IOP-400 (BE-SL&DS)

PREFACE

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THIS MANUAL IS TO BE USED TO SERVICE SINGLE LEVEL (SL) AS WELL AS DOUBLE STACK (DS) BATTERY EXTRACTORS.

ANY VIEWS NOT SPECIFICALLY STATED OTHERWISE ARE OF THE SINGLE LEVEL EXTRACTOR. THE PARTS LISTED ARE COMMON FOR SINGLE LEVEL AND DOUBLE STACK UNLESS OTHERWISE NOTED IN THE NOTES COLUMN OF THE PARTS LISTS (SEE EXAMPLE BELOW)

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-10	CHAIN-ROLLER-#60		BE-SL ONLY	4
	00158001-12	CHAIN-ROLLER-#60		BE-DS ONLY	4

FOR ITEMS OR ASSEMBLIES THAT ARE UNIQUE TO ONLY THE SL OR DS, IT WILL BE DESIGNATED AS SUCH ON THE DIAGRAM. AND HAVE A SEPARATE, CORRESPONDING PARTS LIST FOR THAT DIAGRAM.

WHEN SERVICING HIGH PERFORMANCE (BE-DS-HP) MODELS, REFER TO SECTION 6.2 FOR ALL PARTS UNIQUE TO HIGH PERFORMANCE UNITS. IF A PARTICULAR PART IS NOT FOUND IN SECTION 6.2, REFER TO THE STANDARD PARTS SECTION(S) OF THIS MANUAL.

TP-606 - SAFETY AND DE-ENERGIZATION PROCEDURES

Register your equipment with BHS Optima, BHS's free app.

GENERAL SAFETY

• Read and understand all instructions and warnings before using or servicing this equipment.

• Keep these instructions for future reference.

• Battery Extractor (BE) units shall only be operated by suitable persons of at least 18 years of age, who have been trained in the proper and safe operation of the BE and expressly certified/charged, in writing, by the user or their representative.

• Only one person is permitted to travel on the BE at any time.

• BE units shall only be used indoors in an industrial setting on a hard, nonslip, and level floor without defects including but not limited to holes, gouges, cracks, drains or obstacles comprised of concrete or other suitable industrial material meeting the minimum requirements specified by BHS as well as any local requirements.

• A licensed structural engineer should be consulted prior to installing a BE on any building level other than the ground floor.

• BE units are not designed to be shipped or transported after initial delivery.

WORK AREA

• Keep work area clean and well lit. Cluttered work areas and poor lighting can lead to accidents.
• Clean up/contain any fluid spills immediately to prevent slips or falls.
• Be aware of potential hazards when performing any service or maintenance to the unit.

SERVICE & MAINTENANCE

Service personnel shall wear Personal Protective Equipment (PPE) appropriate for the task being performed.

LOCKOUT/TAGOUT

Lockout/tagout the BE per your corporate policy, if damaged or not functioning properly. Lockout/tagout and de-energize all systems prior to performing any maintenance or service to unit.

LEAD-ACID BATTERIES-EXPLOSION HAZARD

Do not allow open flames or sparks of any kind near a battery. Highly explosive gas is generated when charging a battery that can remain in battery cells for extended periods of time after charging is complete.

• Always wear appropriate PPE including rubber apron, gloves, boots and full face shield when performing service or maintenance to any lead-acid batteries.

• Do not place metal or other conductive objects on top of battery. Arcing may occur causing damage to the battery and/or serious personal injury or death.

• Use only chargers matching the voltage and amperage of the battery being charged. Overcharging a battery can cause damage to the battery, charger and/or serious personal injury or death.

• Turn off charger before disconnecting battery from charger. Arcing between battery and charger connectors can cause damage to the connectors and/or serious personal injury or death.

HYDRAULIC HAZARDS

AVOID HIGH PRESSURE FLUIDS-Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure. Keep hands and body away from pin holes which eject fluids under high pressure. Use a piece of cardboard or paper to search for leaks. DO NOT use your hand.

Any fluid injected into the skin under high pressure should be considered a serious medical emergency despite an initial normal appearance of the skin. There will be a delayed onset of pain, and serious tissue damage may occur. Medical attention should be sought immediately.

OPERATIONAL SAFETY

OPERATIONAL SAFETY

• Only personnel trained in the proper and safe operation of BE units may operate or service the BE.

• Operators shall wear appropriate PPE suitable for working with industrial lead-acid batteries while operating the BE (see prior page).

• All data plates, warning labels, placards, etc shall be in place and legible at all times. Contact BHS for replacement data plates, warning labels, placards or instructions.

• All users and service personnel shall be familiar with the meaning and risks associated with all data plates, warning labels, etc.

• All operators and service personnel shall be aware of potential crush and shear points while operating or servicing the BE.

• Keep hands and arms out of the battery compartment while operating the BE.

• Remove BE from service if damaged, defective, or operating improperly (or becomes such while operating) until repairs can be made to correct any problem(s).

• All operators shall be aware of the location of the end stops in the travel path to prevent driving the BE into the end stops.

SAFETY DO’s AND DON’T’s

• DO NOT exceed the maximum capacity of the BE.

• DO NOT modify or fit the BE with attachments without prior, written approval from BHS.

• DO NOT perform any maintenance or service to the BE with a battery loaded on the BE.

• DO NOT allow anyone to ride in or on the BE.

• DO NOT operate the BE with any guard or cover removed unless required for maintenance or repair.

• Disconnect the BE from all power sources before attempting to perform service or maintenance to the unit.

• DO NOT drive the BE into the end stops.

• DO NOT operate the BE if disengaged from the guidance track.

• DO NOT allow a battery to exit the BE when a lift truck or battery stand is not present to accept the battery.

• DO NOT rotate the arm onto a battery such that any part of the extractor arm, vacuum cup or magnet contacts the top of the battery.

• DO NOT allow anyone to enter the area under the carriage without the service stands properly installed.

• DO NOT use the BE in a manner for which it is not intended. Some examples of prohibited use are but not limited to:

           >>To transport people 
           >>As a vehicle jack
           >>To lift loads greater than its rated load capacity
           >>Where unintentional movement may exist
           >>Having direct contact with foodstuff
           >>In a potentially explosive atmosphere

DE-ENERGIZATION

1. Fully lower the BE roller bed or position the roller bed on service stands if service requires the bed be raised. See Figures 1 & 2

Failure to properly support the roller bed when performing service under the BE could result in injury from the roller bed lowering unexpectedly.


FIGURE 1



FIGURE 2

2. Turn key on dashboard to the “OFF” position. See Figure 3.


FIGURE 3

3. Disconnect power to the extractor or shut off the electrical branch circuit breaker.

Failure to disconnect electrical power to the BE could result in electrical shock. Serious personal injury or death will occur.
4. Actuate all hydraulic levers in both directions to release any stored hydraulic pressure. See Figure 4.

Failure to release any stored hydraulic pressure could result in injury from:
• Escaping hydraulic fluid under high pressure (see HYDRAULIC HAZARDS in the GENERAL SAFETY section).
• Unexpected movement of hydraulic components.


FIGURE 4

LABELS & PLACARDS

GENERAL INFORMATION

SPECIFICATION DATA

NOTE: SINGLE LEVEL MACHINE SHOWN
		BE-24-2	BE-36-2	BE-42-2
A	Overall Length	130”	154”	166”
B	Overall Width	72”	72”	72”
C	Overall Height (Single Level)	65”	65”	65”
	Overall Height (Double Stack)	90”	90”	90”
D	Vacuum Arm Reach	4.5” - 14”	4.5” - 14”	4.5” - 14”
E	Vacuum Arm Reach (Hydraulic)	9” - 23”	9” - 23”	9” - 23”
F	Wheel Base	95.75”	119.75”	131.75”
G	Drive Wheel Centerline	53”	53”	53”
H	Battery Compartment Width	24”	36”	42”
I	Ground Clearance	.625”	.625”	.625”
J	Minimum Roller Height	6.5”	6.5”	6.5”
K	Maximum Roller Height (Single Level)	26.5”	26.5”	26.5”
	Maximum Roller Height (Double Stack)	56”	56”	56”

SINGLE STACK

Product Specifications - Imperial / Metric

	BE-24-2-SL	BE-36-2-SL	BE-42-2-SL
Travel Speed	0 to 190 ft/min / 0 to 0.97 m/s	0 to 190 ft/min / 0 to 0.97 m/s	0 to 190 ft/min / 0 to 0.97 m/s
Raise - Lower Speed	0 to 10 ft/min / 0 to 0.05 m/s	0 to 10 ft/min / 0 to 0.05 m/s	0 to 10 ft/min / 0 to 0.05 m/s
Powered Roller Speed	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s
Arm Traverse Speed	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s
Arm Rotation Time	6 s to 8 s	6 s to 8 s	6 s to 8 s
Draw Bar Pull / Vacuum (12” / 305 mm Round Cup)	1,000 lb / 454 kg	1,000 lb / 454 kg	1,000 lb / 454 kg
Draw Bar Pull Magnet*	800 lb to 1,200 lb / 363 kg to 544 kg	800 lb to 1,200 lb / 363 kg to 544 kg	800 lb to 1,200 lb / 363 kg to 544 kg
Vacuum Attach Time	< 1 s	< 1 s	< 1 s
Vacuum Release Time	< 1 s	< 1 s	< 1 s
Input Voltage	240/480 V / 3 ph / 60Hz	240/480 V / 3 ph / 60Hz	240/480 V / 3 ph / 60Hz
AC Current Draw	13.6 / 6.8 A	13.6 / 6.8 A	13.6 / 6.8 A
Control Circuit Voltage	120 V ac	120 V ac	120 V ac
Hydraulic Power Unit	5 hp / 3.73 kW	5 hp / 3.73 kW	5 hp / 3.73 kW
Hydraulic Pump	8 gal/min / 30 L/min	8 gal/min / 30 L/min	8 gal/min / 30 L/min
Power Unit	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement
Operating Pressure	1,500 psi / 103 bar	1,500 psi / 103 bar	1,500 psi / 103 bar
Vacuum Pump	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW
Vacuum	21” Hg / 711 mbar	21” Hg / 711 mbar	21” Hg / 711 mbar
Full Load Capacity	10,000 lb / 4535 kg	10,000 lb / 4535 kg	10,000 lb / 4535 kg
Weight (Empty)	5,800 lb / 2631 kg	6,200 lb / 2812 kg	6,500 lb / 2948 kg
Total Compartment Rollers / Powered	11/5	11/5	11/5
Guide Track	2” x 2.5” Angle / 51 mm x 64 mm	2” x 2.5” Angle / 51 mm x 64 mm	2” x 2.5” Angle / 51 mm x 64 mm
Overall Dimensions (L x W x H)	130” x 72” x 70” / 3302 mm x 1829 mm x 1778 mm	154” x 72” x 70” / 3912 mm x 1829 mm x 1778 mm	166” x 72” x 70” / 4217 mm x 1829 mm x 1778 mm
Vacuum Arm Reach	4.5” to 14” / 114 mm to 356 mm	4.5” to 14” / 114 mm to 356 mm	4.5” to 14” / 114 mm to 356 mm
Vacuum Arm Reach (Hydraulic Extension)	9” to 23” / 229 mm to 584 mm	9” to 23” / 229 mm to 584 mm	9” to 23” / 229 mm to 584 mm
Wheel Base	95.75” / 2432 mm	119.75” / 3042 mm	131.75” / 3346 mm
Drive Wheel Centerline	53” / 1346 mm	53” / 1346 mm	53” / 1346 mm
Battery Compartment Width	24” / 610 mm	36” / 914 mm	42” / 1067 mm
Maximum Battery Dimensions (L x W x H)	48” x 23” x 36” / 1219 mm x 584 mm x 914 mm	48” x 35” x 36” / 1219 mm x 889 mm x 914 mm	48” x 41” x 36” / 1219 mm x 1041 mm x 914 mm
Minimum Battery Width (with vacuum / magnet)	12” / 305 mm 6” / 152 mm	12” / 305 mm 6” / 155 mm	12” / 305 mm 6” / 155 mm
Minimum Battery Length	16.5” / 419 mm	16.5” / 419 mm	16.5” / 419 mm
Minimum Battery Height	17.75” / 451 mm	17.75” / 451 mm	17.75” / 451 mm
Ground Clearance	0.63” / 16 mm	0.63” / 16 mm	0.63” / 16 mm
Roller Height	6.5” Min / 26.5" Max 165 mm / 673 mm	6.5” Min / 26.5" Max 165 mm / 673 mm	6.5” Min / 26.5" Max 165 mm / 673 mm

Note: Specifications may vary +/- 5% due to temperature, floor considerations and operator efficiency. Values represented under normal operating conditions.

• Varies with battery case thickness and condition

DOUBLE STACK

Product Specifications - Imperial / Metric

	BE-24-2-DS	BE-36-2-DS	BE-42-2-DS
Travel Speed	0 to 190 ft/min / 0.97 m/s	0 to 190 ft/min / 0.97 m/s	0 to 190 ft/min / 0.97 m/s
Raise - Lower Speed	0 to 16 ft/min / 0 to 0.08 m/s	0 to 16 ft/min / 0 to 0.08 m/s	0 to 16 ft/min / 0 to 0.08 m/s
Powered Roller Speed	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s	0 to 37 ft/min / 0 to 0.19 m/s
Arm Traverse Speed	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s	0 to 20 ft/min / 0 to 0.10 m/s
Arm Rotation Time	6 s to 8 s	6 s to 8 s	6 s to 8 s
Draw Bar Pull / Vacuum (12” / 305 mm Round Cup)	1,000 lb / 454 kg	1,000 lb / 454 kg	1,000 lb / 454 kg
Draw Bar Pull Magnet*	800 to 1,200 lb / 363 kg to 544 kg	800 to 1,200 lb / 363 kg to 544 kg	800 to 1,200 lb / 363 kg to 544 kg
Vacuum Attach Time	< 1 s	< 1 s	< 1 s
Vacuum Release Time	< 1 s	< 1 s	< 1 s
Input Voltage	240/480 V / 3 ph / 60Hz	240/480 V / 3 ph / 60Hz	240/480 V / 3 ph / 60Hz
AC Current Draw	13.6 / 6.8 A	13.6 / 6.8 A	13.6 / 6.8 A
Control Circuit Voltage	120 V ac	120 V ac	120 V ac
Hydraulic Power Unit	5 hp / 3.73 kW	5 hp / 3.73 kW	5 hp / 3.73 kW
Hydraulic Pump	8 gal/min / 30 L/min	8 gal/min / 30 L/min	8 gal/min / 30 L/min
Power Unit	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement	Hydraulic, Variable Displacement
Operating Pressure	1,500 PSI / 103 bar	1,500 PSI / 103 bar	1,500 PSI / 103 bar
Vacuum Pump	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW	1/3 hp / 0.25 kW
Vacuum	21” Hg / 711 mbar	21” Hg / 711 mbar	21” Hg / 711 mbar
Full Load Capacity	10,000 lb / 4535 kg	10,000 lb / 4535 kg	10,000 lb / 4535 kg
Weight (Empty)	6,000 lb / 2722 kg	6,600 lb / 2994 kg	6,800 lb / 3084 kg
Total Compartment Rollers / Powered	11/5	11/5	11/5
Guide Track	2” x 2.5” Angle 51 mm x 64 mm	2” x 2.5” Angle 51 mm x 64 mm	2” x 2.5” Angle 51 mm x 64 mm
Overall Dimensions (L x W x H)	130” x 72” x 92” 3302 mm x 1829 mm x 2337 mm	154” x 72” x 92” 3912 mm x 1829 mm x 2337 mm	166” x 72” x 92” 4217 mm x 1829 mm x 2337 mm
Vacuum Arm Reach	4.5” to 14” / 114 to 356 mm	4.5” to 14” / 114 to 356 mm	4.5” to 14” / 114 to 356 mm
Vacuum Arm Reach (Hydraulic Extension)	9” to 23” / 229 mm to 584 mm	9” - 23” / 229 mm - 584 mm	9” - 23” / 229 mm - 584 mm
Wheel Base	95.75” / 2432 mm	119.75” / 3042 mm	131.75” / 3346 mm
Drive Wheel Centerline	53” / 1346 mm	53” / 1346 mm	53” / 1346 mm
Battery Compartment Width	24” / 610 mm	36” / 915 mm	42” / 1067 mm
Maximum Battery Dimensions (L x W x H)	48” x 23” x 34” 1219 mm x 584 mm x 864 mm	48” x 35” x 34” 1219 mm x 889 mm x 864 mm	48” x 41” x 34” 1219 mm x 1041 mm x 864 mm
Minimum Battery Width (with vacuum / magnet)	12” / 305 mm 6” / 152 mm	12” / 305 mm 6” / 152 mm	12” / 305 mm 6” / 152 mm
Minimum Battery Height	17.75” / 451 mm	17.75” / 451 mm	17.75” / 451 mm
Ground Clearance	0.63” / 16 mm	0.63” / 16 mm	0.63” / 16 mm
Roller Height	6.5” Min / 56” Max 165 mm / 1422 mm	6.5” Min / 56” Max 165 mm / 1422 mm	6.5” Min / 56” Max 165 mm / 1422 mm

Note: Specifications may vary +/- 5% due to temperature, floor considerations and operator efficiency. Values represented under normal operating conditions.

• Varies with battery case thickness and condition

PRE-INSTALLATION CHECK

FLOOR CONDITIONS

The floor is the single most critical area of the battery room. A bad floor can cause significant issues with the installation as well as downtime and maintenance problems with the extractor. The floor should be verified as to its minimum thickness and strength with user. As noted on the drawing, the specific requirement of flatness for your particular type of system is listed. Below is a chart stating floor requirements. If possible, especially on double stack and higher systems, a digital level should be used to shoot the grade for compliance with the specification. The floor should also be inspected for severe cracks or excessively wide expansion joints in the travel path of the machine. If floor drains are present, they must not have a grade to the opening that encroaches into the travel path.

F-min is a rating method used to evaluate the flatness and levelness of a floor designated as “defined travel path”. For example, an F-min rating of 60 means that there is no more than .129” of variation in the transverse axis (wheels left to right) and .287” variation in the longitudinal axis (front to back) on the equipment.

To avoid potential damage to drive wheel assemblies, guide track, structural components, guide rollers and issues with the inner frame equalization the “defined travel path” of the Battery Extractor should meet or exceed the recommended F-min specification. See chart below for the model specifications.

Model	F-Min	+/- Longitudinal	+/- Transverse	Slope Defect
SL, DS	40	.287”	.192”	.096”
TS	60	.186”	.129”	.066”
QS	85	.131”	.091”	.047”

OPERATING CONTROLS

NOTE: Safety devices for the machine and the machine operating area shall not be rendered inoperable or misused.

SAFETY FEATURES

Key Switch – Located on the dash (see above). Primary on/off switch to prevent unauthorized personnel from operating the BE.

Foot Switch – Must be depressed to operate the BE. Stepping off the foot switch will stop all functions immediately, locking all hydraulics in place. To resume use, depress the foot switch.

Gate Switch – The gate must be fully closed for the BE to operate.

Extractor Arm Switch – Does not permit the machine to move forward or backward unless the extractor arm is located in the center of the carriage between the indicating arrows located on the arm guard.

OPERATION OVERVIEW

• The controls consist of six, manually operated, hydraulic control valves and a three position selector switch which controls the left and right vacuum cups or magnets.
• All manual valves are moved in the direction of the function travel which it controls with exception of the lift/lower valve, which is pulled toward the operator for “up” and pushed away for “down.”
• In the event of any failure or malfunction, step off the foot switch and all functions will stop immediately, locking all hydraulics in place.
• The extractor arm must be in the center of the carriage (between the extractor arm position labels) or the unit will not travel forward or reverse.
• To ensure smooth operation, all valve movements should be made in a slow, deliberate motion.

OPERATING INSTRUCTIONS

PRE-CHANGE OUT PREPARATION

1. Position lift truck for change out in designated area.
2. Remove all battery restraints and disconnect the battery cables following the manufacturer's guidelines. (Be sure to position the battery cables so as not to be damaged by the battery during change out.)
3. Board the battery extractor and close the safety gate. (The gate must be fully closed or the unit will not operate.)
4. Depress the foot pedal.
5. Turn the key switch to the “ON” position.

DISCHARGED BATTERY REMOVAL

1. Move extractor forward or reverse to position center of empty compartment with center of lift truck battery compartment. (Lead roller of extractor is equipped with a centering groove. Users may find it beneficial to mark center of lift truck compartment to aid in alignment.)
2. Align the extractor’s roller compartment height with the lift truck’s battery compartment.
3. Rotate extractor arm into battery compartment aligned in Step 2.
4. Move the extractor arm toward the battery until the vacuum cup/magnet contacts the battery.

DO NOT force cup to battery after initial contact with battery is made.
5. Energize vacuum by turning selector switch to proper direction, left or right.
6. Move extractor arm away from lift truck toward center of extractor roller bed, removing discharged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)
7. Turn off vacuum and move extractor arm away from battery 1” to 2”.
8. Rotate extractor arm out of battery compartment into opposite compartment (if empty) and center arm in carriage.
9. Move battery into center of compartment using powered rollers.

CHARGED BATTERY RETRIEVAL

1. Locate a charged battery for the appropriate type of lift truck being changed.
2. Raise battery extractor roller compartment to proper level to gain access as needed to disconnect desired battery from its charger and disengage battery safety stop.

ALWAYS be sure charging has been completed and the charger is not still charging the battery. Dangerous sparking/arcing can occur if the battery is unplugged from the charger while charging.
3. Move extractor to appropriate rack position and align empty roller compartment with the center of the battery storage rack compartment. (The battery safety stop of each compartment is the center of that compartment and should be used for alignment with the groove in the lead roller of the battery extractor compartment.)
4. Rotate arm into empty compartment (if not already positioned there.)
5. Move extractor arm toward battery until vacuum cup contacts battery.
6. Energize vacuum cup by turning selector switch to proper direction, left or right.

DO NOT force cup to battery after initial contact with battery is made.
7. Move extractor arm away from battery rack toward center of extractor roller bed, removing charged battery. (Battery should be pulled past first three idler rollers onto first or second powered roller.)
8. Turn off vacuum and move extractor arm away from battery 1” to 2”.
9. Rotate extractor arm out of battery compartment into fully vertical position.
10. Move battery into center of compartment using powered rollers.

OPERATING INSTRUCTIONS

DISCHARGED BATTERY RETURN

1. If required, adjust extractor compartment height to battery rack level with open battery compartment. Drive extractor to align roller compartment containing discharged battery with open battery compartment.
2. Return discharged battery to battery rack using powered rollers.
NOTE: In most instances, batteries can be deposited into battery racks in one motion using only powered rollers. When this does not work, the battery may need slight assistance from extractor arm. To do this, rotate arm into compartment such as one would if removing battery from rack. If extractor is vacuum equipped, position top edge of cup slightly higher than edge of battery (or over lifting eye if so equipped) to prevent cup from adhering to battery - No vacuum is necessary for pushing. DO NOT activate vacuum switch. Slowly push battery into rack until fully into compartment.
3. Engage the battery safety stop and connect the battery to the charger as required.

CHARGED BATTERY INSTALLATION

1. Lower extractor to fully lowered position.
2. Drive the extractor back to the lift truck and align the roller compartment containing the charged battery as performed in steps 1 and 2 of ”Discharged Battery Removal”.
3. Move the charged battery toward the lift truck compartment by moving the extractor arm out, verifying precise battery alignment.

Many batteries are a tight fit into the lift truck battery compartments. Care MUST be taken to ensure alignment is precise to avoid damage to the battery, lift truck, and/or battery extractor.
4. Adjust the extractor vertically as well as horizontally, if needed.
5. Insert battery into lift truck as far as possible using only the powered rollers.
6. Rotate extractor arm into compartment and SLOWLY push battery into lift truck. (Be sure to watch battery cables for interference.)
7. Return extractor arm to center of roller bed and lower extractor to fully lowered position. Drive extractor out of immediate area.
8. Turn off key switch, remove key from switch and carefully exit extractor.
9. Secure newly installed battery in lift truck and reconnect battery cables.
10. Return lift truck to service.

DO NOT drive the B.E. into the travel path end stops. The end stops are designed to prevent the B.E. from accidentally traveling beyond its designated travel path. Driving the B.E. into the end stops will cause the B.E. to stop suddenly, possibly causing damage to the end stop, the B.E. and/or personal injury.

MANUAL UNLOADING

Lockout/tagout and de-energize all equipment prior to manually unloading any battery.

In the event of power loss or an operational malfunction of the BE not allowing a battery to be unloaded using normal operating procedures, it is recommended a battery be removed from the BE using certified and approved vertical extraction methods and devices.

Read, understand and observe all safety warnings and procedures related to the vertical extraction device(s) being used.

Should the status of the BE not allow for safe vertical extraction due to position in the battery aisle, only repairs required to safely maneuver the BE to a position allowing for safe vertical extraction should be made. Once any batteries are safely unloaded, any remaining repairs can be made.

Extreme care should be taken when working under or around equipment supporting elevated loads. Unexpected movement of the equipment could cause the load and/or equipment to fall. ALWAYS be sure devices of adequate size and strength are in place to prevent any personnel working under the elevated load from being crushed. Serious personal injury or death will occur.

SPARE PARTS LIST

Refer to the appropriate Spare Parts Kit (vacuum equipped untis - Pt# BE-SPKV-SLDS, magnet equipped uints - Pt# BESPKM-SLDS) at the beginning of Section 8 for the list of items recommended by the factory to have on hand for BE-SL & BE-DS models to minimize any downtime due to minor breakdown that may occur under normal operating conditions.

Use only BHS approved replacement parts.

BHS recommends that a full maintenance inspection report similar to the one provided be done at least once a month. Any parts found to be excessively worn or damaged should promptly be replaced unless said parts pose a safety risk to the operator and/or extractor, in which case the unit should be removed from service until the problem(s) are remedied (See Operator’s Daily Checklist.)

PARTS SECTIONS

CHASSIS

EQUALIZTION

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-10	CHAIN-ROLLER-#60		BE-SL ONLY	4
	00158001-12	CHAIN-ROLLER-#60		BE-DS ONLY	4
2	43097001	STUD-ANCHOR-5”		UPPER	4
3	PT0222	LINK-CONNECTING-#60			8
4	HW0115	WASHER-LOCK-3/4			4
5	HW0017	NUT-HEX-3/4-10			8
6	43097002	STUD-ANCHOR-2”			4
7	HW0020	NUT-JAM-3/4-10			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43127001	SHAFT-EQUALIZATION		BE-24-2	2
	43327001	SHAFT-EQUALIZATION		BE-36-2	2
	44327001	SHAFT-EQUALIZATION		BE-42-2	2
	44527001	SHAFT-EQUALIZATION		BE-42-1	2
2	PT0405	BEARING-FLANGE-2 BOLT-1 1/2”			4
3	HW0502	BOLT-HHCS-1/2-13 X 1 1/4			8
4	HW0110	WASHER-LOCK-1/2			8
5	PT0224	SPROCKET-60B12 X 1 1/2”		KEYED INLINE	8
6	43097006	KEY-3/8 X 2 3/4			4
7	PT0416	COLLAR-SHAFT-1 1/2”			4
8	PT0503	BEARING-FLANGED LOAD-2 1/4”		USED ON UNITS AFTER 12/03	8
	43026001	BEARING-FLANGED LOAD-2 1/4” (MACHINED)		USED ON UNITS PRIOR TO 12/03	8
9	HW0025	NUT-JAM-7/8-14			8
10	HW0117	WASHER-LOCK-7/8 (NOT SHOWN)		USED ON UNITS PRIOR TO 08/02	8

CROSS BAR

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0515	BOLT-HHCS-1/2-13 X 2		FULLY THREADED	8
2	HW0112	WASHER-FLAT-1/2-SAE			8
3	HW0110	WASHER-LOCK-1/2			8
4	HW0007	NUT-HEX-1/2-13			8

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0515	BOLT-HHCS-1/2-13 X 2		FULLY THREADED	8
2	HW0504	BOLT-HHCS-1/2-12 X 2			8
3	HW0112	WASHER-FLAT-1/2-SAE			8
4	HW0110	WASHER-LOCK-1/2			16
5	HW0007	NUT-HEX-1/2-13			16
6	43717040	STOP-CARRIAGE			4

LIFT CYLINDER CONNECTIONS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43617016	CLEVIS			4
2	HW0403	BOLT-HHCS-3/8-16 X 1 1/4			8
3	HW0107	WASHER-LOCK-3/8			8
4	HW0108	WASHER-FLAT-3/8-SAE			8
5	00197036	PIN-CLEVIS			4
6	00197035	PIN-CYLINDER			4
7	HW1058	PIN-HITCH			16

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-11	CHAIN-ROLLER-#80			4
2	HW0014	NUT-HEX-1-8			8
3	43897002	STUD-LIFT-INNER FRAME			4
4	PT0204-1	LINK-CONNECTING-#80			8
5	43897001	STUD-LIFT-OUTER FRAME			4
6	43715006	BRACKET-CYLINDER SUPPORT			4
7	HW1043	CLAMP-CYLINDER			4
8	HW0303	BOLT-HHCS-1/4-20 X 1"			4
9	HW0104	WASHER-FLAT-1/4"-SAE			4
10	HW0143	WASHER-FLAT-1/4"-FENDER			12
11	HW0103	WASHER-LOCK-1/4"			4
12	HW0002	NUT-HEX-1/4-20			4
13	00197035	PIN-CYLINDER			4
14	HW1058	PIN-HITCH			8

GUIDANCE ARM

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43015011	GUIDE ARM WELDMENT			2
2	HW0505	BOLT-HHCS-1/2-13 X 3 1/2			4
3	HW0112	WASHER-FLAT-1/2-SAE			8
4	HW0110	WASHER-LOCK-1/2			4
5	HW0007	NUT-HEX-1/2-13			4
6	PT0510	CAM ROLLER-1 3/4			4
7	HW0115	WASHER-LOCK-3/4			4
8	HW0011	NUT-HEX-3/4-16			4

IDLER ROLLERS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43182001	LEAD ROLLER ASSEMBLY-24”		W/ ALIGNMENT GROOVE	4
	43382001	LEAD ROLLER ASSEMBLY-36”		W/ ALIGNMENT GROOVE	4
	43482001	LEAD ROLLER ASSEMBLY-42”		W/ ALIGNMENT GROOVE	4
2	43182002	IDLER ROLLER ASSEMBLY-24”			8
	43382002	IDLER ROLLER ASSEMBLY-36”			8
	43482002	IDLER ROLLER ASSEMBLY-42”			8
3	43187002	SHAFT-HEX-.75 X 25.75			8
	43387002	SHAFT-HEX-.75 X 37.75			8
	43487002	SHAFT-HEX-.75 X 43.75			8
4	43187003	SHAFT-HEX-.75 X 27.5			4
	43387003	SHAFT-HEX-.75 X 39.5			4
	43487003	SHAFT-HEX-.75 X 45.5			4
5	HW1058	PIN-HITCH			24

POWERED ROLLERS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43182003	POWERED ROLLER-24”			10
	43382003	POWERED ROLLER-36”			10
	43485003	POWERED ROLLER-42”			10
2	43087001	JOURNAL-POWERED ROLLER			10
3	PT0404	FLANGE BEARING-3-BOLT-1”			20
4	HW0321	BOLT-HHCS-5/16-18 X 1 1/4			60
5	HW0105	WASHER-LOCK-5/16			60
6	HW0004	NUT-HEX-5/16-18			60
7	PT0033	SPROCKET-35B18 X 1			16
8	00197028	KEY-1/4 X 1 1/4			8
9	00158001-16	CHAIN-ROLLER-#35			8
10	PT0031	LINK-CONNECTING-#35			8
11	PT0418	COLLAR-SHAFT-1”			10

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0120	MOTOR-HYDRAULIC-160CC			2
2	HW1071	KEY-WOODRUFF-#808 STD		SUPPLIED WITH ITEM 1	A/R
3	H1544	ADAPTER-#6 JICM X #10 SAEM			4
4	HW0402	BOLT-HHCS-3/8-16 X 1			18
5	HW0107	WASHER-LOCK-3/8			18
6	43017004	PLATE-MOTOR MOUNTING			2
7	PT0302-1	COUPLING BODY-#40 X 1			4
8	PT0301	CHAIN-COUPLING-#40		INCL. CONNECTING PIN	2
9	00197026	KEY-1/4 X 1			4

OPERATOR GATE

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43015004	GATE-OPERATOR-DROP BAR			1
2	HW0407	BOLT-HHCS-3/8-16 X 2 3/4			1
3	HW0108	WASHER-FLAT-3/8-SAE			2
4	HW0006	NUT-NILN-3/8-16			1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43017064-2	LATCH-SWING GATE			1
2	HW0030	BOLT-HHCS-3/8-16 X 2 1/4”			1
3	HW0031	NUT-LOCK-3/8-16			1
4	HW9000	HINGE-SPRING		USED ON BE-DS UNITS ONLY	1
5	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2			3
6	HW1037	STOP-GATE	80092001		1
7	HW0303	BOLT-HHCS-1/4-20 X 1”	80092001		1
8	HW0104	WASHER-FLAT-1/4”-SAE (NOT SHOWN)	80092001		1
9	HW0003	NUT-NILN-1/4-20 (NOT SHOWN)	80092001		1

OPERATOR STEP

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43015007	STEP		† SEE NOTES	1
2	HW0406	BOLT-HHCS-3/8-16 X 2 1/2”			2
3	HW0108	WASHER-FLAT-3/8”-SAE			4
4	HW0107	WASHER-LOCK-3/8”			2
5	HW0005	NUT-HEX-3/8-16			2
6	43606001	ANTI-FATIGUE MAT		†† BE-SL	1
	43706001	ANTI-FATIGUE MAT		†† BE-DS	1
7	43017058-2	THRESHOLD			1

† TREAD-STYLE STEP IS A DIRECT REPLACEMENT FOR DISCONTINUED, LADDER RUNG-STYLE STEP.

†† ANTI-FATIGUE MAT MUST BE CUT FOR UNITS WITH FOOT SWITCH BOLTED IN PLACE TO FLOOR PANEL.

HYDRAULIC HOSE REEL

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	PT0622-1	HOSE REEL			1
2	HW0402	BOLT-HHCS-3/8-16 X 1			1
3	HW0107	WASHER-LOCK-3/8			1
4	HW0005	NUT-HEX-3/8-16			1
5	43717053-2	BRACKET-HOSE REEL			1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	CCR-12HD	HOSE REEL			1
2	43717122	PLATE-MOUNTING			1
3	HW0413	BOLT-FHSMS-3/8-16 X 1 1/4"			2
4	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD			2
5	HW0110	WASHER-LOCK-1/2"			2
6	HW0112	WASHER-FLAT-1/2"-SAE			2

GUARDING

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43617006-2	GUARD-FAR			1
2	43614009	GUARD-NEAR			2
3	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2			30

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43617007-2	GUARD-INNER CARRIAGE			2
2	43014006-2	GUARD-LINEAR DRIVE SCREW			1
3	43017010-2	GUARD-SIDE-ARM CARRIER SHAFT			2
3a	PL0602	VINYL EDGING		6FT EA. FOR ITEM 3 - NOT SHOWN	12’
4	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2			32
5	HW0306	BOLT-FHSCS-1/4-20 X 1			4
6	HW0104	WASHER-FLAT-1/4-SAE			4
7	HW0103	WASHER-LOCK-1/4			4
8	HW0002	NUT-HEX-1/4-20			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43617038	DASHBOARD		USED PRIOR OCT, 2012	1
2	43617039	COVER PLATE			2
3	SS0104	BOLT-SHCS-1/4-20 X 5/8		USED PRIOR OCT, 2012	18
4	SS0300	WASHER-FLAT-1/4-SAE		USED PRIOR OCT, 2012	18
5	43614006-2	KICK PLATE-OPERATOR CONSOLE			1
6	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2			14
7	PL0602	VINYL EDGING		TWO 1’ PCS. (NOT SHOWN)	2’

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	A/R	PLATE-DASHBOARD		† SEE NOTES	1
2	HW0060	NUT-CLIP-#10-24			10
3	SS0114	BHSCS-#10-24 X 1/2” SST			10
4	43617039	COVER PLATE			2
5	SS0126	BHSCS-1/4-20 X 1/2”-SST			8
6	43614006-2	KICK PLATE-OPERATOR CONSOLE			1
7	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2			10
8	PL0602	VINYL EDGING		TWO 1’ PCS. (NOT SHOWN)	2’

† CONSULT FACTORY

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43617045	PANEL-OPERATOR PLATFORM			1
2	HW0303	BOLT-HHCS-1/4-20 X 1			8
3	HW0104	WASHER-FLAT-1/4-SAE			8
4	HW0103	WASHER-LOCK-1/4			8
5	HW0002	NUT-HEX-1/4-20			8
6	43606001	MAT-ANTI FATIGUE		NOT SHOWN	1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43717017-2	GUARD-FAR END-UPPER			1
2	43717019-2	GUARD-FAR END-LOWER			1
3	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2			22

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43714001-2	DASHBOARD		† SEE NOTES	1
2	43714016-2	GUARD-FRONT-OPERATOR CONSOLE			1
3	43717016-2	GUARD-INNER FRAME			2
3a	PL0602	VINYL EDGING		8’ EA. FOR FOR ITEM 3 (NOT SHOWN)	16’
4	43014006-2	GUARD-LINEAR DRIVE SCREW			1
5	43017010-2	GUARD-SIDE-ARM CARRIER SHAFT			2
5a	PL0602	VINYL EDGING		6’ EA. FOR FOR ITEM 5 (NOT SHOWN)	12’
6	43714015-2	KICK PLATE-OPERATOR CONSOLE		35.5” HIGH	1
	43717115-2	KICK PLATE-OPERATOR CONSOLE		29” HIGH	1
6a	PL0602	VINYL EDGING		TWO 1’ PCS. FOR ITEM 6 (NOT SHOWN)	2’
7	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2			56
8	HW0306	BOLT-FHSCS-1/4-20 X 1			4
9	HW0104	WASHER-FLAT-1/4-SAE			4
10	HW0103	WASHER-LOCK-1/4			4
11	HW0002	NUT-HEX-1/4-20			4

† USED ON UNITS SHIPPED PRIOR TO 10/01/12. SEE SECT. 1.6.6A FOR UNITS SHIPPED AFTER 10/01/12.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43717123-2	FRAME-DASHBOARD			1
2	A/R	PLATE-DASHBOARD		† SEE NOTES	1
3	HW0060	NUT-CLIP-#10-24			10
4	SS0114	BHSCS-#10-24 X 1/2” SST			10
5	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2		NOT SHONW	10

† CONSULT FACTORY

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43715018	PANEL-FLOOR		W/ RESERVOIR ACCESS PANEL	1
2	HW0303	BOLT-HHCS-1/4-20 X 1			8
3	HW0104	WASHER-FLAT-1/4-SAE			8
4	HW0103	WASHER-LOCK-1/4			8
5	HW0002	NUT-HEX-1/4-20			8
6	43717022	GRILL-HYDRAULIC COMPONENT			1
6a	PL0602	VINYL EDGING		FOR ITEM 6 (NOT SHOWN)	13’
7	HW0403	BOLT-HHCS-3/8-16 X 1 1/4			2
8	HW0107	WASHER-LOCK-3/8			2
9	HW0108	WASHER-FLAT-3/8-SAE			2
10	43706001	MAT-ANTI FATIGUE		NOT SHOWN	1

EXTRACTOR ARM

VACUUM ARM

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43055006	ARM-PUSH/PULL		30” (STANDARD)	1
	41255010	ARM-PUSH/PULL		36” (OPTIONAL)	1
2	HW0509	BOLT-HHCS-1/2-13 X 4 1/2			3
3	HW0112	WASHER-FLAT-1/2-SAE			6
4	HW0110	WASHER-LOCK-1/2			3
5	HW0007	NUT-HEX-1/2-13			3
6	P0505	BUSHING-RED-#6 NPT X #4 NPTF-BRASS			2
7	P0402	HOSE BARB-1/4 X #4 NPTM-BRASS			2
8	HW0428	STUD-VACUUM-3/8-16 X 5	HW-KIT-2		8
9	HW0108	WASHER-FLAT-3/8-SAE	HW-KIT-2		40
10	HW1001	SPRING-3/8	HW-KIT-2		24
11	HW0006	NUT-NILN-3/8-16	HW-KIT-2		8
12	HW0424	NUT-JAM-3/8-16	HW-KIT-2		8

VACUUM CUPS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	P0110	VACUUM CUP-12” ROUND		† SEE NOTES	2
	N/A	VACUUM CUP-10” ROUND	00162001	† AVAILABLE IN KIT ONLY	2
2	00117059	PLATE-VACUUM CUP ADAPTER	00162001		2
3	HW0328	BOLT-HHCS-5/16-18 X 3/4	00162001		8
4	P0401	ELBOW-#4 NPTM X 1/4 BARB-BRASS	00162001		2
5	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS	00162001		2
6	P0505	BUSHING-RED-#6 NPT X #4 NPTF-BRASS	00162001		2
7	00166001	CASTING-12” VACUUM CUP	00162003		2
8	00164001	SEAL-RUBBER-12”	00162003		2
9	00165001	PLATE-FRONT-12”	00162003		2
10	HW0311	BOLT-FHSCS-1/4-20 X 5/8	00162003		16
11	00166002	CASTING-10” VACUUM CUP	00162004		2
12	00164004	SEAL-RUBBER-10”	00162004		2
13	00165002	PLATE-FRONT-10”	00162004		2

† ONE-PIECE CONSTRUCTION

SWING ARMS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	45055001	TIE PLATE-SWING ARM		BE-24-2	1
	45255001	TIE PLATE-SWING ARM		BE-36-2 (NOT SHOWN)	1
	45355001	TIE PLATE-SWING ARM		BE-42-2 (NOT SHOWN)	1
2	43055004	SWING ARM-RHS	†	NOT SOLD INDIVIDUALLY	1
3	43055002	SWING ARM-LHS	†	NOT SOLD INDIVIDUALLY	1
4	HW0603	BOLT-FHSCS-5/8-11 X 2			4
5	HW0113	WASHER-LOCK-5/8			4
6	HW0010	NUT-JAM-5/8-11			4
7	PT0413	COLLAR-SHAFT-3”	80252001		2
8	43027001	SHAFT-ROTARY ACTUATOR	80252001		1
9	HW1013	KEY-3/8 X 12	80252001		1
10	PT0419	BEARING-SAE 841-2” ID, 3” OD, 1/8” THICK	80252001		3
11	43052005	CAP-BEARING		INCLUDES BEARING	2
12	HW0303	BOLT-HHCS-1/4-20 X 1			6
13	HW0103	WASHER-LOCK-1/4			6
14	43057014	STANDOFF-WIRE			1
15	HW0312	SCREW-SHSS-1/4-20 X 1-CUP POINT			1
16	43057003	CUSHION-SWING ARM			2
17	HW0306	BOLT-FHSCS-1/4-20 X 1			4
18	43055001	STOP-SWING ARM			2
	44555001	STOP-SWING ARM		BE-42-1 ONLY	1
18a	43057008	SPACER-SWING ARM STOP		NOT SHOWN	2
19	HW0403	BOLT-HHCS-3/8-16 X 1 1/4			4
20	HW0107	WASHER-LOCK-3/8			4
21	HW0108	WASHER-FLAT-3/8-SAE			4
22	H1565	ADAPTER-45 DEG-#6 JICM X #4 NPTM			2
23	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2

VACUUM PUMP

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	P0005	PUMP-VACUUM			1
2	P0208	FILTER-HI FLOW			3
3	P0503	NIPPLE-#4 NPT-BRASS			3
4	P0502	TEE-#4 NPTF-BRASS			1
5	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS			4
6	P0402	HOSE BARB-1/4 X #4 NPTM-BRASS			6
7	P0207	VALVE-VACUUM RELEASE			2
8	P0302	HOSE-VACUUM-1/4 ID		TWO 6” PIECES	1’
9	P0302	HOSE-VACUUM-1/4 ID		SHORT ARM SIDE	1’
10	P0302	HOSE-VACUUM-1/4 ID		LONG ARM SIDE	2’
11	E0611	JUNCTION BOX-4 X 2 X 2			1
12	E0612	COVER-JUNCTION BOX			1
13	HW0212	SCREW-RHMS-#10-24 X 1/2			2
14	E0624	CONNECTOR-1/2			1
15	E0608-1	RESTRAINT-1/2-90 DEG		GRIP SIZE .450 - .560	1
15a	E0617	LOCKNUT-CONDUIT-1/2		NOT SHOWN	2
16	E0501	CORD-14-4 SW/SOW		W/O GROUND CONNECTION IN ARM	15’
	E0514	CORD-16-5 SW/SOW
17	43057014	STANDOFF-CABLE			1
18	HW0206	SCREW-RHMS-#10-32 X 3/4			4
19	HW0306	BOLT-FHSCS-1/4-20 X 1			1
20	43057021	PLATE-STIFFENER	†		2
21	HW0402	BOLT-HHCS-3/8-16 X 1	†		12
22	HW0107	WASHER-LOCK-3/8	†		12
23	HW0005	NUT-HEX-3/8-16	†		12
24	HW0108	WASHER-FLAT-3/8-SAE	†	NOT SHOWN	24
25	P0111	FILTER-VACUUM-INLINE		NOT SHOWN	2

† INCLUDED IN MULTIPLE KITS

ROTARY ACTUATOR

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43046001	ROTARY ACTUATOR			1
2	80000002	ROTARY ACTUATOR BASE ASSEMBLY		WITHOUT ACTUATOR	1
2A	N/A	VERTICAL CARRIER PLATE-OUTER		INCL. WITH 80000002	2
2B	N/A	VERTICAL CARRIER PLATE-INNER		INCL. WITH 80000002	1
2C	N/A	CARRIER BASE PLATE		INCL. WITH 80000002	1
3	HW1070	PIN-PULL DOWEL-5/8 X 1 1/2			2
4	HW0508	BOLT-SHCS-1/2-13 X 3/4			3
5	HW1045	PIN-PULL DOWEL-3/8 X 1 1/2		INCL. WITH 80000002	6
6	HW0412	BOLT-SHCS-3/8-16 X 1 1/4		INCL. WITH 80000002	12
7	H0010	FITTING-BULKHEAD-3/4-16 X #4 NPTF			4
8	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM			2

CARRIER SHAFTS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43057013	CARRIER SHAFT-EXTRACTOR ARM		3” DIA.	2
2	43054007	BEARING-EXTRACTOR ARM CARRIER	80252002		4
3	HW0412	BOLT-SHCS-3/8-16 X 1 1/4	80252002		16
4	PT0413	COLLAR-SHAFT-3”			4
5	PT0624	FITTING-ZERK	80252002	NOT SHOWN	4

DRIVE NUT ASSEMBLY

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43054006	DRIVE NUT ASSEMBLY	80252003		1
2	HW0426	BOLT-SHCS-3/8-16 X 5 1/2	80252003	† SEE NOTES	4
3	HW0108	WASHER-FLAT-3/8-SAE	80252003	† SEE NOTES	4
4	HW0006	NUT-NILN-3/8-16	80252003	† SEE NOTES	4
5	PT0624	FITTING-ZERK	80252003		1
6	43017009-2	BRACKET-SCREW GUARD MOUNTING			2
7	HW0303	BOLT-HHCS-1/4-20 X 1			4
8	HW0103	WASHER-LOCK-1/4			4
9	HW0104	WASHER-FLAT-1/4-SAE			4

† IT IS RECOMMENDED TO REPLACE MOUNTING HARDWARE WHEN REPLACING DRIVE NUT ASSEMBLY

DRIVE SCREW

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43024001	SCREW-LINEAR DRIVE			1
2	PT0119	SPROCKET-50B15 X 1 3/16”			1
3	43097004	KEY-1/4 X 7/8”			1
4	00158001-15	CHAIN-ROLLER-#50			1
5	PT0102	LINK-CONNECTING-#50			1
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16”		ALLOY CASTING	2
7	HW0503	BOLT-HHCS-1/2-13 X 1 1/2”			8
8	HW0110	WASHER-LOCK-1/2”			8
9	PT0107	SPROCKET-50B15 X 1”			1
10	HC0121	MOTOR-HYDRAULIC-100CC		SAE 2-BOLT MOUNT	1
11	H1605	ADAPTER-90 DEG-#6 JICM X #10 SAEM			2
12	HW1071	KEY-WOODRUFF-#808 STD		SUPPLIED WITH ITEM 10	A/R
13	HW0403	BOLT-HHCS-3/8-16 X 1 1/4”			6
14	HW0107	WASHER-LOCK-3/8”			6
15	43017007	PLATE-MOUNTING-SCREW DRIVE MOTOR			1
16	43057019	PLATE-COVER			2
17	HW0415	BOLT-SHCS-3/8-16 X 3/4”			8

ITEMS BELOW ARE REQUIRED FOR REPLACING THE LINEAR DRIVE SCREW ON UNITS WITH FRAME #’S OF 373 AND EARLIER
LINEAR DRIVE SCREW UPDATE KIT
REF	80252011	UPGRADE KIT			1
1	43024001	SCREW-LINEAR DRIVE			1
2	PT0119	SPROCKET-50B15 X 1 3/16”			1
3	43097004	KEY-1/4 X 7/8”			1
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16”		ALLOY CASTING	2
7	HW0503	BOLT-HHCS-1/2-13 X 1 1/2”			8
8	HW0110	WASHER-LOCK-1/2”			8
16	43057019	PLATE-COVER			2
18	43057022	SHIM-18GA		MAY NOT BE REQ’D - NOT SHOWN	2
19	43057018	TEMPLATE-BEARING MOUNT PATTERN		NOT SHOWN	1
20	80000015	INSTRUCTION DETAIL		NOT SHOWN	REF
21	43057020	SPACER PLATE		NOT SHOWN	2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	N/A	SCREW-LINEAR DRIVE (DISCONTINUED)		SEE 80252011 UPGRADE KIT	1
2	PT0118	SPROCKET-50B12 X 1 3/16”			1
3	43097004	KEY-1/4 X 7/8”			1
4	00158001-15	CHAIN-ROLLER-#50			1
5	PT0102	LINK-CONNECTING-#50			1
6	43057016	BLOCK-BEARING RETAINER			2
6a	PT0414	RACE-TAPERED ROLLER BEARING		INCLUDED WITH 43057016	2
7	PT0623	SEAL-GREASE			2
8	HW0416	BOLT-SHCS-3/8-16 X 1”			8
9	PT0415	BEARING-TAPERED ROLLER			2
10	HW1050	NUT-LOCK			4
11	43057017	PLATE-COVER			2
12	HW0415	BOLT-SHCS-3/8-16 X 3/4”			8
13	PT0624	FITTING-ZERK			2

HOSE CARRIER PLATE

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43017013	PLATE-HOSE CARRIER			1
2	PT0618	BRACKET-FIXED END			1
3	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2			2
4	PT0617	HOSE CARRIER		20 LINKS REQD.	3’
5	PT0619	BRACKET-MOVING END			1
6	HW0303	BOLT-HHCS-1/4-20 X 1			2
7	HW0103	WASHER-LOCK-1/4			2
8	HW0403	BOLT-HHCS-3/8-16 X 1 1/4			4
9	HW0108	WASHER-FLAT-3/8-SAE			8
10	HW0107	WASHER-LOCK-3/8			4
11	HW0005	NUT-HEX-3/8-16			4

MAGNET EXTRACTION

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41257014	TIE PLATE-SWING ARM		ALL UNITS	1
-	41655008	EXTENSION-ARM		BE-36-2 ONLY (NOT SHOWN)	1
-	43455001	EXTENSION-ARM		BE-42-2 ONLY (NOT SHOWN)	1
2	HW0603	BOLT-FHSCS-5/8-11 X 2			4
3	HW0113	WASHER-LOCK-5/8			4
4	HW0010	NUT-JAM-5/8-11			4
5	41655001	CARRIER TUBE-MAGNET SWING SHAFT			1
6	HW0504	BOLT-HHCS-1/2-13 X 2			6
7	HW0112	WASHER-FLAT-1/2-SAE			6
8	HW0110	WASHER-LOCK-1/2			6
9	HW0007	NUT-HEX-1/2-13			6
10	41657006	SHAFT-MAGNET SWING			1
11	41698001	KEY-3/8 X 7/16			2
12	N/A	STOP-MAGNET SWING		† DISCONTINUED	1
13	PT0430	FLANGE BEARING-4 BOLT-1 1/2”			2
14	HW0513	BOLT-HHCS-1/2-13 X 2 1/4			8
15	HW0112	WASHER-FLAT-1/2-SAE			16
16	HW0110	WASHER-LOCK-1/2			8
17	HW0007	NUT-HEX-1/2-13			8
18	41655002	PLATE-MAGNET MOUNTING			2
19	41257015	BLOCK-TIGHTENER		2-PIECE ITEM	1
20	41257016	BLOCK-FIXED		2-PIECE ITEM	1
21	HW0423	BOLT-SHCS-3/8-16 X 3 1/2			4
22	HW0006	NUT-NILN-3/8-16			4
23	HW0806	SET SCREW-3/8-16 X 2		REPLACES SWIVEL HEAD	4
24	HW0424	NUT-JAM-3/8-16			4
25	41657017	INSULATOR-MAGNET MOUNT			2
26	HW0306	BOLT-FHSCS-1/4-20 X 1			8
27	41657008	PAD-MAGNET SLIDE			2
28	HW0314	BOLT-FHSCS-1/4-20 X 1/2			4

† REFER TO SECTION 2.5.1A FOR REPLACMENT / UPGRADE PARTS

MAGNET PIVOT STOP

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	80252012	MAGNET SWING STOP KIT		INCL. ITEMS 1 THRU 6	A/R
1	43057029	PLATE-STOP			1
	44557003	PLATE-STOP		† BE-42-1 UNITS ONLY	1
2	43058003	SLEEVE-STOP			2
3	43057030	SUPPORT-CABLE			2
4	PL0501	GROMMET-1/2			2
5	HW0509	BOLT-HHCS-1/2-13 X 4 1/2			2
6	HW0008	NUT-NILN-1/2-13			2

† BE-42-1 STOP NOT INCLUDED IN KIT.

MAGNET EXTRACTION

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	41632003	MAGNET ASSEMBLY		INCLUDES ITEMS 1 THRU 12	A/R
1	N/A	ELECTROMAGNET-110VDC			2
2	E0314	SENSOR-PROXIMITY-30MM			2
3	N/A	GASKET-REAR		DISCONTINUED - NOT USED	2
4	41657002	COVER-PROXIMITY SENSOR HOUSING		REAR	2
5	HW1065	SCREW-SHCS-#6-32 X 3/8			8
6	HW1066	WASHER-LOCK-#6			8
7	E0337	LIGHT-PILOT-RED-110VAC/DC			2
8	E0335	RECEPTACLE-5 PIN MALE		WITH 12” LEAD	2
9	E0617	LOCKNUT-CONDUIT-1/2			2
10	N/A	GASKET-FRONT		DISCONTINUED - NOT USED	2
11	41657003	COVER-PROXIMITY SENSOR HOUSING		FRONT	2
12	HW0138	SCREW-FHSCS-#8-32 X 3/8			8
13	HW0433	STUD-1/2-13 X 5	80252006		8
14	HW0007	NUT-HEX-1/2-13	80252006		8
15	HW0112	WASHER-FLAT-1/2-SAE	80252006		40
16	HW1002	SPRING-1/2	80252006		24
17	HW0008	NUT-NILN-1/2-13	80252006		8

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E1105	JUNCTION BOX-4 X 2 X 2		WEATHER PROOF BOX	1
2	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2			2
3	E1106	COVER-JUNCTION BOX		WEATHER PROOF W/ GASKET	1
4	E0333	RECEPTACLE-9 PIN MALE		WITH 12” LEAD	1
5	E0617	LOCKNUT-CONDUIT-1/2			3
6	E0608-1	RESTRAINT-1/2-90 DEG		GRIP SIZE .450 TO .560	2
7	E0334	CORD-5 PIN FEMALE		WITH 36” LEAD	2
8	E0332	CORD-9 PIN FEMALE-90 DEG		WITH 36” LEAD	1
9	PL0501	GROMMET-1/2			1
10	41657013-2	PLATE-PANEL MOUNTING			1
11	HW0402	BOLT-HHCS-3/8-16 X 1			6
12	HW0107	WASHER-LOCK-3/8			12
13	HW0005	NUT-HEX-3/8-16			12
14	41637001	PANEL-COMPONENT MOUNTING			1
15	HW0325	BOLT-5/16-18 X 1 3/4-PAN HEAD			4
16	PL0307	STANDOFF-RUBBER INSULATOR			4
17	HW0106	WASHER-FLAT-5/16-SAE			4
18	HW0326	NUT-NILN-5/16-18			4
19	E1016	FUSE HOLDER			1
20	HW0130	SCREW-RHMS-#8-32 X 1/2			1
21	HW0133	WASHER-FLAT-#8-SAE			2
22	HW0132	NUT-NILN-#8-32			1
23	43057021	PLATE-STIFFENER			1
24	HW0402	BOLT-HHCS-3/8-16 X 1			6
25	E0325	FUSE-7AMP-250VAC		FLM-7 OR FNM-7	1
26	HW0108	WASHER-FLAT-3/8-SAE		FOR ITEMS 11 & 24 (NOT SHOWN)	24

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41637001	PANEL-COMPONENT MOUNTING			1
2	41637002	WIRE WAY			2
3	41637003	WIRE WAY			1
4	41637004	TRACK-TERMINAL BLOCK MOUNTING			1
5	41637005	TRACK-TERMINAL BLOCK MOUNTING			1
6	HW0130	SCREW-RHMS-#8-32 X 1/2			10
7	HW0133	WASHER-FLAT-#8-SAE			10
8	HW0132	NUT-NILN-#8-32		NOT SHOWN	16
9	E1020	TERMINAL BLOCK			12
10	E1040	END BARRIER			2
11	E1330	END ANCHOR			4
12	E1009	RECTIFIER-FULL WAVE BRIDGE			2
13	HW0135	SCREW-RHMS-#8-32 X 3/4			2
14	E1313	SOCKET-RELAY-8 PIN			2
15	HW0139	SCREW-RHMS-#8-32 X 1 1/4			4
16	E0331	RELAY-DPDT-110VAC		WITH INDICATOR LIGHT	2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43055007	MOUNT-STOP-SWING ARM			2
2	43057024	STOP-SWING ARM		BE-24	4
	43057023	STOP-SWING ARM		BE-36 & 42	4
3	HW0304	BOLT-HHCS-1/4-20 X 1 1/2			4
4	HW0104	WASHER-FLAT-1/4-SAE			8
5	HW0103	WASHER-LOCK-1/4			4
6	HW0002	NUT-HEX-1/4-20			4
7	HW0403	BOLT-HHCS-3/8-16 X 1 1/4			4
8	HW0107	WASHER-LOCK-3/8			4
9	HW0108	WASHER-FLAT-3/8-SAE			4

EXTENDED REACH

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41257014	TIE PLATE-SWING ARM		ALL UNITS	1
-	41655008	EXTENSION-ARM		BE-36-2 ONLY (NOT SHOWN)	1
-	43455001	EXTENSION-ARM		BE-42-2 ONLY (NOT SHOWN)	1
2	HW0504	BOLT-HHCS-1/2-13 X 2			6
3	HW0112	WASHER-FLAT-1/2-SAE			6
4	HW0110	WASHER-LOCK-1/2			6
5	HW0007	NUT-HEX-1/2-13			6
6	P0301-1	HOSE-COIL-VACUUM			1
7	41257035	STANDOFF			2
8	HW1072	RESTRAINT-HOSE			2
9	HW0104	WASHER-FLAT-1/4-SAE			2
10	HW0103	WASHER-LOCK-1/4			2
11	HW0318	BOLT-SHCS-1/4-20 X 1 1/2			2
12	HW0302	BOLT-HHCS-1/4-20 X 3/4			1
13	HW0312	SCREW-SHSS-1/4-20 X 1-CUP POINT			1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41255005	ARM-EXTENSION			1
2	HC0416	CYLINDER-EXTENED REACH			1
3	H1578	ADAPTER-90 DEG-#6 JICM X #6 NPTM			2
4	41257031	PIN-CLEVIS END			1
5	00197036	PIN-ROD END			1
6	HW1058	PIN-HITCH			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41255004	HOUSING-EXTENDED REACH			1
2	41257030	PLATE-END			1
3	HW0402	BOLT-HHCS-3/8-16 X 1			4
4	HW0108	WASHER-FLAT-3/8-SAE			8
5	HW0107	WASHER-LOCK-3/8			4
6	HW0005	NUT-HEX-3/8-16			4
7	41258002	PLATE-BEARING		SIDE	2
8	41258005	PLATE-SHIM		SIDE	2
9	41258003	PLATE-BEARING		UPPER/ LOWER	2
10	41258004	PLATE-SHIM		UPPER/ LOWER	2
11	HW0812	SCREW-SHSS-1/4-20 X 5/8-HALF DOG			28
12	HW0002	NUT-HEX-1/4-20			28

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43046001	ROTARY ACTUATOR			1
2	80000002	ROTARY ACTUATOR BASE ASSEMBLY		WITHOUT ACTUATOR	1
2A	N/A	VERTICAL CARRIER PLATE-OUTER		INCL. WITH 80000002	2
2B	N/A	VERTICAL CARRIER PLATE-INNER		INCL. WITH 80000002	1
2C	N/A	CARRIER BASE PLATE		INCL. WITH 80000002	1
3	HW1070	PIN-PULL DOWEL-5/8 X 1 1/2			2
4	HW0508	BOLT-SHCS-1/2-13 X 3/4			3
5	HW1045	PIN-PULL DOWEL-3/8 X 1 1/2		INCL. WITH 80000002	6
6	HW0412	BOLT-SHCS-3/8-16 X 1 1/4		INCL. WITH 80000002	12
7	H0010	FITTING-BULKHEAD-3/4-16 X #4 NPTF			4
8	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41696001	BRACKET-MOVABLE END			1
2	HW0306	BOLT-FHSCS-1/4-20 X 1			4
3	HW0104	WASHER-FLAT-1/4-SAE			10
4	HW0103	WASHER-LOCK-1/4			6
5	HW0002	NUT-HEX-1/4-20			6
6	PT0627	HOSE CARRIER		14 LINKS REQD.	39”
7	PT0628	BRACKET-FIXED END			1
8	HC0261	VALVE-CROSS PORT RELIEF			1
8a	43046003	REPLACEMENT CARTRIDGE		† FOR ITEM 8 (NOT SHOWN)	2
9	HW0308	BOLT-HHCS-1/4-20 X 2 1/2			2
10	H1546	ADAPTER-#6 JICM X #8 SAEM			2
11	H1617	ADAPTER-45 DEG-#6 JICM X #8 SAEM			2
12	HC0237	VALVE-SEQUENCING			1
12a	43046005	REPLACEMENT CARTRIDGE		† FOR ITEM 12 (NOT SHOWN)	A/R
13	HW0317	BOLT-HHCS-1/4-20 X 3 1/2			2
14	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM			4
15	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2

† CARTRIDGES ARE FOR REPLACEMENT ONLY

DRIVE AND IDLER CASTERS

DRIVE WHEEL ASSEMBLY

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43722002	FLOOR DRIVE ASSEMBLY			2
1	43715012	FRAME-FLOOR DRIVE			2
2	HW0515	BOLT-HHCS-1/2-13 X 2"-FULL THREAD			6
	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD		CYL. SUPPORT BRACKET BOLT	2
3	HW0110	WASHER-LOCK-1/2"			8
4	HW0112	WASHER-FLAT-1/2"-SAE			8
5	C0050-1	WHEEL-8" X 3"-POLY	80222001		2
6	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	80222001	ALLOY CASTING	4
7	HW0504	BOLT-HHCS-1/2-13 X 2"			8
8	HW0112	WASHER-FLAT-1/2"-SAE			8
9	HW0110	WASHER-LOCK-1/2"			24
10	HW0007	NUT-HEX-1/2-13			24
11	43797001	ROD-THREADED-1/2-13 X 7"			8
12	43727007	SPACER-DRIVE WHEEL			8
13	43727006	PLATE-MOTOR MOUNTING			2
14	43727008	SHAFT-WHEEL	80222001		2
15	43097005	KEY-1/4" X 3"	80222001		2
16	00197028	KEY-1/4" X 1 1/4"	80222001		2
17	43726003	BUSHING-TAPER LOCK-1 3/16"	80222001	† SHAFT SIDE	2
18	43726004	COUPLING BODY-TAPER BORE-#50	80222001		4
19	HW0323	BOLT-HHCS-5/16-18 X 1"	80222001		16
20	PT0321	CHAIN-COUPLING-#50		INCL. CONNECTING PIN	2
21	43726002	BUSHING-TAPER LOCK-1”		† MOTOR SIDE	2
22	HC0120	MOTOR-HYDRAULIC-160CC			2
23	HW1071	KEY-WOODRUFF-#808 STD		INCL. WITH ITEM 22	A/R
24	HW0402	BOLT-HHCS-3/8-16 X 1"			8
25	HW0107	WASHER-LOCK-3/8"			8
26	H1547	ADAPTER-#8 JICM X #10 SAEM			4
27	43017051	SHIM-CASTER-1/2"		USED ON FRAME #’S 620 AND UP	2

† REUSE OF BUSHINGS AFTER DISASSEMBLY NOT RECOMMENDED.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43722002	FLOOR DRIVE ASSEMBLY			2
1	43715012	FRAME-FLOOR DRIVE			2
2	C0050-1	WHEEL-8" X 3"-POLY	80222001		2
3	PT0406	FLANGE BEARING-4 BOLT-1 3/16"	80222001	ALLOY CASTING	4
4	HW0504	BOLT-HHCS-1/2-13 X 2"			8
5	HW0112	WASHER-FLAT-1/2"-SAE			8
6	HW0110	WASHER-LOCK-1/2"			24
7	HW0007	NUT-HEX-1/2-13			24
8	43797001	ROD-THREADED-1/2-13 X 7"			8
9	43727007	SPACER-DRIVE WHEEL		MUST BE ORDERED AS SET OF 4	8
10	43727006	PLATE-MOTOR MOUNTING			2
11	80222002	SHAFT-WHEEL	† †	INCL. COUPLING BODY	2
12	43097005	KEY-1/4" X 3"	80222001		2
13	43726004	COUPLING BODY-TAPER BORE-#50	80222001		2
14	HW0323	BOLT-HHCS-5/16-18 X 1"	80222001		8
15	PT0321	CHAIN-COUPLING-#50		INCL. CONNECTING PIN	2
16	43726002	BUSHING-TAPER LOCK-1”		† SEE NOTES	2
17	HC0120	MOTOR-HYDRAULIC-160CC			2
18	HW1071	KEY-WOODRUFF-#808 STD		INCL. WITH ITEM 17	A/R
19	HW0402	BOLT-HHCS-3/8-16 X 1"			8
20	HW0107	WASHER-LOCK-3/8"			8
21	H1547	ADAPTER-#8 JICM X #10 SAEM			4
22	HW1111	RETAINING RING-1 3/16”	† †		4

† REUSE OF BUSHINGS AFTER DISASSEMBLY NOT RECOMMENDED.

† † PARTS INCLUDED IN MULTIPLE KITS

CASTERS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	C0220	CASTER-8" X 3"-POLY			2
2	43017022	SHIM-CASTER-1/4"			2
3	43017051	SHIM-CASTER-1/2"		USED ON FRAME #’S 620 AND UP	2
4	HW0517	BOLT-HHCS-1/2-13 X 2 1/2"-FULL THREAD			6
5	HW0518	BOLT-HHCS-1/2-13 X 3"-FULL THREAD		CYL. SUPPORT BRACKET BOLT	2
6	HW0112	WASHER-FLAT-1/2"-SAE			16
7	HW0110	WASHER-LOCK-1/2"			8
8	HW0007	NUT-HEX-1/2-13			8

ELECTRICAL

AC POWER STANCHION

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43735001	STANCHION-POWER			1
2	HW1030	U-BOLT-3/8-16 X 2 X 5		SQUARE BEND	3
3	HW0108	WASHER-FLAT-3/8-SAE			6
4	HW0107	WASHER-LOCK-3/8			6
5	HW0005	NUT-HEX-3/8-16			6
6	46837014-2	TOW ARM-COLLECTOR TROLLEY			1
7	46838015	SPACER BLOCK-TOW ARM			1
8	E0632	RESTRAINT-3/4		GRIP SIZE .625 TO .750	1
9	E0618	LOCKNUT-CONDUIT-3/4			1
10	E0612	COVER-JUNCTION BOX		INCLUDED WITH ITEM 1	1
11	E1105	JUNCTION BOX-4 X 2 X 2		WEATHERPROOF	1
12	E1106	COVER-JUNCTION BOX		WEATHERPROOF W/ GASKET	1
13	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2			2
14	E0608-1	RESTRAINT-1/2-90 DEG		GRIP SIZE .450 TO .560	1
15	E0622	RESTRAINT-1/2		GRIP SIZE .450 TO .560	1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43735001	STANCHION-POWER			1
2	HW1030	U-BOLT-3/8-16 X 2 X 5		SQUARE BEND	3
3	HW0108	WASHER-FLAT-3/8-SAE			6
4	HW0107	WASHER-LOCK-3/8			6
5	HW0005	NUT-HEX-3/8-16			6
6	46837014-2	TOW ARM-COLLECTOR TROLLEY			1
7	46838015	SPACER BLOCK-TOW ARM			1
8	E0632	RESTRAINT-3/4		GRIP SIZE .625 TO .750	1
9	E0618	LOCKNUT-CONDUIT-3/4			1
10	E0612	COVER-JUNCTION BOX		INCLUDED WITH ITEM 1	1
11	E1105	JUNCTION BOX-4 X 2 X 2		WEATHERPROOF	1
12	E1106	COVER-JUNCTION BOX		WEATHERPROOF W/ GASKET	1
13	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2			2
14	E0608-1	RESTRAINT-1/2-90 DEG		GRIP SIZE .450 TO .560	1
15	E0622	RESTRAINT-1/2		GRIP SIZE .450 TO .560	1

MAG STARTER

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0103	MAGNETIC STARTER		NEMA 1	1
2	E0608-1	RESTRAINT-1/2-90 DEG		GRIP SIZE .450 TO .560	1
3	E0623	RESTRAINT-1/2-90 DEG		GRIP SIZE .250 TO .375	4
4	E0616	RESTRAINT-1/2		GRIP SIZE .250 TO .375	1
5	E0622	RESTRAINT-1/2		GRIP SIZE .450 TO .560	1
6	E0613	RESTRAINT-3/4		GRIP SIZE .500 TO .625	1
7	E0617	LOCKNUT-CONDUIT-1/2			7
8	E0618	LOCKNUT-CONDUIT-3/4			1
9	HW0303	BOLT-HHCS-1/4-20 X 1			3
10	HW0104	WASHER-FLAT-1/4-SAE			7
11	HW0103	WASHER-LOCK-1/4			3
12	HW0002	NUT-HEX-1/4-20			4

TRANSFORMER

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	80232002	TRANSFORMER		1.5 Kva	1
2	E0616	RESTRAINT-1/2		GRIP SIZE .250 TO .375	2
3	E0617	LOCKNUT-CONDUIT-1/2		NOT SHOWN	2
4	HW0303	BOLT-HHCS-1/4-20 X 1			4
5	HW0104	WASHER-FLAT-1/4-SAE			8
6	HW0103	WASHER-LOCK-1/4			4
7	HW0002	NUT-HEX-1/4-20			4
8	00196401	LABEL-DANGER-480V		NOT SHOWN	1
9	00196408	LABEL-DANGER-DISCONNECT POWER		NOT SHOWN	1

OPERATOR CONSOLE

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0327	KEYED ACTUATOR ASSEMBLY		INCL. 2 KEYS & CONTACT BLOCK	1
2	E0351	KEY-REPLACEMENT		SET OF 2 KEYS	A/R
3	E0309	HOUR METER		INCL. MOUNTING HARDWARE	1
4	N/A	SWITCH-SELECTOR-3 POSITION		ON-OFF-ON, † SEE NOTES	1
5	E0812	LEGEND PLATE-VACUUM			1
	E0812-M	LEGEND PLATE-MAGNET			1
6	N/A	CONTACT BLOCK-N/O		† SEE NOTES	2
7	N/A	CONTACT BLOCK-N/C		† SEE NOTES	2
8	E1083	SWITCH-SELECTOR-3 POSITION	80232001	OFF-ON-OFF	1
9	E1080	CONTACT BLOCK-N/O & N/C	80232001		2

† PARTS NO LONGER AVAILABLE. MUST ORDER NEW SELECTOR SWITCH KIT 80232001.

FOOT SWITCH

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0301-1	SWITCH-FOOT OPERATED		† SEE NOTES	1
2	E0613	RESTRAINT-3/4”		GRIP RANGE .500 TO .625	1
3	E0515	CORD-14-3-SO/SOW			9’
4	HC0303	BOLT-HHCS-1/4-20 X 1”		IF EQUIPPED	2
5	HC0103	WASHER-1/4”-LOCK		IF EQUIPPED	2

† OPEN-STYLE SWITCH IS A DIRECT REPLACEMENT FOR DISCONTINUED, COVERED-STYLE SWITCH.

GATE SWITCH

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0312	SWITCH-PUSH BUTTON			1
2	43017041	MOUNT-GATE SWITCH			1
3	HW1077	SCREW-RHMS-#10-24 X 5/8”			2
4	HW0104	WASHER-FLAT-1/4-SAE			2
5	HW0103	WASHER-LOCK-1/4”			2
6	HW0307	BOLT-SHCS-1/4-20 X 1”			2
7	PL0502	GROMMET-3/8” I.D.			1
8	YE0305	SWITCH-ROLLER			1
9	SS0303	WASHER-FLAT-#8			2
10	SS0111	SCREW-SHCS-#8-32 X 1 1/2”			2
11	SS0203	NUT-NILN-#8-32		USED ON BE-DS ONLY	2
12	E0616	RESTRAINT-1/2”		GRIP SIZE .250” TO .375”	1

PROXIMITY SWITCH

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0314	SENSOR-PROXIMITY-30MM			1
2	43017027-2	BRACKET-PROXIMITY SENSOR			1
3	HW0306	BOLT-FHSCS-1/4-20 X 1			2
4	HW0103	WASHER-LOCK-1/4			2
5	HW0002	NUT-HEX-1/4-20			2
6	43017037-2	ANGLE-PROXIMITY SENSOR TARGET			1
7	HW0311	BOLT-FHSCS-1/4-20 X 5/8			2

JUNCTION BOX

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4 X 2 X 2			2
2	E0612	COVER-JUNCTION BOX			2
3	HW0301	BOLT-SELF TAP ”F”-1/4-20 X 1/2			4
4	E0616	RESTRAINT-1/2		GRIP SIZE .250 TO .375	6
5	E0617	LOCKNUT-CONDUIT-1/2			6

PRIMARY FUSING

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43036001	JUNCTION BOX-4 X 4 X 2		INCL. COVER	1
2	E0616	RESTRAINT-1/2		GRIP SIZE .250 TO .375	2
3	E0617	LOCKNUT-CONDUIT-1/2			2
4	HW0301	BOLT-HHCS-SELF TAP “F”-1/4-20 X 1/2			2
5	E1131	FUSE HOLDER			2
6	HW0135	SCREW-RHMS-#8-32 X 3/4			4
7	HW0132	NUT-NILN-#8-32			4
8	X350057	FUSE-4 AMP			2

SECONDARY FUSING

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0323	FUSE HOLDER			1
2	FLM10	FUSE-10 AMP			1
3	HW0130	SCREW-RHMS-#8-32 X 1/2			2
4	E0132	NUT-NILN-#8-32		NOT SHOWN	2
5	43096008	LEGEND PLATE ‘...10 AMP FUSE...”		NOT SHOWN	1

WIRING DIAGRAMS

HYDRAULICS

POWER UNITS

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0003	MOTOR-ELECTRIC-5 HP			1
2	HC0305	ADAPTER		PUMP-TO-MOTOR	1
3	HC0319	PUMP-VARIABLE DISPLACEMENT-7.5 GPM		VANE TYPE	1
4	HC0313	COUPLING BODY-1 1/8		MOTOR END	1
5	HC0312	SPIDER-COUPLING INSERT			1
6	HC0311	COUPLING BODY-3/4		PUMP END	1
7	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			1
8	H1603	ADAPTER-90 DEG-#16 JICM X #16 SAEM			1
9	H1650	BUSHING-RED-#12 SAEM X #8 SAEF			1
10	H1538	UNION-#8 SAE			1
11	HC0261	VALVE-MAIN SYSTEM PRESSURE			1
11a	43646004	REPLACEMENT CARTRIDGE		† FOR ITEM 11 (NOT SHOWN)	A/R
12	HC0318	GAUGE-PRESSURE		0-3000 LBS	1
13	H0206	PLUG-#4 NPT			1
14	H1551	ADAPTER-#12 JICM X #8 SAEM			1
15	H1540	ADPATER-#8 JICM X #8 SAEM			1
16	E0613	RESTRAINT-3/4		GRIP SIZE .500 TO .625	1
17	E0618	LOCKNUT-CONDUIT-3/4		NOT SHOWN	1
18	HW0402	BOLT-HHCS-3/8-16 X 1		MOUNTING HARDWARE (NOT SHOWN) USED ON ALL BE-SL SEE 5.0.2 FOR BE-DS MOUNTING HARDWARE	4
19	HW0108	WASHER-FLAT-3/8-SAE			8
20	HW0107	WASHER-LOCK-3/8			4
21	HW0005	NUT-HEX-3/8-16			4

POWER UNIT RISER

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43717061-2	RISER-MOTOR		FRAME #’S 368 TO PRESENT	1
2	HW0402	BOLT-HHCS-3/8-16 X 1		MOUNTING HARDWARE FOR BE-DS FRAME #’S 367 AND EARLIER	4
3	HW0108	WASHER-FLAT-3/8-SAE			8
4	HW0107	WASHER-LOCK-3/8			4
5	HW0005	NUT-HEX-3/8-16			4
6	HW0302	BOLT-HHCS-1/4-20 X 3/4		MOUNTING HARDWARE FOR BE-DS FRAME #’S 368 TO PRESENT (NOT SHOWN)	4
7	HW0104	WASHER-FLAT-1/4-SAE			8
8	HW0103	WASHER-LOCK-1/4			4
9	HW0002	NUT-HEX-1/4-20			4

RESERVOIR

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43642002	RESERVOIR ASSEMBLY		† INCLUDES ITEMS 1 THRU 9	1
1	HC0542	GASKET-CHANNEL		SOLD BY LENGTH	8’
2	HC0340	GAUGE-SIGHT		W/ THERMOMETER	1
3	HC0306	STRAINER-SUCTION			1
4	HC0308	FILLER/BREATHER ASSEMBLY		INCLUDES GASKETS	1
5	HW0209	SCREW-RHMS-10-32 X 1/2"			6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT			1
7	HW0402	BOLT-HHCS-3/8-16 X 1"			10
8	BI0107	ELBOW-STR-90 DEG-#12 NPT		† SEE NOTES	2
9	H0208	PLUG-#12 NPT			1
10	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT			1
11	BI0405	CAP-#12 NPT			1
12	PB0311-1	NIPPLE-#12 NPT X 2"-BRASS			1
13	HC0307	RETURN LINE FILTER ASSEMBLY		HOUSING AND FILTER	1
14	HC0317	FILTER-RETURN LINE		REPLACEMENT FILTER	1
15	PB0310-1	NIPPLE-CLOSE-#12 NPT-BRASS			2
16	BI0301	TEE-#12 FNPT			3
17	H1502	ADAPTER-#8 JICM X #12 NPTM			3
18	H1580	ADAPTER-90 DEG-#8 JICM X #12 NPTM			1
19	HW0402	BOLT-HHCS-3/8-16 X 1"		MOUNTING HARDWARE (NOT SHOWN)	4
20	HW0108	WASHER-FLAT-3/8"-SAE			8
21	HW0107	WASHER-LOCK-3/8"			4
22	HW0005	NUT-HEX-3/8-16			4

† ONE ELBOW INCLUDED WITH RESERVOIR ASSEMBLY.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43642002	RESERVOIR ASSEMBLY		† INCLUDES ITEMS 1 THRU 9	1
1	HC0542	GASKET-CHANNEL		SOLD BY LENGTH	8’
2	HC0340	GAUGE-SIGHT		W/ THERMOMETER	1
3	HC0306	STRAINER-SUCTION			1
4	HC0308	FILLER/BREATHER ASSEMBLY		INCLUDES GASKETS	1
5	HW0209	SCREW-RHMS-10-32 X 1/2"			6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT			1
7	HW0402	BOLT-HHCS-3/8-16 X 1"			10
8	BI0107	ELBOW-STR-90 DEG-#12 NPT		† SEE NOTES	2
9	H0208	PLUG-#12 NPT			1
10	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT			1
11	BI0102	ELBOW-90 DEG-#12 NPT			3
12	PB0311-1	NIPPLE-#12 NPT X 2"-BRASS			1
13	HC0307	RETURN LINE FILTER ASSEMBLY		HOUSING AND FILTER	1
14	HC0317	FILTER-RETURN LINE		REPLACEMENT FILTER	1
15	PB0310-1	NIPPLE-CLOSE-#12 NPT-BRASS			3
16	BI0301	TEE-#12 FNPT			2
17	H1502	ADAPTER-#8 JICM X #12 NPTM			4
18	HW0402	BOLT-HHCS-3/8-16 X 1"		MOUNTING HARDWARE (NOT SHOWN)	4
19	HW0108	WASHER-FLAT-3/8"-SAE			8
20	HW0107	WASHER-LOCK-3/8"			4
21	HW0005	NUT-HEX-3/8-16			4

† ONE ELBOW INCLUDED WITH RESERVOIR ASSEMBLY.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43742001	RESERVOIR ASSEMBLY		INCLUDES ITEMS 1 THRU 8	1
1	HC0542	GASKET-CHANNEL		SOLD BY LENGTH	7’
2	HC0340	GAUGE-SIGHT		W/ THERMOMETER	1
3	HC0306	STRAINER-SUCTION			1
4	HC0308	FILLER/BREATHER ASSEMBLY		INCLUDES GASKETS	1
5	HW0209	SCREW-RHMS-10-32 X 1/2"			6
6	BI0110	ELBOW-STR-90 DEG-#16 NPT			1
7	HW0402	BOLT-HHCS-3/8-16 X 1"			10
8	H0208	PLUG-#12 NPT			1
9	H1590	ADAPTER-90 DEG-#16 JICM X #16 FNPT			1
10	BI0102	ELBOW-90 DEG-#12 NPT			2
11	BI0020	NIPPLE-#12 NPT X 3”			1
12	HC0307	RETURN LINE FILTER ASSEMBLY		HOUSING AND FILTER	1
13	HC0317	FILTER-RETURN LINE		REPLACEMENT FILTER	1
14	PB0310-1	NIPPLE-CLOSE-#12 NPT-BRASS			2
15	BI0301	TEE-#12 FNPT			3
16	H1509	ADAPTER-#10 JICM X #12 NPTM			2
17	HW0402	BOLT-HHCS-3/8-16 X 1"		MOUNTING HARDWARE (NOT SHOWN)	4
18	HW0108	WASHER-FLAT-3/8"-SAE			8
19	HW0107	WASHER-LOCK-3/8"			4
20	HW0005	NUT-HEX-3/8-16			4

HEAT EXCHANGER

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0503	HEAT EXCHANGER			1
2	BI0107	ELBOW-STR-90 DEG-#12 NPT			2
3	H1509	ADAPTER-#10 JICM X #12 NPTM			1
4	BI0002	NIPPLE-CLOSE-#12 NPT			1
5	BI0105	ELBOW-RED-90 DEG-#12 NPTF X #8 NPTF			1
6	BI0001	NIPPLE-CLOSE-#8 NPT			1
7	BI0101	ELBOW-90 DEG-#8 NPTF			1
8	BI0004	NIPPLE-#8 NPT X 3			1
9	BI0302	TEE-#8 NPTF			1
10	H1507	ADAPTER-#8 JICM X # 8 NPTM			2
13	HW0402	BOLT-HHCS-3/8-16 X 1			4
14	HW0108	WASHER-FLAT-3/8-SAE			8
15	HW0107	WASHER-LOCK-3/8			4
16	HW0005	NUT-HEX-3/8-16			4

VALVE ASSEMBLY

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0233	VALVE-LEVER			3
2	HC0250	MANIFOLD		3 BANK	1
3	H1545	ADAPTER-#10 JICM X #10 SAEM			3
4	H1641	PLUG-#10 SAE			1
5	H1640	PLUG-#6 SAE			1
6	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			2
7	H1602	ADAPTER-90 DEG-#8 JICM X #8 SAEM-LL			2
8	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			2
9	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2			4
10	H1587	ADAPTER-#6 JICSW X #4 NPTM			2
11	HC0211	VALVE-ADJUSTABLE FLOW CONTORL			2
12	H1504	ADAPTER-#6 JICM X #4 NPTM			2
13	HC0233-SK	SEAL KIT		FOR ITEM #1 (NOT SHOWN)	A/R

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0233	VALVE-LEVER			3
2	HC0250	MANIFOLD		3 BANK	1
3	H1641	PLUG-#10 SAE			1
4	H1610	ADAPTER-90 DEG-#10 JICM X #10 SAEM			2
5	H1640	PLUG-#6 SAE			1
6	H1000	ADAPTER-#8 SAEM X #4 NPTF			6
7	H0001	NIPPLE-#4 NPT			4
8	HC0211	VALVE-ADJUSTABLE FLOW CONTORL			4
9	H1504	ADAPTER-#6 JICM X #4 NPTM			6
10	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2			4
11	HC0233-SK	SEAL KIT		FOR ITEM #1 (NOT SHOWN)	A/R

LIFT CYLINDER

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0403	CYLINDER-LIFT		BE-SL ONLY	4
	HC0404	CYLINDER-LIFT		BE-DS ONLY	4
2	H1578	ADAPTER-#6 JICM X #6 NPTM			4
3	HC0426-1	VELOCITY FUSE			4
4	H0302	ELBOW-STR-90 DEG-#6 NPT			4
5	43722001	CLEVIS ASSEMBLY		BE-DS ONLY	4
6	HW0407	BOLT-HHCS-3/8-16 X 2 3/4			4
7	HW0107	WASHER-LOCK-3/8			4
8	HW0005	NUT-HEX-3/8-16			4
9	HC0502	SEAL KIT-CYLINDER		FITS BE-SL AND BE-DS MODELS	A/R

LIFT CIRCUIT

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0215	VALVE-CHECK-CARTRIDGE			8
2	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM			4
3	H1670	ADAPTER-45 DEG-#12 JICM X #10 SAEM			1
4	H1647	ADAPTER-90 DEG-#10 SAEM X #8 NPTF			1
5	H0005	NIPPLE-RED-#8 NPT X #6 NPT			1
6	HC0268	VALVE-ADJUSTABLE FLOW CONTROL		PRESSURE COMPENSATED	1
7	H1685	ADAPTER-#10 JICM X #6 NPTM			1
8	H1690	ADAPTER-#10 JICSW X #10 SAEM			1
9	H1612	ADAPTER-90 DEG-#8 JICM X #10 SAEM			1
10	HC0282	VALVE-COUNTER BALANCE			1
10a	43646005	REPLACEMENT CARTRIDGE		† FOR ITEM 10 (NOT SHOWN)	A/R
11	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM			1

† CARTRIDGES ARE FOR REPLACEMENT ONLY

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43047002	MANIFOLD-PILOT DOWN			1
2	H1501	ADAPTER-#8 JICM X #6 NPTM			2
3	H1504	ADAPTER-#6 JICM X #4 NPTM			1
4	H1579	ADAPTER-90 DEG-#6 JICM X #4 NPTM			2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	H1501	ADAPTER-#8 JICM X #6 NPTM			1
2	H1521	ADAPTER-# 8 JICSW X #8 SAEM			1
3	HC0264	VALVE-CHECK-PILOT TO OPEN			1
4	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			1
5	H1621	ADAPTER-#4 SAEM X #2 NPTM			1
6	HC0269	VALVE-ADJUSTABLE FLOW CONTROL			1
7	H1591	ADAPTER-90 DEG-#6 JICM X #2 NPTM			1
8	H1587	ADAPTER-#6 JICSW X #4 NPTM			1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43017014-2	SUPPORT-MANIFOLD-PILOT DOWN			1
2	HW0303	BOLT-HHCS-1/4-20 X 1			2
3	43718008	STANDOFF			1
4	HW0315	BOLT-HHCS-1/4-20 X 4 1/2			1
5	HW0308	BOLT-HHCS-1/4-20 X 2 1/2			2
6	HW0104	WASHER-FLAT-1/4-SAE			10
7	HW0103	WASHER-LOCK-1/4			5
8	HW0002	NUT-HEX-1/4-20			5

FLOOR DRIVE CUTOUT

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0265-1	SOLENOID-FLOOR DRIVE CUTOUT			1
2	H1540	ADAPTER-#8 JICM X #8 SAEM			1
3	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			1
4	BI0001	NIPPLE-CLOSE-#8 NPT			1
5	E0617	LOCKNUT-CONDUIT-1/2			3
6	E0611	JUNCTION BOX-4 X 2 X 2			1
7	E0612	COVER-JUNCTION BOX			1
8	E0623	RESTRAINT-1/2-90 DEG		GRIP SIZE .250 TO .375	1
9	E0616	RESTRAINT-1/2		GRIP SIZE .250 TO .375	1

CROSS PORT RELIEF

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0262	VALVE-CROSS PORT RELIEF			1
1a	43046002	REPLACEMENT CARTRIDGE		† FOR ITEM 1 (NOT SHOWN)	A/R
2	H1540	ADAPTER-#8 JICM X #8 SAEM			2
3	H1646	ADAPTER-90 DEG-#8 SAEM X #6 NPTF			2
4	H0805	TEE-#6 NPTM			2
5	HC0272	REGULATOR-FIXED FLOW		4.0 GPM	4
6	H1566	ADAPTER-45 DEG-#8 JICM X #6 NPTM			2
7	H1501	ADAPTER-#8 JICM X #6 NPTM			2

† CARTRIDGES ARE FOR REPLACEMENT ONLY.

FLOOR DRIVE CIRCUIT

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0308	BOLT-HHCS-1/4-20 X 2 1/2			2
2	HW0305	BOLT-HHCS-1/4-20 X 2			2
3	HW0104	WASHER-FLAT-1/4-SAE			8
4	HW0103	WASHER-LOCK-1/4			4
5	HW0002	NUT-HEX-1/4-20			4
6	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2			2

COUNTER BALANCE VALVE

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0263	VALVE-COUNTER BALANCE			1
1a	43046004	REPLACEMENT CARTRIDGE		† FOR ITEM 1 (NOT SHOWN)	A/R
2	H1552	ADAPTER-#6 JICM X #6 SAEM			2
3	H1520	ADAPTER-#6 JICSW X #6 SAEM			2
4	H1579	ADAPTER-#6 JICM X #4 NPTM			2
5	HC0211	VALVE-ADJUSTABLE FLOW CONTROL			2
6	H1565	ADAPTER-45 DEG-#6 JICM X #4 NPTM			2
7	HW0305	BOLT-HHCS-1/4-20 X 2			1
8	HW0104	WASHER-FLAT-1/4-SAE			2
9	HW0103	WASHER-LOCK-1/4			1
10	HW0002	NUT-HEX-1/4-20			1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0263	VALVE-COUNTER BALANCE			1
1a	43046004	REPLACEMENT CARTRIDGE		† FOR ITEM 1 (NOT SHOWN)	A/R
2	H1552	ADAPTER-#6 JICM X #6 SAEM			2
3	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM			2
4	HW0305	BOLT-HHCS-1/4-20 X 2			2
5	HW0104	WASHER-FLAT-1/4-SAE			4
6	HW0103	WASHER-LOCK-1/4			2
7	HW0002	NUT-HEX-1/4-20			2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0263	VALVE-COUNTER BALANCE			1
1a	43046004	REPLACEMENT CARTRIDGE		† FOR ITEM 1 (NOT SHOWN)	A/R
2	H1552	ADAPTER-#6 JICM X #6 SAEM			2
3	H1520	ADAPTER-#6 JICSW X #6 SAEM			2
4	H1579	ADAPTER-#6 JICM X #4 NPTM			2
5	HC0211	VALVE-ADJUSTABLE FLOW CONTROL			2
6	H1504	ADAPTER-#6 JICM X #4 NPTM			2
7	HW0305	BOLT-HHCS-1/4-20 X 2			2
8	HW0104	WASHER-FLAT-1/4-SAE			4
9	HW0103	WASHER-LOCK-1/4			2
10	HW0002	NUT-HEX-1/4-20			2

† CARTRIDGES ARE FOR REPLACEMENT ONLY

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0263	VALVE-COUNTER BALANCE			1
1a	43046004	REPLACEMENT CARTRIDGE		† FOR ITEM 1 (NOT SHOWN)	A/R
2	H1552	ADAPTER-#6 JICM X #6 SAEM			2
3	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM			2
4	HW0305	BOLT-HHCS-1/4-20 X 2			2
5	HW0104	WASHER-FLAT-1/4-SAE			4
6	HW0103	WASHER-LOCK-1/4			2
7	HW0002	NUT-HEX-1/4-20			2

† CARTRIDGES ARE FOR REPLACEMENT ONLY

TRANSITION MANIFOLD

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
CURRENT CONFIGURATION (FRAME #’S 412 TO PRESENT)
1	43747002-2	PLATE-TRANSITION			1
2	H0023	NUT-BULKHEAD-#8 JIC			4
3	H0024	UNION-BULKHEAD-#8 JICM			4
4	HW0303	BOLT-HHCS-1/4-20 X 1			2
5	HW0104	WASHER-FLAT-1/4-SAE			4
6	HW0103	WASHER-LOCK-1/4			2
7	HW0002	NUT-HEX-1/4-20			2
DISCONTINUED CONFIGURATION (FRAME #’S 411 AND EARLIER)
1	43847003	MANIFOLD-TRAVELING HOSE			1
2	43717054	PLATE-MOUNTING			1
3	H1501	ADAPTER-#8 JICM X #6 NPTM			8
4	HW0317	BOLT-HHCS-1/4-20 X 3 1/2			2
5	HW0104	WASHER-FLAT-1/4-SAE			4
6	HW0103	WASHER-LOCK-1/4			2
7	HW0002	NUT-HEX-1/4-20			2

HYDRAULIC SCHEMATICS

STANDARD AVAILABLE OPTIONS

POWERED ROLLER CUTOUT

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E1321	PHOTO EYE		INCLUDES REFLECTOR	2
2	41235057	MOUNT-PHOTO EYE			2
3	HW0216	SCREW-HHSC-#10-24 X 2			4
4	SS0301	WASHER-FLAT-#10-SAE			4
5	SS0102	NUT-NILN-#10-24			4
6	HW0405	BOLT-HHCS-3/8-16 X 2			4
7	HW0108	WASHER-FLAT-3/8-SAE			8
8	HW0107	WASHER-LOCK-3/8			4
9	HW0005	NUT-HEX-3/8-16			4

NOTE: OPTION CONFIGURATION SHOWN VALID FOR UNITS SOLD FROM 11/01/04 TO PRESENT. CONSULT THE FACTORY FOR UNITS SOLD PRIOR TO 11/01/04.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E1321R	REFLECTOR			2
2	41237013	MOUNT-REFLECTOR			2
3	SS0803	SCREW-RHMS-#6-32 X 5/8			4
4	HW0405	BOLT-HHCS-3/8-16 X 2			4
5	HW0108	WASHER-FLAT-3/8-SAE			8
6	HW0107	WASHER-LOCK-3/8			4
7	HW0005	NUT-HEX-3/8-16			4

NOTE: OPTION CONFIGURATION SHOWN VALID FOR UNITS SOLD FROM 11/01/04 TO PRESENT. CONSULT THE FACTORY FOR UNITS SOLD PRIOR TO 11/01/04.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0281	SOLENOID-POWER ROLLER CUTOUT			2
2	E0611	JUNCTION BOX-4 X 2 X 2			1
3	E0612	COVER-JUNCTION BOX			1
4	BI0001	NIPPLE-CLOSE-#8 NPT			2
5	E0617	LOCKNUT-CONDUIT-1/2			3
6	E0616	RESTRAINT-1/2		GRIP SIZE .250 TO .375	1
7	H1600	ADAPTER-90 DEG-#6 JICM X #8 SAEM			3
8	H1546	ADAPTER-#6 JICM X #8 SAEM			1
9	41217089	PLATE-MOUNTING-SOLENOID			1
10	HW0303	BOLT-HHCS-1/4-20 X 1			2
11	HW0308	BOLT-HHCS-1/4-20 X 2 1/2			2
12	HW0104	WASHER-FLAT-1/4-SAE			4
13	HW0103	WASHER-LOCK-1/4			4
14	HW0002	NUT-HEX-1/4-20			4
15	HW0143	WASHER-FLAT-1/4-FENDER		USED AS SHIMS (NOT SHOWN)	A/R

NOTE: OPTION CONFIGURATION SHOWN VALID FOR UNITS SOLD FROM 11/01/04 TO PRESENT. CONSULT THE FACTORY FOR UNITS SOLD PRIOR TO 11/01/04.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0308	ACTUATOR-PUSH BUTTON-30MM			1
2	104PXC01	CONTACT BLOCK		NORMALLY CLOSED	1

NOTE: OPTION CONFIGURATION SHOWN VALID FOR UNITS SOLD FROM 11/01/04 TO PRESENT. CONSULT THE FACTORY FOR UNITS SOLD PRIOR TO 11/01/04.

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0611	JUNCTION BOX-4 X 2 X 2			1
2	E0612	COVER-JUNCTION BOX			1
3	E0616	RESTRAINT-1/2		GRIP SIZE .250 TO .375	3
4	E0623	RESTRAINT-1/2-90 DEG		GRIP SIZE .250 TO .375	1
5	E0617	LOCKNUT-CONDUIT-1/2			4
6	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2			2

NOTE: OPTION CONFIGURATION SHOWN VALID FOR UNITS SOLD FROM 11/01/04 TO PRESENT. CONSULT THE FACTORY FOR UNITS SOLD PRIOR TO 11/01/04.

STROBE LIGHT

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0317	LIGHT-STROBE		110VAC	1
2	41215014	STANCHION-STROBE LIGHT			1
3	HW0402	BOLT-HHCS-3/8-16 X 1			3
4	HW0107	WASHER-LOCK-3/8			3
5	HW0108	WASHER-FLAT-3/8-SAE			3
6	E1010	CONNECTOR		FEMALE (NOT SHOWN)	1
7	E1011	PLUG		MALE (NOT SHOWN)	1

AUDIBLE ALARM

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0317-A	ALARM-AUDIBLE			1
2	E0654	JUNCTION BOX-4 X 4 X 2			1
3	00117101-2	MOUNT-AUDIBLE ALARM			1
4	E0616	RESTRAINT-1/2		GRIP SIZE .250 TO .375	1
5	E0617	LOCKNUT-CONDUIT-1/2			1
6	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2			4

STROBE LIGHT & AUD. ALARM

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0364	ALARM-AUDIBLE			1
2	E0363	LIGHT-STROBE			1
3	E0365	BASE-TEMINAL			1
4	E0362	BASE-MOUNTING			1
5	41235060	STANCHION			1
6	SS0118	SCREW-RHMS-#8-32 X 1"			2
7	SS0203	NUT-NILN-#8-32			2
8	SS0303	WASHER-FLAT-#8			2
9	E1010	RECEPTACLE			1
10	E1011	PLUG			1
11	HW0402	BOLT-HHCS-3/8-16 X 1"			3
12	HW0107	WASHER-LOCK-3/8"			3
13	HW0108	WASHER-FLAT-3/8"-SAE			3

HIGH PERFORMANCE OPTION

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41217010-2	GUARD-FAR END-UPPER			1
2	41217036-2	GUARD-FAR END-LOWER			1
3	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2			22

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41217014-2	GUARD-FRONT-OPERATOR CONSOLE			1
2	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	00158001-22	CHAIN-ROLLER-#80			4
2	3033T16	CLAMP-CYLINDER			4
3	HW0303	BOLT-HHCS-1/4-20 X 1			4
4	HW0104	WASHER-FLAT-1/4-SAE			4
5	HW0143	WASHER-FLAT-1/4-FENDER			12
6	HW0103	WASHER-LOCK-1/4			4
7	HW0002	NUT-HEX-1/4-20			4

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43822002	CLEVIS ASSEMBLY		SOLD AS ASSEMBLY ONLY	4
2	HW0813	SCREW-SHSS-3/8-16 X 1/2		NYLON TIPPED	8
3	HC0427	CYLINDER-LIFT			4
4	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM			4
5	HC0426-1	VELOCITY FUSE			4
6	H0302	ELBOW-STR-90 DEG-#6 NPT			4
7	HC0548	SEAL KIT-CYLINDER		H.P. UNITS ONLY (NOT SHOWN)	A/R

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	43722001	CLEVIS ASSEMBLY		SOLD AS ASSEMBLY ONLY	4
2	HW0407	BOLT-HHCS-3/8-16 X 2 3/4			4
3	HC0404	CYLINDER-LIFT		BS-DS-HP UNITS ONLY	4
4	H1578	ADAPTER-90 DEG-#6 JICM X #6 NPTM			4
5	HC0425	VELOCITY FUSE			4
6	H0307	ADAPTER-90 DEG-#6 NPTM X #8 NPTF			4
7	HW0107	WASHER-LOCK-3/8			4
8	HW0005	NUT-HEX-3/8-16			4
9	HC0502	SEAL KIT-CYLINDER		NOT SHOWN	A/R

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
REF	43722003	H.P. DRIVE WHEEL ASSEMBLY			2
1	HC0130	MOTOR-HYDRAULIC-125CC			2
2	HW1071	KEY-WOODRUFF-#808 STANDARD		INCL. WITH ITEM 1	A/R

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0012	MOTOR-ELECTRIC-7 1/2 HP			1
2	HC0332	ADAPTER		PUMP-TO-MOTOR	1
3	HC0327	COUPLING-BODY-1 3/8		MOTOR END	1
4	HC0329	SPIDER-COUPLING INSERT			1
5	HC0333	COUPLING BODY-3/4		PUMP END	1
6	HC0277	SNUBBER-PRESSURE			1
7	E0613	RESTRAINT-3/4		GRIP SIZE .500 TO .625	1
8	E0618	LOCKNUT-CONDUIT-3/4		NOT SHOWN	1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0012	MOTOR-ELECTRIC-7 1/2 HP			1
2	HC0326	ADAPTER		PUMP-TO-MOTOR	1
3	HC0355	PUMP-VARIALBLE DISPLACEMENT-12 GPM		VANE TYPE	1
4	HC0327	COUPLING BODY-1 3/8		MOTOR END	1
5	HC0329	SPIDER-COUPLING INSERT			1
6	HC0328	COUPLING BODY-7/8		PUMP END	1
7	HW0502	BOLT-HHCS-1/2-13 X 1 1/4			2
8	HW0110	WASHER-LOCK-1/2			2
9	HW0112	WASHER-FLAT-1/2-SAE			2
10	H1606	ADAPTER-90 DEG-#8 JICM X #8 SAEM			1
11	H1549	ADAPTER-#20 JICM X #24 SAEM			1
12	H1595	ADAPTER-90 DEG-#20 JICM X 20 JICSW			1
13	H1609	ADAPTER-90 DEG-#12 JICM X #16 SAEM			1
14	E0613	RESTRAINT-3/4		GRIP SIZE .500 TO .625	1
15	E0618	LOCKNUT-CONDUIT-3/4		NOT SHOWN	1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0260	VALVE-MAIN SYSTEM RELIEF			1
2	HC0318	GAUGE-PRESSURE		0-3000 LBS	1
3	H1542	ADAPTER-#12 JICM X #12 SAEM			2
4	H1650	ADAPTER-#12 SAEM X #8 SAEF			1
5	H1606	ADPATER-90 DEG-#8 JICM X #8 SAEM			1
6	H0206	PLUG-#4 NPT			1
7	43747003-2	BRACKET-MOUNTING-RELIEF VALVE			1
8	HW0303	BOLT-HHCS-1/4-20 X 1			2
9	HW0302	BOTL-HHCS-1/4-20 X 3/4			2
10	HW0104	WASHER-FLAT-1/4-SAE			6
11	HW0103	WASHER-LOCK-1/4			4
12	HW0002	NUT-HEX-1/4-20			2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HW0303	BOLT-HHCS-1/4-20 X 1			4
2	HW0104	WASHER-FLAT-1/4-SAE			8
3	HW0103	WASHER-LOCK-1/4			4
4	HW0002	NUT-HEX-1/4-20			4
5	E0611	JUNCTION BOX-4 X 2 X 2			1
6	HW0301	BOLT-SELF TAP “F”-1/4-20 X 1/2			2
7	E0623	RESTRAINT-1/2-90 DEG		GRIP SIZE .250 TO .375	1
8	E0616	RESTRAINT-1/2		GRIP SIZE .250 TO .375	2
9	E0617	LOCKNUT-CONDUIT-1/2			3
10	E0612	COVER-JUNCTION BOX			1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	4F363	OIL COOLER		INCL. MOUNTING HARDWARE	1
2	41215017	MOUNT-OIL COOLER			1
3	BI0107	ELBOW-STR-90 DEG-#12 NPT			4
4	H1509	ADAPTER-#10 JICM X #12 NPTM			2
5	4WT44	FAN			2
6	4YD82	GRILL-FAN			2
7	SS0112	SCREW-SHCS-#8-32 X 5/8			16
8	SS0303	WASHER-FLAT-#8			8
9	SS0203	NUT-NILN-#8-32			16
10	4YD79	CORD-FAN		NOT SHOWN	2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	41247001	MANIFOLD-RETURN LINE			1
2	HW0308	BOLT-HHCS-1/4-20 X 2 1/2			2
3	HW0104	WASHER-FLAT-1/4-SAE			6
4	HW0103	WASHER-LOCK-1/4			4
5	HW0002	NUT-HEX-1/4-20			4
6	43017009-2	BRACKET-MOUNTING-MANIFOLD			1
7	HW0303	BOLT-HHCS-1/4-20 X 1			2
8	H1509	ADAPTER-#10 JICM X #12 NPTM			1
9	H1501	ADAPTER-#8 JICM X #6 NPTM			2
10	H1507	ADAPTER-#8 JICM X #8 NPTM			1
11	H0208	PLUG-#12 NPT			1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0276	VALVE-PRESSURE REDUCING			1
2	H1610	ADAPTER-90 DEG-#10 JICM X #10 SAEM			1
3	H1545	ADAPTER-#10 JICM X #10 SAEM			1
4	H1615	ADAPTER-90 DEG-#6 JICM X #6 SAEM			1
5	HW0308	BOLT-HHCS-1/4-20 X 2 1/2			2
6	HW0104	WASHER-FLAT-1/4-SAE			4
7	HW0103	WASHER-LOCK-1/4			2
8	HW0002	NUT-HEX-1/4-20			2

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	HC0215	VALVE-CHECK-CARTRIDGE			8
2	H1560	ADAPTER-45 DEG-#8 JICM X #8 SAEM			4
3	H1108	ADAPTER-#12 JICM X #10 SAEM			1
4	H1647	ADAPTER-90 DEG-#10 SAEM X #8 NPTF			1
5	H0007	NIPPLE-# 8 NPT			1
6	HC0270	VALVE-ADJUSTABLE FLOW CONTROL		PRESSURE COMPENSATED	1
7	H1680	ADAPTER-#10 JICM X #8 NPTM			1
8	H1690	ADAPTER-#10 JICSW X #10 SAEM			1
9	H1612	ADAPTER-90 DEG-#8 JICM X #10 SAEM			1
10	HC0283	VALVE-COUNTER BALANCE			1
11	H1552	ADAPTER-#6 JICM X #6 SAEM			1
12	H1504	ADAPTER-#6 JICM X #4 NPTM			1
13	H1501	ADAPTER-#8 JICM X #6 NPTM			2
14	43047002	MANIFOLD-PILOT DOWN			1
15	H1579	ADAPTER-90 DEG-#6 JICM X 4 NPTM			2
16	N/A	HOSE-HYDRAULIC-1/4” X 24”		NOT SHOWN	1

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	E0103-1	MAGNETIC STARTER		NEMA 1	1
2	E0608-1	RESTRAINT-1/2-90 DEG		GRIP SIZE .450 TO .560	1
3	E0623	RESTRAINT-1/2-90 DEG		GRIP SIZE .250 TO .375	4
4	E0616	RESTRAINT-1/2		GRIP SIZE .250 TO .375	1
5	E0622	RESTRAINT-1/2		GRIP SIZE .450 TO .560	1
6	E0613	RESTRAINT-3/4		GRIP SIZE .500 TO .625	1
7	E0617	LOCKNUT-CONDUIT-1/2			7
8	E0618	LOCKNUT-CONDUIT-3/4			1
9	HW0303	BOLT-HHCS-1/4-20 X 1			3
10	HW0104	WASHER-FLAT-1/4-SAE			7
11	HW0103	WASHER-LOCK-1/4			3
12	HW0002	NUT-HEX-1/4-20			4

WATER CART

ITEM	BHS PART NUMBER	DESCRIPTION	REF. KIT NO.	NOTES	NO. REQ
1	46915001	SUPPORT-WATER CART			1
2	HW0406	BOLT-HHCS-3/8-16 X 2 1/2			4
3	HW0108	WASHER-FLAT-3/8-SAE			8
4	HW0006	NUT-NILN-3/8-16			4

SERVICE AND MAINTENANCE

DAILY INSPECTION LIST

The points listed below should be visually inspected daily prior to initial start up of the Battery Extractor to ensure safe and proper operation of the unit and to help avoid unnecessary down time.

1. Walk around unit and inspect for any physical damage to machine not previously noted.
2. Verify all guards are in place.
3. Inspect the AC power feed for any damage.
4. Inspect vacuum cups for damage to cup sealing surface, backup casting, and vacuum hoses.
5. Inspect travel path and area around unit for any hydraulic oil that could be a potential repair/maintenance issue and/or safety hazard.
6. Check oil level in hydraulic reservoir at fill level gauge.
7. Check that operator safety gate and all safety switches are in proper working order.
8. Verify extractor path is free of obstructions.
9. Check roller beds for any debris and clean as required.
10. Board unit, engage system and verify all functions are operating properly and that no abnormal or unusual noises are present.

• USE FORM IF-5008 WHEN PERFORMING DAILY INSPECTIONS.

OPERATOR'S DAILY CHECKLIST

RECOMMENDED BATTERY EXTRACTOR LUBRICATION INTERVALS

RECOMMENDED BATTERY EXTRACTOR LUBRICATION INTERVALS

	# OF PLACES	INTERVALS
1. Lubricate grease fittings using #2 lithium based grease A. Extractor arm drive nut and carrier bearings B. Idler casters	5 places 2 places	50 hrs/Weekly 200 hrs/Weekly
2. Wipe off and lubricate chains using light machine oil A. #80 Lift chains (Not applicable to BE-SL units) B. #60 Equalization chains C. #35 Powered roller chains	4 places 4 places 8 places	200 hrs/Monthly 200 hrs/Monthly 200 hrs/Monthly
3. Change return line hydraulic fluid filter (BHS PT# HC0317) (Oil filtration of at least 20 microns is recommended)	1 place	300 hrs/Twice quarterly
4. Change hydraulic fluid	-	600 hrs/Quarterly
5. Complete preventative maintenance (PM) (Use form IF-5029 for Vacuum equipped units Use form IF-5028 for Magnet equipped units)	-	600 hrs/Quarterly *

These recommendations are based on average use in a typical warehouse environment and may be adjusted based on individual circumstances. Dusty and/or extreme hot/cold environments may require more frequent lubrication.

• BHS recommends implementing an oil sampling and analysis program to monitor hydraulic fluid condition and determine when hydraulic fluid changes are required. The fluid analysis program should be a continuous process and all results should be evaluated. Changes in the condition of the hydraulic system may indicate component wear, fluid deterioration and contamination.

• The mounted bearings used on the power rollers, equalization shafts, drive wheels, and drive screw are are sealed and shielded bearings. Lubrication may breach the seals of these bearings, therefore these bearings should not be lubricated unless the machine has been cleaned with a high pressure wash on a regular basis (not recommended).
• Hydraulic fluid should not exceed 140O F (60O C) for extended periods.

INTERVALSRESERVOIR	CAPACITIES (APPROX.)
»BE-SL	18 gal (68 L)
»BE-DS	18 gal (68 L)
»BE-TS	30 gal (114 L)
»BE-QS	60 gal (227 L)

The reservoir should be filled so fluid level is within a half inch (1/2") of the top of sight glass. Use Chevron AW 68 or equivalent ISO 68 grade hydraulic oil with anti-wear additives and foam suppressant.

VACUUM EXTRACTION PLANNED MAINTENANCE INSPECTION REPORT

MAGNET EXTRACTION PLANNED MAINTENANCE INSPECTION REPORT

EQUALIZATION CHAIN

Installation / Resetting Procedures

P/N: 80292002-I

E.Q. CHAIN RESETTING

These instructions outline the procedures for replacing or resetting the equalization chains on single, double, and triple stack battery extractors.

Tools Required:

1 - Large standard screw driver	1 - 1/8” Allen key
1 - 5/32” Allen key	2 - 1 1/8” End wrenches
1 - 3/16” Allen key	1 - Needle nose pliers
1- Steel ruler	1 - 80292002 EQ. adjustment stop kit

Step 1)

You will need to remove the inner and outer frame guards to access the lower studs to ease the adjustment process. The next step is to level the inner frame of the extractor using the 80292002 equalization adjustment stop kit.

NOTE: THIS PROCESS REQUIRES THE EXTRACTOR TO BE FULLY UNLOADED. BE SURE TO POSITION THE BATTERY EXTRACTOR IN A LEVEL AREA OF THE FLOOR.

Installation of the equalization adjustment stop kit requires (4) persons plus a trained battery extractor operator to raise and lower the extractor from the operator platform.

First, have the operator raise the extractor approximately 30” from the fully lowered position. Next, have (4) persons install a service stop in each corner of the roller beds as shown in the following photos.

Be sure that the word “UP” and the etched arrow are pointing toward the top of the machine.

Once all four stops have been installed as shown, have the operator slowly lower the platform until the roller bed is firmly seated against all (4) stops.

BE SURE ALL STOPS ARE CORRECTLY SEATED AS SHOWN HERE

Step 2)

If you are replacing or adjusting existing EQ chains at this point you will need to remove the hex nuts and lock washers from the upper EQ chain studs and lower the chains. Retain the hex nuts and lock washers for reassembly. Remove and discard the master links from the upper and lower EQ chain studs and remove the chain from the studs.

NOTE: If the equalization chains are being reset due to a master link failure, it is recommended that the stud where the master link failed be replaced at this time.

Step 3)

Thread the lower EQ chain studs into the frame until they are fl ush with the bottom of the frame then turn an additional one half turn with the holes aligned front to back. (See figure 2)

Figure 2

Step 4)

Attach the # 60 EQ chains to the upper and lower studs using the new #60 master links and lay chains in the frame until all 4 chains are reattached. Be sure the hex nut is threaded down near the master link. (See Figure 3)

Figure 3

Step 5)

Align the EQ shafts so that the key stocks are in the 2 o’clock position. This will bring the set screws on the sprockets to the top of the sprocket when the inner frame is lowered. (See Figure 4)

Figure 4

Starting with the inside #60 EQ chain, route the chain over the sprocket directly above the lower EQ chain stud and then under the inside sprocket on the opposite EQ shaft. (See Figures 4 & 5) Be sure to take out as much slack as possible between the sprockets. Then attach the upper EQ Chain Stud to the top cross bar. (See Figure 6)

Figure 5

Figure 6

Next route the outer chain over the outer EQ sprocket and under the outer sprocket on the opposite EQ shaft and attach the upper stud to the top cross bar. Repeat this process for the opposite side of the extractor. Do not tighten the upper EQ stud adjusting nuts at this time. Be sure a lock washer is installed between the top cross bar and lower hex nut. (See figure 6)

Adjust the lower stud up or down to take the slack out of the equalization chain between the lower stud and the sprocket. It will probably be necessary to use a large standard screwdriver to get the fi nal chain over the sprocket.

NOTE: It is recommended that the operator end is done fi rst since it has more obstacles hindering complete and easy access.

Step 6)

Once all the chains have been installed you should now tighten the upper hex nuts on the upper studs until it takes about 10 pounds of force to produce ¼” deflection in the middle of the vertical section of the EQ chain. Tighten the lower hex nut on the upper cross bar studs to lock the studs in position.

Step 7) Using a steel ruler measure the distance of the chain at the lower stud to the inside frame and set the distance of the corresponding sprocket to that distance. (See figures 7 and 8) Repeat this process for the remaining 3 sprockets.

Raise and lower the inner frame several times and listen for any chain popping noise to confi rm the sprockets are in line with the lower studs. If there is no popping noise then tighten the set screws on the sprockets and slide the clamp collars against the outside sprocket and tighten the clamp collars.

Figure 7

Figure 8

280292001-i - BATTERY EXTRACTOR SERVICE STAND INSTALLATION INSTRUCTIONS

Tools required:

• None

Notes:

• Refer to kit part # 80292001 or 80392001 for the complete bill of materials supplied.
• Remove ALL batteries from extractor prior to installation / service.
• Installation of service stands requires (2) persons plus a trained battery extractor operator to raise and lower the inner carriage. DO NOT attempt installation with less than (3) persons.

SINGLE LEVEL SERVICE STAND PROPERLY INSTALLED

IMPORTANT:

• Read and understand the Safety and De-energization Procedure TP-606 before starting this procedure.
• Read and understand these instructions completely before starting this procedure.

Procedure:

1. Have a qualified operator raise the inner carriage of the extractor to the required height for installation. For single level applications, the required height will be approximately 25" (64 cm) from the fully lowered position. For double, triple, and quad stack machines, the required height will be approximately 55" (140 cm) from the fully lowered position.
On double, triple, and quad stack battery extractors, the operator either must remain on the operator platform during service or be provided an OSHA approved method of egress. This is not applicable to single level battery extractors as the operator platform height is fixed.
2. Install the stands by engaging the top of the stand into the inner carriage cutouts. Place the bottom channel of the stand over the tube of the outer frame. The top flanges of each stand are tapered to aid in proper alignment of the stand with the inner frame. See Figures 1 & 2.


FIGURE 1



FIGURE 2

3. Once BOTH stands have been properly placed, SLOWLY lower the inner carriage while the stands are held in place.
4. Once the inner carriage is firmly seated on the service stands, verify the stands are securely installed. See Figure 3.


FIGURE 3

TROUBLESHOOTING GUIDE

PROBLEM SYMPTOM	PROBABLE CAUSE	SOLUTION
Hydraulic power Unit does not operate. No electric to power unit motor.	No AC power to Unit. Reset on magnetic motor starter tripped. Gate switch not actuated. Foot Pedal switch not engaged.	Check fuses or breaker. Check reset button. Make sure safety gate is engaging switch. Check foot pedal for obstruction.
Power unit runs but no pressure reading at gauge also no functions move.	AC input is in reverse phase. Motor is running backwards. Main system relief valve stuck open or defective. Coupling between motor and pump loose.	Reverse any two of the three hot lines to unit. Check relief valve cartridge for trash or debris. Replace as required. Inspect coupling assy.
Magnetic starter contact chatters-at startup. Contact chatters while traveling.	1 leg of 3 phase input power out. Safety gate and/or gate switch out of adjustment.	Check fuse or circuit breaker at service panel. Check and adjust gate or switch as required to ensure full engagement of plunger on gate switch and that the safety gate is not bouncing due to vibration.
No floor travel empty or loaded-all other func- tions work properly.	Extractor arm off center-left to right. Proximity switch or sensing bracket out of target range. Proximity switch defective or broken. Bad solenoid coil on floor cutout valve. Spool on floor cutout valve stuck open.	Center arm. Adjust as needed to achieve 1/4” clearance. Check switch and replace. Check solenoid and replace if needed. Remove and clean spool cartridge or replace.
Floor travel moves but is sluggish and stalls with a load at certain points.	Uneven floor conditions. High/low spots. Excessive tire wear. Wheel shaft-to-motor shaft coupling on drive wheel assembly loose or broken. Debris lodged under battery extractor.	Check flatness of floor. Check guidance track for scraping of guide arm on top of angle. Measure under clearance of battery extractor. Should be no less than 5/8” replace poly wheels as needed. Inspect drive assembly while under load to see if shafts and couplings are moving in unison. Repair as needed. Inspect under unit and remove debris.
Inner cartridge bounces while lifting under load but not when empty.	1. Down speed adjustment valve open too far.	1. Adjust as needed to eliminate carriage bounce.
Inner carriage does not lift evenly. Four corners do not land evenly against outer frame tube.	Equalization chains are out of adjustment. Excessive chain or sprocket wear. Equalization chains are out of synchronization. Possibly may have jumped a sprocket tooth. Broken bearing housing on mounted shaft. Lift cylinder roping chains out of adjustment.	Readjust with the top stud until equal tension is achieved. Replace as needed. Evaluate and resynchronize as required. Inspect and replace. Readjust as needed to equal tension on all four cylinders in full down position.

TECH BULLETINS

Vacuum Cup Replacement

Tech Tip TT-901

Models Effected: All Vacuum Equipped Extractors

Subject:

Vacuum Cup Replacement for Battery Extractor Systems.

Description:

Vacuum cups are the most frequently replaced items on a battery extractor. This is due to damage of the cup by way of tearing the sealing edge of the cup, separation of the rubber from the metal backing plate, or bending/breaking the metal backing plate.

Recommendation:

When extracting a lift truck battery from either a lift truck or a charging stand, DO NOT change the elevation of the roller bed, or rotate the extractor arm while engaged on a battery case. This causes the cup to slide along the battery case leading to the edge of the cup curling or rolling under and eventually leading to the damage of the cup assembly. To eliminate this from happening, verification of the roller bed height and extractor arm position is critical prior to engaging the cup to the battery case. To help reduce the problem of the cup edge curling under, we recommend a silicone type lubricant applied on the face of the cup to help the cup slide on the battery case.

Repair:

If the vacuum cup has been torn or separated from the metal backing plate, the cup will need to be replaced. BHS offers three cup options with a standard mounting layout. All three options are available for use on any BHS vacuum equipped extractor.

10" REPLACEMENT CUP
P/N: 00162001
STANDARD ON ATC-24 UNITS WITH VACUUM EXTRACTION.

12" REPLACEMENT CUP
P/N: P0110
STANDARD ON ATC UNITS 30" AND ABOVE

3 PIECE, 12" REPLACEMENT CUP
P/N: 00162003
CURRENT STANDARD ON BE UNITS. ALLOWS REPLACEMENT OF RUBBER PAD ONLY.

Moving an Inoperable Battery Extractor

Tech Tip TT-902

Models Effected: All Man-on-Board Extractors

Subject:

Proper procedure for moving a Battery Extractor without AC power to energize the machine.

Description:

It may be necessary to move the Battery Extractor when AC power is unavailable. This could be due to a lack of AC power at the time of install, a problem with the AC power feed, or other such instances. Regardless of the circumstances, special precautions must be taken in order to ensure no damage occurs to the drive wheel motors. DO NOT push the Battery Extractor once it is removed from the shipping skid. Pushing the battery extractor may damage the drive motor seals; thus voiding the warranty.

Recommendation:

Raise the drive wheels so that they do not contact the floor. The drive wheels are typically located at the operator’s end of the machine. Using a forklift to raise this end of the machine while moving the Battery Extractor, will prevent damage to the drive wheel motors. If the machine was moved improperly and damage has occurred, replacement of the hydraulic motors may be necessary.

INCORRECT
Pushing Extractor

CORRECT
Raising Extractor

Hydraulic Systems and Temperature Extremes

Tech Tip TT-903

Models Effected: All Hydraulic Systems

Subject:

Operating temperatures of a hydraulic system have a direct effect on oil, components, and the overall performance of the system. Temperature extremes, whether high or low, can create conditions that will break down the oil and cause component failure well before their anticipated life span.

Description:

Low Temperature increases the viscosity, or thickness, of the oil; this forces the pump to work harder pulling the oil on the inlet side. In some instances, the air dissolved in the oil will desorb and form air bubbles. These bubbles can implode violently inside the pump as it tries to compress this bubbly oil on the high-pressure side causing vibration and sounding as if marbles are inside the pump (cavitation). These implosions actually destroy the internal parts of the pump and the micro-particles are then carried throughout the system to cause additional damage to components downstream.

High Temperature decreases oil viscosity. This thinner oil causes excess wear on moving components. As the oil thins, it loses its lubricating value, which increases friction and creates more heat. This cycle continues until the oil becomes burnt and oxidized, giving it a brown color and burnt smell. At this point the oil is of no value and only damages the system. As long as the system remains below 140° F, the breakdown rate of the oil is minimized. Every 15°F over 140° F decreases the life of the oil by 50%. If the oil has an expected life of 1000 hours and the system runs at 170°F, even intermittently, the oil life is reduced to 250 hours.

Recommendation: BHS systems are shipped from the factory with Chevron AW-68 oil. This provides low temperature performance when ambient temperatures are as low as 60° F. For applications where the temperature may be consistently lower than that, we offer AW-32 oil for ambient temperatures down to 40° F. This application may be found in a refrigerated warehouse.

Be aware of your oil temperature. High temperature extremes are typically caused by a problem within the system that must be addressed as soon as possible to avoid further damage to the oil and components.

BHS recommends hydraulic oil be changed every 500 hours under normal conditions and filters be changed at least every 250 hours of operation. Oil sampling and testing can be very helpful in determining a proper maintenance schedule for your application and environment, or if a change in viscosity is needed.

Hydraulic Oil Cleanliness

Tech Tip TT-904

Models Effected: All Hydraulic Systems

Subject:

One of the most common factors of poor performance and damage to a hydraulic system is also one of the easiest to avoid - dirty hydraulic fluid. Although invisible to the naked eye, germ size particles at high counts are detrimental to the performance of close tolerance valves and system components. A single large particle or an accumulation of small particles may cause valve control to become erratic. The presence of many small particles also leads to shortened pump, motor, and actuator life by causing accelerated wear to seals and bearings.

Description:

Contamination enters a system in many ways. The following are some of the most common:

• Built In Contamination – Typical built-in contaminants include metal burrs, dust, lint from rags, and sealant which can be introduced into the system during the assembly process.
• New Oil – New oil is not necessarily clean oil and should be pre-filtered before it is put into the machine. Improperly cleaned reservoirs contain contaminants that mix with the new oil and are recirculated into the system.
• Environmental Contamination – Dust, dirt, and other airborne contaminants typically found in manufacturing environments can enter a system through exposed cylinder rods. Removal of any cap, cover, plug or line connection will expose a system to environmental contaminants.
• Generated Contamination – Even the best maintained machine in the cleanest environment will have contamination introduced from the normal wear of components and degradation of oil. Exposure to the sources described above will accelerate the generation of contaminants.

Recommendation:

Proper monitoring and maintenance of system fl uids can improve operating performance more than any other single factor. BHS recommends to change oil fi lters (20 micron or better) at least every 250 hours of operation and to change hydraulic oil every 500 hours under normal conditions. Oil sampling and testing can be very helpful in determining a proper maintenance schedule for your application and environment.

Trimming Powered Rollers

Tech Tip TT-905

Models Affected: BE-SL,DS,TS & QS Models

Subject:

Trimming the plastic coating on powered rollers for battery extractors.

Description:

Due to the weight of batteries traveling on the powered rollers, the plastic coating on the rollers may extrude or become elongated, much like rolling a piece of clay between your hand and a table. Over time the plastic coating of the powered rollers will be forced toward the end of the rollers, eventually coming in contact with the frame of the roller bed. See Figures 1 & 2. Once in contact with the frame, the rollers become more difficult to turn, causing excessive strain on the power roller components. Left uncorrected, the rollers will become bound against the frame and damage to components will occur.

Recommendation:

Trimming the plastic coating on the powered rollers as part of a regularly scheduled preventative maintenance program will keep the plastic from contacting the frame. With the right tools and proper instruction, trimming the powered rollers is a quick and easy two person procedure.

Repair:

BHS offers a Power Roller Trim Kit (P/N 80282001) which contains the trimming tool along with detailed instructions to properly and safely trim the powered rollers.

FIGURE1

FIGURE2

POWERED ROLLER AFTER TRIMMING

Extractor Swing Arm Cover / Stiffener Plate Mounting

Tech Tip TT-909

Models Effected: Operator Aboard Extractors

Subject:

Proper mounting of extractor swing arm cover/stiffener plates.

Description:

The plates that cover the vacuum pump or magnet circuitry on the extractor should be properly mounted and secured. These plates not only protect the components in the extractor arm, but are part of the overall structure of the extractor swing arms. Improper plate mounting increases the chance of damage to the extractor swing arms due to excessive flexing.

Recommendation:

It is important that both plates be properly mounted and secured on the extractor swing arms at all times during Battery Extractor (BE) operation. Install and secure new cover/stiffener plates if the current cover/stiffener plates are missing or damaged. In addition, replace any damaged or missing mounting hardware.

COVER/STIFFENER PLATES & HARDWARE MISSING

COVER/STIFFENER PLATES PROPERLY INSTALLED

Repair:

If only new plates and hardware are required, BHS offers a Swing Arm Stiffener Plate Kit (P/N 80252004) to replace damaged or missing components. If the extractor swing arms need replacement along with the covers/stiffener plates, contact the BHS Tech Support Department for additional kits to best suit your needs.

Electromagnet Performance

Tech Tip TT-910

Models Effected: Operator Aboard Extractors

Subject:

Electromagnet performance

Description:

There are several conditions that can adversely effect the pulling power of electromagnets. The following are some of the most common issues and steps that should be taken to address these issues (if applicable).

1.) BATTERY CONDITION/STRUCTURE

a. Paint: A battery that has several thick coats of paint or a chipped and deteriorating coat of paint can cause a drastic reduction in magnet performance.

Corrective Action: Remove any excess layers of paint to yield a smooth contact area for the magnet.

b. Decals: Decals of any kind that are in the contact area of the magnet can cause a drastic reduction in magnet performance. Even the thinnest of decals can cause problems.

Corrective Action: Remove any decals in the contact area of the magnet.

c. Battery Case "Crowning": A battery case may appear to have a fl at surface, but in reality have a slight outward bow or "crown" to it – even a brand new battery. This "crown" will reduce the contact area of the magnet to the battery case and can cause a drastic reduction in magnet performance.

Corrective Action: A thicker plate of steel may be welded to the battery case to give a flatter surface for the magnet to attach. Check with the battery manufacturer prior to performing any welding or modification to a battery.

d. Battery Case Thickness: The battery case thickness can play a large part in magnet performance. A thin battery case may be too shallow for the field of the magnet to attach, causing a reduction in magnet performance. Also, a thinner case battery can lead to the previously mentioned condition of "crowning" while extraction is taking place, causing the magnet to prematurely release.

Corrective Action: A thicker plate may be welded to the battery case to give a deeper field area for the magnet to attach and eliminate the "crowning" effect during extraction. Check with the battery manufacturer prior to performing any welding or modification to a battery.

e. Case Bottom: If a battery has a very dirty and/or rough and corroded bottom, it can cause an increase in friction when pulling from slide strips or an increase in rolling resistance when pulling from a roller compartment.

Corrective Action: A thorough neutralizing and cleaning of the bottom of the battery is required. It is recommended the battery be scraped to remove as much scale, rust, and corrosion as possible. The battery should then be recoated with a good quality acid resistant enamel. This will greatly reduce friction and help extend the life of all components making contact with the bottom of the battery.

2.) BATTERY COMPARTMENT CONFIGURATION

a. Slide Strips: The most common impact on magnet performance when using slide strips is the number of slides in the compartment. All lift truck batteries have a natural "crown" to the bottom of the battery cases. When trucks are equipped with (3) slide strips, the majority of the battery weight rests on the center slide strip. This concentration of weight along with a battery shifting around for an entire work shift, causes the slide strip to cold flow or conform to the irregularities of the bottom of the battery case. When this occurs, an excessive amount of force is necessary to start battery movement to overcome the increased friction between the battery case and the slide strip. Corrective Action: In some instances, the center slide strip can be removed to allow for even distribution of the battery weight on the two remaining slide strips. Check with the lift truck manufacturer prior to performing any modifications to the lift truck.

b. Compartment Roller Trays: The condition of the roller compartment of a lift truck can effect magnet performance. Dirty or corroded rollers, damaged rollers or missing rollers combined with poor condition of the battery case bottom can cause a decrease in magnet performance.

Corrective Action: Maintenance to and/or replacement of rollers or roller trays should be performed.

Collector Trolley Alignment

Tech Tip TT-911

Models Effected: All Energy Rail Powered Equipment

Subject:

Proper installation and maintenance of the energy rail, collector trolley, and tow arm.

Description:

Proper alignment of the tow arm and collector trolley with the energy rail is critical and should be inspected regularly. Improper alignment of the trolley/tow arm with the energy rail will cause side loading of the trolley resulting in uneven brush wear. This uneven wear will result in premature failure of the brushes which could cause intermittent machine operation requiring replacement of the brushes or collector trolley.

Recommendation: The tow arm and collector trolley must be properly aligned with the energy rail. Check the tow arm and collector trolley on a regular basis to ensure proper alignment, verify the hardware is secure, and that the tow arm is not bent. Inspect by slowly driving the Battery Extractor the length of the system while checking for proper alignment. Adjust the collector trolley/tow arm mounting or energy rail as required. Note that a straight energy rail is not necessarily properly aligned. Variances in floor levelness may require the energy rail to be adjusted to align with the trolley in some areas.

IMPROPER ALIGNMENT

PROPER ALIGNMENT

Repair:

If the tow arm is bent, replacement parts are required to correct the damage.

Proper Vacuum Cup Mounting

Tech Tip TT-913

Models Effected: All BHS units with vacuum extraction

Subject:

Proper vacuum cup mounting is important for efficient operation as well as reducing risk of damage.

Description:

Loose, missing, or damaged vacuum cup mounting hardware can allow the vacuum cup to pull off-line or diagonally. This may cause the cup to disengage from the battery case during extraction creating lost time and unsafe situations. Improperly mounted hardware can also cause damage to the extractor arm as the stud threads can deform the inside of the mounting holes.

Recommendation:

Vacuum cup hardware should be monitored daily as part of a daily inspection. Inspect for proper tightness (the springs should be snug without being compressed while allowing a 1/4" pitch to the vacuum cup). Also inspect for damaged or missing hardware and replace as required.

BHS offers (2) hardware kits. The HW-KIT-1 for ATC units with vacuum extraction contains (4) 4" studs and (8) springs along with the required nuts and washers for installation. The HW-KIT-2 for BE units with vacuum extraction contains (4) 5" studs and (12) springs as well as required nuts and washers. Proper installation of either kit requires that the studs be tightened securely into the vacuum cup or adapter plate (10" cups only). See photos below for proper installation of washers and springs. The nuts should then be installed and tightened until the springs are just tight enough that they cannot be moved by hand. The nuts on the lower studs should then be tightened additionally to supply a 1/4" forward pitch to the vacuum cup.

Hardware kits contain all hardware required for mounting one vacuum cup HW-KIT-2 (BE units) shown

Proper installation of HW-KIT-1 (ATC units) 10" vacuum cup shown

Proper installation of HW-KIT-2 (BE units) 12" vacuum cup shown

Drive Wheel Assembly Failure

Tech Tip TT-917

Models Effected: All Man-on-Board Extractors

Subject:

Difficulty or inability for extractor to move when loaded unless pushed to start.

Description:

The battery extractor is driven by two drive wheel assemblies. If one wheel assembly fails, it is possible for the extractor to travel unloaded with little or no trouble. Once loaded however, the extractor may be diffi cult or even impossible to start moving with out pushing it with a lift truck. Once moving, the extractor may travel normally until coming to a stop where problems moving occur again.

Recommendation:

There are two different processes to check for drive wheel assembly failure.

Machine Loaded

1. Load the extractor with two batteries that will produce the problem condition.
2. With someone carefully operating the drive function on the extractor, examine the drive wheel couplings for each drive wheel assembly. A flashlight will be helpful in this examination.
3. If a coupling assembly is found to be turning but the wheel is not, this indicates a failure of the wheel/shaft connection and repair is necessary.

Machine Unloaded

1. Raise the operator's end of the extractor so that both drive wheels are slightly off the ground.
2. With someone carefully operating the drive function on the extractor, examine the drive couplings and the wheels themselves for operation. A flashlight will be helpful in this examination. Note: It is possible for a failed assembly to still turn without resistance on the wheel.
3. If both wheels appear to be turning, use a large screwdriver or small pry bar 3. to apply pressure to the wheel. If the wheel stops turning when pressure is applied, this indicates a failure of the wheel/shaft connection and repair is necessary.

Top View of Drive Wheel Coupling

Bottom View of Drive Wheel

Repair:

BHS offers several options to repair the drive wheel from a Drive Wheel Repair Kit to a complete Drive Wheel Assembly. Contact the BHS Tech Support Department for the repair parts that best suit your needs.

Lift Circuit Velocity Fuse

Tech Tip TT-919

Models Effected: All Man-on-Board Extractors

Subject:

All BHS man-on-board battery extractors are equipped with velocity fuses on each cylinder to prevent sudden, unexpected lowering of the battery compartment. Properly sized velocity fuses will prevent free-fall of the battery compartment in the event of a disconnected cylinder hose, hose breakage, or other component failure that would allow oil in the cylinders to be released at a rapid rate.

Description:

Velocity fuses work by sensing higher than normal oil fl ow rates exiting the bottom port of the cylinders. When the velocity fuse senses this higher fl ow, the fuse locks closed, preventing any oil from passing through the fuse. The typical time for a velocity fuse to activate is less than 0.5 second. In the event of a velocity fuse failure, the fuse will fail in the closed position.

Recommendation:

A failed velocity fuse will prevent the cylinder from lowering. If this occurs during normal operation, lowering should be stopped IMMEDIATELY to prevent damage to the extractor. It may be possible to reset a locked velocity fuse by raising the carriage a few inches and then lowering it again.

The hydraulic system must be properly maintained to ensure dependable function of the velocity fuses. Proper maintenance will prevent oil contamination which can lead to potential velocity fuse failure.

Repair:

If a velocity fuse is found to be defective, BHS recommends replacing all (4) fuses.

ALWAYS properly secure the inner carriage when servicing any area under the extractor.

TECHNICAL SUPPORT

Tech Tip TT-922

24 Hour Access to BHS Technical Information

Live Phone Support: Call 1.877.BHS.4YOU (1.877.247.4968) from 8:00 a.m. - 5:00 p.m. Central Time to speak with the BHS Technical Support Team. With a combined experience of over 75 years in assembly, shipping, installation, equipment design, manual publication and quality control, the BHS Technical Support Team can answer all of your questions.

Ken Schwyhart

Technical Support Coordinator

schwyhart@bhs1.com

Gary Duckett

After Market Parts

duckett@bhs1.com

After Hours Support:

Need a question answered outside of normal business hours? No problem! Just call 1.877.BHS.4YOU (1.877.247.4968), leave a message and our system will alert the on-call service technician to contact you. After hours emergency shipping via air cargo is also available.

Website Library:

From available parts kits and the latest Tech Tips, to inspection forms and planned maintenance information, our website is always available. Go to BHS1.com and click on “Library” for the latest information.

DAILY INSPECTIONS

Tech Tip TT-923

Models Effected: All

Subject:

As with all machinery, proper maintenance will greatly extend the useful life of your battery handling equipment. A big part of properly maintaining any equipment is routine inspection of the equipment.

Description:

A proper daily or pre-shift inspection of the battery handling system is important for ensuring proper operation of the equipment as well as the safety of the operator(s). By inspecting the equipment and addressing any issues prior to machine operation, small repairs and adjustments can be made before major repairs are required thus avoiding possible machine failures and saving lost production due to down time.

Recommendation:

As with all material handling equipment, the battery handling equipment should be inspected prior to each use for any visual damage or defects and any required liquids should be checked for proper fill level. Any defects or damage found during the inspection should be addressed prior to operation. The equipment should also undergo scheduled Planned Maintenance (PM) which includes thorough inspection and maintenance performed by trained personnel.

A general "Daily Inspection" form as well as model specific Planned Maintenance (PM) inspection reports can be found on our website. Go to https://na.bhs1.com/media-library/technical-literature/planned-maintenance/

Parts Order Information

Tech Tip TT-924

Things to know about ordering parts from BHS

Parts, like equipment, are sold through our dealer network. If you have BHS equipment, chances are it was sold to you by a dealer. This same dealer will sell the parts for your BHS equipment. If you do not know your BHS dealer, we will be happy to refer you to one.

BHS will not accept orders over the phone. In an effort to avoid possible errors and misunderstandings, a hard copy of your order is required. Orders can be faxed(314-423-5948) or e-mailed (order@bhs1.com) and must include:

• PO number
• Ship to address
• Sold to (if different from ship to)
• Ship method
• Part numbers
• Quantity required

BHS ships all orders via UPS ground unless otherwise specified. Items in stock typically ship within three (3) business days of date ordered. Expedited ground shipping is available upon request. Orders requiring same day shipping must be received before 3:00pm Central. Orders received after 3:00pm will be processed the following business day. Requested ship methods other than UPS for parcel shipments (i.e. FedEx) will incur an additional $13 handling fee. An account number for collect or third party billing of freight charges for non-UPS shipments must also be supplied. All UPS freight charges are prepaid/added to the invoice. Collect & 3rd party shipping is available upon request (appropriate account number must be supplied at time of order).

All orders are confirmed via acknowledgements which are faxed daily to the primary fax number on file with BHS.

Transit times shown for orders shipped via UPS ground. Three Day Select (UPS/ORN), Two Day (UPS/BLU), Next Day (UPS/RED), Saturday and same day (next flight out) delivery are also available. Orders ship from St. Louis, MO 63132.

BE Service Intervals

Tech Tip TT-925

Models Effected: All BE Units

Subject:

In Tech Tip #923 we discussed the importance of Daily Inspections to properly maintain your battery handling equipment. Equally important to the Daily Inspection is proper lubrication and scheduled maintenance. This helps prevent issues and ensures optimal performance of your equipment.

Description:

Scheduled lubrication and maintenance at proper intervals can prevent unnecessary wear and tear on machine components.

• Lubricating the drive screw nut and arm carrier bearings every 50 hours (weekly) will reduce friction on the carrier shafts and allow the arm to move freely, reducing stress on the arm traverse components.
• Properly lubricating the idler casters every 200 hours (monthly) can prevent bearing failures requiring wheel replacement.
• Cleaning and oiling of the roller chains every 200 hours (monthly) can prevent rust and debris build-up. Failing to maintain the chains could lead to undue chain and sprocket wear and possible breakage.
• Changing the filter every 300 hours (twice quarterly) prevents contaminants from circulating through the sytem, possibly clogging ports, causing erratic machine operation.
• Changing the hydraulic fluid every 600 hours (quarterly) prevents internal component wear from fluid deterioration and contamination.
• Every 600 hours (quarterly) the equipment should also undergo scheduled Planned Maintenance (PM) which includes thorough inspection and maintenance performed by trained personnel.

These recommendations are based on average use in a typical warehouse environment and may be adjusted based on individual circumstances. Dusty and/or extreme hot/cold environments may require more frequent lubrication.

BHS recommends implementing an oil sampling and analysis program to monitor hydraulic fluid condition and determine when hydraulic fluid changes are required. The fluid analysis program should be a continuous process and all results should be evaluated. Changes in the condition of the hydraulic system may indicate component wear, fluid deterioration and contamination.

Recommendation:

The BE Manuals contain information on recommended service and the proper intervals in which it should be performed. The most current service information can also be found on our website. Go to BHS1.com and look for the required information in the "Knowledgebase" under the "Service & Support" tab.

WARNING LABELS & PLACARDS

Tech Tip TT-926

Models Affected: All

Subject:

Warning labels and placards are important parts of the machine and should not be overlooked during regular maintenance. All operators and service personnel should be familiar with all labels and their meaning. Warning labels and placards should be legible at all times, and worn or damaged labels should be replaced as soon as possible.

Description:

BHS uses various types of labels and placards to convey potential hazards and operational information on our battery handling equipment.

Graphical Labels are graphic symbols within a safety sign. The shape and color of the graphical label is determined by the purpose for which it is used.

A white graphical symbol inside a blue circle indicates an action shall be taken to avoid a hazard - in this case, read and understand instruction manual prior to use.

A black graphical symbol inside a red circular band with a diagonal bar indicates an action shall not be taken - in this case, do not operate with guards or covers removed.

A black graphical symbol inside a yellow triangle with a black band indicates a potential hazard - in this case, moving chains and sprockets which can crush and cut.

Combination Labels combine a hazard severity panel with supplementary information regarding the hazard.

The hazard severity panels identify the severity of potential hazards as follows:

Notice is used to address practices not related to personal injury.

Caution used with the safety alert symbol indicates a hazardous situation, which if not avoided, can result in minor or moderate injury.

Warning used with the safety alert symbol indicates a hazardous situation, which if not avoided, can result in death or serious injury.

Danger used with the safety alert symbol indicates a hazardous situation, which if not avoided, will result in death or serious injury.

Operational Placards are used to convey actions required in machine operation such as valve handle movement and switch position.

Recommendation:

Replace any labels that are worn, illegible or missing. Visit BHS1.com to find the Label Replacement Kit for your equipment or contact BHS for more information.

Vacuum Pump and Filter Cleaning

Tech Tip TT-927

Models Affected: Models Affected: All Models Equipped with Vacuum Extraction

Subject:

Decreased performance of the vacuum pump due to dust accumulation inside the pump.

Description:

When operating in dirty or dusty environments, fine particulate can pass through the internal vacuum pump filters, causing a build up of dust inside the vacuum pump. This build up can cause the vacuum pump to operate inefficiently, eventually leading to complete loss of vacuum. This fine particulate can also clog the internal filters causing loss of vacuum.

Recommendation:

If loss of vacuum occurs and all other vacuum system components are found to be in working order, then the vacuum pump can be carefully disassembled and cleaned.

Repair:

1. Remove the vacuum pump head.
   
   Use care not to damage the gasket.
2. Remove the (2) foam filters from the head and clean using compressed air.
3. Clean the valve plate with compressed air, careful not to damage the leaf valve or valve limiter.
4. Reinstall the filters into the head and reassemble the vacuum pump.

Note: Units built after January 1, 2010 are equipped with additional in-line filters. These filters should be cleaned or replaced regularly to avoid dust build up inside the vacuum pump. The in-line filters may also be installed on units manufactured prior to 2010.

Contact the BHS Tech Support Department for more information regarding vacuum pump cleaning and/or in-line filters.

PARTS KITS

BE-SL/DS W/ VACUUM SPARE PARTS KIT

P/N: BE-SPKV-SLDS

QTY	PART#	DESCRIPTION
1	00162003	VACUUM CUP ASSEMBLY-12”
1	43722002	BE-SL/DS DRIVE WHEEL ASSY
1	80232001	SELECTOR SWITCH KIT
1	C0220	CASTER-8” X 3”-POLY
1	E0314	PROXIMITY SENSOR
1	E0327	KEY SWITCH
1	E0351	KEY SET-REPLACMENT
1	HC0121	100CC HYDRAULIC MOTOR
1	HC0233	BRANNON LEVER VALVE
1	HC0317	OIL FILTER
1	HW-KIT-2	VACUUM STUD KIT
1	HC0236	CROSS PORT RELIEF CARTRIDGE
2	P0111	IN-LINE VACUUM FILTER

BE-SL/DS W/ MAGNET SPARE PARTS KIT

P/N: BE-SPKM-SLDS

QTY	PART#	DESCRIPTION
2	41657003	COVER-PROXIMITY SENSOR
1	43722002	BE-SL/DS DRIVE WHEEL ASSY
1	80232001	SELECTOR SWITCH KIT
1	C0220	CASTER-8" X 3"-POLY
1	E0314	PROXIMITY SENSOR
1	E0327	KEY SWITCH
1	E0351	KEY SET-REPLACMENT
1	HC0121	100CC HYDRAULIC MOTOR
1	HC0233	BRANNON LEVER VALVE
1	HC0317	OIL FILTER
1	80252006	MAGNET STUD KIT
1	HC0236	CROSS PORT RELIEF CARTRIDGE
1	E0325	FUSE-MAGNET-7A
1	E0337	LIGHT-INDICATOR-MAGNET
4	HW0806	SET SCREW-3/8-16 X 2"

10" VACUUM CUP ASSEMBLY

P/N: 00162001

QTY	PART#	DESCRIPTION
1	N/A	10" VACUUM CUP
1	00117059	PLATE-ADAPTER-VACUUM CUP
4	HW0328	BOLT-HHCS-5/16-18 X 3/4"
1	P0505	BUSHING-RED-#6 NPT X #4 FNPT-BRASS
1	P0506	ELBOW-STR-90 DEG-#4 NPT-BRASS
1	P0401	ELBOW-#4 NPTM X 1/4" BARB-BRASS
24	HW0108	WASHER-FLAT-3/8"-SAE

10" 3 PC VACUUM CUP ASSEMBLY

P/N: 00162004

QTY	PART#	DESCRIPTION
1	00166002	CASTING-10" VACUUM CUP
1	00165002	FRONT PLATE-10" VACUUM CUP
1	00164004	RUBBER PAD-10" VACUUM CUP
8	HW0311	BOLT-FHSCS-1/4-20 X 3/4"

BATTERY EXTRACTOR
12" VACUUM CUP ASSEMBLY

P/N: 00162003

QTY	PART#	DESCRIPTION
1	00166001	CASTING-12" VACUUM CUP
1	00165001	FRONT PLATE-12" VACUUM CUP
1	00164001	RUBBER PAD-12" VACUUM CUP
8	HW0311	BOLT-FHSCS-1/4-20 X 3/4"

BATTERY EXTRACTOR
VACUUM STUD SPRING KIT

P/N: HW-KIT-2

QTY	PART#	DESCRIPTION
4	HW0006	NUT-NILN-3/8-16
20	HW0108	WASHER-FLAT-3/8"-SAE
4	HW0428	STUD-3/8-16 X 5"
12	HW1001	SPRING-3/8"
4	HW0424	NUT-JAM-3/8-16

BATTERY EXTRACTOR
MAGNET STUD KIT

P/N: 80252006

QTY	PART#	DESCRIPTION
4	HW0433	STUD-1/2-13 X 5"
4	HW0008	NUT-NILN-1/2-13
4	HW0007	NUT-HEX-1/2-13
12	HW1002	SPRING-1/2"
16	HW0111	WASHER-FLAT-1/2"

BATTERY EXTRACTOR
BE SWING ARM REPLACEMENT KIT

P/N: 80252001

QTY	PART#	DESCRIPTION
2	PT0413	SHAFT COLLAR
3	PT0419	THRUST BEARING
1	HW1013	KEY STOCK
1	43027001	ROTARY ACTUATOR SHAFT
1	43055002	SWING ARM-LH
1	43055004	SWING ARM-RH
2	43057021	STIFFENER PLATE
12	HW0402	BOLT-HHCS-3/8-16 X 1"
24	HW0108	WASHER-FLAT-3/8"-SAE
12	HW0107	WASHER-LOCK-3/8"
12	HW0005	NUT-HEX-3/8-16

BATTERY EXTRACTOR
BE SWING ARM STIFFENER PLATE KIT

P/N: 80252004

QTY	PART#	DESCRIPTION
2	43057021	STIFFENER-SWING ARM
12	HW0402	BOLT-HHCS 3/8-16 X 1”
12	HW0005	NUT-HEX-3/8-16
12	HW0107	WASHER-LOCK-3/8”
24	HW0108	WASHER-FLAT-3/8”-SAE

BATTERY EXTRACTOR
BE SWING ARM/STIFFENER KIT

P/N: 80252005

QTY	PART#	DESCRIPTION
1	43055002	SWING ARM-LH
1	43055004	SWING ARM-RH
2	43057021	STIFFENER-SWING ARM
12	HW0402	BOLT-HHCS-3/8-16 X 1”
12	HW0005	NUT-HEX-3/8-16
12	HW0107	WASHER-LOCK-3/8”
24	HW0108	WASHER-FLAT-3/8”-SAE

BATTERY EXTRACTOR
LINEAR SLIDE BLOCK KIT

P/N: 80252002

QTY	PART#	DESCRIPTION
4	43054007	LINEAR SLIDE BLOCK
16	HW0412	BOLT-SHCS-3/8-16 X 1 1/4"
4	PT0624	FITTING-ZERK

BATTERY EXTRACTOR
LEAD SCREW DRIVE NUT KIT

P/N: 80252003

QTY	PART#	DESCRIPTION
1	43054006	DRIVE NUT ASSEMBLY
4	HW0426	BOLT-SHCS 3/8-16 X 5 1/2"
4	HW0108	WASHER-FLAT-3/8"-SAE
4	HW0006	NUT-NILN-3/8-16
1	PT0624	FITTING-ZERK

BE-SL/DS DRIVE WHEEL REPAIR KIT

P/N: 80222001

QTY	PART#	DESCRIPTION
1	C0050-1	WHEEL-POLY-8" X 3"
1	43722004	DRIVE WHEEL SHAFT
1	PT0406	FLANGE BEARING-4 BOLT-1 3/16"
1	43097005	KEY-1/4" X 3"
1	HW1111	1 3/16" RETAINING RING

BE-SL/DS DRIVE WHEEL SHAFT KIT

P/N: 80222002

QTY	PART#	DESCRIPTION
1	43722004	SHAFT-WHEEL
2	HW1111	RETAINING RING-1.188"

BATTERY EXTRACTOR
SELECTOR SWITCH KIT

P/N: 80232001

QTY	PART#	DESCRIPTION
1	E1083	SELECTOR SWITCH-3 POSITION-30MM
2	E1080	CONTACT BLOCK- N/O & N/C-30MM
2	E1046	#14 MTW - BLACK
1	E1056	#14 MTW - RED
1	E1056-1	#14 MTW - GREEN
1	E1065	#14 MTW - WHITE
6	E0433	CRIMP CONNECTOR
1	80232001-i	INSTALLATION INSTRUCTIONS

BE-SL/DS REPLACEMENT TRANSFORMER KIT

P/N: 80232002

QTY	PART#	DESCRIPTION
1	E0202	TRANSFORMER-1.5KVA
1	E0323	FUSE HOLDER-KLK TYPE
1	FLM10	FUSE-10A
2	HW0132	NUT-NILN-#8-32
1	E0616	RESTRAINT-1/2"
1	E0617	LOCKNUT-CONDUIT-1/2"
3	E0505	16-3 SO CABLE
3	E0405	CONNECTOR 16-14 GA
1	E1038	TERMINAL-PUSH ON-1/4”

QTY	PART#	DESCRIPTION
1	41639001	ELECTRICAL SCHEMATIC
2	43717128-2	TRANSFORMER MOUNTING BRACKET
10	PL0604	3/16" X 3/4" FOAM TAPE
2	HW0335	BOLT-HHCS-5/16-18 X 2 1/2"
2	HW0323	BOLT-HHCS-5/16-18 X 1"
6	HW0106	WASHER-FLAT-5/16"-SAE
4	HW0105	WASHER-LOCK-5/16"
4	HW0004	NUT-HEX-5/16-18
1	80232002-i	INSTALLATION INSTRUCTIONS
		(NOT SHOWN)
		**TRANSFORMER SHIPS ASSEMBLED **

BATTERY EXTRACTOR
BE SERVICE STAND KIT - SINGLE LEVEL

P/N: 80292001

QTY	PART#	DESCRIPTION
2	46815002	SERVICE STAND
1	80292001-i	INSTRUCTIONS

BATTERY EXTRACTOR
BE SERVICE STAND KIT - DOUBLE, TRIPLE, & QUAD STACK MACHINES

P/N: 80392001

QTY	PART#	DESCRIPTION
2	46815001	SERVICE STAND
1	80292001-i	INSTRUCTIONS

BATTERY EXTRACTOR
EQUALIZATION ADJUSTMENT STOP KIT

P/N: 80292002

NOTE: NOT FOR USE ON QUAD STACK BATTERY EXTRACTORS

QTY	PART#	DESCRIPTION
4	90015114	18" SERVICE STAND
1	80292002-i	INSTALLATION INSTRUCTIONS

STATEMENT OF WARRANTY

Statement of Warranty

Battery Handling Systems, Inc. and its subsidiaries and affiliates (collectively “BHS”) warrants to the original purchaser of its equipment, that the equipment shall be free from defects in material and workmanship under normal and proper use, operation, and maintenance during the applicable warranty period set forth below for the product containing the alleged defect:

• Thirteen (13) months from the date of shipment to the original purchaser with respect to frames, weldments, electric drives, motors (except brushes), motor driven pumps, valves, and drive wheel assemblies (except wheels) only.
• Ninety (90) days from the date of shipment to the original purchaser with respect to all other parts not covered above.
• Bulbs, fuses, and filters are not included in this ninety (90) day warranty, unless found to be defective prior to use or within (90) days of shipment to the original purchaser, whichever occurs first.
  BHS’s warranty obligations hereunder are contingent upon the following conditions: (1) BHS or its authorized dealer is promptly (but in no event later than thirty (30) days following the discovery of the claimed defect) notified of the defect; (2) the purchaser establishes to BHS’s reasonable satisfaction that any goods have been properly installed, maintained, and operated; (3) the purchaser returns the defective goods or any part thereof to BHS; and (4) the purchaser complies with all other warranty procedures required by BHS (such procedures are available upon request). Upon a determination by BHS that a product is defective within the above-mentioned warranty period(s), BHS may, at its exclusive option, either provide parts and labor to repair or replace said defective equipment, or grant a credit or refund of the purchase price of the defective equipment. Repaired or replacement equipment and parts will carry the foregoing warranty for the remainder of the original warranty period or ninety (90) days from the date of shipment of the repaired/replaced equipment, whichever is longer.

BHS will cover normal ground freight charges such as ground UPS, common carrier, etc. for the delivery of repaired or replaced equipment or parts covered by this warranty. The cost of any express delivery, if requested, will be the sole responsibility of the purchaser, and the purchaser agrees to provide its account number with its preferred carrier to BHS or to pay the entire cost of express delivery as a condition of BHS’s provision of such express delivery. Unless expressly authorized in writing by BHS, the foregoing warranty does not cover the cost of removal or reinstallation of equipment (or the cost of other activities ancillary thereto), the cost of which will be borne solely by the purchaser.

This warranty is void in the case of abuse, misuse, abnormal use, accidents, overloading, improper installation, repair, or maintenance (other than by BHS), modification of products, application of products not in accordance with the instruction manual and product application bulletins, or any other reason BHS determines that said product is not operating properly as a result of causes other than defective manufacture.

This warranty shall apply exclusively to products sold to the purchaser by BHS. BHS shall not have any liability or obligation to the purchaser, under this warranty or other- wise, with respect to any defect or failure of performance in products which are not sold or manufactured by BHS, including any such products which are commingled with or incorporated into any BHS products, or any products into which BHS products are incorporated as a system component or otherwise without the prior written approval of BHS. This warranty does not cover accessories and attachments not manufactured by BHS. The original manufacturer’s warranty, if any, for such accessories or attachments takes precedence and all claims shall be directed to their respective manufacturers.

ANY LITIGATION TO ENFORCE THE FOREGOING WARRANTY MUST BE COMMENCED NO LATER THAN ONE (1) YEAR AFTER DISCOVERY REASONABLY SHOULD HAVE BEEN MADE OF ANY FACTS OR OTHER INFORMATION SUGGESTING THE EXISTENCE OF A PRODUCT FAILURE OR A PRODUCT DEFECT. THE WARRANTY SET FORTH HEREIN IS THE COMPLETE AND ENTIRE WARRANTY MADE BY BHS AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MER- CHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, NON-INFRINGEMENT, OR OTHERWISE, ARE HEREBY EXPRESSLY EXCLUDED. NO PERSON IS AUTHORIZED TO MAKE ANY OTHER OR ADDITIONAL WARRANTY ON BEHALF OF BHS. THE RIGHT TO REPAIR, REPLACEMENT, OR CREDIT/REFUND, AS SET FORTH HEREIN, IS THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF THE ABOVE WARRANTY. BHS SHALL NOT BE LIABLE FOR CHARGES OR EXPENSES OF ANY NATURE UNDER THE FOREGOING WARRANTY INCURRED WITHOUT BHS’S CONSENT. FURTHER, UNDER NO CIRCUMSTANCES, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER IN WARRANTY, CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OR FOR ANY OTHER TORT OR CLAIM), SHALL BHS BE LIABLE TO THE PURCHASER OR ANYONE ELSE FOR ANY: (A) INCIDENTAL DAMAGES (EXCEPT AS SPECIFICALLY PROVIDED FOR ABOVE), OR CONSEQUENTIAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES RELATIVE TO OR ARISING FROM OR CAUSED DIRECTLY OR INDIRECTLY BY SAID PRODUCTS OR THE USE THEREOF OR ANY DEFICIENCY, DEFECT, OR INADEQUACY OF SAID PRODUCTS; OR (B) DIRECT DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE BHS EQUIPMENT GIVING RISE TO THE CLAIM OR CAUSE OF ACTION, OR AT THE ELECTION OF BHS, THE RESTORATION OR REPLACEMENT OR REPAIR OF SUCH EQUIPMENT. “CONSEQUENTIAL DAMAGES” INCLUDE, WITHOUT LIMITATION, LOST PROFITS, BUSINESS INTERRUPTION DAMAGES, LOSS OF USE DAMAGES, AND DAMAGE TO REPUTATION OR GOODWILL. This Warranty is governed by and construed in accordance with the laws of the State of Missouri, without regard to conflict of law principles. All disputes or controversies arising out of or in connection with this Warranty shall be subject to the exclusive jurisdiction of the U.S. District Court for the Eastern District of the State of Missouri and any and all process in connection with any litigation arising out of such dispute or controversy may be served by registered, certified mail, return receipt requested, outside Missouri, with the same force and effect as if service had been made in Missouri.

If part of this Warranty is held to be invalid or unenforceable, such invalidity or unenforceability shall not invalidate or render unenforceable the entire Warranty, but rather the Warranty shall be construed as if not containing the particular invalid or unenforceable provision.

WARRANTY PROCEDURES

Warranty Procedures

Please refer to Battery Handling Systems, Inc.'s Statement of Warranty and Liability (which is set forth on the reverse side hereof or available upon request) for a complete description of BHS' warranty. In the event of conflict between BHS' warranty and these procedures, the warranty will control.

Battery Handling Systems, Inc.'s warranty policy is intended to protect original purchasers who submit valid claims, as well as to identify and eliminate claims where product failure is the result of customer abuse, neglect or misapplication.

Step 1: Gather Information

The following information must be provided immediately.

• A description of the product that includes, at a minimum, the model, serial number, and hour meter reading (if applicable).
• Customer name, location, and contact information including phone number.
• Installation date, installation provider (dealer), servicing dealer, and selling dealer.
• Any prior repairs, modification, or adjustments.

Step 2: Contact BHS

Contact BHS at:

Phone: 1.877.247.4968
Fax: 1.314.423.5948
Email: service@bhs1.com

Step 3: Authorization

BHS will authorize further evaluation, repair, or replacement. A warranty claim form indicating BHS prior authorization for any such action will be issued to claimant. The completed warranty claim form must be submitted with any request for warranty credit.

Step 4: Request RGA Number

• Suspected defective parts must be returned to BHS under an issued Return Goods Authorization (RGA) number.
• BHS will specify the proper disposition of the parts through the issue of an RGA number.
• Return shipment method will also be specified at time of RGA issue. RGAs are good for thirty (30) days from date issued; no credit will be issued for items returned after the RGA has expired.

Step 5: Claim Warranty

• Submit Warranty Claim forms and supporting documents to: Battery Handling Systems, Inc.
  P.O. Box 28990
  St. Louis, MO 63132
  Fax: 1.314.423.5948
  Email: service@bhs1.com
• Labor allowance hours are determined by our engineering staff.
• Actual travel time, labor time, and parts costs must be indicated as separate items as provided on the form.

Step 6: BHS will process warranty claim and notify purchaser of final disposition.