP-1"			2
7	SS06010	HANDLE			2
NOTES
† Hose barb fitting modified at factory during assembly to remove threaded portion from hose barb end. Modification of fitting required prior to installing replacement pump.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E1511	SWITCH-ROCKER		Submersible rated	1
2	E0378	INDICATOR LIGHT-120VAC-GREEN		† See notes	1
3	E0376	INDICATOR LIGHT-120VAC-AMBER		† See notes	1
4	E0377	INDICATOR LIGHT-120VAC-RED		† See notes	1
5	46917015	PLACARD-INDICATOR LIGHT			1
6	E0505	16-3 SO CORD			72"
7	E0653	PLUG-120V/15A			1
8	E0616	RESTRAINT-1/2"		Grip size .250" to .375"	1
9	E0617	LOCKNUT-CONDUIT-1/2"			1
10	PL0501	GROMMET-1/2"			2
11	E1313	SOCKET-RELAY-8 PIN			1
12	E0331	RELAY-DPDT-110VAC			1
13	E0440	TERMINAL BLOCK-8 POLE			1
14	E1070	GROUND BAR-4 POSITION			1
15	HW0139	SCREW-RHMS-#8-32 X 1 1/4"			2
16	HW0135	SCREW-RHMS-#8-32 X 3/4"			2
17	HW1061	SCREW-RHMS-#8-32 X 1"			1
18	HW0132	NUT-NILN-#8-32			5
NOTES
† Water carts built prior to October 2021 used Multi-Piece Indicator Lights with Replaceable Bulb and Lens and are no longer available. Current Indicator Lights are a 1-Piece LED Assemblly. Replacement of any Mutli-Piece component requires replacing entire assembly with current 1-Piece Indicator Light.

Service & Maintenance

Daily Inspection List

The points listed below should be visually inspected daily prior to initial start up of the Battery Extractor to ensure safe and proper operation of the unit and to help avoid unnecessary down time.

1. Walk around unit and inspect for any physical damage to machine not previously noted.
2. Verify all guards are in place.
3. Inspect the AC power feed for any damage.
4. Vacuum equipped units: Inspect vacuum cups for damage to cup sealing surface, backup casting, and vacuum hoses. Magnet equipped units: Inspect magnets for damage to attachment face, proximity sensor cover, cables and connections.
5. Inspect travel path and area around unit for any hydraulic oil that could be a potential repair/maintenance issue and/or safety hazard.
6. Check oil level in hydraulic reservoir at fill level gauge.
7. Check that operator safety gate and all safety switches are in proper working order.
8. Verify extractor path is free of obstructions.
9. Check roller beds for any debris and clean as required.
10. Board unit, engage system and verify all functions are operating properly and that no abnormal or unusual noises are present.

* Use form IF-5008 when preforming daily inspections

Operator's Daily Checklist

Recommended Battery Extractor Lubrication Intervals

Lubrication Task	# of Places	Intervals
1. Lubricate grease fittings using #2 lithium based grease
A. Extractor arm drive nut and carrier bearings	5 places	50 hrs / Weekly
B. Idler casters	2 places	200 hrs / Weekly
2. Wipe off and lubricate chains using light machine oil
A. #80 Lift chains (Not applicable to BE-SL units)	4 places	200 hrs / Monthly
B. #60 Equalization chains	4 places	200 hrs / Monthly
C. #35 Powered roller chains	8 places	200 hrs / Monthly
3. Change return line hydraulic fluid filter (Oil filtration of at least 20 microns is recommended)	1 place	300 hrs / Twice Quarterly
4. Change hydraulic fluid	-	600 hrs / Quarterly *
5. Complete preventative maintenance (PM) Use form IF-5029 for Vacuum equipped units. Use form IF-5028 for Magnet equipped units.	-	600 hrs / Quarterly
NOTES
These recommendations are based on average use in a typical warehouse environment and may be adjusted based on specific circumstances. Dusty and/or extreme hot/cold environments may require more frequent lubrication.
* BHS recommends implementing an oil sampling and analysis program to monitor hydraulic fluid condition and determine when hydraulic fluid changes are required. The fluid analysis program should be a continuous process and all results should be evaluated. Changes in the condition of the hydraulic system may indicate component wear, fluid deterioration and/or contamination.

The mounted bearings used on the power rollers, equalization shafts, drive wheels, and drive screw are sealed and shielded bearings. Lubrication may breach the seals of these bearings, therefore these bearings should not be lubricated unless the machine has been cleaned with a high pressure wash on a regular basis (not recommended). Hydraulic fluid should not exceed 140°F (60°C) for extended periods.

Reservoir Capacities (APPROX.)

BE-SL	18 gal (68 L)
BE-DS	18 gal (68 L)
BE-TS	30 gal (114 L) (Units built Pre-2014)
	45 gal (170 L) (Units built 2014 to Present)
BE-QS	60 gal (227 L)

The reservoir should be filled so fluid level is within a half inch (1/2") of the top of sight glass. Use Chevron AW 68 or equivalent ISO 68 grade hydraulic oil with anti-wear additives and foam suppressant.

NOTE: Some units shipped from the factory with AW 32 oil for cold environment operation. Units using AW 32 from the factory may experience poor performance if AW 68 is used instead of AW 32 due to the increased viscosity of the oil.

Preventative Maintenance Reports

Vacuum Extraction

Magnet Extraction

80292002-i – Equalization Chain Installation / Resetting Procedure

Required Tools

• Large standard screwdriver
• 1/8", 5/32", 3/16" Allen wrench
• (2) 1-1/8" Open-end wrenches
• Needle nose pliers
• 6" Steel scale (ruler)
• Brake cleaner (non-chlorinated)
• Loctite #242 (blue)
• 80292002 - E.Q. Adjustment stop kit (SL, DS, TS) or 80492001 - BE-QS E.Q. Adjustment stop kit
• Ladder or work platform (see notes)

Optional Tools

• Wire brush for removing Loctite from components prior to reassembly

Notes

• A ladder, man lift or other device is required to access the upper E.Q. studs on BE-TS and BE-QS units.
• The following procedures must be performed with the extractor unloaded and in a level area of the travel path.
• Installation of the E.Q. stop kit requires (4) persons plus a trained battery extractor operator to raise and lower the inner carriage.
• It is recommended to have new E.Q. chain connecting links on hand prior to performing the following procedures.
• The upper E.Q. stud lock washers cannot be reused and must be replaced prior to reassembly.

BE-TS with EQ Adjustment Stops Installed

IMPORTANT

• Read and understand the Safety and De-energization Procedure TP-606 before starting this procedure.
• Read and understand these instructions completely before starting this procedure.

Procedure

1. Remove the inner and outer frame guards to access the lower equalization studs.

2. Raise the inner frame approximately 30" (762 mm) for SL, DS and TS units or 50" (1270 mm) for QS units from the fully lowered position. Install (1) adjustment stop at each corner of the roller bed. See Figure 1.

FIGURE 1

3. Slowly lower the inner carriage until the roller bed is firmly and securely seated against all four stops. See Figure 2.

FIGURE 2

4. Lockout/tagout the B.E. per your corporate policy.

5. De-energize the B.E. per BHS Safety and De-energization procedure TP-606.

6. Loosen and remove the upper hex nuts and remove the upper chain studs. Remove the lock washers from the upper chain studs. Save the hex nuts for reassembly later. Discard the lock washers and obtain new, 3/4" split-ring lock washers for reassembly.

7. If replacing the chain, remove the upper stud and remove the chain from the lower stud. Discard the connecting links.

• If the E.Q. chains are being reset due to a connecting link failure, it is recommended to also replace the stud where the connecting link failed.
• It is recommended to replace the connecting links when replacing or resetting the E.Q. chains.

8. If replacing a lower stud, remove the connecting link and disconnect the chain. Loosen the hex nut and remove the stud. Remove the hex nut from the old stud and reinstall it on the new stud. Reinstall the new stud so that it is flush with the bottom of the frame and the hole is aligned front-to-back with the extractor.

9. Attach the chains to the lower studs using the connecting links. Attach the upper studs to the chains using the connecting links, making sure the nut is threaded down near the connecting link and lay the chains in the frame. See Figure 3.

• Do not fully assemble the lower connecting links by bending the cotter pins as the connecting link may need to be removed later for stud adjustment.
  

  FIGURE 3

10. If new E.Q. sprockets are to be installed, remove the clamp collars and old sprockets. Install the new sprockets and reinstall the clamp collars. DO NOT tighten the set screws at this point as adjustment/alignment may be required.

• Sprockets MUST be keyed in-line.

11. Align the E.Q. shafts so that the keyways are in the 2 o'clock position (approximately 60 degrees from vertical). This will bring the sprocket set screws to the top of the sprocket when the inner carriage is lowered. See Figure 4.

FIGURE 4

12. Starting with the inside chain, route the chain over the sprocket directly above the lower stud and under the inside sprocket on the opposite shaft. Attach the upper stud to the top cross bar, making sure a new 3/4" split -ring lock washer is installed between the cross bar and lower hex nut. Hand tighten the upper stud adjusting nut to remove slack from the chain. See Figure 5.

13. Route the outer chain over the sprocket, above the stud and under the sprocket on the opposite shaft. Attach the upper stud to the top cross bar, making sure a new, 3/4" split-ring lock washer is installed between the cross bar and lower hex nut. Hand tighten the upper stud adjusting nut to remove slack from the chain. See Figure 5.

• It is recommended to begin at the operator end where room is limited allowing easier access at the opposite end to route the chain under the final sprocket.

FIGURE 5

14. Repeat steps 11 through 13 for the opposite side of the extractor. It is likely that a large, standard screwdriver will be necessary to position the final chain over the sprocket. See Figure 6.

FIGURE 6

15. Adjust the lower studs up or down as necessary to take the slack out of the chain between the lower studs and the sprockets by removing the connecting link from the stud and turning the stud. Tighten the hex nuts against the frame once the studs have been adjusted. Reattach the chain.

• DO NOT allow the stud to twist when tightening the hex nuts.

16. Tighten the upper hex nut on the upper studs until there is approximately 1/4" (7 mm) of total deflection in the middle of the upper, vertical chain sections. Tighten the lower hex nuts on the upper studs to lock the studs in place.

• Each section of chain between the sprockets should have approximately the same tension as the other on the same side. See Figure 5.

17. Raise the inner frame and remove the adjustment stops from the four corners and lower the inside frame.

18. Verify equalization sprocket and stud alignment by using a 6" scale. Measure the distance from the inside roller bed frame to the center of the equalization stud. Compare this distance with the measurements from the inside roller bed frame to the center-lines of the sprockets. Adjust the position of the sprocket as necessary to make the distances equal. This will ensure the chain and sprockets are in line with the stud. Repeat this process for the three remaining chains. See Figures 7 & 8.

19. Raise and lower the inner frame several times and listen for any chain popping noises to confirm the sprockets are in line with the lower studs. If there is no popping noise, lower the inner frame all the way down.

FIGURE 7

FIGURE 8

20. Clean any existing, hardened Loctite from the sprockets, sprocket sets screws, clamp collars and clamp collar bolts.

21. Apply Loctite to and tighten the set screws on the sprockets. Slide the clamp collars against the outside sprocket, loctite and tighten the clamp collars.

80292001-i – Battery Extractor Service Stand Installation Instructions

Required Tools

None

Notes

• Refer to kit part # 80292001 or 80392001 for the complete bill of materials supplied.
• Remove ALL batteries from extractor prior to installation / service.
• Installation of service stands requires (2) persons plus a trained battery extractor operator to raise and lower the inner carriage. DO NOT attempt installation with less than (3) persons.

Single Level Service Stand Properly Installed

IMPORTANT

• Read and understand the Safety and De-energization Procedure TP-606 before starting this procedure.
• Read and understand these instructions completely before starting this procedure.

Procedure

1. Have a qualified operator raise the inner carriage of the extractor to the required height for installation. For single level applications, the required height will be approximately 25" (64 cm) from the fully lowered position. For double, triple, and quad stack machines, the required height will be approximately 55" (140 cm) from the fully lowered position.

• On double, triple, and quad stack battery extractors, the operator either must remain on the operator platform during service or be provided an OSHA approved method of egress. This is not applicable to single level battery extractors as the operator platform height is fixed.

2. Install the stands by engaging the top of the stand into the inner carriage cutouts. Place the bottom channel of the stand over the tube of the outer frame. The top flanges of each stand are tapered to aid in proper alignment of the stand with the inner frame.

See Figures 1 & 2.

FIGURE 1

FIGURE 2

3. Once BOTH stands have been properly placed, SLOWLY lower the inner carriage while the stands are held in place. 4. Once the inner carriage is firmly seated on the service stands, verify the stands are securely installed. See Figure 3.

FIGURE 3

Trouble Shooting Guide

Problem Symptom	Probable Cause	Solution
Hydraulic power Unit does not operate. No electric to power unit motor.	1. No AC power to Unit. 2. Reset on magnetic motor starter tripped. 3. Gate switch not actuated. 4. Foot Pedal switch not engaged. 5. Emergency Stop switch is depressed.	1. Check fuses or breaker. 2. Check reset button. 3. Make sure safety gate is engaging switch. 4. Check foot pedal for obstruction. 5. Reset button using machine key.
Power unit runs but no pressure reading at gauge, also no functions move.	1. AC input is in reverse phase. Motor is running backwards. 2. Main system relief valve stuck open or defective. 3. Coupling between motor and pump loose.	1. Reverse any two of the three hot lines to unit. 2. Check relief valve cartridge for trash or debris. Replace as required. 3. Inspect coupling assy.
Magnetic starter contact chatters-at startup. Contact chatters while traveling.	1. 1 leg of 3 phase input power out. 2. Safety gate and/or gate switch out of adjustment.	1. Check fuse or circuit breaker at service panel. 2. Check and adjust gate or switch as required to ensure full engagement of plunger on gate switch and that the safety gate is not bouncing due to vibration.
No floor travel empty or loaded-all other functions work properly.	1. Extractor arm off center-left to right. 2. Proximity switch or sensing bracket out of target range. 3. Proximity switch defective or broken. 4. Bad solenoid coil on floor cutout valve. 5. Spool on floor cutout valve stuck open.	1. Center arm. 2. Adjust as needed to achieve 1/4” clearance. 3. Check switch and replace. 4. Check solenoid and replace if needed. 5. Remove and clean spool cartridge or replace.
Floor travel moves but is sluggish and stalls with a load at certain points.	1. Uneven floor conditions. High/low spots. 2. Excessive tire wear. 3. Wheel shaft-to-motor shaft coupling on drive wheel assembly loose or broken. 4. Debris lodged under battery extractor.	1. Check flatness of floor. Check guidance track for scraping of guide arm on top of angle. 2. Measure under clearance of battery extractor. Should be no less than 5/8” replace poly wheels as needed. 3. Inspect drive assembly while under load to see if shafts and couplings are moving in unison. Repair as needed. 4. Inspect under unit and remove debris.
Inner carriage bounces while lifting under load, but not when empty.	1. Down speed adjustment valve open too far.	1. Adjust as needed to eliminate carriage bounce.
Inner carriage does not lift evenly. Four corners do not land evenly against outer frame tube.	1. Equalization chains are out of adjustment. 2. Excessive chain or sprocket wear. 3. Equalization chains are out of synchronization. Possibly may have jumped a sprocket tooth. 4. Broken bearing housing on mounted shaft. 5. Lift cylinder roping chains out of adjustment.	1. Readjust with the top stud until equal tension is achieved. 2. Replace as needed. 3. Evaluate and resynchronize as required. 4. Inspect and replace. 5. Readjust as needed to equal tension on all four cylinders in full down position.

Aftermarket Support

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Statement of Warranty

Click here for details on BHS' Statement of Warranty.